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Condensed Consolidating Financial Information Condensed Consolidating Statement of Operations and Comprehensive Income (Loss) (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 6 Months Ended
Jun. 30, 2012
Jul. 02, 2011
Jun. 30, 2012
Jul. 02, 2011
Condensed Financial Statements, Captions [Line Items]        
Net sales $ 438,907 $ 469,899 $ 894,490 $ 946,870
Cost of sales 357,348 382,677 732,351 775,389
Selling, general and administrative expenses 45,646 52,903 95,342 111,486
Amortization of intangible assets 2,586 2,592 5,209 5,166
Restructuring, impairment and other charges 4,354 5,465 18,376 9,292
Operating income (loss) 28,973 26,262 43,212 45,537
Gain on bargain purchase 0 (540) 0 (11,079)
Interest expense, net 28,796 29,412 56,648 59,629
Intercompany interest expense (income) 0 0 0 0
(Gain) loss on early extinguishment of debt 785 0 11,414 0
Other (income) expense, net (1,116) 148 (818) 337
Income (loss) from continuing operations before income taxes and equity in income of unconsolidated subsidiaries 508 (2,758) (24,032) (3,350)
Income tax expense (benefit) 470 (1,206) (1,486) (2,811)
Income (loss) from continuing operations before equity in income of unconsolidated subsidiaries 38 (1,552) (22,546) (539)
Equity in income of unconsolidated subsidiaries 0 0 0 0
Income (loss) from discontinued operations, net of taxes (439) 1,926 (5,073) 3,697
Net income (loss) (401) 374 (27,619) 3,158
Comprehensive income (loss): [Abstract]        
Net income (loss) (401) 374 (27,619) 3,158
Other comprehensive income (loss): [Abstract]        
Other comprehensive income (loss) of unconsolidated subsidiaries 0 0 0 0
Reclassifications of losses related to interest rate swaps into earnings, net of taxes 0 687 0 1,792
Currency translation adjustment (2,202) 169 (758) 1,401
Comprehensive income (loss) (2,603) 1,230 (28,377) 6,351
Parent Company [Member]
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 0 0 0 0
Cost of sales 0 0 0 0
Selling, general and administrative expenses 0 0 0 0
Amortization of intangible assets 0 0 0 0
Restructuring, impairment and other charges 0 0 0 0
Operating income (loss) 0 0 0 0
Gain on bargain purchase   0   0
Interest expense, net 0 0 0 0
Intercompany interest expense (income) 0 0 0 0
(Gain) loss on early extinguishment of debt 0   0  
Other (income) expense, net 0 0 0 0
Income (loss) from continuing operations before income taxes and equity in income of unconsolidated subsidiaries 0 0 0 0
Income tax expense (benefit) 0 0 0 0
Income (loss) from continuing operations before equity in income of unconsolidated subsidiaries 0 0 0 0
Equity in income of unconsolidated subsidiaries (401) 374 (27,619) 3,158
Income (loss) from continuing operations (401) 374 (27,619) 3,158
Income (loss) from discontinued operations, net of taxes 0 0 0 0
Net income (loss) (401) 374 (27,619) 3,158
Comprehensive income (loss): [Abstract]        
Net income (loss) (401) 374 (27,619) 3,158
Other comprehensive income (loss): [Abstract]        
Other comprehensive income (loss) of unconsolidated subsidiaries (2,202) 856 (758) 3,193
Reclassifications of losses related to interest rate swaps into earnings, net of taxes   0   0
Currency translation adjustment 0 0 0 0
Comprehensive income (loss) (2,603) 1,230 (28,377) 6,351
Subsidiary Issuer [Member]
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 172,094 168,199 356,051 343,267
Cost of sales 143,277 138,543 297,434 285,983
Selling, general and administrative expenses 25,717 28,140 52,726 60,254
Amortization of intangible assets 137 101 307 201
Restructuring, impairment and other charges 1,370 2,529 1,526 4,876
Operating income (loss) 1,593 (1,114) 4,058 (8,047)
Gain on bargain purchase   (540)   (11,079)
Interest expense, net 28,648 29,220 56,334 59,232
Intercompany interest expense (income) (415) (316) (688) (627)
(Gain) loss on early extinguishment of debt 785   11,414  
Other (income) expense, net (839) (69) (620) (423)
Income (loss) from continuing operations before income taxes and equity in income of unconsolidated subsidiaries (26,586) (29,409) (62,382) (55,150)
Income tax expense (benefit) 1,124 (1,581) (3,145) 874
Income (loss) from continuing operations before equity in income of unconsolidated subsidiaries (27,710) (27,828) (59,237) (56,024)
Equity in income of unconsolidated subsidiaries 27,682 27,603 29,196 58,158
Income (loss) from continuing operations (28) (225) (30,041) 2,134
Income (loss) from discontinued operations, net of taxes (373) 599 2,422 1,024
Net income (loss) (401) 374 (27,619) 3,158
Comprehensive income (loss): [Abstract]        
Net income (loss) (401) 374 (27,619) 3,158
Other comprehensive income (loss): [Abstract]        
Other comprehensive income (loss) of unconsolidated subsidiaries (2,202) 169 (758) 1,401
Reclassifications of losses related to interest rate swaps into earnings, net of taxes   687   1,792
Currency translation adjustment 0 0 0 0
Comprehensive income (loss) (2,603) 1,230 (28,377) 6,351
Guarantor Subsidiaries [Member]
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 263,393 296,642 530,716 591,930
Cost of sales 210,570 239,682 427,976 480,481
Selling, general and administrative expenses 19,735 24,485 42,215 50,672
Amortization of intangible assets 2,315 2,357 4,634 4,697
Restructuring, impairment and other charges 2,956 2,932 16,756 4,412
Operating income (loss) 27,817 27,186 39,135 51,668
Gain on bargain purchase   0   0
Interest expense, net 155 200 321 428
Intercompany interest expense (income) 391 242 639 498
(Gain) loss on early extinguishment of debt 0   0  
Other (income) expense, net 87 255 26 753
Income (loss) from continuing operations before income taxes and equity in income of unconsolidated subsidiaries 27,184 26,489 38,149 49,989
Income tax expense (benefit) (615) 310 1,698 (3,999)
Income (loss) from continuing operations before equity in income of unconsolidated subsidiaries 27,799 26,179 36,451 53,988
Equity in income of unconsolidated subsidiaries (51) 97 240 1,497
Income (loss) from continuing operations 27,748 26,276 36,691 55,485
Income (loss) from discontinued operations, net of taxes (66) 1,327 (7,495) 2,673
Net income (loss) 27,682 27,603 29,196 58,158
Comprehensive income (loss): [Abstract]        
Net income (loss) 27,682 27,603 29,196 58,158
Other comprehensive income (loss): [Abstract]        
Other comprehensive income (loss) of unconsolidated subsidiaries (2,284) (43) (1,065) 47
Reclassifications of losses related to interest rate swaps into earnings, net of taxes   0   0
Currency translation adjustment 82 212 307 1,354
Comprehensive income (loss) 25,480 27,772 28,438 59,559
Non-Guarantor Subsidiaries [Member]
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 3,420 5,058 7,723 11,673
Cost of sales 3,501 4,452 6,941 8,925
Selling, general and administrative expenses 194 278 401 560
Amortization of intangible assets 134 134 268 268
Restructuring, impairment and other charges 28 4 94 4
Operating income (loss) (437) 190 19 1,916
Gain on bargain purchase   0   0
Interest expense, net (7) (8) (7) (31)
Intercompany interest expense (income) 24 74 49 129
(Gain) loss on early extinguishment of debt 0   0  
Other (income) expense, net (364) (38) (224) 7
Income (loss) from continuing operations before income taxes and equity in income of unconsolidated subsidiaries (90) 162 201 1,811
Income tax expense (benefit) (39) 65 (39) 314
Income (loss) from continuing operations before equity in income of unconsolidated subsidiaries (51) 97 240 1,497
Equity in income of unconsolidated subsidiaries 0 0 0 0
Income (loss) from continuing operations (51) 97 240 1,497
Income (loss) from discontinued operations, net of taxes 0 0 0 0
Net income (loss) (51) 97 240 1,497
Comprehensive income (loss): [Abstract]        
Net income (loss) (51) 97 240 1,497
Other comprehensive income (loss): [Abstract]        
Other comprehensive income (loss) of unconsolidated subsidiaries 0 0 0 0
Reclassifications of losses related to interest rate swaps into earnings, net of taxes   0   0
Currency translation adjustment (2,284) (43) (1,065) 47
Comprehensive income (loss) (2,335) 54 (825) 1,544
Eliminations [Member]
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 0 0 0 0
Cost of sales 0 0 0 0
Selling, general and administrative expenses 0 0 0 0
Amortization of intangible assets 0 0 0 0
Restructuring, impairment and other charges 0 0 0 0
Operating income (loss) 0 0 0 0
Gain on bargain purchase   0   0
Interest expense, net 0 0 0 0
Intercompany interest expense (income) 0 0 0 0
(Gain) loss on early extinguishment of debt 0   0  
Other (income) expense, net 0 0 0 0
Income (loss) from continuing operations before income taxes and equity in income of unconsolidated subsidiaries 0 0 0 0
Income tax expense (benefit) 0 0 0 0
Income (loss) from continuing operations before equity in income of unconsolidated subsidiaries 0 0 0 0
Equity in income of unconsolidated subsidiaries (27,230) (28,074) (1,817) (62,813)
Income (loss) from continuing operations (27,230) (28,074) (1,817) (62,813)
Income (loss) from discontinued operations, net of taxes 0 0 0 0
Net income (loss) (27,230) (28,074) (1,817) (62,813)
Comprehensive income (loss): [Abstract]        
Net income (loss) (27,230) (28,074) (1,817) (62,813)
Other comprehensive income (loss): [Abstract]        
Other comprehensive income (loss) of unconsolidated subsidiaries 6,688 (982) 2,581 (4,641)
Reclassifications of losses related to interest rate swaps into earnings, net of taxes   0   0
Currency translation adjustment 0 0 0 0
Comprehensive income (loss) $ (20,542) $ (29,056) $ 764 $ (67,454)