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Acquisitions
12 Months Ended
Dec. 29, 2012
Business Combinations [Abstract]  
Acquisitions
Acquisition
PGI Acquisition
On January 28, 2011, pursuant to an Agreement and Plan of Merger, dated as of October 4, 2010, the Company was acquired by affiliates of the Blackstone Group (“Blackstone”), along with certain members of the Company's management (the "Merger"), for an aggregate purchase price valued at $403.5 million. As a result, the Company became a privately-held company. The Merger was financed by $560.0 million in aggregate principal of debt financing as well as common equity capital. In addition, the Company repaid our existing outstanding debt.
The Merger was recorded using the acquisition method of accounting in accordance with the accounting guidance for business combinations and non-controlling interest. The purchase price has been allocated to assets acquired and liabilities assumed based on the estimated fair market value of such assets and liabilities at the date of merger. The allocation of the purchase price was as follows:
In thousands
January 28, 2011
Cash
$
70,771

Accounts receivable
130,359

Inventory
122,006

Assets held for sale
17,284

Other current assets
51,687

Restricted cash
31,100

Total current assets
423,207

 
 
Property, plant and equipment
468,449

Goodwill
86,376

Intangible assets
71,992

Tax indemnification asset
16,221

Other noncurrent assets
30,264

Total assets acquired
$
1,096,509

 
 
Current liabilities
$
230,480

Current portion of long-term debt
3,586

Long-term debt
359,010

Deferred income taxes
36,792

Other noncurrent liabilities
55,898

Noncontrolling interest
7,247

Total liabilities assumed
$
693,013

Net assets acquired
$
403,496


Cash, accounts receivable and current liabilities were stated at their historical carrying values, which approximate their fair value, given the short-term nature of these assets and liabilities. Inventories were recorded at fair value, based on computations which considered many factors including the estimated selling price of the inventory, the cost to dispose of the inventory as well as the replacement cost of the inventory, where applicable. As a result, the Company increased the carrying value of inventory by $13.0 million. The step-up in inventory value was amortized into cost of goods sold over the period of the Company's normal inventory turns, which approximated two months.
The Company recorded intangible assets based on their estimated fair value, and consisted of the following:
In thousands
Useful Life
 
Amount
Technology
10 years
 
$
31,900

Trade names
Indefinite
 
23,500

Customer relationships
10 years
 
16,500

Other
< 1 year
 
92

Total
 
 
$
71,992


The Company allocated $23.5 million to trade names, primarily related to Chicopee. Management considered many factors in the determination that it will account for the asset as an indefinite-lived, including the current market leadership position of the name as well as the recognition in the industry. Therefore, in accordance with current accounting guidance, the indefinite-lived intangible asset will not be amortized, but instead tested for impairment at least annually (more frequently if certain indicators are present).
Acquisition related costs related to the Merger were as follows:
In thousands
Amount
Loan acquisition costs
$
19,252

Transaction expenses:
 
Fiscal year ended January 1, 2011
6,388

One month ended January 28, 2011
6,137

Eleven months ended December 31, 2011
27,919

Fiscal year ended December 29, 2012
452

Total transaction expense
40,896

Total
$
60,148


Loan acquisition costs related to the Merger were capitalized and recorded within Intangible assets, net in the Consolidated Balance Sheets and amortized over the term of the loan to which such costs relate. In accordance with ASC 805, "Business Combinations" ("ASC 805"), transaction expenses related to the Merger are expensed as incurred within Special charges, net in the Consolidated Statement of Operations.
China Acquisition
On May 26, 2010, the Company signed an equity transfer agreement to purchase the remaining 20% interest in our Chinese subsidiary Nanhia Nanxin Non-Woven Co. Ltd, subject to Chinese government approval. Pursuant to the agreement, the Company deposited $1.5 million into an escrow account with a bank to serve as a performance guarantee. On March 9, 2011, the Company received government approval and subsequently completed the noncontrolling interest acquisition for a purchase price of $7.2 million. The acquisition was accounted as an equity transaction in which no gain or loss was recognized.
Spain Acquisition
On December 2, 2009, the Company completed an acquisition from Grupo Corinpa S.L of certain assets and the operations of the nonwovens business of Tesalca-99, S.A. and Texnovo, S.A. (the “Sellers”) located in Barcelona, Spain. Consideration for the acquired assets consisted of 1.049 million shares of the Predecessor's Class A common stock which had a fair value of $14.5 million on the date of acquisition. The agreement contained a provision under which the Sellers were granted a put option on the Sellers land, building and equipment that were included in a lease under which the Company was provided full and exclusive use of the assets. In addition, the agreement contained a provision under which the Company was granted a call options for the same assets. On January 28, 2011, immediately prior to the Merger, the Company exercised its call option and purchased the remaining assets for an aggregate purchase price of $41.2 million.