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Business Segments
6 Months Ended
Jul. 02, 2011
Notes to Financial Statements [Abstract]  
Business Segments
Business Segments


Effective January 2, 2011, as a result of the acquisition of Griffin, the Company's business operations were reorganized into two new segments, Rendering and Bakery, in order to better align its business with the underlying markets and customers that the Company serves. All historical periods have been restated for the changes to the segment reporting structure. The Company sells its products domestically and internationally. The measure of segment profit (loss) includes all revenues, operating expenses (excluding certain amortization of intangibles), and selling, general and administrative expenses incurred at all operating locations and excludes general corporate expenses.


Included in corporate activities are general corporate expenses and the amortization of intangibles. Assets of corporate activities include cash, unallocated prepaid expenses, deferred tax assets, prepaid pension, and miscellaneous other assets.


Rendering
Rendering operations process poultry, animal by-products and used cooking oil into fats (primarily BFT, PG and YG), protein (primarily MBM and PM (feed grade and pet food grade)) and hides. Fat was approximately $245.5 million and $92.6 million of net sales for the three months ended July 2, 2011 and July 3, 2010, respectively and approximately $481.7 million and $175.7 million of net sales for the six months ended July 2, 2011 and July 3, 2010, respectively. Protein was approximately $120.4 million and $55.4 million of net sales for the three months ended July 2, 2011 and July 3, 2010, respectively and $230.5 million and $116.8 million of net sales for the six months ended July 2, 2011 and July 3, 2010, respectively. Rendering also provides grease trap servicing. Included in Rendering is the National Service Center (“NSC”). The NSC schedules services such as fat and bone and used cooking oil collection and trap cleaning for contracted customers using the Company's resources or third party providers.


Bakery
Bakery products are collected from large commercial bakeries that produce a variety of products, including cookies, crackers, cereal, bread, dough, potato chips, pretzels, sweet goods and biscuits, among others. The Company processes the raw materials into BBP, including Cookie Meal®, an animal feed ingredient primarily used in poultry rations.


Business Segment Net Sales (in thousands):


 
 
Three Months Ended
Six Months Ended
 
July 2,

2011
July 3,

2010
July 2,

2011
July 3,

2010
Rendering
$
392,675


$
166,210


$
764,245


$
328,992


Bakery
77,935




146,263




Total
$
470,610


$
166,210


$
910,508


$
328,992






Business Segment Profit/(Loss) (in thousands):


 
 
Three Months Ended
Six Months Ended
 
July 2, 2011
July 3, 2010
July 2, 2011
July 3, 2010
Rendering
$
93,398


$
28,647


$
182,354


$
57,950


Bakery
18,541




33,509




Corporate Activities
(51,967
)
(16,387
)
(95,101
)
(33,302
)
Interest expense
(7,745
)
(889
)
(21,973
)
(1,799
)
Net Income
$
52,227


$
11,371


$
98,789


$
22,849






 Business Segment Assets (in thousands):


 
 
July 2,

2011
January 1,

2011
Rendering
$
1,117,568


$
1,102,719


Bakery
169,205


166,658


Corporate Activities
117,049


112,881


Total
$
1,403,822


$
1,382,258