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Business Segments
12 Months Ended
Dec. 28, 2019
Segment Reporting [Abstract]  
BUSINESS SEGMENTS BUSINESS SEGMENTS

The Company sells its products domestically and internationally and operates within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment profit (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes general corporate expenses.

Included in corporate activities are general corporate expenses and the amortization of intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company's U.S. ingredients business, including the Company's fats and proteins, used cooking oil, trap grease, the Rothsay ingredients business, and the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac name (proteins, fats, and plasma products) and (ii) the Company's bakery residuals business. Feed Ingredients operations process animal by-products and used cooking oil into fats, proteins and hides.

Food Ingredients
Food Ingredients consists principally of (i) the collagen business conducted by Darling Ingredients International under the Rousselot name, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name.

Fuel Ingredients
The Company's Fuel Ingredients segment consists of (i) the Company's investment in the DGD Joint Venture (ii) the Company's biofuel business conducted under the Dar Pro® and Rothsay names and (iii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names.

Business Segments (in thousands):

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Fiscal Year Ended December 28, 2019
 
 
 
 
 
Net Sales
$
1,970,561

$
1,119,085

$
274,259

$

$
3,363,905

Cost of sales and operating expenses
1,519,596

864,618

204,871


2,589,085

Gross Margin
450,965

254,467

69,388


774,820

 
 
 
 
 
 
Loss (gain) on sale of assets
(7,720
)
(13,175
)
313


(20,582
)
Selling, general and administrative expense
200,487

97,363

2,762

57,911

358,523

Depreciation and amortization
203,456

79,671

31,946

10,437

325,510

Equity in net income of Diamond Green Diesel


364,452


364,452

Segment operating income/(loss)
54,742

90,608

398,819

(68,348
)
475,821

 
 
 
 
 
 
Equity in net income of other unconsolidated subsidiaries
428




428

Segment income/(loss)
55,170

90,608

398,819

(68,348
)
476,249

 
 
 
 
 
 
Total other expense
 
 
 
 
(95,815
)
Income before income taxes
 
 
 
 
$
380,434

 
 
 
 
 
 
Segment assets at December 28, 2019
$
2,653,363

$
1,345,526

$
1,087,701

$
258,668

$
5,345,258


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Fiscal Year Ended December 29, 2018
 
 
 
 
 
Net Sales
$
1,952,555

$
1,139,126

$
296,045

$

$
3,387,726

Cost of sales and operating expenses
1,497,973

918,141

230,260


2,646,374

Gross Margin
454,582

220,985

65,785


741,352

 
 
 
 
 
 
Loss/(gain) on sale of assets
725

(282
)
266


709

Selling, general and administrative expense
176,722

91,546

(4,770
)
45,766

309,264

Restructuring and impairment charges

14,965



14,965

Depreciation and amortization
194,292

80,988

34,981

10,931

321,192

Equity in net income of Diamond Green Diesel


159,779


159,779

Segment operating income/(loss)
82,843

33,768

195,087

(56,697
)
255,001

 
 
 
 
 
 
Equity in net loss of unconsolidated subsidiaries
(550
)



(550
)
Segment income/(loss)
82,293

33,768

195,087

(56,697
)
254,451

 
 
 
 
 
 
Total other expense
 
 
 
 
(136,476
)
Income before income taxes
 
 
 
 
$
117,975

 
 
 
 
 
 
Segment assets at December 29, 2018
$
2,566,106

$
1,401,291

$
761,817

$
160,140

$
4,889,354


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Fiscal Year Ended December 30, 2017
 
 
 
 
 
Net Sales
$
2,239,492

$
1,156,976

$
265,783

$

$
3,662,251

Cost of sales and operating expenses
1,744,990

920,165

210,525


2,875,680

Gross Margin
494,502

236,811

55,258


786,571

 
 
 
 
 
 
Loss/(gain) on sale of assets
(358
)
218

(97
)

(237
)
Selling, general and administrative expense
178,347

104,644

10,355

50,156

343,502

Depreciation and amortization
184,172

75,010

31,019

11,899

302,100

Equity in net income of Diamond Green Diesel


28,239


28,239

Segment operating income/(loss)
132,341

56,939

42,220

(62,055
)
169,445

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
265




265

Segment income/(loss)
132,606

56,939

42,220

(62,055
)
169,710

 
 
 
 
 
 
Total other expense
 
 
 
 
(105,510
)
Income before income taxes
 
 
 
 
$
64,200

 
 
 
 
 
 


 Business Segment Property, Plant and Equipment (in thousands):

 
 
December 28,
2019
 
December 29,
2018
 
December 30,
2017
Depreciation and amortization:
 
 
 
 
 
Feed Ingredients
$
203,456

 
$
194,292

 
$
184,172

Food Ingredients
79,671

 
80,988

 
75,010

Fuel Ingredients
31,946

 
34,981

 
31,019

Corporate Activities
10,437

 
10,931

 
11,899

Total
$
325,510

 
$
321,192

 
$
302,100

Capital expenditures:
 
 
 
 
 
Feed Ingredients
$
229,415

 
$
237,215

 
$
191,953

Food Ingredients
85,501

 
51,659

 
50,099

Fuel Ingredients
23,964

 
27,121

 
24,707

Corporate Activities
20,618

 
5,901

 
7,409

Total (a)
$
359,498

 
$
321,896

 
$
274,168


(a)
Excludes capital assets acquired by acquisition in fiscal 2018 of approximately $31.6 million and excludes immaterial capital assets acquired by acquisition in fiscal 2017.

Long-lived assets related to the Company's operations in North America, Europe, China, South American and other were as follows (in thousands):

        
 
FY 2019
FY 2018
 
Long-Lived Assets
Long-Lived Assets
North America
$
2,991,537

$
2,562,389

Europe
1,228,807

1,219,084

China
124,874

136,711

South America
73,477

64,916

Other
9,275

8,312

Total
$
4,427,970

$
3,991,412