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Asset Impairment Charges and Facility Closing and Reorganization Costs
6 Months Ended
Jun. 30, 2017
Restructuring and Related Activities [Abstract]  
Asset Impairment Charges and Facility Closing and Reorganization Costs
Asset Impairment Charges and Facility Closing and Reorganization Costs
Asset Impairment Charges
We evaluate our finite-lived intangible and long-lived assets for impairment when circumstances indicate that the carrying value may not be recoverable. Indicators of impairment could include, among other factors, significant changes in the business environment or the planned closure of a facility. Considerable management judgment is necessary to evaluate the impact of operating changes and to estimate future cash flows.
Testing the assets for recoverability involves developing estimates of future cash flows directly associated with, and that are expected to arise as a direct result of, the use and eventual disposition of the assets. Other inputs are based on assessment of an individual asset’s alternative use within other production facilities, evaluation of recent market data and historical liquidation sales values for similar assets. As the inputs for testing recoverability are largely based on management’s judgments and are not generally observable in active markets, we consider such measurements to be Level 3 measurements in the fair value hierarchy. See Note 6.
The results of our analysis indicated no impairment of our property, plant and equipment, outside of facility closing and reorganization costs, for the three and six months ended June 30, 2017 and 2016. We can provide no assurance that we will not have impairment charges in future periods as a result of changes in our business environment, operating results or the assumptions and estimates utilized in our impairment tests.
Facility Closing and Reorganization Costs
Costs associated with approved plans within our ongoing network optimization strategies are summarized as follows:
 
Three Months Ended June 30
 
Six Months Ended June 30
 
2017
 
2016
 
2017
 
2016
 
(In thousands)
Closure of facilities, net(1)
$
4,203

 
$
(1,400
)
 
$
7,689

 
$
(234
)
Organizational Effectiveness(2)
1,614

 
—

 
7,414

 
—

Facility closing and reorganization costs, net
$
5,817

 
$
(1,400
)
 
$
15,103

 
$
(234
)
(1)
Reflects charges, net of gains on the sales of assets, associated with closed facilities that were incurred in 2017 and 2016. These charges are primarily related to facility closures in Orem, Utah; New Orleans, Louisiana; Rochester, Indiana; Riverside, California; Delta, Colorado; Denver, Colorado; Springfield, Virginia; Buena Park, California; and Sheboygan, Wisconsin, as well as other approved closures that have not yet been announced. We have incurred net charges to date of $57.5 million related to these facility closures through June 30, 2017. We expect to incur additional charges related to these facility closures of approximately $6.9 million related to shutdown, contract termination and other costs. As we continue the evaluation of our supply chain and distribution network, it is likely that we will close additional facilities in the future.
(2)
During the first six months of 2017, we embarked on a company-wide, multi-phase organizational effectiveness initiative to better align each key function of the Company with our strategic plan. This initiative has resulted in headcount reductions due to changes to our organizational structure, and the charges shown in the table above are primarily comprised of severance benefits and other employee-related costs associated with these organizational changes. Efforts with respect to our organizational effectiveness initiative are ongoing and we expect that we will incur additional costs in the coming months associated with the approval and implementation of additional phases of the plan; however, as specific details of these phases have not been finalized and approved, future costs are not yet estimable.

Activity with respect to facility closing and reorganization costs during the six months ended June 30, 2017 is summarized below and includes items expensed as incurred:
 
Accrued Charges at December 31, 2016
 
Charges and Adjustments
 
Payments
 
Accrued Charges at June 30, 2017
 
(In thousands)
Cash charges:
 
 
 
 
 
 
 
Workforce reduction costs
$
3,610

 
$
7,464

 
$
(3,572
)
 
$
7,502

Shutdown costs
—

 
2,557

 
(2,557
)
 
—

Lease obligations after shutdown
3,932

 
166

 
(814
)
 
3,284

Other
—

 
163

 
(163
)
 
—

Subtotal
$
7,542

 
10,350

 
$
(7,106
)
 
$
10,786

Other charges:
 
 
 
 
 
 
 
Write-down of assets(1)
 
 
4,678

 
 
 
 
Loss on sale of related assets
 
 
67

 
 
 
 
Other, net
 
 
8

 
 
 
 
Subtotal
 
 
4,753

 
 
 
 
Total
 
 
$
15,103

 
 
 
 

(1)
The write-down of assets relates primarily to owned buildings, land and equipment of those facilities identified for closure. The assets were tested for recoverability at the time the decision to close the facilities was more likely than not to occur. Over time, refinements to our estimates used in testing for recoverability may result in additional asset write-downs. The write-down of assets can include accelerated depreciation recorded for those facilities identified for closure. Our methodology for testing the recoverability of the assets is consistent with the methodology described in the “Asset Impairment Charges” section above.