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Derivatives
6 Months Ended
Jul. 03, 2021
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivatives Derivatives
The Company’s operations are exposed to market risks relating to commodity prices that affect the Company’s cost of raw materials, finished product prices and energy costs and the risk of changes in interest rates and foreign currency exchange rates.

The Company makes limited use of derivative instruments to manage cash flow risks related to natural gas usage, diesel fuel usage, inventory, forecasted sales and foreign currency exchange rates. The Company does not use derivative instruments for trading purposes.  Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices.  Soybean meal options are entered into with the intent of managing the impact of changing prices for poultry meal sales. Corn options and future contracts are entered into with the intent of managing U.S. forecasted sales of bakery by-products (“BBP”) by reducing the impact of changing prices.  Foreign currency forward and option contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the local functional currency. At July 3, 2021, the Company had corn option contracts, soybean meal forward contracts and foreign exchange forward and option contracts outstanding that qualified and were designated for hedge accounting as well as corn forward contracts and foreign currency forward contracts that did not qualify and were not designated for hedge accounting.

Cash Flow Hedges

In fiscal 2020 and fiscal 2021, the Company entered into corn option contracts on the Chicago Board of Trade that are designated as cash flow hedges. Under the terms of the corn option contracts, the Company hedged a portion of its U.S. forecasted sales of BBP into the fourth quarter of fiscal 2021. At July 3, 2021 and January 2, 2021, the aggregate fair value of these corn option contracts was approximately $8.2 million and $6.8 million, respectively. These amounts are included in accrued expenses on the balance sheet, with an offset recorded in accumulated other comprehensive loss. The Company may enter into corn option contracts in the future from time to time.

In fiscal 2020 and fiscal 2021, the Company entered into foreign exchange forward and option contracts that are designated as cash flow hedges. Under the terms of the foreign exchange contracts, the Company hedged a portion of its forecasted collagen sales in currencies other than the functional currency through the fourth quarter of fiscal 2022. At July 3, 2021 and January 2, 2021, the aggregate fair value of these foreign exchange contracts was approximately $9.8 million and $11.6 million, respectively. These amounts are included in other current assets, accrued expense and noncurrent assets on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

In fiscal 2020 and fiscal 2021, the Company entered into soybean meal forward contracts to hedge a portion of its forecasted poultry meal sales into the third quarter of fiscal 2021. At July 3, 2021 and January 2, 2021, the aggregate
fair value of the soybean meal contracts was less than $0.1 million and $0.4 million, respectively. These amounts are included in other current assets on the balance sheet, with an offset recorded in accumulated other comprehensive loss.

As of July 3, 2021, the Company had the following designated and non-designated outstanding forward and option contract amounts that were entered into to hedge foreign currency transactions in currencies other than the functional currency and forecasted transactions in currencies other than the functional currency (in thousands):

Functional CurrencyContract Currency
TypeAmountTypeAmount
Brazilian real31,305 Euro4,740 
Brazilian real1,020,662 U.S. dollar221,900 
Euro33,991 U.S. dollar40,841 
Euro25,417 Polish zloty114,000 
Euro6,168 Japanese yen816,160 
Euro12,158 Chinese renminbi94,047 
Euro13,852 Australian dollar21,850 
Euro3,030 British pound2,600 
Euro34 Canadian dollar50 
Polish zloty1,825 U.S. dollar483 
Polish zloty22,430 Euro4,970 
British pound186 Euro217 
Japanese yen318,582 U.S. dollar2,901 
U.S. dollar605 Japanese yen67,000 
U.S. dollar227,748 Euro190,000 

The Company estimates the amount that will be reclassified from accumulated other comprehensive loss at July 3, 2021 into earnings over the next 12 months will be approximately $3.1 million. As of July 3, 2021, no amounts have been reclassified into earnings as a result of the discontinuance of cash flow hedges.

The table below summarizes the effect of derivatives not designated as hedges on the Company's consolidated statements of operations for the three and six months ended July 3, 2021 and June 27, 2020 (in thousands):

Loss or (Gain) Recognized in Income on Derivatives Not Designated as Hedges
Three Months EndedSix Months Ended
Derivatives not designated as hedging instrumentsLocationJuly 3, 2021June 27, 2020July 3, 2021June 27, 2020
Foreign exchangeForeign currency loss$2,581 $1,257 $7,970 $(38)
Foreign exchange
Net sales
(157)(107)572 623 
Foreign exchange
Cost of sales and operating expenses
18 (170)(426)(1,057)
Foreign exchange
Selling, general and administrative expense
(3,262)1,180 (731)6,904 
Corn options and futuresNet sales(2,479)935 (3,477)1,790 
Corn options and futures
Cost of sales and operating expenses
4,085 (1,245)5,554 (3,086)
Heating oil swaps and options
Net sales
— (38)— (38)
Total$786 $1,812 $9,462 $5,098 

At July 3, 2021, the Company had forward purchase agreements in place for purchases of approximately $92.0 million of natural gas and diesel fuel.  The Company intends to take physical delivery of the commodities under the forward purchase agreements and accordingly, these contracts are not subject to the requirements of fair value accounting because they qualify as normal purchases.