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Segment Information
12 Months Ended
Dec. 29, 2012
Segment Reporting [Abstract]  
Segment Information
Segment Information
The Company is a leading global innovator, manufacturer and marketer of engineered materials, primarily focused on the production of nonwoven products. The Company operates through four segments, with the main source of revenue being the sales of primary and intermediate products to the hygiene, healthcare, wipes and industrial markets. The Company has one major customer that accounts for over 10% of its business, the loss of which would have a material adverse impact on reported financial results. Sales to this customer are reported within each of the the Nonwoven segments.
In April 2012, the Company approved the internal redesign and restructuring of its global operations for the purposes of realigning and repositioning the Company to consolidate the benefits of its global footprint, align resources and capabilities with future growth opportunities and provide for a more efficient structure to serve existing markets. The Company's segments are now as follows: Americas Nonwovens, Europe Nonwovens, Asia Nonwovens and Oriented Polymers segments. As part of the change, the Company eliminated the Latin America Nonwovens segment and merged it with the U.S. Nonwoven segment to create the Americas Nonwoven segment. Segment information for all years has been revised to reflect the new structure.
The accounting policies of the segments are the same as those described in the summary of significant accounting policies except that the segment results are prepared on a management basis that is consistent with the manner in which the Company desegregates financial information for internal review and decision making. Intercompany sales between the segments are eliminated.
In April 2011, the Company entered into an agreement to sell certain assets and the working capital of Difco. As a result, the Company accounted for the transaction as discontinued operations in accordance with ASC 205. Difco was previously reported as part of the Oriented Polymers segment. Segment information has been revised to exclude the results of this business for all periods presented.
Financial data by segment is as follows: 
 
Successor
 
 
Predecessor
In thousands
Fiscal Year Ended
December 29,
2012
 
Eleven Months
Ended
December 31,
2011
 
 
One Month
Ended
January 28,
2011
 
Fiscal Year Ended January 1, 2011
Net sales
 
 
 
 
 
 
 
 
Americas Nonwovens
$
641,532

 
$
613,355

 
 
$
46,093

 
$
633,292

Europe Nonwovens
294,120

 
297,869

 
 
24,305

 
282,076

Asia Nonwovens
156,746

 
135,591

 
 
9,403

 
129,370

Oriented Polymers
62,765

 
56,114

 
 
4,805

 
61,473

Total
$
1,155,163

 
$
1,102,929

 
 
$
84,606

 
$
1,106,211

 
 
 
 
 
 
 
 
 
Operating income (loss)
 
 
 
 
 
 
 
 
Americas Nonwovens
$
64,673

 
$
41,612

 
 
$
4,595

 
$
66,145

Europe Nonwovens
11,102

 
8,427

 
 
1,812

 
13,577

Asia Nonwovens
18,130

 
19,778

 
 
1,718

 
25,166

Oriented Polymers
3,362

 
1,802

 
 
553

 
3,256

Unallocated Corporate
(40,586
)
 
(38,351
)
 
 
(3,603
)
 
(38,868
)
Eliminations
76

 
21

 
 

 
(30
)
Subtotal
56,757

 
33,289

 
 
5,075

 
69,246

Acquisition and integration expenses

 

 
 

 
(1,742
)
Special charges, net
(19,592
)
 
(41,345
)
 
 
(20,824
)
 
(17,993
)
Total
$
37,165

 
$
(8,056
)
 
 
$
(15,749
)
 
$
49,511

 
 
 
 
 
 
 
 
 
Depreciation and amortization expense
 
 
 
 
 
 
 
 
Americas Nonwovens
$
35,780

 
$
31,679

 
 
$
2,411

 
$
31,700

Europe Nonwovens
11,267

 
10,235

 
 
368

 
5,156

Asia Nonwovens
13,780

 
9,956

 
 
589

 
7,091

Oriented Polymers
1,496

 
1,306

 
 
36

 
450

Unallocated Corporate
1,718

 
1,584

 
 
68

 
952

Subtotal
64,041

 
54,760

 
 
3,472

 
45,349

Amortization of loan acquisition costs
2,665

 
2,530

 
 
51

 
867

Total
$
66,706

 
$
57,290

 
 
$
3,523

 
$
46,216

 
 
 
 
 
 
 
 
 
Capital spending
 
 
 
 
 
 
 
 
Americas Nonwovens
$
4,848

 
$
23,997

 
 
$
5,803

 
$
13,084

Europe Nonwovens
8,802

 
13,016

 
 
41

 
3,166

Asia Nonwovens
36,626

 
30,583

 
 
2,507

 
26,865

Oriented Polymers
672

 
375

 
 
38

 
534

Corporate
677

 
457

 
 
16

 
1,521

Total
$
51,625

 
$
68,428

 
 
$
8,405

 
$
45,170

 
In thousands
December 29,
2012
 
December 31,
2011
Division assets
 
 
 
Americas Nonwovens
$
513,765

 
$
564,882

Europe Nonwovens
202,139

 
218,151

Asia Nonwovens
248,790

 
228,448

Oriented Polymers
25,329

 
25,474

Corporate
32,046

 
23,623

Total
$
1,022,069

 
$
1,060,578


Geographic Data:
Export sales from the Successor's United States operations to unaffiliated customers were $32.1 million and $37.9 million for the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, respectively. For the one month ended January 28, 2011 and the fiscal year ended January 1, 2011, export sales from the Predecessor's United States operations to unaffiliated customers were $3.0 million and $33.5 million, respectively.
Geographic data for the Company's operations, based on the geographic region that the sale is made from, are presented as followings:
 
Successor
 
 
Predecessor
In thousands
Fiscal Year Ended
December 29,
2012
 
Eleven Months
Ended
December 31,
2011
 
 
One Month
Ended
January 28,
2011
 
Fiscal Year Ended January 1, 2011
Net sales
 
 
 
 
 
 
 
 
United States
$
357,193

 
$
330,347

 
 
$
26,409

 
$
332,624

Canada
57,312

 
50,989

 
 
4,529

 
56,885

Europe
294,120

 
297,869

 
 
24,305

 
280,852

Asia
156,746

 
135,591

 
 
9,402

 
129,370

Latin America
289,792

 
288,133

 
 
19,961

 
306,480

Total
$
1,155,163

 
$
1,102,929

 
 
$
84,606

 
$
1,106,211

In thousands
December 29, 2012
 
December 31, 2011
Property, plant and equipment, net
 
 
 
United States
$
105,335

 
$
114,288

Canada
5,707

 
6,303

Europe
89,678

 
91,092

Asia
137,196

 
122,792

Latin America
141,253

 
158,877

Total
$
479,169

 
$
493,352