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Business Segments
9 Months Ended
Oct. 02, 2021
Segment Reporting [Abstract]  
Business Segments Business Segments
The Company sells its products domestically and internationally, operating within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment income (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes corporate activities.

Included in corporate activities are general corporate expenses and the amortization of certain intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company's U.S. ingredients business, including the Company's fats and proteins, used cooking oil, trap grease, the Rothsay ingredients business, and the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac name (proteins, fats, and blood products) and (ii) the Company's bakery residuals business. Feed Ingredients operations process animal by-products and used cooking oil into fats, proteins and hides.

Food Ingredients
Food Ingredients consists principally of (i) the collagen business conducted by Darling Ingredients International under the Rousselot name, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name.

Fuel Ingredients
The Company's Fuel Ingredients segment consists of (i) the Company's investment in the DGD Joint Venture and (ii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names.

Business Segments (in thousands):
Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Three Months Ended October 2, 2021
Net Sales$769,626 $311,856 $104,434 $— $1,185,916 
Cost of sales and operating expenses553,662 241,308 64,634 — 859,604 
Gross Margin215,964 70,548 39,800 — 326,312 
Gain on sale of assets(229)(8)(264)— (501)
Selling, general and administrative expenses54,997 24,417 4,481 13,380 97,275 
Depreciation and amortization53,824 14,933 6,361 2,708 77,826 
Equity in net income of Diamond Green Diesel
— — 53,951 — 53,951 
Segment operating income/(loss)107,372 31,206 83,173 (16,088)205,663 
Equity in net income of other unconsolidated subsidiaries
1,647 — — — 1,647 
Segment income/(loss)109,019 31,206 83,173 (16,088)207,310 
Total other expense(16,467)
Income before income taxes$190,843 

Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Three Months Ended September 26, 2020
Net Sales$483,025 $291,842 $75,702 $— $850,569 
Cost of sales and operating expenses361,576 226,745 50,047 — 638,368 
Gross Margin121,449 65,097 25,655 — 212,201 
Loss/(gain) on sale of assets167 16 (61)— 122 
Selling, general and administrative expenses49,028 23,366 5,038 12,561 89,993 
Depreciation and amortization53,764 20,648 8,633 2,685 85,730 
Equity in net income of Diamond Green Diesel
— — 91,099 — 91,099 
Segment operating income/(loss)18,490 21,067 103,144 (15,246)127,455 
Equity in net income of other unconsolidated subsidiaries906 — — — 906 
Segment income/(loss)19,396 21,067 103,144 (15,246)128,361 
Total other expense(21,944)
Income before income taxes$106,417 
Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Nine Months Ended October 2, 2021
Net Sales$2,193,002 $926,952 $311,347 $— $3,431,301 
Cost of sales and operating expenses1,584,667 706,260 219,534 — 2,510,461 
Gross Margin608,335 220,692 91,813 — 920,840 
Gain on sale of assets(490)(1)(302)— (793)
Selling, general and administrative expenses162,594 75,150 13,822 42,239 293,805 
Restructuring and asset impairment charges— — 778 — 778 
Depreciation and amortization162,404 45,666 19,214 8,298 235,582 
Equity in net income of Diamond Green Diesel
— — 281,964 — 281,964 
Segment operating income/(loss)283,827 99,877 340,265 (50,537)673,432 
Equity in net income of other unconsolidated subsidiaries
4,199 — — — 4,199 
Segment income/(loss)288,026 99,877 340,265 (50,537)677,631 
Total other expense(51,614)
Income before income taxes$626,017 
Segment assets at October 2, 2021$2,787,376 $1,213,831 $1,413,049 $511,464 $5,925,720 

Feed IngredientsFood IngredientsFuel IngredientsCorporateTotal
Nine Months Ended September 26, 2020
Net Sales$1,499,340 $841,070 $211,674 $— $2,552,084 
Cost of sales and operating expenses1,117,931 652,334 147,358 — 1,917,623 
Gross Margin381,409 188,736 64,316 — 634,461 
Loss/(gain) on sale of assets293 (30)(53)— 210 
Selling, general and administrative expenses153,459 71,406 10,645 40,869 276,379 
Depreciation and amortization159,968 60,925 24,705 8,113 253,711 
Equity in net income of Diamond Green Diesel
— — 252,411 — 252,411 
Segment operating income/(loss)67,689 56,435 281,430 (48,982)356,572 
Equity in net income of other unconsolidated subsidiaries2,467 — — — 2,467 
Segment income/(loss)70,156 56,435 281,430 (48,982)359,039 
Total other expense(61,790)
Income before income taxes$297,249 
Segment assets at January 2, 2021$2,708,922 $1,335,769 $1,160,132 $408,508 $5,613,331