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Derivatives
3 Months Ended
Apr. 01, 2023
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivatives Derivatives
The Company’s operations are exposed to market risks relating to commodity prices that affect the Company’s cost of raw materials, finished product prices, energy costs and the risk of changes in interest rates and foreign currency exchange rates.

The Company makes limited use of derivative instruments to manage cash flow risks related to interest rates, natural gas usage, diesel fuel usage, inventory, forecasted sales and foreign currency exchange rates. The Company does not use derivative instruments for trading purposes. Interest rate swaps are entered into with the intent of managing overall borrowing costs by reducing the potential impact of increases in interest rates on floating-rate long-term debt. Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and
options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices.  Soybean meal options are entered into with the intent of managing the impact of changing prices for poultry meal sales. Corn options and future contracts are entered into with the intent of managing U.S. forecasted sales of bakery by-products (“BBP”) by reducing the impact of changing prices.  Foreign currency forward and option contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the local functional currency. 

At April 1, 2023, the Company had corn option contracts, soybean meal forward contracts, foreign exchange forward and option contracts and interest rate swaps outstanding that qualified and were designated for hedge accounting as well as corn forward contracts, soybean meal forwards and foreign currency forward contracts that did not qualify and were not designated for hedge accounting.

In the first quarter of fiscal 2023 and 2022, the Company's DGD Joint Venture entered into heating oil derivatives that were deemed to be cash flow hedges. As a result, the Company has accrued the other comprehensive income/(loss) portion belonging to Darling with an offset to the investment in DGD as required by FASB ASC Topic 323.

Cash Flow Hedges

In the first quarter of fiscal 2023, the Company entered into interest rate swaps that are designated as cash flow hedges. The notional amount of these swaps totaled $600.0 million. Under the contracts, the Company is obligated to pay a weighted average rate of 3.774% while receiving the 1-month SOFR rate, which excludes margin. Under the terms of the interest rate swaps, the Company hedged a portion of its variable rate debt into the first quarter of 2026. At April 1, 2023, the aggregate fair value of these interest rate swaps was approximately $0.5 million. These amounts are included in noncurrent assets and noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In the first quarter of fiscal 2023, the Company also entered into cross currency swaps that are designated as cash flow hedges. The notional amount of these swaps was €519.2 million. Under the contracts, the Company is obligated to pay 4.6% euro denominated fixed rate while receiving a weighted average U.S. dollar fixed rate of 5.799%. Under the terms of the cross currency swaps, the Company hedged its intercompany notes receivable into the first quarter of 2025. Accordingly, changes in the fair value of the cash flow hedge are initially recorded as gains and/or losses as a component of accumulated other comprehensive loss. We immediately reclassify from accumulated other comprehensive loss to earnings an amount to offset the remeasurement recognized in earnings associated with the respective intercompany loan. Additionally, we reclassify amounts from accumulated other comprehensive income/(loss) associated with the interest rate differential between the U.S. dollar and a Euro denominated intercompany loan to interest expense. At April 1, 2023, the aggregate fair value of these cross currency swaps was approximately $1.4 million. These amounts are included in noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In fiscal 2022, the Company entered into corn option contracts on the Chicago Board of Trade that are designated as cash flow hedges. Under the terms of the corn option contracts, the Company hedged a portion of its U.S. forecasted sales of BBP into the second quarter of fiscal 2023. At April 1, 2023 and December 31, 2022, the aggregate fair value of these corn option contracts was approximately $1.0 million and $0.9 million, respectively. These amounts are included in current assets on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In fiscal 2022 and the first quarter of fiscal 2023, the Company entered into foreign exchange forward and option contracts that are designated as cash flow hedges. Under the terms of the foreign exchange contracts, the Company hedged a portion of its forecasted collagen sales in currencies other than the functional currency through the fourth quarter of fiscal 2024. At April 1, 2023 and December 31, 2022, the aggregate fair value of these foreign exchange contracts was approximately $22.1 million and $13.8 million, respectively. These amounts are included in other current assets, noncurrent assets, accrued expense and noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In fiscal 2022 and fiscal 2023, the Company entered into soybean meal forward contracts to hedge a portion of its forecasted poultry meal sales into the third quarter of fiscal 2023. At April 1, 2023 and December 31, 2022, the aggregate fair value of the soybean meal contracts was approximately $0.3 million and $0.6 million, respectively. These amounts are included in other current assets on the balance sheet, with an offset recorded in accumulated other comprehensive loss.
As of April 1, 2023, the Company had the following designated and non-designated outstanding forward and option contract amounts that were entered into to hedge foreign currency transactions in currencies other than the functional currency and forecasted transactions in currencies other than the functional currency (in thousands):

Functional CurrencyContract Currency
TypeAmountTypeAmount
Brazilian real30,298 Euro5,224 
Brazilian real3,402,802 U.S. dollar798,104 
Euro24,362 U.S. dollar26,447 
Euro30,074 Polish zloty141,500 
Euro14,101 Japanese yen1,999,700 
Euro22,410 Chinese renminbi165,442 
Euro17,042 Australian dollar26,950 
Euro3,127 British pound2,750 
Euro34 Canadian dollar50 
Polish zloty2,218 U.S. dollar509 
Polish zloty38,254 Euro8,143 
British pound313 U.S. dollar384 
Japanese yen275,514 U.S. dollar2,113 
U.S. dollar1,069 Japanese yen140,000 
U.S. dollar562,502 Euro519,332 
Australian dollar259 Euro160 
Australian dollar165 U.S. dollar110 

The Company estimates the amount that will be reclassified from accumulated other comprehensive loss at April 1, 2023 into earnings over the next 12 months will be approximately $47.1 million. As of April 1, 2023, no amounts have been reclassified into earnings as a result of the discontinuance of cash flow hedges.

The table below summarizes the effect of derivatives not designated as hedges on the Company's consolidated statements of operations for the three months ended April 1, 2023 and April 2, 2022 (in thousands):

Loss or (Gain) Recognized in Income on Derivatives Not Designated as Hedges
Three Months Ended
Derivatives not designated as hedging instrumentsLocationApril 1, 2023April 2, 2022
Foreign exchangeForeign currency loss$800 $7,466 
Foreign exchange
Net sales
(671)158 
Foreign exchange
Cost of sales and operating expenses
(17)(256)
Foreign exchangeSelling, general and administrative expenses(1,385)(6,524)
Corn options and futuresNet sales271 (2,136)
Corn options and futures
Cost of sales and operating expenses
(417)5,553 
Heating Oil swaps and options
Selling, general and administrative expenses49 — 
Soybean meal
Net sales
(217)— 
Total$(1,587)$4,261 

At April 1, 2023, the Company had forward purchase agreements in place for purchases of approximately $210.6 million of natural gas and diesel fuel.  The Company intends to take physical delivery of the commodities under the forward purchase agreements and accordingly, these contracts are not subject to the requirements of fair value accounting because they qualify as normal purchases.