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Income Taxes (Tables)
12 Months Ended
Jan. 02, 2016
Income Tax Disclosure [Abstract]  
Schedule of income (loss) from continuing operations before income taxes
Income (loss) from continuing operations before income taxes was as follows for the years ended (in thousands):

 
 
2015
 
2014
 
2013
Domestic                                                     
 
$
(17,196
)
 
$
(93,157
)
 
$
(74,741
)
Foreign                                                     
 
2,128

 
2,263

 
2,626

 
 
$
(15,068
)
 
$
(90,894
)
 
$
(72,115
)
Schedule of components of income tax expense (benefit) on income (loss) from continuing operations
Income tax expense (benefit) on loss from continuing operations consisted of the following for the years ended (in thousands):
 
 
2015
 
2014
 
2013
Current tax expense:
 
 
 
 
 
 
Federal                                              
 
$

 
$

 
$

Foreign                                              
 
592

 
376

 
702

State                                              
 
1,058

 
1,080

 
888

 
 
1,650

 
1,456

 
1,590

Deferred tax expense (benefit):
 
 

 
 

 
 

Federal                                             
 
1,109

 
(8,771
)
 
1,905

Foreign                                             
 
270

 
124

 
16

State                                             
 
1,364

 
11,350

 
10,650

 
 
2,743

 
2,703

 
12,571

Income tax expense
 
$
4,393

 
$
4,159

 
$
14,161

Schedule of effective income tax rate reconciliation
A reconciliation of the expected tax benefit based on the federal statutory tax rate to the Company’s actual income tax expense is summarized as follows for the years ended (in thousands):

 
 
2015
 
2014
 
2013
Expected tax benefit at federal statutory income tax rate
 
$
(5,274
)
 
$
(31,814
)
 
$
(25,240
)
State and local income tax benefit
 
(3,295
)
 
(1,411
)
 
(1,706
)
Change in valuation allowance                                                               
 
5,914

 
31,734

 
34,049

Change in contingency reserves                                                               
 
(118
)
 
(118
)
 
(105
)
Non-U.S. tax rate differences                                                               
 
116

 
(293
)
 
(201
)
Non-deductible expenses                                                               
 
3,094

 
4,120

 
4,054

Change in state tax rates
 
802

 
1,379

 
(272
)
Expiration of stock option contracts
 

 

 
968

Other                                                               
 
3,154

 
562

 
2,614

Income tax expense                                                         
 
$
4,393

 
$
4,159

 
$
14,161

Schedule of deferred tax assets and liabilities
The tax effects of temporary differences that give rise to the deferred tax assets and deferred tax liabilities of the Company, were as follows (in thousands):

 
 
2015
 
2014
Deferred tax assets:
 
 
 
 
Net operating loss carryforwards                                                                 
 
$
128,232

 
$
135,930

Compensation and benefit related accruals
 
50,255

 
50,537

Foreign tax credit carryforwards                                                                 
 

 
7,013

Alternative minimum tax credit carryforwards
 
7,450

 
7,706

Accounts receivable                                                                 
 
2,679

 
2,468

Inventory                                                                 
 
2,816

 
2,501

Restructuring accruals                                                                 
 
8,810

 
8,592

Accrued tax and interest                                                                 
 
1,882

 
1,763

Other                                                                 
 
4,022

 
8,599

Valuation allowance                                                                 
 
(163,225
)
 
(164,121
)
Total deferred tax assets                                                                       
 
42,921

 
60,988

 
 
 
 
 
Deferred tax liabilities:
 
 

 
 

Property, plant and equipment                                                                 
 
(27,850
)
 
(35,287
)
Goodwill and other intangible assets
 
(52,438
)
 
(53,948
)
Other                                                                 
 
(553
)
 
(6,917
)
Total deferred tax liabilities                                                                       
 
(80,841
)
 
(96,152
)
Net deferred tax liability                                                               
 
$
(37,920
)
 
$
(35,164
)
The net deferred tax (liability) asset included the following (in thousands):

 
 
2015
 
2014
Current deferred tax asset (included in prepaid and other current assets)
 
$
4,116

 
$
5,042

Long-term deferred tax liability (included in other liabilities)
 
(42,036
)
 
(40,206
)
Total                                                                 
 
$
(37,920
)
 
$
(35,164
)
Schedule of changes of the unrecognized tax benefits
The Company’s unrecognized tax benefit activity for the years ended 2015, 2014 and 2013 was as follows (in thousands):

Unrecognized tax benefit – As of year end 2012
 
$
2,226

Gross decreases  - tax positions in prior period
 

Gross decreases – expiration of applicable statute of limitations
 

Unrecognized tax benefit – As of year end 2013
 
2,226

Gross decreases  - tax positions in prior period
 

Gross decreases – expiration of applicable statute of limitations
 

Unrecognized tax benefit – As of year end 2014
 
2,226

Gross decreases  - tax positions in prior period
 

Gross decreases – expiration of applicable statute of limitations
 

Unrecognized tax benefit – As of year end 2015
 
$
2,226