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Derivatives
12 Months Ended
Dec. 28, 2013
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
DERIVATIVES
DERIVATIVES

The Company’s operations are exposed to market risks relating to commodity prices that affect the Company’s cost of raw materials, finished product prices and energy costs and the risk of changes in interest rates and foreign currency exchange rates.

The Company makes limited use of derivative instruments to manage cash flow risks related to interest expense, natural gas usage, diesel fuel usage, inventory, forecasted sales and foreign currency exchange rates. The Company does not use derivative instruments for trading purposes.  Interest rate swaps are entered into with the intent of managing overall borrowing costs by reducing the potential impact of increases in interest rates on floating-rate long-term debt.  Natural gas swaps and options are entered into with the intent of managing the overall cost of natural gas usage by reducing the potential impact of seasonal weather demands on natural gas that increases natural gas prices.  Heating oil swaps and options are entered into with the intent of managing the overall cost of diesel fuel usage by reducing the potential impact of seasonal weather demands on diesel fuel that increases diesel fuel prices.  Corn options and future contracts are entered into with the intent of managing forecasted sales of BBP by reducing the impact of changing prices.  Foreign currency forward contracts are entered into to mitigate the foreign exchange rate risk for transactions designated in a currency other than the Company's reporting currency.  At December 28, 2013, the Company had natural gas swaps and corn options outstanding that qualified and were designated for hedge accounting as well as natural gas swaps, heating oil swaps and foreign currency forward contracts that did not qualify and were not designated for hedge accounting.
    
Entities are required to report all derivative instruments in the statement of financial position at fair value.  The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship and, if so, on the reason for holding the instrument.  If certain conditions are met, entities may elect to designate a derivative instrument as a hedge of exposures to changes in fair value, cash flows or foreign currencies.  If the hedged exposure is a cash flow exposure, the effective portion of the gain or loss on the derivative instrument is reported initially as a component of other comprehensive income (outside of earnings) and is subsequently reclassified into earnings when the forecasted transaction affects earnings.  Any amounts excluded from the assessment of hedge effectiveness as well as the ineffective portion of the gain or loss are reported in earnings immediately.  If the derivative instrument is not designated as a hedge, the gain or loss is recognized in earnings in the period of change.


In November 2013, the Company entered into foreign currency exchange forward contracts that did not qualify for hedge accounting to mitigate the foreign exchange rate risk of the expected acquisition price of the VION Acquisition. Under the terms of the exchange contracts, the Company exchanged U.S. dollars for €1.0 billion at a fixed weighted average price of approximately1.346 with a maturity date of early January 2014. The foreign currency contract was not designated for hedge accounting. At December 28, 2013, the Company recorded an other current asset of approximately $27.5 million on the balance sheet and recorded an unrealized gain of $27.5 million in the fourth quarter of fiscal 2013.

Cash Flow Hedges

On May 19, 2006, the Company entered into two interest rate swap agreements that were considered cash flow hedges according to FASB authoritative guidance. In December 2010, as a result of the Merger and entry into a new Credit Agreement the term loan that specifically related to these interest swap transactions was repaid. As such, the Company discontinued the interest rate swaps and paid approximately $2.0 million representing the fair value of these two interest swap transactions at the discontinuance date with the effective portion recorded in accumulated other comprehensive loss to be reclassified to income over the remaining original term of the interest rate swaps which ended April 7, 2012.

In fiscal 2012 and fiscal 2013, the Company has entered into natural gas swap contracts that are considered cash flow hedges.  Under the terms of the natural gas swap contracts the Company fixed the expected purchase cost of a portion of its plants expected natural gas usage into the first quarter of fiscal 2014.  As of December 28, 2013, all of the fiscal 2012 contracts and some of fiscal 2013 contracts have expired and settled according to the contracts while the remaining contract positions and activity are disclosed below.

In fiscal 2012 and fiscal 2013, the Company entered into corn option contracts that are considered cash flow hedges. Under the terms of the corn option contracts the Company hedged a portion of it's forecasted sales of BBP into the third quarter of fiscal 2014. As of December 28, 2013, all fiscal 2012 contracts and some of the fiscal 2013 contracts have settled while the remaining contract positions and activity are disclosed below. From time to time, the Company may enter into corn option contracts in the future.

The Company estimates the amount that will be reclassified from accumulated other comprehensive gain at December 28, 2013 into earnings over the next 12 months will be approximately $2.4 million.  As of December 28, 2013, no amounts have been reclassified into earnings as a result of the discontinuance of cash flow hedges.

The following table presents the fair value of the Company’s derivative instruments as of December 28, 2013 and December 29, 2012 (in thousands):

    
Derivatives Designated
 
Balance Sheet
 
Asset Derivatives Fair Value
as Hedges
 
Location
 
December 28, 2013
 
December 29, 2012
Natural gas swaps
 
Other current assets
 
$
120

 
$
11

Corn options
 
Other current assets
 
2,349

 
490

 
 
 
 
 
 
 
Total derivatives designated as hedges
 
 
 
$
2,469

 
$
501

 
 
 
 
 
 
 
Derivatives not
Designated as
Hedges
 
 
 
 
 
 
Foreign currency contracts
 
Other current assets
 
$
27,516

 
$

Corn options and futures
 
Other current assets
 

 
117

Heating oil swaps
 
Other current assets
 
43

 
104

 
 
 
 
 
 
 
Total derivatives not designated as hedges
 
 
 
$
27,559

 
$
221

 
 
 
 
 
 
 
Total asset derivatives
 
 
 
$
30,028

 
$
722


    
Derivatives Designated
 
Balance Sheet
 
Liability Derivatives Fair Value
as Hedges
 
Location
 
December 28, 2013
 
December 29, 2012
Natural gas swaps
 
Accrued expenses
 
$

 
$
21

Corn options
 
Accrued expenses
 
1

 

 
 
 
 
 
 
 
Total derivatives designated as hedges
 
 
 
$
1

 
$
21

 
 
 
 
 
 
 
Derivatives not
Designated as
Hedges
 
 
 
 

 
 

Corn options and futures
 
Accrued Expenses
 
$

 
$
119

Heating oil swaps
 
Accrued Expenses
 
2

 
4

 
 
 
 
 
 
 
Total derivatives not designated as hedges
 
 
 
$
2

 
$
123

 
 
 
 
 
Total liability derivatives
 
 
 
$
3

 
$
144




The effect of the Company's derivative instruments on the consolidated financial statements for the fiscal years ended December 28, 2013 and December 29, 2012 are as follows (in thousands):

    
 
 
 
Derivatives
Designated as
Cash Flow Hedges
 
 
Gain or (Loss)
Recognized in OCI
on Derivatives
(Effective Portion) (a)
 
 
Gain or (Loss)
Reclassified From
Accumulated OCI
into Income
(Effective Portion) (b)
 
Gain or (Loss)
Recognized in Income
On Derivatives
(Ineffective Portion and
Amount Excluded from
Effectiveness Testing) (c)
 
2013
 
2012
 
2013
 
2012
 
2013
 
2012
 
 
 
 
 
 
 
 
 
 
 
 
Interest rate swaps
$

 
$

 
$

 
$
(260
)
 
$

 
$

Corn options
7,350

 
317

 
5,486

 

 
274

 
159

Natural gas swaps
248

 
(628
)
 
41

 
(1,267
)
 
(4
)
 
13

 
 
 
 
 
 
 
 
 
 
 
 
Total
$
7,598

 
$
(311
)
 
$
5,527

 
$
(1,527
)
 
$
270

 
$
172


(a)
Amount recognized in accumulated OCI (effective portion) is reported as accumulated other comprehensive loss of approximately $7.6 million and approximately $0.3 million recorded net of taxes of approximately $2.9 million and approximately $0.1 million for the year ended December 28, 2013 and December 29, 2012, respectively.

(b)
Gains and (losses) reclassified from accumulated OCI into income (effective portion) for interest rate swaps and natural gas swaps is included in interest expense and cost of sales, respectively, in the Company’s consolidated statements of operations.

(c)
Gains and (losses) recognized in income on derivatives (ineffective portion) for interest rate swaps and natural gas swaps is included in other income/(expense), net in the Company’s consolidated statements of operations.

At December 28, 2013, the Company had forward purchase agreements in place for purchases of approximately  $4.7 million of natural gas and diesel fuel.  These forward purchase agreements have no net settlement provisions and the Company intends to take physical delivery.  Accordingly, the forward purchase agreements are not subject to the requirements of fair value accounting because they qualify as normal purchases as defined.