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Business Segments
12 Months Ended
Dec. 30, 2017
Segment Reporting [Abstract]  
BUSINESS SEGMENTS
BUSINESS SEGMENTS

The Company sells its products domestically and internationally and operates within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment profit (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes general corporate expenses.

Included in corporate activities are general corporate expenses and the amortization of intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company's U.S. ingredients business, including the Company's fats and proteins, used cooking oil, trap grease and food residuals collection businesses, the Rothsay ingredients business, and the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac name (proteins, fats, and plasma products) and (ii) the Company's bakery residuals business.

Food Ingredients
Food Ingredients consists principally of (i) the gelatin and collagen hydrolysates business conducted by Darling Ingredients International under the Rousselot name, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name.

Fuel Ingredients
The Company's Fuel Ingredients segment consists of (i) the Company's biofuel business conducted under the Dar Pro® and Rothsay names (ii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names and (iii) the Company's investment in the DGD Joint Venture.

The Fuel Ingredients segment results did not include any blenders tax credits in fiscal 2017. In February 2018, the blender tax credits for calendar year 2017 were retroactively reinstated by the U.S. Congress. The Fuel Ingredients segment is expected to receive approximately $12.6 million in fiscal 2018 for these reinstated blenders tax credits.

Business Segments (in thousands):

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Fiscal Year Ended December 30, 2017
 
 
 
 
 
Net Sales
$
2,239,492

$
1,156,976

$
265,783

$

$
3,662,251

Cost of sales and operating expenses
1,744,768

920,575

210,508


2,875,851

Gross Margin
494,724

236,401

55,275


786,400

 
 
 
 
 
 
Selling, general and administrative expense
180,866

104,982

10,467

51,172

347,487

Depreciation and amortization
184,172

75,010

31,019

11,899

302,100

Segment operating income/(loss)
129,686

56,409

13,789

(63,071
)
136,813

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
265


28,239


28,504

Segment income
129,951

56,409

42,028

(63,071
)
165,317

 
 
 
 
 
 
Total other expense
 
 
 
 
(101,117
)
Income before income taxes
 
 
 
 
$
64,200

 
 
 
 
 
 
Segment assets at December 30, 2017
$
2,614,545

$
1,499,027

$
688,890

$
155,763

$
4,958,225


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Fiscal Year Ended December 31, 2016
 
 
 
 
 
Net Sales
$
2,089,145

$
1,055,725

$
247,058

$

$
3,391,928

Cost of sales and operating expenses
1,624,858

828,223

182,466


2,635,547

Gross Margin
464,287

227,502

64,592


756,381

 
 
 
 
 
 
Selling, general and administrative expense
169,648

96,170

6,895

41,292

314,005

Acquisition costs



401

401

Depreciation and amortization
178,845

70,120

28,531

12,412

289,908

Segment operating income/(loss)
115,794

61,212

29,166

(54,105
)
152,067

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
467


69,912


70,379

Segment income
116,261

61,212

99,078

(54,105
)
222,446

 
 
 
 
 
 
Total other expense
 
 
 
 
(99,907
)
Income before income taxes
 
 
 
 
$
122,539

 
 
 
 
 
 
Segment assets at December 31, 2016
$
2,464,509

$
1,414,409

$
657,637

$
161,462

$
4,698,017


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Fiscal Year Ended January 2, 2016
 
 
 
 
 
Net Sales
$
2,074,333

$
1,088,727

$
228,195

$

$
3,391,255

Cost of sales and operating expenses
1,613,402

863,562

177,061


2,654,025

Gross Margin
460,931

225,165

51,134


737,230

 
 
 
 
 
 
Selling, general and administrative expense
178,624

97,110

7,264

33,385

316,383

Acquisition costs



8,299

8,299

Depreciation and amortization
165,854

66,817

26,711

10,522

269,904

Segment operating income/(loss)
116,453

61,238

17,159

(52,206
)
142,644

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
1,521


71,895


73,416

Segment income
117,974

61,238

89,054

(52,206
)
216,060

 
 
 
 
 
 
Total other expense
 
 
 
 
(117,280
)
Income before income taxes
 
 
 
 
$
98,780

 
 
 
 
 
 


 Business Segment Property, Plant and Equipment (in thousands):

 
 
December 30,
2017
 
December 31,
2016
 
January 2,
2016
Depreciation and amortization:
 
 
 
 
 
Feed Ingredients
$
184,172

 
$
178,845

 
$
165,854

Food Ingredients
75,010

 
70,120

 
66,817

Fuel Ingredients
31,019

 
28,531

 
26,711

Corporate Activities
11,899

 
12,412

 
10,522

Total
$
302,100

 
$
289,908

 
$
269,904

Capital expenditures:
 
 
 
 
 
Feed Ingredients
$
191,953

 
$
167,313

 
$
153,894

Food Ingredients
50,099

 
50,020

 
49,066

Fuel Ingredients
24,707

 
22,323

 
19,478

Corporate Activities
7,409

 
3,867

 
7,410

Total (a)
$
274,168

 
$
243,523

 
$
229,848


(a)
Excludes immaterial capital assets acquired by acquisition in fiscal 2017, fiscal 2016 and fiscal 2015.

Geographic Area Net Trade Revenues (in thousands):
 
        
 
December 30,
2017
 
December 31,
2016
 
January 2,
2016
North America
$
1,937,027

 
$
1,817,659

 
$
1,951,421

Europe
1,372,750

 
1,225,397

 
1,066,779

China
209,780

 
218,480

 
234,978

South America
60,111

 
55,089

 
62,035

Other
82,583

 
75,303

 
76,042

Total
$
3,662,251

 
$
3,391,928

 
$
3,391,255


 
The Company attributes revenues from external customers to individual foreign countries based on the origin of the Company's shipments. 

Long-lived assets related to the Company's operations in North America, Europe, China, South American and other were as follows (in thousands):

        
 
FY 2017
FY 2016
 
Long-Lived Assets
Long-Lived Assets
North America
$
2,468,111

$
2,411,489

Europe
1,292,020

1,158,087

China
151,760

152,150

South America
81,247

74,837

Other
8,642

8,152

Total
$
4,001,780

$
3,804,715