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Employee Benefit Plans
6 Months Ended
Jul. 03, 2011
Employee Benefit Plans [Abstract]  
Employee Benefit Plans
Note 9: Employee Benefit Plans
Retirement Plans and Retiree Health and Life Insurance Plans
The Company provides non-contributory defined benefit pension plans for a majority of its employees in the United States and certain of its employees in Mexico and Belgium. Effective December 31, 2003, the Company froze participation for newly hired salaried and non-union hourly U.S. employees in its traditional defined benefit pension plan. At that time, the Company adopted a defined contribution plan, the Sonoco Investment and Retirement Plan (SIRP), which covers its non-union U.S. employees hired on or after January 1, 2004. The Company also sponsors contributory defined benefit pension plans covering the majority of its employees in the United Kingdom, Canada, and the Netherlands.
On February 4, 2009, the U.S. qualified defined benefit pension plan was amended to freeze plan benefits for all active participants effective December 31, 2018. Remaining active participants in the U.S. qualified plan will become participants of the SIRP effective January 1, 2019.
The Company also provides postretirement healthcare and life insurance benefits to a limited number of its retirees and their dependents in the United States and Canada, based on certain age and/or service eligibility requirements.
The components of net periodic benefit cost include the following:
                                 
    Three Months Ended     Six Months Ended  
    July 3,     June 27,     July 3,     June 27,  
    2011     2010     2011     2010  
Retirement Plans
                               
Service cost
  $ 5,014     $ 5,466     $ 10,117     $ 10,704  
Interest cost
    17,522       17,913       35,355       35,147  
Expected return on plan assets
    (21,052 )     (19,608 )     (42,382 )     (38,457 )
Amortization of net transition obligation
    118       111       237       216  
Amortization of prior service cost
    35       30       71       59  
Amortization of net actuarial loss
    5,828       8,679       11,769       17,011  
 
                       
Net periodic benefit cost
  $ 7,465     $ 12,591     $ 15,167     $ 24,680  
 
                       
 
                               
Retiree Health and Life Insurance Plans
                               
Service cost
  $ 298     $ 299     $ 602     $ 585  
Interest cost
    421       606       851       1,186  
Expected return on plan assets
    (350 )     (349 )     (707 )     (683 )
Amortization of prior service credit
    (1,950 )     (2,583 )     (3,942 )     (5,052 )
Amortization of net actuarial loss
    345       596       697       1,165  
 
                       
Net periodic benefit income
  $ (1,236 )   $ (1,431 )   $ (2,499 )   $ (2,799 )
 
                       
During the six months ended July 3, 2011, the Company made contributions of $101,914 to its defined benefit retirement and retiree health and life insurance plans, including an $85,262 contribution to its U.S. qualified defined benefit pension plan. The Company anticipates that it will make additional contributions of approximately $31,000 to its defined benefit retirement and retiree health and life insurance plans over the remainder of 2011. No assurances can be made, however, about funding requirements beyond 2011, as they will depend largely on actual investment returns and future actuarial assumptions.
Sonoco Investment and Retirement Plan (SIRP)
The Company recognized SIRP expense totaling $2,501 and $2,217 for the quarters ended July 3, 2011 and June 27, 2010, respectively, and $4,537 and $4,754 for the six month periods ended July 3, 2011 and June 27, 2010, respectively. Contributions to the SIRP, annually funded in the first quarter, totaled $8,568 during the six months ended July 3, 2011. No additional SIRP contributions are expected during the remainder of 2011.