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Restructuring and Integration Expense (Income)
12 Months Ended
Dec. 31, 2016
Restructuring and Integration Expense (Income) [Abstract]  
Restructuring and Integration Expense (Income)
3.
Restructuring and Integration Expense (Income)

The aggregated liabilities included in “sundry payables and accrued expenses” and “other accrued liabilities” in the consolidated balance sheet relating to the restructuring and integration activities, including the plant rationalization program and the wire and cable relocation program as of and for the years ended December 31, 2016 and 2015, consisted of the following (in thousands):

  
Workforce
Reduction
  
Other Exit
Costs
  
Total
 
Exit activity liability at December 31, 2014
 
$
947
  
$
729
  
$
1,676
 
Restructuring and integration costs:
            
Amounts provided for during 2015
  
(212
)
  
78
   
(134
)
Cash payments
  
(465
)
  
(216
)
  
(681
)
Exit activity liability at December 31, 2015
 
$
270
  
$
591
  
$
861
 
Restructuring and integration costs:
            
Amounts provided for during 2016
  
2,934
   
1,023
   
3,957
 
Cash payments
  
(392
)
  
(1,154
)
  
(1,546
)
Reclassification to ongoing accrued liabilities (1)
  
(236
)
  
(460
)
  
(696
)
Exit activity liability at December 31, 2016
 
$
2,576
  
$
  
$
2,576
 

(1)
Applies to liabilities associated with the prior year restructuring and integration programs which relate primarily to employee severance and other retiree benefit enhancements to be paid through 2020 and environmental clean-up costs at our Long Island City, New York location in connection with the closure of our manufacturing operations at the site.  These amounts were reclassified out of the restructuring and integration liability and into ongoing accrued liabilities as of December 31, 2016.

Restructuring Costs

Plant Rationalization Program

In February 2016, in connection with our ongoing efforts to improve operating efficiencies and reduce costs, we finalized our intention to implement a plant rationalization initiative.  As part of the plant rationalization, we plan to relocate certain production activities from our Grapevine, Texas manufacturing facility to facilities in Greenville, South Carolina and Reynosa, Mexico, relocate certain service functions from Grapevine, Texas to our administrative offices in Lewisville, Texas, and close our Grapevine, Texas facility.  In addition, certain production activities will be relocated from our Greenville, South Carolina manufacturing facility to our manufacturing facility in Bialystok, Poland.  Restructuring and integration expenses expected to be incurred related to the program of approximately $5 million, consisting of employee severance and relocation of certain machinery and equipment, will be recognized throughout the program.  During the year ended December 31, 2016, we recognized $3.2 million of restructuring and integration expenses related to the program.  We anticipate that the plant rationalization will be completed by the end of 2017.
 
Activity, by segment, for the year ended December 31, 2016 related to our plant rationalization program consisted of the following (in thousands):

  
Engine
Management
  
Temperature
Control
  
Other
  
Total
 
Exit activity liability at December 31, 2015
 
$
  
$
  
$
  
$
 
Restructuring and integration costs:
                
Amounts provided for during 2016
  
844
   
2,361
   
   
3,205
 
Cash payments
  
(833
)
  
(318
)
  
   
(1,151
)
Exit activity liability at December 31, 2016
 
$
11
  
$
2,043
  
$
  
$
2,054
 

Integration Costs

Wire and Cable Relocation

In connection with our acquisition of the North American automotive ignition wire business of General Cable Corporation in May 2016, we expect to incur certain integration expenses, including costs to be incurred in connection with the consolidation of the General Cable Corporation Altoona, Pennsylvania distribution center into our existing wire distribution center in Edwardsville, Kansas and the relocation of certain machinery and equipment.  In October 2016, we further announced our plan to relocate all production from the acquired Nogales, Mexico wire set assembly operation to our existing wire assembly facility in Reynosa, Mexico and to close the Nogales, Mexico plant.  Integration expenses expected to be incurred related to the closure of the Nogales, Mexico plant include employee severance and the relocation of certain machinery and equipment.  Total integration expenses of $2.9 million are expected to be incurred related to the program.  During the year ended December 31, 2016, integration expenses related to the program of $0.7 million were recognized.  We anticipate that the wire and cable relocation program will be completed by the end of the first quarter of 2018.
 
Activity, by segment, for the year ended December 31, 2016 related to our wire and cable relocation program consisted of the following (in thousands):

  
Engine
Management
  
Temperature
Control
  
Other
  
Total
 
Exit activity liability at December 31, 2015
 
$
  
$
  
$
  
$
 
Restructuring and integration costs:
                
Amounts provided for during 2016
  
714
   
   
   
714
 
Cash payments
  
(192
)
  
   
   
(192
)
Exit activity liability at December 31, 2016
 
$
522
  
$
  
$
  
$
522