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Pension and Other Postretirement Benefits
12 Months Ended
Dec. 31, 2012
Compensation and Retirement Disclosure [Abstract]  
Pension and Other Postretirement Benefits
Pension and Other Postretirement Benefits
 
The accounting standards related to employers’ accounting for defined benefit pension and other postretirement plans requires the Company to recognize the overfunded or underfunded status of its defined benefit postretirement plans as assets or liabilities in the accompanying consolidated balance sheets and to recognize changes in the funded status of the plans in comprehensive income.
 
The Company has various defined contribution plans, the largest of which is its Retirement Savings Plan. Most U.S. salaried and non-union hourly employees are eligible to participate in this plan. See Note 16 for further discussion of the Retirement Savings Plan. The Company also maintains various defined contribution plans which cover certain other employees. Company contributions under these plans are based primarily on the performance of the business units and employee compensation. Contribution expense under these other defined contribution plans was $5,319, $5,106 and $3,717 in 2012, 2011 and 2010, respectively.
 
Defined benefit pension plans in the U.S. cover a majority of the Company’s U.S. employees at the Associated Spring business of Industrial, the Company’s Corporate Office and certain other U.S. employees at the businesses within Distribution. Plan benefits for salaried and non-union hourly employees are based on years of service and average salary. Plans covering union hourly employees provide benefits based on years of service. In 2012, the Company closed the U.S. salaried defined benefit pension plan to employees hired on or after January 1, 2013, with no impact to the benefits of existing participants. Certain salaried employees hired on or after January 1, 2013 will receive additional contributions through the Retirement Savings Plan. The Company funds U.S. pension costs in accordance with the Employee Retirement Income Security Act of 1974, as amended (“ERISA”). Non-U.S. defined benefit pension plans cover certain employees of certain international locations in Europe and Canada.
 
The Company provides other medical, dental and life insurance postretirement benefits for certain of its retired employees in the U.S. and Canada. It is the Company’s practice to fund these benefits as incurred.
 
The accompanying balance sheets reflect the underfunded status of the Company’s defined benefit pension plans at December 31, 2012 and 2011, respectively. Reconciliations of the obligations and underfunded status of the plans follow:
 
 
 
2012
 
2011
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Benefit obligation, January 1
 
$
377,982

 
$
63,444

 
$
441,426

 
$
343,425

 
$
71,548

 
$
414,973

Service cost
 
5,860

 
670

 
6,530

 
4,794

 
1,129

 
5,923

Interest cost
 
18,800

 
2,824

 
21,624

 
18,906

 
3,546

 
22,452

Amendments
 
158

 

 
158

 
117

 

 
117

Actuarial loss
 
43,155

 
4,820

 
47,975

 
33,078

 
1,231

 
34,309

Benefits paid
 
(22,408
)
 
(3,740
)
 
(26,148
)
 
(22,338
)
 
(4,453
)
 
(26,791
)
Transfers in
 

 
2,588

 
2,588

 

 
951

 
951

Plan Curtailments
 

 

 

 

 
(2,106
)
 
(2,106
)
Plan Settlements
 

 
(769
)
 
(769
)
 

 
(7,757
)
 
(7,757
)
Participant contributions
 

 
469

 
469

 

 
598

 
598

Foreign exchange rate changes
 

 
2,463

 
2,463

 

 
(1,243
)
 
(1,243
)
Benefit obligation, December 31
 
423,547

 
72,769

 
496,316

 
377,982

 
63,444

 
441,426

Fair value of plan assets, January 1
 
283,538

 
56,832

 
340,370

 
298,910

 
58,983

 
357,893

Actual return on plan assets
 
42,755

 
4,158

 
46,913

 
(5,808
)
 
1,828

 
(3,980
)
Company contributions
 
19,826

 
2,591

 
22,417

 
12,774

 
4,706

 
17,480

Participant contributions
 

 
469

 
469

 

 
598

 
598

Benefits paid
 
(22,408
)
 
(3,740
)
 
(26,148
)
 
(22,338
)
 
(4,453
)
 
(26,791
)
Plan Settlements
 

 
(769
)
 
(769
)
 

 
(5,131
)
 
(5,131
)
Transfers in
 

 
2,086

 
2,086

 


 
951

 
951

Foreign exchange rate changes
 

 
2,215

 
2,215

 

 
(650
)
 
(650
)
Fair value of plan assets, December 31
 
323,711

 
63,842

 
387,553

 
283,538

 
56,832

 
340,370

Underfunded status, December 31
 
$
(99,836
)
 
$
(8,927
)
 
$
(108,763
)
 
$
(94,444
)
 
$
(6,612
)
 
$
(101,056
)

 
In 2012, "transfers in" relate to the defined benefit pension plan associated with the acquisition of Synventive. See Note 3 of the Consolidated Financial Statements. In 2011, plan curtailments and settlements relate primarily to the sale of the BDE business. See Note 2 of the Consolidated Financial Statements.

Projected benefit obligations related to pension plans with benefit obligations in excess of plan assets follow:
 
 
2012
 
2011
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Projected benefit obligation
 
$
396,695

 
$
72,769

 
$
469,464

 
$
354,287

 
$
62,831

 
$
417,118

Fair value of plan assets
 
294,040

 
63,842

 
357,882

 
256,518

 
55,933

 
312,451


 
Information related to pension plans with accumulated benefit obligations in excess of plan assets follows:
 
 
2012
 
2011
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Projected benefit obligation
 
$
396,695

 
$
62,831

 
$
459,526

 
$
354,287

 
$
62,831

 
$
417,118

Accumulated benefit obligation
 
382,023

 
62,355

 
444,378

 
343,596

 
62,548

 
406,144

Fair value of plan assets
 
294,040

 
54,350

 
348,390

 
256,518

 
55,933

 
312,451


 
The accumulated benefit obligation for all defined benefit pension plans was $480,027 and $430,136 at December 31, 2012 and 2011, respectively.
 
Amounts related to pensions recognized in the accompanying balance sheets consist of:
 
 
 
2012
 
2011
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Other assets
 
$
2,819

 
$

 
$
2,819

 
$
3,325

 
$
286

 
$
3,611

Accrued liabilities
 
2,720

 
389

 
3,109

 
2,705

 
386

 
3,091

Accrued retirement benefits
 
99,935

 
8,538

 
108,473

 
95,064

 
6,512

 
101,576

Accumulated other non-owner changes to equity, net
 
(116,305
)
 
(23,803
)
 
(140,108
)
 
(104,960
)
 
(20,092
)
 
(125,052
)

 
Amounts related to pensions recognized in accumulated other non-owner changes to equity, net of tax, at December 31, 2012 and 2011, respectively, consist of:
 
 
2012
 
2011
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Net actuarial loss
 
$
(114,748
)
 
$
(23,318
)
 
$
(138,066
)
 
$
(103,025
)
 
$
(19,543
)
 
$
(122,568
)
Prior service costs
 
(1,557
)
 
(485
)
 
(2,042
)
 
(1,935
)
 
(549
)
 
(2,484
)
 
 
$
(116,305
)
 
$
(23,803
)
 
$
(140,108
)
 
$
(104,960
)
 
$
(20,092
)
 
$
(125,052
)

 
The accompanying balance sheets reflect the underfunded status of the Company’s other postretirement benefit plans at December 31, 2012 and 2011. Reconciliations of the obligations and underfunded status of the plans follow:
 
 
 
2012
 
2011
Benefit obligation, January 1
 
$
54,587

 
$
55,188

Service cost
 
273

 
286

Interest cost
 
2,532

 
2,831

Amendments
 

 
(2,376
)
Actuarial loss
 
745

 
5,728

Benefits paid
 
(6,922
)
 
(9,734
)
Curtailment gain
 

 

Participant contributions
 
2,782

 
2,679

Foreign exchange rate changes
 
(9
)
 
(15
)
Benefit obligation, December 31
 
53,988

 
54,587

Fair value of plan assets, January 1
 

 

Company contributions
 
4,140

 
7,055

Participant contributions
 
2,782

 
2,679

Benefits paid
 
(6,922
)
 
(9,734
)
Fair value of plan assets, December 31
 

 

Underfunded status, December 31
 
$
53,988

 
$
54,587


 
Amounts related to other postretirement benefits recognized in the accompanying balance sheets consist of:
 
 
 
2012
 
2011
Accrued liabilities
 
$
5,075

 
$
5,314

Accrued retirement benefits
 
48,913

 
49,273

Accumulated other non-owner changes to equity, net
 
(6,286
)
 
(5,601
)

 
Amounts related to other postretirement benefits recognized in accumulated other non-owner changes to equity, net of tax, at December 31, 2012 and 2011 consist of:
 
 
 
2012
 
2011
Net actuarial loss
 
$
(9,895
)
 
$
(10,194
)
Prior service credits
 
3,609

 
4,593

 
 
$
(6,286
)
 
$
(5,601
)

 
The sources of changes in accumulated other non-owner changes to equity, net, during 2012 were:
 
 
 
Pension
 
Other
Postretirement
Benefits
Prior service cost
 
$
(98
)
 
$

Net loss
 
(22,339
)
 
(373
)
Amortization of prior service costs (credits)
 
554

 
(984
)
Amortization of actuarial loss
 
8,241

 
671

Foreign exchange rate changes
 
(912
)
 
1

Acquisition
 
(502
)
 

 
 
$
(15,056
)
 
$
(685
)

 
Weighted-average assumptions used to determine benefit obligations at December 31, are:
 
 
2012
 
2011
U.S. plans:
 
 
 
 
Discount rate
 
4.25
%
 
5.05
%
Increase in compensation
 
3.71
%
 
3.71
%
Non-U.S. plans:
 
 
 
 
Discount rate
 
3.73
%
 
4.46
%
Increase in compensation
 
2.69
%
 
2.76
%

 
The investment strategy of the plans is to generate a consistent total investment return sufficient to pay present and future plan benefits to retirees, while minimizing the long-term cost to the Company. Target allocations for asset categories are used to earn a reasonable rate of return, provide required liquidity and minimize the risk of large losses. Targets may be adjusted, as necessary within certain guidelines, to reflect trends and developments within the overall investment environment. The weighted-average target investment allocations by asset category are as follows: 70% in equity securities, 20% in fixed income securities, 5% in real estate and 5% in other investments, including cash.
 
The fair values of the Company’s pension plan assets at December 31, 2012 and 2011, by asset category are as follows:
 
 
 
 
 
Fair Value Measurements Using
Asset Category
 
Total
 
Quoted Prices in
Active Markets for
Identical Assets
(Level 1)
 
Significant Other
Observable Inputs
(Level 2)
 
Significant
Unobservable
Inputs
(Level 3)
December 31, 2012
 
 
 
 
 
 
 
 
Cash and short-term investments
 
$
14,633

 
$
14,633

 
$

 
$

Equity securities:
 
 
 
 
 
 
 
 
U.S. large-cap
 
95,145

 
43,388

 
51,757

 

U.S. mid-cap
 
41,090

 
41,090

 

 

U.S. small-cap
 
42,558

 
42,558

 

 

International equities
 
77,111

 

 
77,111

 

Fixed income securities:
 
 
 
 
 
 
 
 
U.S. bond funds
 
66,276

 

 
66,276

 

International bonds
 
29,032

 

 
29,032

 

Real estate securities
 
20,174

 

 
20,174

 

Other
 
1,534

 

 

 
1,534

 
 
$
387,553

 
$
141,669

 
$
244,350

 
$
1,534

December 31, 2011
 
 
 
 
 
 
 
 
Cash and short-term investments
 
$
10,227

 
$
10,227

 
$

 
$

Equity securities:
 
 
 
 
 
 
 
 
U.S. large-cap
 
86,709

 
41,419

 
45,290

 

U.S. mid-cap
 
33,264

 
33,264

 

 

U.S. small-cap
 
36,079

 
36,079

 

 

International equities
 
69,163

 

 
69,163

 

Fixed income securities:
 
 
 
 
 
 
 
 
U.S. bond funds
 
61,974

 

 
61,974

 

International bonds
 
27,221

 

 
27,221

 

Real estate securities
 
15,432

 

 
15,432

 

Other
 
301

 

 
301

 

 
 
$
340,370

 
$
120,989

 
$
219,381

 
$


 
The fair values of the Level 1 assets are based on quoted market prices from various financial exchanges. The fair values of the Level 2 assets are based primarily on quoted prices in active markets for similar assets or liabilities. The Level 2 assets are comprised primarily of commingled funds and fixed income securities. Commingled equity funds are valued at their net asset values based on quoted market prices of the underlying assets. Fixed income securities are valued using a market approach which considers observable market data for the underlying asset or securities. The Level 3 assets relate to the defined benefit pension plan of the acquired Synventive business and were transferred to the Company on August 27, 2012, the date of the acquisition. The pension assets are fully insured and have been estimated based on the accrued pension rights and actuarial rates at December 31, 2012. The pension assets are limited to fulfilling the Company's pension obligations.
 
The Company expects to contribute approximately $5,948 to the pension plans in 2013.
 
The following are the estimated future net benefit payments, which include future service, over the next 10 years:
 
 
 
Pensions
 
Other
Postretirement
Benefits
2013
 
$
28,180

 
$
5,075

2014
 
28,566

 
4,924

2015
 
29,177

 
4,820

2016
 
29,710

 
4,646

2017
 
30,671

 
4,417

Years 2018-2022
 
155,697

 
18,821

Total
 
$
302,001

 
$
42,703


 
Pension and other postretirement benefit expenses consist of the following:
 
 
 
Pensions
 
Other
Postretirement Benefits
 
 
2012
 
2011
 
2010
 
2012
 
2011
 
2010
Service cost
 
$
6,530

 
$
5,923

 
$
6,155

 
$
273

 
$
286

 
$
357

Interest cost
 
21,624

 
22,452

 
22,943

 
2,532

 
2,831

 
3,182

Expected return on plan assets
 
(32,827
)
 
(32,041
)
 
(30,938
)
 

 

 

Amortization of prior service cost (credit)
 
845

 
1,124

 
937

 
(1,585
)
 
(1,541
)
 
(970
)
Recognized losses
 
12,048

 
5,725

 
2,495

 
1,082

 
806

 
421

Curtailment gain
 

 
(1,884
)
 

 

 

 
(950
)
Settlement loss
 
92

 
304

 

 

 

 

Net periodic benefit cost
 
$
8,312

 
$
1,603

 
$
1,592

 
$
2,302

 
$
2,382

 
$
2,040


 
The estimated net actuarial loss and prior service cost for the defined benefit pension plans that will be amortized from accumulated other non-owner changes to equity into net periodic benefit cost in 2013 are $16,418 and $814, respectively. The estimated net actuarial loss and prior service credit for other defined benefit postretirement plans that will be amortized from accumulated other non-owner changes to equity into net periodic benefit cost in 2013 are $1,158 and $(1,579), respectively.
 
Weighted-average assumptions used to determine net benefit expense for years ended December 31, are:
 
 
 
2012
 
2011
 
2010
U.S. plans:
 
 
 
 
 
 
Discount rate
 
5.05
%
 
5.65
%
 
6.20
%
Long-term rate of return
 
9.00
%
 
9.00
%
 
9.00
%
Increase in compensation
 
3.71
%
 
3.71
%
 
3.71
%
Non-U.S. plans:
 
 
 
 
 
 
Discount rate
 
4.46
%
 
4.89
%
 
5.59
%
Long-term rate of return
 
5.79
%
 
5.87
%
 
6.01
%
Increase in compensation
 
2.76
%
 
2.72
%
 
2.71
%

 
The expected long-term rate of return is based on the actual historical rates of return of published indices that are used to measure the plans’ target asset allocation. The historical rates are then discounted to consider fluctuations in the historical rates as well as potential changes in the investment environment.
 
The Company’s accumulated postretirement benefit obligations, exclusive of pensions, take into account certain cost-sharing provisions. The annual rate of increase in the cost of covered benefits (i.e., health care cost trend rate) is assumed to be 7.35% and 7.60% at December 31, 2012 and 2011, respectively, decreasing gradually to a rate of 4.5% by December 31, 2029. A one percentage point change in the assumed health care cost trend rate would have the following effects:
 
 
 
One Percentage
Point Increase
 
One Percentage
Point Decrease
Effect on postretirement benefit obligation
 
$
803

 
$
(715
)
Effect on postretirement benefit cost
 
36

 
(32
)
 
The Company contributes to a multi-employer defined benefit pension plan under the terms of a collective bargaining agreement. This multi-employer plan provides pension benefits to its union-represented employees at the Edison, New Jersey facility within the Barnes Distribution reporting unit. The risks of participating in this multi-employer plan are different from single-employer plans in the following aspects:

a. Assets contributed to the multi-employer plan by one employer may be used to provide benefits to employees of other participating employers.

b. If a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers.

c. If the Company chooses to stop participating in the multi-employer plan, the Company may be required to pay to this plan an amount based on the underfunded status of the plan, referred to as a withdrawal liability.

The Company's participation in this plan for the annual period ended December 31, 2012 is outlined in the table below. The “EIN/Pension Plan Number” column provides the Employee Identification Number (“EIN”) and the three-digit plan number. The most recent Pension Protection Act zone status available in 2012 and 2011 relates to the plan's year-end at February 28, 2012 and February 28, 2011, respectively. The zone status is based on information that the Company received from the plan and is certified by the plan's actuary. Among other factors, plans in the red zone are generally less than 65 percent funded, plans in the yellow zone are less than 80 percent funded, and plans in the green zone are at least 80 percent funded. The “FIP/RP Status Pending/Implemented” column indicates plans for which a financial improvement plan ("FIP") or a rehabilitation plan ("RP") is either pending or has been implemented. The last column lists the expiration date of the collective bargaining agreement to which the plan is subject. Contributions made by the Company did not represent more than five percent of the total plan contributions for plan years ended February 28, 2012, 2011 and 2010. There have been no significant changes that affect the comparability of 2012, 2011 or 2010 contributions. The Company estimates that its portion of the contingent liability, in the event of a withdrawal from the multi-employer plan at the Edison, New Jersey facility, would approximate $3,900 on a pre-tax basis.
 
 
Pension Protection Act Zone Status
 
Contributions by the Company
 
 
Pension Fund
EIN/Pension Plan Number
2012
2011
FIP/RP Status Pending/Implemented
2012
2011
2010
Surcharge Imposed
Expiration Date of Collective Bargaining Agreement
Teamsters Local 641 Pension Fund
22-6220288-001
Red as of March 1, 2011 for Plan year ended February 28, 2012
Red as of March 1, 2010 for Plan year ended February 28, 2011
Implemented (A)
$97
$101
$106
No Surcharge
January 31, 2014
Swedish Pension Plan (ITP2) (B)
 
 
 
 
409
292
280
 
 
 
 
 
Total Contributions
 
$506
$393
$386
 
 
 
 
 
 
 
 
 
 
 
 
(A) Plan information is publicly available for the Local 641 Pension Fund. The Form 5500 indicates that the Plan is currently underfunded. Future contributions have increased pursuant to the collective bargaining agreement (dated January 31, 2011 and expiring on January 31, 2014) and the updated Rehabilitation Plan for the Plan year ended February 28, 2012. Per the terms of the Rehabilitation Plan, required contributions will increase by approximately 4% (annually) through 2018.
(B) The Company also contributes to a Swedish pension plan that supplements the Swedish social insurance system. The pension plan guarantees employees a pension based on a percentage of their salary and also represents a multi-employer pension plan, however the pension plan was not significant in any year presented. This pension plan is not underfunded.

The Company also contributes to a multi-employer other postretirement benefit plan under the terms of the collective bargaining agreement at the Edison, New Jersey facility. This health and welfare plan provides medical, prescription, optical and other benefits to its union-represented active employees and retirees. Company contributions to the postretirement plan approximated $171, $202 and $238 in 2012, 2011 and 2010, respectively. There have been no significant changes that affect the comparability of 2012, 2011 or 2010 contributions.