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Income Taxes
12 Months Ended
Dec. 31, 2011
Income Tax Disclosure [Abstract]  
INCOME TAXES
INCOME TAXES

FASB authoritative guidance prescribes accounting for and disclosure of uncertain tax positions ("UTP") and requires application of a more likely than not threshold to the recognition and de-recognition of UTP.  FASB authoritative guidance permits recognition of the amount of tax benefit that has a greater than 50 percent likelihood of being realized upon settlement.  A change in judgment related to the expected ultimate resolution of UTP is recognized in earnings in the quarter of change.  At December 31, 2011 and January 1, 2011, the Company had $0.2 million and $0.1 million, respectively of gross unrecognized tax benefits; if recognized, the net impact on the Company’s effective tax rate would be less than $0.2 million and $0.1 million, respectively.  The Company recognizes accrued interest and penalties, as appropriate, related to unrecognized tax benefits as a component of income tax expense.

In fiscal 2011, the Company's major taxing jurisdictions include the U.S. (federal and state).  The Company is no longer subject to federal examinations on years prior to fiscal 2007.  The number of years open for state tax audits varies, depending on the tax jurisdiction, but is generally from three to five years.  Currently, several state examinations are in progress.  The Company does not anticipate that any state or federal audits will have a significant impact on the Company’s results of operations or financial position.  In addition, the Company does not reasonably expect any significant changes to the estimated amount of liability associated with the Company's unrecognized tax positions in fiscal 2012.

Income tax expense attributable to income from continuing operations before income taxes consists of the following (in thousands):
 
        
 
December 31,
2011
 
January 1,
2011
 
January 2,
2010
Current:
 
 
 
 
 
Federal
$
58,903

 
$
21,491

 
$
11,741

State
13,461

 
4,356

 
2,702

Foreign
467

 

 

Deferred:
 

 
 

 
 
Federal and State
30,045

 
253

 
10,646

 
$
102,876

 
$
26,100

 
$
25,089



Income tax expense for the years ended December 31, 2011, January 1, 2011 and January 2, 2010, differed from the amount computed by applying the statutory U.S. federal income tax rate to income from continuing operations before income taxes as a result of the following (in thousands):

        
 
December 31,
2011
 
January 1,
2011
 
January 2,
2010
Computed "expected" tax expense
$
95,303

 
$
24,620

 
$
23,408

State income taxes
10,621

 
2,679

 
2,491

Section 199 deduction
(5,306
)
 
(2,079
)
 
(744
)
Non-deductible employee compensation
778

 
363

 
201

Tax credits
(58
)
 
(80
)
 
(441
)
Tax reserves
44

 
(52
)
 
(212
)
Other, net
1,494

 
649

 
386

 
$
102,876

 
$
26,100

 
$
25,089



The tax effects of temporary differences that give rise to significant portions of the deferred tax assets and deferred tax liabilities at December 31, 2011 and January 1, 2011 are presented below (in thousands):


        
 
December 31,
2011
 
January 1,
2011
Deferred tax assets:
 
 
 
Net operating loss carryforwards
$
1,515

 
$
1,754

Loss contingency reserves
8,867

 
9,941

Employee benefits
3,380

 
3,453

Pension liability
19,000

 
12,623

Intangible assets amortization, including taxable goodwill
2,957

 
233

Other
9,477

 
6,705

Total gross deferred tax assets
45,196

 
34,709

Less valuation allowance
(46
)
 
(45
)
Net deferred tax assets
45,150

 
34,664

 
 
 
 
Deferred tax liabilities:
 
 
 
Intangible assets amortization, including taxable goodwill
(14,152
)
 

Property, plant and equipment depreciation
(43,472
)
 
(23,192
)
Other
(11,194
)
 
(10,438
)
Total gross deferred tax liabilities
(68,818
)
 
(33,630
)
 
$
(23,668
)
 
$
1,034


 
At December 31, 2011, the Company had net operating loss carryforwards for federal income tax purposes of approximately $4.0 million expiring through 2020.  The availability of the net operating loss carryforwards to reduce future taxable income is subject to various limitations.  As a result of the change in ownership which occurred pursuant to the May 2002 recapitalization, utilization of the net operating loss carryforwards is limited to approximately $0.7 million per year for the remaining life of the net operating losses.
 
The Company has assessed that it is more likely than not that it will generate sufficient taxable income in future periods to realize its deferred income tax assets.