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Business Segments
9 Months Ended
Sep. 30, 2017
Segment Reporting [Abstract]  
Business Segments
Business Segments

The Company sells its products domestically and internationally and operates within three industry segments: Feed Ingredients, Food Ingredients and Fuel Ingredients. The measure of segment profit (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes general corporate expenses.

Included in corporate activities are general corporate expenses and the amortization of certain intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.

Feed Ingredients
Feed Ingredients consists principally of (i) the Company's U.S. ingredients business, including the Company's fats and proteins, used cooking oil, trap grease and food residuals collection businesses, the Rothsay ingredients business, and the ingredients and specialty products businesses conducted by Darling Ingredients International under the Sonac name (proteins, fats, and plasma products) and (ii) the Company's bakery residuals business. Feed Ingredients operations process animal by-products and used cooking oil into fats, protein and hides.

Food Ingredients
Food Ingredients consists principally of (i) the gelatin and collagen hydrolysates business conducted by Darling Ingredients International under the Rousselot name, (ii) the natural casings and meat-by-products business conducted by Darling Ingredients International under the CTH name and (iii) certain specialty products businesses conducted by Darling Ingredients International under the Sonac name.

Fuel Ingredients
The Company's Fuel Ingredients segment consists of (i) the Company's biofuel business conducted under the Dar Pro® and Rothsay names (ii) the bioenergy business conducted by Darling Ingredients International under the Ecoson and Rendac names and (iii) the Company's investment in the DGD Joint Venture.

Business Segments (in thousands):

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Three Months Ended September 30, 2017
 
 
 
 
 
Net Sales
$
575,543

$
300,282

$
61,856

$

$
937,681

Cost of sales and operating expenses
449,608

240,160

54,260


744,028

Gross Margin
125,935

60,122

7,596


193,653

 
 
 
 
 
 
Selling, general and administrative expense
45,471

25,633

(461
)
12,498

83,141

Depreciation and amortization
46,860

19,506

7,912

2,924

77,202

Segment operating income/(loss)
33,604

14,983

145

(15,422
)
33,310

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
523


7,180


7,703

Segment income/(loss)
34,127

14,983

7,325

(15,422
)
41,013

 
 
 
 
 
 
Total other expense
 
 
 
 
(26,033
)
Income before income taxes
 
 
 
 
$
14,980


 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Three Months Ended October 1, 2016
 
 
 
 
 
Net Sales
$
531,413

$
261,997

$
60,446

$

$
853,856

Cost of sales and operating expenses
413,602

211,318

46,247


671,167

Gross Margin
117,811

50,679

14,199


182,689

 
 
 
 
 
 
Selling, general and administrative expense
38,943

25,352

1,332

10,881

76,508

Depreciation and amortization
43,614

17,383

6,896

2,760

70,653

Segment operating income/(loss)
35,254

7,944

5,971

(13,641
)
35,528

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
(36
)

18,174


18,138

Segment income/(loss)
35,218

7,944

24,145

(13,641
)
53,666

 
 
 
 
 
 
Total other expense
 
 
 
 
(25,520
)
Income before income taxes
 
 
 
 
$
28,146


 
 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Nine Months Ended September 30, 2017
 
 
 
 
 
Net Sales
$
1,677,286

$
847,897

$
188,918

$

$
2,714,101

Cost of sales and operating expenses
1,304,454

674,991

154,974


2,134,419

Gross Margin
372,832

172,906

33,944


579,682

 
 
 
 
 
 
Selling, general and administrative expense
134,444

77,480

5,732

38,933

256,589

Depreciation and amortization
134,933

55,291

22,472

8,610

221,306

Segment operating income/(loss)
103,455

40,135

5,740

(47,543
)
101,787

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
763


15,906


16,669

Segment income/(loss)
104,218

40,135

21,646

(47,543
)
118,456

 
 
 
 
 
 
Total other expense
 
 
 
 
(76,190
)
Income before income taxes
 
 
 
 
$
42,266

 
 
 
 
 
 
Segment assets at September 30, 2017
$
2,599,196

$
1,497,310

$
682,868

$
155,148

$
4,934,522

 
Feed Ingredients
Food Ingredients
Fuel Ingredients
Corporate
Total
Nine Months Ended October 1, 2016
 
 
 
 
 
Net Sales
$
1,550,539

$
782,014

$
178,285

$

$
2,510,838

Cost of sales and operating expenses
1,202,404

611,151

133,620


1,947,175

Gross Margin
348,135

170,863

44,665


563,663

 
 
 
 
 
 
Selling, general and administrative expense
127,513

69,566

4,986

32,070

234,135

Acquisition and integration costs



401

401

Depreciation and amortization
130,110

51,823

20,999

9,508

212,440

Segment operating income/(loss)
90,512

49,474

18,680

(41,979
)
116,687

 
 
 
 
 
 
Equity in net income of unconsolidated subsidiaries
290


37,343


37,633

Segment income/(loss)
90,802

49,474

56,023

(41,979
)
154,320

 
 
 
 
 
 
Total other expense
 
 
 
 
(79,674
)
Income before income taxes
 
 
 
 
$
74,646

 
 
 
 
 
 
Segment assets at December 31, 2016
$
2,464,509

$
1,414,409

$
657,637

$
161,462

$
4,698,017