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Financial Instruments and Derivatives
6 Months Ended
Jun. 28, 2020
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Financial Instruments and Derivatives Financial Instruments and Derivatives
The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value. 
June 28, 2020December 31, 2019
Carrying
Amount
Fair
Value
Carrying
Amount
Fair
Value
Long-term debt, net of current portion$1,618,640  $1,804,459  $1,193,135  $1,351,397  

The carrying value of cash and cash equivalents, short-term debt and long-term variable-rate debt approximates fair value. The fair value of long-term debt is determined based on recent trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities. It is considered a Level 2 fair value measurement.
Cash Flow Hedges
At June 28, 2020 and December 31, 2019, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. These contracts, which have maturities ranging to December 2021, qualify as cash flow hedges under U.S. GAAP. For derivative instruments that are designated and qualify as a cash flow hedge, the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings and is presented in the same income statement line item as the earnings effect of the hedged item.
Commodity Cash Flow Hedges
The Company has entered into certain derivative contracts to manage the cost of anticipated purchases of natural gas and aluminum. At June 28, 2020, natural gas swaps covering approximately 2.3 million MMBTUs were outstanding. These contracts represent approximately 64% of anticipated usage in the United States, Canada, and Mexico for the remainder of 2020. Additionally, the Company had swap contracts covering 1,088 metric tons of aluminum, representing approximately 23% and 4% of anticipated usage for the remainder of 2020 and 2021. The fair values of the Company’s commodity cash flow hedges netted to a loss position of $(1,722) and $(1,625) at June 28, 2020 and December 31, 2019 respectively. The amount of the loss included in Accumulated Other Comprehensive Loss at June 28, 2020, that is expected to be reclassified to the income statement during the next twelve months is $(1,189).
Foreign Currency Cash Flow Hedges
The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales, purchases, and capital spending expected to occur in 2020. The net positions of these contracts at June 28, 2020 were as follows (in thousands):
CurrencyActionQuantity
Colombian pesopurchase7,829,084  
Mexican pesopurchase173,687  
Polish zlotypurchase50,740  
Czech korunapurchase20,274  
Canadian dollarpurchase10,077  
British poundpurchase3,171  
Turkish lirapurchase1,598  
New Zealand dollarsell(1,241) 
Swedish kronasell(1,500) 
Australian dollarsell(2,624) 
Eurosell(15,717) 
Russian rublesell(99,189) 

The fair value of foreign currency cash flow hedges related to forecasted sales and purchases netted to a loss position of $(2,299) at June 28, 2020 and a gain position of $1,058 at December 31, 2019. Losses of $(2,296) are expected to be reclassified from accumulated other comprehensive income to the income statement during the next twelve months. In addition, the Company occasionally enters into forward contracts to hedge certain foreign currency cash flow transactions related to construction in progress. Gains or losses from these hedges are reclassified from accumulated other comprehensive income and included in the carrying value of the related fixed assets acquired. The net positions of these contracts were immaterial as of June 28, 2020 and December 31, 2019.
Net Investment Hedge
In January 2020, the Company entered into a cross-currency swap agreement with a notional amount of $250,000 to effectively convert a portion of the Company's fixed-rate, U.S. dollar denominated debt, including the semi-annual interest payments, to fixed-rate euro-denominated debt. The swap agreement had an original maturity of November 1, 2024 and provided for the Company to receive semi-annual interest payments in U.S. dollars at a rate of 5.75% and pay interest in euros at a rate of 3.856%. The risk management objective was to manage foreign currency risk relating to net investments in certain European subsidiaries denominated in foreign currencies. As a result of significant strengthening of the U.S. dollar, as well as a reduction in the differential between U.S. and European interest rates, the fair market value of the swap position appreciated significantly during the first quarter of 2020. In March 2020, the Company terminated the swap agreement and received a net cash settlement of $14,480. The Company recorded this foreign currency translation gain in "Accumulated other comprehensive loss," net of a tax provision of $7,581.
Other Derivatives
The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and foreign currency denominated receivables and payables. The Company does not apply hedge accounting treatment under ASC 815 for these instruments. As such, changes in fair value are recorded directly to income and expense in the periods that they occur.
The net currency positions of these contracts at June 28, 2020, were as follows (in thousands):
CurrencyActionQuantity
Indonesian rupiahpurchase18,050,048  
Colombian pesopurchase8,270,325  
Mexican pesopurchase326,547  
Canadian dollarpurchase3,114  

The Company has entered into certain other derivative contracts to manage the cost of purchases of diesel fuel. At June 28, 2020, diesel swaps covering approximately 3.1 million gallons were outstanding.
The fair value of the Company’s other derivatives position was a gain of $21 and $54 at June 28, 2020 and December 31, 2019, respectively.
The following table sets forth the location and fair values of the Company’s derivative instruments at June 28, 2020 and December 31, 2019:
DescriptionBalance Sheet LocationJune 28, 2020December 31, 2019
Derivatives designated as hedging instruments:
Commodity ContractsOther assets$35  $—  
Commodity ContractsAccrued expenses and other$(1,758) $(1,625) 
Foreign Exchange ContractsPrepaid expenses$62  $1,236  
Foreign Exchange ContractsAccrued expenses and other$(2,361) $(178) 
Derivatives not designated as hedging instruments:
Commodity ContractsPrepaid expenses$184  $—  
Foreign Exchange ContractsPrepaid expenses$ $88  
Foreign Exchange ContractsAccrued expenses and other$(164) $(34) 
While certain of the Company’s derivative contract arrangements with its counterparties provide for the ability to settle contracts on a net basis, the Company reports its derivative positions on a gross basis. There are no collateral arrangements or requirements in these agreements.
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three months ended June 28, 2020 and June 30, 2019:

DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Three months ended June 28, 2020
Foreign Exchange Contracts$(97) Net sales$(3,384) 
Cost of sales$2,050  
Commodity Contracts$1,709  Cost of sales$525  
Three months ended June 30, 2019
Foreign Exchange Contracts$928  Net sales$532  
Cost of sales$(378) 
Commodity Contracts$(1,756) Cost of sales$(319) 
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Three months ended June 28, 2020
Commodity Contracts$184  Cost of sales
Foreign Exchange Contracts$866  Selling, general and administrative
Three months ended June 30, 2019
Commodity Contracts$—  Cost of sales
Foreign Exchange Contracts$893  Selling, general and administrative


Three months ended June 28, 2020Three months ended June 30, 2019
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$(3,384) $2,575  $532  $(697) 
The effects of cash flow hedging:
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$(3,384) $2,050  $532  $(378) 
Commodity contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$—  $525  $—  $(319) 
The following tables set forth the effect of the Company’s derivative instruments on financial performance for the six months ended June 28, 2020 and June 30, 2019:
DescriptionAmount of Gain or
(Loss) Recognized
in OCI on
Derivatives
Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
Amount of Gain or
(Loss) Reclassified
from Accumulated
OCI Into Income
Derivatives in Cash Flow Hedging Relationships:
Six months ended June 28, 2020
Foreign Exchange Contracts$(5,075) Net sales$(4,522) 
Cost of sales$2,877  
Commodity Contracts$(646) Cost of sales$(554) 
Six months ended June 30, 2019
Foreign Exchange Contracts$2,858  Net sales$849  
Cost of sales$(666) 
Commodity Contracts$(664) Cost of sales$116  
 
DescriptionGain or (Loss)
Recognized
Location of Gain or (Loss) Recognized in
Income Statement
Derivatives not Designated as Hedging Instruments:
Six months ended June 28, 2020
Commodity Contracts$184  Cost of sales
Foreign Exchange Contracts$(4,051) Selling, general and administrative
Six months ended June 30, 2019
Commodity Contracts$—  Cost of sales
Foreign Exchange Contracts$(571) Selling, general and administrative


Six months ended June 28, 2020Six months ended June 30, 2019
DescriptionRevenueCost of
sales
RevenueCost of
sales
Total amount of income and expense line items presented in the Condensed Consolidated Statements of Income$(4,522) $2,324  $849  $(550) 
Gain or (loss) on cash flow hedging relationships:
Foreign exchange contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$(4,522) $2,877  $849  $(666) 
Commodity contracts:
Amount of gain or (loss) reclassified from accumulated other comprehensive income into net income$—  $(554) $—  $116