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Restructuring
9 Months Ended
Sep. 30, 2012
Restructuring

Note 3. Restructuring

The Company initiated restructuring plans in 2010 and prior years due to the decline in demand for its products associated with the global economic crisis and to improve the Company’s operating margins. Execution of these plans was substantially completed during 2010. In 2011, the Company recorded approximately $8.6 million in charges associated with further streamlining of manufacturing operations and other cost reduction initiatives. In addition, the 2011 charges included costs associated with the establishment of a centralized European shared service center in the Czech Republic. The Company has substantially completed the restructuring actions commenced in 2011 as of September 30, 2012. The Company recorded charges related to 2011 plans of $33 and $1.1 million in the three and nine-month periods ended September 30, 2012, respectively.

In addition, in 2012 the Company launched a broader restructuring program designed to optimize the Company’s global manufacturing footprint, better serve customers and expand margins. The initial phase of the global restructuring effort was commenced in the first quarter of 2012. These restructuring actions were primarily focused on the European and North American operations included in the Industrial Products Group reportable segment. These actions, once completed, will reduce the Company’s global headcount by approximately 7%. In addition, the Company will close four production facilities, including two facilities in the U.S. and one each in Sweden and the UK. The Company recorded charges related to the initial phase of the restructuring plans of $1.4 million and $14.7 million in the three and nine-month periods ended September 30, 2012, respectively. The Company expects to complete the specific steps contemplated by this initial phase by the end of 2014 and to incur related additional charges of approximately $9.4 million.

On August 16, 2012, the Company announced the launch of phase two of the restructuring program. Phase two involves further reductions in the number of manufacturing facilities and associated headcount. Phase two of the program is subject to required consultations with local stakeholders, including employee representatives, and will continue until the end of 2015.

The Company expects to incur severance and other employment related benefit costs in the range of $60 to $65 million and other costs in the range of $15 to $20 million for phase one and phase two of the restructuring program. Non-cash charges, primarily related to fixed assets, are expected to be in the range of $10 to $15 million.

 

Charges recorded in connection with the restructuring plans are included in “Other operating expense, net” in the Condensed Consolidated Statements of Operations, and are summarized for the fiscal years ended December 31, 2010 and 2011 and the nine-month period ended September 30, 2012 by reportable segment as follows:

 

     Industrial
Products
Group
     Engineered
Products
Group
    Total  

Fiscal year 2010

   $ 3,687       $ (1,491   $ 2,196   

Fiscal year 2011

     6,621         1,963        8,584   

Nine-month period ended September 30, 2012

     12,593         3,212        15,805   
  

 

 

    

 

 

   

 

 

 

Total

   $ 22,901       $ 3,684      $ 26,585   
  

 

 

    

 

 

   

 

 

 

The following table summarizes the activity in the restructuring accrual accounts for the nine-month period ended September 30, 2012:

 

     Termination
Benefits
    Other     Total  

Balance as of December 31, 2011

   $ 3,188      $ 1,294      $ 4,482   

Charged to expense

     13,814        1,991        15,805   

Payments

     (8,340     (2,469     (10,809

Other, net

     (459     162        (297
  

 

 

   

 

 

   

 

 

 

Balance as of September 30, 2012

   $ 8,203      $ 978      $ 9,181