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Reporting Segments and Related Information
12 Months Ended
Dec. 31, 2019
Segment Reporting [Abstract]  
Reporting segments and related information
REPORTING SEGMENTS AND RELATED INFORMATION

The Company's business is comprised of two reporting segments: Engine and Drivetrain. These segments are strategic business groups, which are managed separately as each represents a specific grouping of related automotive components and systems.

The Company allocates resources to each segment based upon the projected after-tax return on invested capital ("ROIC") of its business initiatives. ROIC is comprised of Adjusted EBIT after deducting notional taxes compared to the projected average capital investment required. Adjusted EBIT is comprised of earnings before interest, income taxes and noncontrolling interest (“EBIT") adjusted for restructuring, goodwill impairment charges, affiliates' earnings and other items not reflective of on-going operating income or loss.

Adjusted EBIT is the measure of segment income or loss used by the Company. The Company believes Adjusted EBIT is most reflective of the operational profitability or loss of our reporting segments. The following tables show segment information and Adjusted EBIT for the Company's reporting segments:

2019 Segment information
 
 
 
 
 
 
 
 
Net sales
 
Year-end assets
 
Depreciation/ amortization
 
Long-lived asset expenditures (a)
(in millions)
Customers
 
Inter-segment
 
Net
 
 
 
Engine
$
6,153

 
$
61

 
$
6,214

 
$
4,536

 
$
227

 
$
219

Drivetrain
4,015

 

 
4,015

 
4,075

 
183

 
254

Inter-segment eliminations

 
(61
)
 
(61
)
 

 

 

Total
10,168

 

 
10,168

 
8,611

 
410

 
473

Corporate (b)

 

 

 
1,091

 
29

 
8

Consolidated
$
10,168

 
$

 
$
10,168

 
$
9,702

 
$
439

 
$
481



2018 Segment information
 
 
 
 
 
 
 
 
Net sales
 
Year-end assets
 
Depreciation/ amortization
 
Long-lived asset expenditures (a)
(in millions)
Customers
 
Inter-segment
 
Net
 
 
 
Engine
$
6,390

 
$
57

 
$
6,447

 
$
4,731

 
$
226

 
$
278

Drivetrain
4,140

 

 
4,140

 
3,920

 
175

 
254

Inter-segment eliminations

 
(57
)
 
(57
)
 

 

 

Total
10,530

 

 
10,530

 
8,651

 
401

 
532

Corporate (b)

 

 

 
1,444

 
30

 
14

Consolidated
$
10,530

 
$

 
$
10,530

 
$
10,095

 
$
431

 
$
546



2017 Segment information
 
 
 
 
 
 
 
 
Net sales
 
Year-end assets
 
Depreciation/ amortization
 
Long-lived asset
expenditures (a)
(in millions)
Customers
 
Inter-segment
 
Net
 
 
 
Engine
$
6,009

 
$
53

 
$
6,062

 
$
4,733

 
$
219

 
$
305

Drivetrain
3,790

 

 
3,790

 
3,904

 
161

 
242

Inter-segment eliminations

 
(53
)
 
(53
)
 

 

 

Total
9,799

 

 
9,799

 
8,637

 
380

 
547

Corporate (b)

 

 

 
1,151

 
28

 
13

Consolidated
$
9,799

 
$

 
$
9,799

 
$
9,788

 
$
408

 
$
560


_______________
(a) Long-lived asset expenditures include capital expenditures and tooling outlays.
(b) Corporate assets include investments and other long-term receivables and deferred income taxes.


Adjusted earnings before interest, income taxes and noncontrolling interest ("Adjusted EBIT")

 
Year Ended December 31,
(in millions)
2019
 
2018
 
2017
Engine
$
995


$
1,040

 
$
992

Drivetrain
443


475

 
448

Adjusted EBIT
1,438


1,515

 
1,440

Gain on derecognition of subsidiary
(177
)




Restructuring expense
72

 
67

 
58

Unfavorable arbitration loss
14





Merger, acquisition and divestiture expense
11


6


10

Asset impairment and loss on divestiture
7

 
25

 
71

Officer stock awards modification
2

 
8

 

Asbestos-related adjustments

 
23

 

Gain on sale of building

 
(19
)
 

Lease termination settlement

 

 
5

Other (income) expense

 
(4
)
 
2

Corporate, including stock-based compensation
206


219

 
222

Equity in affiliates' earnings, net of tax
(32
)
 
(49
)
 
(51
)
Interest income
(12
)

(6
)
 
(6
)
Interest expense
55


59

 
71

Other postretirement expense (income)
27

 
(10
)
 
(5
)
Earnings before income taxes and noncontrolling interest
1,265


1,196

 
1,063

Provision for income taxes
468


211

 
580

Net earnings
797


985

 
483

Net earnings attributable to the noncontrolling interest, net of tax
51


54

 
43

Net earnings attributable to BorgWarner Inc. 
$
746


$
931

 
$
440



Geographic Information

During the year ended December 31, 2019, approximately 77% of the Company's consolidated net sales were outside the United States ("U.S."), attributing sales to the location of production rather than the location of the customer. Outside the U.S., only Germany, China, South Korea, Mexico, Poland and Hungary exceeded 5% of consolidated net sales during the year ended December 31, 2019. Also, the Company's equity investments are excluded from the definition of long-lived assets, as are goodwill and certain other non-current assets.
 
Net sales
 
Long-lived assets
(in millions)
2019
 
2018
 
2017
 
2019
 
2018
 
2017
United States
$
2,335

 
$
2,394

 
$
2,280

 
$
752

 
$
729

 
$
719

Europe:


 


 


 
 

 
 

 
 

Germany
1,507

 
1,665

 
1,653

 
328

 
371

 
413

Poland
627

 
519

 
522

 
180

 
171

 
152

Hungary
589

 
687

 
656

 
164

 
153

 
148

Other Europe
1,087

 
1,151

 
904

 
285

 
282

 
274

Total Europe
3,810

 
4,022

 
3,735

 
957

 
977

 
987

China
1,711

 
1,801

 
1,560

 
605

 
589

 
555

Mexico
1,040

 
978

 
920

 
247

 
223

 
201

South Korea
786

 
859

 
877

 
221

 
235

 
244

Other foreign
486

 
476

 
427

 
152

 
151

 
158

Total
$
10,168

 
$
10,530

 
$
9,799

 
$
2,934

 
$
2,904

 
$
2,864


Sales to Major Customers

Consolidated net sales to Ford (including its subsidiaries) were approximately 15%, 14%, and 15% for the years ended December 31, 2019, 2018 and 2017, respectively, and to Volkswagen (including its subsidiaries) were approximately 11%, 12% and 13% for the years ended December 31, 2019, 2018 and 2017, respectively. Both of the Company's reporting segments had significant sales to Ford and Volkswagen in 2019, 2018 and 2017. Such sales consisted of a variety of products to a variety of customer locations and regions. No other single customer accounted for more than 10% of consolidated net sales in any of the years presented.

Sales by Product Line

Sales of turbochargers for light vehicles represented approximately 28%, 27% and 28% of total net sales for the years ended December 31, 2019, 2018 and 2017, respectively. The Company currently supplies light vehicle turbochargers to many OEMs including BMW, Daimler, Fiat Chrysler Automobiles, Ford, General Motors, Great Wall, Hyundai, Renault, Volkswagen and Volvo. No other single product line accounted for more than 10% of consolidated net sales in any of the years presented.