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Derivatives
12 Months Ended
Dec. 29, 2018
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
DERIVATIVES
DERIVATIVES

The Company’s operations are exposed to market risks relating to commodity prices that affect the Company’s cost of raw materials, finished product prices and energy costs and the risk of changes in interest rates and foreign currency exchange rates.

The Company makes limited use of derivative instruments to manage cash flow risks related natural gas usage, diesel fuel usage, inventory, forecasted sales and foreign currency exchange rates. The Company does not use derivative instruments for trading purposes.  Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices.  Corn options and future contracts are entered into with the intent of managing forecasted sales of BBP by reducing the impact of changing prices.  Foreign currency forward contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the local functional currency.  At December 29, 2018, the Company had foreign currency forward contracts outstanding that qualified and were designated for hedge accounting as well as corn options and forward contracts, heating oil forward contracts and foreign currency forward contracts that did not qualify and were not designated for hedge accounting.
    
Entities are required to report all derivative instruments in the statement of financial position at fair value.  The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship and, if so, on the reason for holding the instrument.  If certain conditions are met, entities may elect to designate a derivative instrument as a hedge of exposures to changes in fair value, cash flows or foreign currencies.  If the hedged exposure is a cash flow exposure, the effective portion of the gain or loss on the derivative instrument is reported initially as a component of other comprehensive income (outside of earnings) and is subsequently reclassified into earnings when the forecasted transaction affects earnings.  Any amounts excluded from the assessment of hedge effectiveness as well as the ineffective portion of the gain or loss are reported in earnings immediately.  If the derivative instrument is not designated as a hedge, the gain or loss is recognized in earnings in the period of change.

Cash Flow Hedges

In fiscal 2018, the Company entered into foreign exchange forward contracts that are considered cash flow hedges. Under the terms of the foreign exchange contracts, the Company hedged a portion of its forecasted peptan sales in currencies other than the functional currency through the second quarter of fiscal 2020. As of December 29, 2018, the contract positions and activity are not significant to the Company. At December 29, 2018 and December 30, 2017, the aggregate fair value of these foreign exchange contracts was approximately $1.6 million and zero, respectively. The December 29, 2018 amounts are included in other current assets, accrued expenses and other noncurrent liabilities on the balance sheet, with an offset recorded in accumulated other comprehensive loss for the effective portion.

In fiscal 2017 and fiscal 2018, the Company entered into corn option contracts that are considered cash flow hedges. Under the terms of the corn option contracts the Company hedged a portion of its forecasted sales of BBP into the fourth quarter of fiscal 2018. As of December 29, 2018, all of the contracts have settled according to the contracts. At December 29, 2018 and December 30, 2017, the aggregate fair value of the corn contracts was zero and approximately $3.4 million, respectively. The amounts are included in other current assets on the balance sheet. From time to time, the Company may enter into corn option contracts in the future.

As of December 29, 2018, the Company had the following outstanding forward contract amounts that were entered into to hedge the future payments of intercompany note transactions, foreign currency transactions in currencies other than the functional currency and forecasted transactions in currencies other than the functional currency (in thousands):
Functional Currency
 
Contract Currency
Type
Amount
 
Type
Amount
Brazilian real
46,905

 
Euro
10,233

Brazilian real
408,100

 
U.S. Dollar
101,235

Euro
55,044

 
U.S. Dollar
63,381

Euro
36,950

 
Polish zloty
158,780

Euro
7,806

 
Japanese yen
1,007,000

Euro
39,280

 
Chinese renminbi
310,585

Euro
13,965

 
Australian dollar
21,850

Euro
3,844

 
British pound
3,452

Polish zloty
19,278

 
Euro
4,486

British pound
73

 
Euro
81

Japanese yen
229,343

 
U.S. dollar
2,064

U.S. dollar
648

 
Japanese yen
73,000



The Company estimates the amount that will be reclassified from accumulated other comprehensive gain at December 29, 2018 into earnings over the next 12 months will be approximately $2.2 million.  As of December 29, 2018, no amounts have been reclassified into earnings as a result of the discontinuance of cash flow hedges.
    
The table below summarizes the effect of derivatives not designated as hedges on the Company's consolidated statements of operations for the year ended December 29, 2018, December 30, 2017 and December 31, 2016 (in thousands):
 
 
 
 
Loss or (Gain) Recognized in Income on Derivatives Not Designated as Hedges
 
 
 
 
For The Year Ended
Derivatives not designated as hedging instruments
 
Location
 
December 29, 2018
December 30, 2017
December 31, 2016
Foreign exchange
 
Foreign currency loss/(gain)
 
$
(2,160
)
$
13,460

$
(1,542
)
Foreign exchange
 
Net sales
 
2,806



Foreign exchange
 
Cost of sales and operating expenses
 
(1,005
)


Foreign exchange
 
Selling, general and administrative expense
 
3,040

(2,763
)
(8,543
)
Corn options and futures
 
Net sales
 
683

212

472

Corn options and futures
 
Cost of sales and operating expenses
 
(543
)
(1,659
)
(1,411
)
Natural gas and heating oil swaps and options
 
Cost of sales and operating expenses
 
1,031



Heating oil swaps and options
 
Net sales
 

492

455

Soybean meal
 
Net sales
 

(405
)
7

Soybean oil
 
Net sales
 

45


Total
 
 
 
$
3,852

$
9,382

$
(10,562
)


At December 29, 2018, the Company had forward purchase agreements in place for purchases of approximately $25.2 million of natural gas and diesel fuel.  These forward purchase agreements have no net settlement provisions and the Company intends to take physical delivery.  Accordingly, the forward purchase agreements are not subject to the requirements of fair value accounting because they qualify as normal purchases as defined.