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Organization and Summary of Significant Accounting Policies (Tables)
12 Months Ended
Jul. 01, 2018
Schedule of Quantification of Outstanding Mexican Peso Forward Contracts

The following table quantifies the outstanding Mexican peso forward contracts as of July 1, 2018 (thousands of dollars, except average forward contractual exchange rates):

 

 

Effective Dates

 

Notional Amount

 

 

Average Forward Contractual Exchange Rate

 

 

Fair Value

 

Buy MXP/Sell USD

 

July 16, 2018 - December 17, 2018

 

$

6,000

 

 

 

20.02

 

 

$

(39

)

 

Fair Market Value of All Outstanding Peso Forward Contracts

The fair market value of all outstanding Mexican peso forward contracts in the accompanying Consolidated Balance Sheets was as follows (thousands of dollars):

 

 

 

July 1, 2018

 

 

July 2, 2017

 

Not designated as hedging instruments:

 

 

 

 

 

 

 

 

Other current (liabilities) assets:

 

 

 

 

 

 

 

 

Mexican peso forward contracts

 

$

(39

)

 

$

1,121

 

 

Pre-Tax Effects of the Peso Forward Contracts

The pre-tax effects of the Mexican peso forward contracts on the accompanying Consolidated Statements of Income and Comprehensive Income (Loss) consisted of the following (thousands of dollars):

 

 

 

Other Income, net

 

 

 

Years Ended

 

 

 

July 1, 2018

 

 

July 2, 2017

 

 

July 3, 2016

 

Not Designated as Hedging Instruments:

 

 

 

 

 

 

 

 

 

 

 

 

Realized gain (loss)

 

$

1,140

 

 

$

(1,650

)

 

$

(1,196

)

Unrealized (loss) gain

 

$

(1,160

)

 

$

2,010

 

 

$

(889

)

 

Summary of Financial Assets and Liabilities at Fair Value on Recurring Basis

The following table summarizes our financial assets and liabilities measured at fair value on a recurring basis as of July 1, 2018 and July 2, 2017 (thousands of dollars)

 

 

 

July 1, 2018

 

 

July 2, 2017

 

 

 

Level 1

 

 

Level 2

 

 

Level 3

 

 

Total

 

 

Level 1

 

 

Level 2

 

 

Level 3

 

 

Total

 

Assets:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rabbi Trust assets:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stock index funds:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Small cap

 

$

298

 

 

$

 

 

$

 

 

$

298

 

 

$

382

 

 

$

 

 

$

 

 

$

382

 

Mid cap

 

 

286

 

 

 

 

 

 

 

 

 

286

 

 

 

391

 

 

 

 

 

 

 

 

 

391

 

Large cap

 

 

562

 

 

 

 

 

 

 

 

 

562

 

 

 

519

 

 

 

 

 

 

 

 

 

519

 

International

 

 

793

 

 

 

 

 

 

 

 

 

793

 

 

 

541

 

 

 

 

 

 

 

 

 

541

 

Fixed income funds

 

 

850

 

 

 

 

 

 

 

 

 

850

 

 

 

763

 

 

 

 

 

 

 

 

 

763

 

Cash and cash equivalents

 

 

 

 

 

3

 

 

 

 

 

 

3

 

 

 

 

 

 

3

 

 

 

 

 

 

3

 

Mexican peso forward contracts

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

1,121

 

 

 

 

 

 

1,121

 

Total assets at fair value

 

$

2,789

 

 

$

3

 

 

$

 

 

$

2,792

 

 

$

2,596

 

 

$

1,124

 

 

$

 

 

$

3,720

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Liabilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mexican peso forward contracts

 

$

 

 

$

39

 

 

$

-

 

 

$

39

 

 

$

 

 

$

 

 

$

 

 

$

 

 

Changes in the Allowance for Doubtful Accounts

Changes in the allowance for doubtful accounts were as follows (thousands of dollars)

 

 

 

Balance,

Beginning

of Year

 

 

Provision for

Doubtful

Accounts

 

 

Net

Write-Offs

 

 

Balance,

End of Year

 

Year ended July 1, 2018

 

$

500

 

 

$

 

 

$

 

 

$

500

 

Year ended July 2, 2017

 

$

500

 

 

$

 

 

$

 

 

$

500

 

Year ended July 3, 2016

 

$

500

 

 

$

 

 

$

 

 

$

500

 

 

Inventories

Inventories consisted of the following (thousands of dollars):

 

 

 

July 1, 2018

 

 

July 2, 2017

 

Finished products

 

$

13,410

 

 

$

9,976

 

Work in process

 

 

10,059

 

 

 

9,328

 

Purchased materials

 

 

27,185

 

 

 

20,682

 

 

 

 

50,654

 

 

 

39,986

 

Excess and obsolete reserve

 

 

(4,000

)

 

 

(4,510

)

Inventories, net

 

$

46,654

 

 

$

35,476

 

 

Activity Related to the Excess and Obsolete Inventory Reserve

The activity related to the excess and obsolete inventory reserve was as follows (thousands of dollars)

 

 

 

Balance,

Beginning

of Year

 

 

Provision

Charged to

Expense

 

 

Amounts

Written Off

 

 

Balance,

End of Year

 

Year ended July 1, 2018

 

$

4,510

 

 

$

1,002

 

 

$

1,512

 

 

$

4,000

 

Year ended July 2, 2017

 

$

2,800

 

 

$

2,718

 

 

$

1,008

 

 

$

4,510

 

Year ended July 3, 2016

 

$

2,300

 

 

$

844

 

 

$

344

 

 

$

2,800

 

 

Schedule Of Activity Related To Repair And Maintenance Supply Parts Reserve

The activity related to the repair and maintenance supply parts reserve was as follows (thousands of dollars)

 

 

 

Balance,

Beginning

of Year

 

 

Provision

Charged to

Expense

 

 

Amounts

Written Off

 

 

Balance,

End of Year

 

Year ended July 1, 2018

 

$

900

 

 

$

201

 

 

$

201

 

 

$

900

 

Year ended July 2, 2017

 

$

700

 

 

$

438

 

 

$

238

 

 

$

900

 

Year ended July 3, 2016

 

$

620

 

 

$

366

 

 

$

286

 

 

$

700

 

 

Intangible Assets Carrying Value and Accumulated Amortization

The carrying value and accumulated amortization for these assets were as follows (thousands of dollars)

 

 

 

July 1, 2018

 

 

July 2, 2017

 

Patents, engineering drawings and software

 

$

890

 

 

$

890

 

Less: accumulated amortization

 

 

(890

)

 

 

(849

)

 

 

$

-

 

 

$

41

 

 

Property, Plant and Equipment, Useful Lives of Assets

Property, plant and equipment are stated at cost. Property, plant and equipment are depreciated on a straight-line basis over the estimated useful lives of the assets as follows:

 

Classification

 

Expected

Useful Lives

Land improvements

 

20 years

Buildings and improvements

 

15 to 35 years

Machinery and equipment

 

3 to 15 years

 

Property, Plant and Equipment

Property, plant and equipment consisted of the following (thousands of dollars):

 

 

 

July 1, 2018

 

 

July 2, 2017

 

Land and improvements

 

$

5,545

 

 

$

4,732

 

Buildings and improvements

 

 

34,483

 

 

 

36,046

 

Machinery and equipment

 

 

229,688

 

 

 

210,741

 

 

 

 

269,716

 

 

 

251,519

 

Less: accumulated depreciation

 

 

(153,174

)

 

 

(139,928

)

 

 

$

116,542

 

 

$

111,591

 

 

Schedule of Depreciation Expenses

Depreciation expense was as follows for the periods indicated (thousands of dollars):

 

Fiscal Year

 

Depreciation

Expense

 

2018

 

$

14,544

 

2017

 

$

11,319

 

2016

 

$

10,022

 

 

Inventory Purchase from Major Suppliers

Supplier Concentrations: The following inventory purchases were made from major suppliers during each fiscal year noted

 

Fiscal Year

 

Percentage of

Inventory

Purchases

 

 

Number of

Suppliers

 

2018

 

 

32

%

 

 

5

 

2017

 

 

39

%

 

 

7

 

2016

 

 

36

%

 

 

6

 

 

Summary of Other Income (Expense) Net

The impact of these items for the periods presented was as follows (thousands of dollars):

 

 

 

Years Ended

 

 

 

July 1, 2018

 

 

July 2, 2017

 

 

July 3, 2016

 

Foreign currency transaction gain

 

$

549

 

 

$

1,128

 

 

$

2,559

 

Rabbi Trust gain (loss)

 

 

193

 

 

 

296

 

 

 

(41

)

Unrealized (loss) gain on Mexican peso forward contracts

 

 

(1,160

)

 

 

2,010

 

 

 

(889

)

Realized gain (loss) on Mexican peso forward contracts

 

 

1,140

 

 

 

(1,650

)

 

 

(1,196

)

Pension and postretirement plans credit (cost)

 

 

447

 

 

 

(1,140

)

 

 

(1,271

)

Other

 

 

(149

)

 

 

523

 

 

 

235

 

 

 

$

1,020

 

 

$

1,167

 

 

$

(603

)

 

Changes In Balance Sheet Amounts Under Self Insured Plans

Changes in the balance sheet amounts for self-insured plans were as follows (thousands of dollars)

 

 

 

Balance,

Beginning

of Year

 

 

Provision

Charged to

Expense

 

 

Payments

 

 

Balance,

End of Year

 

Year ended July 1, 2018

 

$

420

 

 

$

5,784

 

 

$

5,784

 

 

$

420

 

Year ended July 2, 2017

 

$

420

 

 

$

5,796

 

 

$

5,796

 

 

$

420

 

Year ended July 3, 2016

 

$

420

 

 

$

5,032

 

 

$

5,032

 

 

$

420

 

 

Changes in Warranty Reserve

Changes in the warranty reserve were as follows (thousands of dollars):

 

 

 

Balance,

Beginning

of Year

 

 

Provision (Recoveries)

Charged

to Expense

 

 

Payments

 

 

Balance,

End of Year

 

Year ended July 1, 2018

 

$

5,550

 

 

$

2,617

 

 

$

367

 

 

$

7,800

 

Year ended July 2, 2017

 

$

9,228

 

 

$

(843

)

 

$

2,835

 

 

$

5,550

 

Year ended July 3, 2016

 

$

11,835

 

 

$

583

 

 

$

3,190

 

 

$

9,228

 

 

Accumulated Other Comprehensive Loss

Accumulated Other Comprehensive Loss: Accumulated other comprehensive loss (“AOCL”) was comprised of the following (thousands of dollars):

 

 

 

July 1, 2018

 

 

July 2, 2017

 

 

July 3, 2016

 

Unrecognized pension and postretirement benefit

   liabilities, net of tax

 

$

18,148

 

 

$

18,750

 

 

$

24,518

 

Foreign currency translation, net of tax

 

 

15,291

 

 

 

14,138

 

 

 

13,155

 

 

 

$

33,439

 

 

$

32,888

 

 

$

37,673

 

 

Summary of Changes in Accumulated Other Comprehensive Loss

The following tables summarize the changes in AOCL for the years ended July 1, 2018 and July 2, 2017 (thousands of dollars):

 

 

 

Year Ended July 1, 2018

 

 

 

Foreign

Currency

Translation

Adjustments

 

 

Retirement

and

Postretirement

Plans

 

 

Total

 

Balance July 2,2017

 

$

14,138

 

 

$

18,750

 

 

$

32,888

 

Other comprehensive loss before

   reclassifications

 

 

2,370

 

 

 

820

 

 

 

3,190

 

Income Tax

 

 

(151

)

 

 

(193

)

 

 

(344

)

Net other comprehensive loss before

   reclassifications

 

 

2,219

 

 

 

627

 

 

 

2,846

 

Reclassifications:

 

 

 

 

 

 

 

 

 

 

 

 

Prior service credits (A)

 

 

 

 

 

752

 

 

 

752

 

Actuarial gains (A)

 

 

 

 

 

(2,514

)

 

 

(2,514

)

Total reclassifications before tax

 

 

 

 

 

(1,762

)

 

 

(1,762

)

Income Tax

 

 

 

 

 

533

 

 

 

533

 

Net reclassifications

 

 

 

 

 

(1,229

)

 

 

(1,229

)

Other comprehensive loss (income)

 

 

2,219

 

 

 

(602

)

 

 

1,617

 

Other comprehensive loss attributable

 

 

 

 

 

 

 

 

 

 

 

 

to non-controlling interest

 

 

1,066

 

 

 

 

 

 

1,066

 

Balance July 1, 2018

 

$

15,291

 

 

$

18,148

 

 

$

33,439

 

 

 

 

Year ended July 2, 2017

 

 

 

Foreign

Currency

Translation

Adjustments

 

 

Retirement

and

Postretirement

Plans

 

 

Total

 

Balance July 3, 2016

 

$

13,155

 

 

$

24,518

 

 

$

37,673

 

Other comprehensive loss before

   reclassifications

 

 

534

 

 

 

(6,142

)

 

 

(5,608

)

Income Tax

 

 

(108

)

 

 

2,272

 

 

 

2,164

 

Net other comprehensive loss before

   reclassifications

 

 

426

 

 

 

(3,870

)

 

 

(3,444

)

Reclassifications:

 

 

 

 

 

 

 

 

 

 

 

 

Prior service credits (A)

 

 

 

 

 

753

 

 

 

753

 

Actuarial gains (A)

 

 

 

 

 

(3,766

)

 

 

(3,766

)

Total reclassifications before tax

 

 

 

 

 

(3,013

)

 

 

(3,013

)

Income Tax

 

 

 

 

 

1,115

 

 

 

1,115

 

Net reclassifications

 

 

 

 

 

(1,898

)

 

 

(1,898

)

Other comprehensive loss (income)

 

 

426

 

 

 

(5,768

)

 

 

(5,342

)

Other comprehensive income attributable to

   non-controlling interest

 

 

(557

)

 

 

 

 

 

(557

)

Balance July 2, 2017

 

$

14,138

 

 

$

18,750

 

 

$

32,888

 

(A)

Amounts reclassified are included in the computation of net periodic benefit cost, which is included in Other Income, net in the accompanying Condensed Consolidated Statements of Income and Comprehensive Income (Loss). See Retirement Plans and Postretirement Costs note to these Notes to Financial Statements below.

Schedule of Unrecognized Compensation Cost

Unrecognized compensation cost as of July 1, 2018 related to restricted stock granted under the plan was as follows (thousands of dollars):

 

 

 

Compensation

Cost

 

 

Weighted Average

Period over

which Cost is to be

Recognized

(in years)

 

Restricted stock granted

 

$

1,092

 

 

 

0.9

 

 

Cash Received from Stock Option Exercises and Related Income Tax Benefit

Cash received from stock option exercises and the related income tax benefit were as follows (thousands of dollars):

 

Fiscal Year

 

Cash Received

from

Stock Option

Exercises

 

 

Income Tax

Benefit

 

2018

 

$

139

 

 

$

 

2017

 

$

136

 

 

$

25

 

2016

 

$

364

 

 

$

196

 

 

Intrinsic Value of Stock Options Exercised and Fair Value Of Stock Options Vested

The intrinsic value of stock options exercised and the fair value of options vested were as follows (thousands of dollars):

 

 

 

Years Ended

 

 

 

July 1, 2018

 

 

July 2, 2017

 

 

July 3, 2016

 

Intrinsic value of options exercised

 

$

110

 

 

$

115

 

 

$

529

 

Fair value of stock options vested

 

$

315

 

 

$

566

 

 

$

331

 

 

Range of Options Outstanding

The range of options outstanding as of July 1, 2018 was as follows

 

 

 

Number of

Options

Outstanding/

Exercisable

 

Weighted

Average

Exercise Price

Outstanding/

Exercisable

 

Weighted

Average

Remaining

Contractual

Life Outstanding

(In Years)

$10.92-$18.49

 

42,214/42,214

 

$15.36/$15.36

 

1.2

$26.53-$38.71

 

81,850/81,850

 

$31.06/$31.06

 

4.2

$79.73

 

9,010/9,010

 

$79.73/$79.73

 

6.1

 

 

 

 

$29.37/$29.37

 

 

 

MEXICO  
Property, Plant and Equipment

The gross and net book value of property, plant and equipment located outside of the United States, primarily in Mexico, were as follows (thousands of dollars):

 

 

 

July 1, 2018

 

 

July 2, 2017

 

Gross book value

 

$

140,681

 

 

$

130,166

 

Net book value

 

$

74,364

 

 

$

69,652