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Retirement Plans
12 Months Ended
Jan. 02, 2016
Compensation and Retirement Disclosure [Abstract]  
Retirement Plans
Retirement Plans
Pension Plans: The Company currently has two defined benefit pension plans for certain of its employees in the United States. The defined benefit plans provide benefit payments using formulas based on an employee's compensation and length of service, or stated amounts for each year of service. The Company expects to continue to fund these plans based on governmental requirements, amounts deductible for income tax purposes and as needed to ensure that plan assets are sufficient to satisfy plan liabilities. The benefits under the Company’s defined benefit pension plans are frozen.
Supplemental Executive Retirement Plans: The Company has various supplemental executive retirement plans ("SERP"), which provide benefits to certain former directors and executives. For accounting purposes, these plans are unfunded; however, one plan utilizes income from annuities to offset a portion of the cost of the plan. These annuities are included in other assets, net in the consolidated balance sheets and are not netted against the plan's benefit obligation. Additionally, the income or loss from the annuities are not reflected in net periodic expense related to the plan.
Other Postretirement Plans:  The Company has various other postretirement benefit plans ("OPEB"), primarily focused on postretirement healthcare, such as medical insurance and life insurance and related benefits for certain of its former employees and, in some instances, their spouses. Benefits, eligibility and cost-sharing provisions vary by plan documents or union collective bargaining arrangements.
Savings Plan: The Company sponsors a defined contribution plan to provide substantially all United States salaried and certain hourly employees an opportunity to accumulate personal funds for their retirement. The Company contributed $0.5 million, $0.5 million and $0.3 million to the plan in 2015, 2014 and 2013, respectively, for certain union employees. Employees participating in the plan held 2,210,499 shares of the Company’s common stock as of the year ended 2015.
Funded Status and Net Periodic Cost: The following tables provide a reconciliation of the changes in the Company’s pension, SERP and OPEB plans' benefit obligations and fair value of assets for 2015 and 2014, a statement of the funded status as of the years ended 2015 and 2014, respectively, and the amounts recognized in the consolidated balance sheets as of the years ended 2015 and 2014 (in thousands).

 
 
Pensions
 
SERPs
 
OPEBs
 
 
2015
 
2014
 
2015
 
2014
 
2015
 
2014
Benefit obligation at beginning of year
 
$
365,326

 
$
319,151

 
$
18,508

 
$
17,824

 
$
1,789

 
$
2,075

Service cost                                                     
 

 

 

 

 
2

 
2

Interest cost                                                     
 
13,341

 
14,027

 
656

 
754

 
63

 
88

Actuarial (gain) loss                                                     
 
(14,715
)
 
55,821

 
(94
)
 
1,925

 
(274
)
 
(254
)
Benefits paid                                                     
 
(18,051
)
 
(23,673
)
 
(2,072
)
 
(1,995
)
 
(76
)
 
(122
)
Benefit obligation at end of year
 
$
345,901

 
$
365,326

 
$
16,998

 
$
18,508

 
$
1,504

 
$
1,789



The following table provides a reconciliation of the Company’s fair value of plan assets:

 
 
Pensions
 
SERPs
 
OPEBs
 
 
2015
 
2014
 
2015
 
2014
 
2015
 
2014
Fair value of plan assets at beginning of year
 
$
267,635

 
$
260,917

 
$

 
$

 
$

 
$

Actual return on plan assets
 
(6,610
)
 
18,466

 

 

 

 

Employer contributions                                                     
 
4,545

 
11,925

 
2,072

 
1,995

 
76

 
122

Benefits paid                                                     
 
(18,051
)
 
(23,673
)
 
(2,072
)
 
(1,995
)
 
(76
)
 
(122
)
Fair value of plan assets at end of year
 
$
247,519

 
$
267,635

 
$

 
$

 
$

 
$



The following table shows the funded status at the end of the year:
 
 
Pensions
 
SERPs
 
OPEBs
 
 
2015
 
2014
 
2015
 
2014
 
2015
 
2014
Funded status at end of year
 
$
(98,382
)
 
$
(97,691
)
 
$
(16,998
)
 
$
(18,508
)
 
$
(1,504
)
 
$
(1,789
)

The following table shows amounts recognized in AOCI:

 
Pensions
 
SERPs
 
OPEBs
 
 
2015
 
2014
 
2015
 
2014
 
2015
 
2014
Net actuarial loss (gain)                                                   
 
$
119,712

 
$
115,438

 
$
5,438

 
$
5,872

 
$
(1,045
)
 
$
(830
)
Prior service cost                                                     
 

 

 

 

 
44

 
44

Total                                               
 
$
119,712

 
$
115,438

 
$
5,438

 
$
5,872

 
$
(1,001
)
 
$
(786
)

The following table shows amounts recognized in the consolidated balance sheets:
 
 
Pensions
 
SERPs
 
OPEBs
 
 
2015
 
2014
 
2015
 
2014
 
2015
 
2014
Other current liabilities                                                     
 
$

 
$

 
$
1,967

 
$
1,989

 
$
130

 
$
164

Other liabilities                                                     
 
98,382

 
97,691

 
15,031

 
16,519

 
1,374

 
1,625

Total liabilities                                                           
 
$
98,382

 
$
97,691

 
$
16,998

 
$
18,508

 
$
1,504

 
$
1,789



The following table provides components of the net periodic cost for the pension, SERP and OPEB plans for the years ended 2015, 2014 and 2013 (in thousands):

 
 
For The Years Ended
 
 
2015
 
2014
 
2013
Service cost
 
$
2

 
$
2

 
$

Interest cost
 
14,061

 
14,870

 
13,716

Expected return on plan assets
 
(20,976
)
 
(20,792
)
 
(18,455
)
Net amortization and deferral
 

 

 
(6
)
Recognized net actuarial loss
 
8,877

 
3,220

 
7,779

Net periodic expense (benefit)
 
$
1,964

 
$
(2,700
)
 
$
3,034



Interest cost on projected benefit obligation includes $0.7 million, $0.8 million and $0.8 million related to the Company’s SERP and OPEB plans in 2015, 2014 and 2013, respectively.
 
The pre-tax amount of actuarial losses in AOCI as of the year ended 2015 that are expected to be recognized in net periodic benefit cost in 2016 is $9.7 million for defined benefit pension plans and $0.2 million for other postretirement benefit plans, including SERP. The pre-tax amount of prior service cost included in AOCI as of the year ended 2015 that is expected to be recognized in net periodic benefit cost in 2016 is zero for all defined benefit plans.
The assumptions used were as follows:
 
 
2015
 
2014
 
2013
Discount rate used to calculate net periodic benefit expense
 
3.75
%
 
4.50
%
 
3.75
%
Discount rate used to calculate projected benefit obligation
 
4.00
%
 
3.75
%
 
4.50
%
Expected long-term rate of return on plan assets
 
8.00
%
 
8.00
%
 
8.00
%
Rate of compensation increase
 
n/a

 
n/a

 
n/a


The discount rate assumption used to determine the Company’s pension obligations as of the years ended 2015 and 2014 takes into account the projected future benefit cash flow and the underlying individual yields in the Citigroup Pension Liability Index that would be available to provide for the payment of those benefits. The ultimate rate is developed by calculating an equivalent discounted present value of the benefit cash flow as of the years ended 2015 and 2014, respectively, using a single discount rate rounded to the nearest quarter percent.
The expected long-term rate of return on plan assets of 8.0% for the years ended 2015 and 2014 was based on historical returns and the expectations for future returns for each asset class in which plan assets are invested as well as the target asset allocation of the investments of the plan assets.
The projected benefit obligation, accumulated benefit obligation and fair value of plan assets for the Company’s pension plans with accumulated benefit obligations in excess of plan assets were as follows (in thousands):

 
 
2015
 
2014
Projected benefit obligation                                                                           
 
$
362,899

 
$
383,834

Accumulated benefit obligation                                                                           
 
362,899

 
383,834

Fair value of plan assets                                                                           
 
247,519

 
267,635


The Company currently expects to contribute less than $0.1 million to its pension plans in 2016.
The estimated pension benefit payments expected to be paid by the pension plans and the estimated SERP and OPEB payments expected to be paid by the Company for the years 2016 through 2020, and in the aggregate for the years 2021 through 2025, are as follows (in thousands):
 
 
 
Pension Plans
 
SERP
 
OPEB 
2016
 
$
17,867

 
$
2,006

 
$
133

2017
 
18,122

 
1,870

 
129

2018
 
18,609

 
1,707

 
126

2019
 
19,001

 
1,642

 
122

2020
 
19,356

 
1,574

 
118

2021 through 2025
 
101,485

 
6,680

 
526


Fair Value of Assets: The Company's investment objective is to maximize the long-term return on its pension plan assets within prudent levels of risk. Investments are primarily diversified with a blend of equity securities, fixed income securities and alternative investments. The intent is to minimize plan expenses by outperforming plan liabilities over the long run.

The Company segregated its plan assets by the following major categories and levels for determining their fair values as of the years ended 2015 and 2014:

Cash and cash equivalents - Carrying value approximates fair value. As such, these assets were classified as Level 1.

Equity - Equity investments are diversified by including United States and non-United States stocks, growth stocks, value stocks and stocks of large and small companies. The values of individual equity securities are based on quoted prices in active markets and are classified as Level 1.

Fixed income - Fixed income securities are primarily United States governmental and corporate bonds including mutual funds. The Company invests in certain fixed income funds that were priced in active markets and were classified as Level 1. The Company also invests in certain fixed income securities that are priced based on valuation models rather than a last trade basis and are not exchange-traded and are classified as Level 2.

Other - The Company also invests in group annuity contracts, which are invested in certain fixed income securities and are classified as Level 2.

Alternative investments - Alternative investments are primarily private equity hedge funds and hedge fund-of-funds. The fair value of alternative investments has been estimated using their Net Asset Values ("NAV") as reported by the investment manager of the respective alternative investment funds. NAV reported by the hedge funds is used as a practical expedient to estimate the fair value. The investment manager values these investments on a periodic basis with models that use market, income and valuation methods. The valuation inputs are not highly observable, and these investments are not actively traded in an open market. These investments were classified as Level 3.

The methods described above may produce a fair value calculation that may not be indicative of net realizable value, or reflective of future fair values. While the Company believes its valuation methods are appropriate and consistent with other market participants, the use of different methodologies or assumptions to determine the fair value of certain financial instruments could result in a different fair value measurement. The Company invests in various assets in which valuation is determined by NAV. The Company believes that the NAV is representative of fair value, as there are no significant restrictions on redemption on these investments or other reasons that indicate the investment would be redeemed at an amount different than the NAV.
The fair values of the Company’s pension plan assets as of the years ended 2015 and 2014, by asset category are as follows (in thousands):
 
 
2015
 
2014
 
 
Level 1
 
Level 2
 
Level 3
 
Total
 
Level 1
 
Level 2
 
Level 3
 
Total
Cash and cash equivalents
 
$
12,306

 
$

 
$

 
$
12,306

 
$
6,661

 
$

 
$

 
$
6,661

Equity
 
120,953

 

 

 
120,953

 
133,833

 

 

 
133,833

Fixed income
 
12,497

 
49,993

 

 
62,490

 
16,696

 
50,203

 

 
66,899

Other
 

 
1,489

 

 
1,489

 

 
1,599

 

 
1,599

Alternative investments
 

 

 
50,281

 
50,281

 

 

 
58,643

 
58,643

Total pension plan assets
 
$
145,756

 
$
51,482

 
$
50,281

 
$
247,519

 
$
157,190

 
$
51,802

 
$
58,643

 
$
267,635



The following table provides a summary of changes in the fair value of the Company’s Level 3 assets (in thousands):
 
 
Alternative Investments
Balance as of the year ended 2013
 
$
53,116

Asset sales (1)
 
(2,884
)
Asset purchases
 
2,884

Unrealized gains
 
5,527

Balance as of the year ended 2014
 
58,643

Asset sales (1)
 
(7,010
)
Asset purchases
 

Unrealized losses
 
(1,352
)
Balance as of the year ended 2015
 
$
50,281


__________________________

(1) Gains (losses) of approximately $2.5 million and ($0.1 million) were realized on sales during 2015 and 2014, respectively.
The range of asset allocations and the target allocations for the pension plan assets were as follows:

 
 
2015
 
2014
 
Target
Equity securities                                                                           
 
49
%
62
%
 
48
%
62
%
 
60
%
75
%
Fixed income securities
 
29
%
33
%
 
26
%
33
%
 
25
%
35
%
Alternative investments and other
 
5
%
22
%
 
5
%
26
%
 
10
%
30
%

Multi-Employer Pension Plans: Certain of the Company’s union employees are included in multi-employer pension plans ("Multi-Employer Pension Plans"), to which the Company makes contributions in accordance with contractual union agreements. Such contributions are made on a monthly basis in accordance with the requirements of the plans and the actuarial computations and assumptions of the administrators of the plans. Contributions to Multi-Employer Pension Plans were $0.6 million, $0.4 million and $1.1 million in 2015, 2014 and 2013, respectively. In 2015, 2014 and 2013, the Company recorded expenses of $5.0 million, $1.3 million, and $0.5 million, respectively, as a result of exiting certain Multi-Employer Pension Plans in connection with its cost savings and restructuring plans.
The Company's participation in these plans for the years ended 2015, 2014 and 2013, is outlined in the table below:
Pension Fund
EIN
Pension Plan Number
Pension Protection Act Reported Status (1)
FIP/RP Status (2)
Contributions
Surcharge imposed
Expiration Date of Collective Bargaining Agreement
 
 
 
2015
 
2014
 
2015
 
2014
 
2013
 
 
 
 
 
 
 
 
 
(in thousands)
 
 
GCC/IBT National Pension Fund
526118568
001
Red
 
Red
Implemented
$219
 
$220
 
$262
No
6/30/2016
GCC/IBT National Pension Fund
526118568
001
Red
 
Red
Implemented
177
 
135
 
100
No
2/26/2017
GCC/IBT National Pension Fund
526118568
001
Red
 
Red
Implemented
 
11
 
14
No
4/30/2017
CWA/ITU Negotiated Pension Plan
136212879
001
Red
 
Red
Implemented
158
 
 
88
No
3/1/2018
 
 
 
 
 
Total contributions
$
554

 
$
366

 
$
1,143

 
 
__________________________

(1)
Unless otherwise noted, the most recent Pension Protection Act ("PPA") zone status available in 2015 and 2014 is for the plan's year end, not the Company's year end. The zone status is based on information that the Company received from the plan and is certified by the plan's actuary. Among other factors, plans in the red zone are generally less than 65 percent funded, plans in the yellow zone are less than 80 percent funded, and plans in the green zone are at least 80 percent funded.

(2)
The FIP/RP Status column indicates plans for which a financial improvement plan ("FIP") or a rehabilitation plan ("RP") is either pending or has been implemented.