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Note 12 - Derivatives
12 Months Ended
Dec. 31, 2019
Notes to Financial Statements  
Derivative Instruments and Hedging Activities Disclosure [Text Block]
12.
Derivatives
 
We utilize derivative financial instruments to hedge certain interest rate risks associated with our long-term debt and commodity price risks associated with forecasted future natural gas requirements. These derivatives qualify for hedge accounting since the hedges are highly effective, and we have designated and documented contemporaneously the hedging relationships involving these derivative instruments. While we intend to continue to meet the conditions for hedge accounting, if hedges do
not
qualify as highly effective or if we do
not
believe that forecasted transactions would occur, the changes in the fair value of the derivatives used as hedges would be reflected in our earnings. Our contracts with counterparties generally contain right of offset provisions. These provisions effectively reduce our exposure to credit risk in situations where the Company has gain and loss positions outstanding with a single counterparty. It is our policy to offset on the Consolidated Balance Sheets the amounts recognized for derivative instruments executed with the same counterparty under a master netting agreement.
 
We do
not
believe we are exposed to more than a nominal amount of credit risk in our natural gas hedges and interest rate swaps as the counterparties are established financial institutions. The counterparties for the derivative agreements are rated BBB+ or better as of
December 
31,
2019,
by Standard and Poor’s.
 
Fair Values
 
The following table provides the fair values of our derivative financial instruments for the periods presented, all of which are cash flow hedges:
 
December 31,
 
 
 
Fair Value of Derivative Assets
 
(dollars in thousands)
 
Balance Sheet Location
 
2019
   
2018
 
Interest rate swaps  
Prepaid and other current assets
  $
    $
1,425
 
Natural gas contracts  
Prepaid and other current assets
   
     
226
 
Natural gas contracts  
Other assets
   
     
39
 
Total derivative assets
  $
    $
1,690
 
                     
   
 
 
Fair Value of Derivative Liabilities
Interest rate swaps  
Accrued liabilities
  $
2,931
    $
 
Interest rate swaps  
Other long-term liabilities
   
11,632
     
5,713
 
Natural gas contracts  
Accrued liabilities
   
836
     
 
Natural gas contracts  
Other long-term liabilities
   
3
     
 
Total derivative liabilities
  $
15,402
    $
5,713
 
 
The following table presents cash settlements (paid) received related to the below derivatives:
 
Year ended December 31,
(dollars in thousands)
 
2019
   
2018
Natural gas contracts   $
(651
)   $
426
 
Interest rate swaps    
993
     
159
 
Total   $
342
    $
585
 
 
The following table provides a summary of the impacts of derivative gain (loss) of our cash flow hedges on the Consolidated Statements of Operations and other comprehensive income (OCI):
 
Year ended December 31,
         
 
     
 
(dollars in thousands)
 
Location
 
2019
   
2018
 
Derivative gain (loss) recognized in OCI:
         
 
     
 
Natural gas contracts  
OCI
  $
(1,755
)   $
1,194
 
Interest rate swaps  
OCI
   
(9,375
)    
(4,436
)
Total
  $
(11,130
)   $
(3,242
)
                     
Derivative gain (loss) reclassified from accumulated OCI to current earnings:
         
 
     
 
Natural gas contracts  
Cost of Sales
  $
(651
)   $
426
 
Interest rate swaps  
Interest expense
   
901
     
285
 
Total
  $
250
    $
711
 
                     
Natural Gas Contracts
We use natural gas swap contracts related to forecasted future North American natural gas requirements. The objective of these commodity contracts is to limit the fluctuations in prices paid due to price movements in the underlying commodity. We consider our forecasted natural gas requirements in determining the quantity of natural gas to hedge. We combine the forecasts with historical observations to establish the percentage of forecast eligible to be hedged, typically ranging from
40
percent to
70
percent of our anticipated requirements,
18
months in the future, or more, depending on market conditions. The fair values of these instruments are determined from market quotes.
 
The following table presents the notional amount of our natural gas derivatives on the Consolidated Balance Sheets:
 
   
 
 
Notional Amounts
 
Derivative Types
 
Unit of Measure
 
December 31, 2019
   
December 31, 2018
 
Natural gas contracts
 
Millions of British Thermal Units (MMBTUs)
   
2,460,000
     
3,150,000
 
 
Hedge accounting is applied only when the derivative is deemed to be highly effective at offsetting changes in fair values or anticipated cash flows of the hedged item or transaction. For hedged forecasted transactions, hedge accounting is discontinued if the forecasted transaction is
no
longer probable to occur, and any previously deferred gains or losses would be recorded to earnings immediately. Changes in the fair value of these hedges are recorded in other comprehensive income (loss). As the natural gas contracts mature, the accumulated gains (losses) for the respective contracts are reclassified from accumulated other comprehensive loss to current expense in cost of sales in our Consolidated Statements of Operations.
 
Based on our current valuation, we estimate that accumulated losses for natural gas contracts currently carried in accumulated other comprehensive loss that will be reclassified into earnings over the next
twelve
months will result in
$0.8
million of loss to our Consolidated Statements of Operations.
 
Interest Rate Swaps
 
The table below lists the interest rate swaps we executed as part of our risk management strategy to mitigate the risks associated with the fluctuating interest rates under our Term Loan B. The interest rate swaps effectively convert a portion of our Term Loan B debt from a variable interest rate to a fixed interest rate, thus reducing the impact of interest rate changes on future income.
 
Swap execution date
 
Effective date
 
Expiration date
 
Notional amount
 
Fixed swap rate
April 1, 2015
 
January 11, 2016
 
January 9, 2020
 
$220.0 million
   
4.85
%
 
September 24, 2018
 
January 9, 2020
 
January 9, 2025
 
$200.0 million
   
6.19
%
(1)
________________________
(
1
)
 
In the event our Term Loan B is refinanced, the fixed interest rate will be
3.19
percent plus the new refinanced credit spread.
 
Our interest rate swaps are valued using the market standard methodology of netting the discounted expected future variable cash receipts and the discounted future fixed cash payments. The variable cash receipts are based on an expectation of future interest rates derived from observed market interest rate forward curves.
 
Our interest rate swaps qualify and are designated as cash flow hedges at
December 
31,
2019,
and are accounted for under FASB ASC
815
“Derivatives and Hedging”. Hedge accounting is applied only when the derivative is deemed to be highly effective at offsetting changes in fair values or anticipated cash flows of the hedged item or transaction. For hedged forecasted transactions, hedge accounting is discontinued if the forecasted transaction is
no
longer probable to occur, and any previously deferred gains or losses are recorded to earnings immediately. Changes in the fair value of these hedges are recorded in other comprehensive income (loss). Based on our current valuation, we estimate that accumulated losses currently carried in accumulated other comprehensive loss that will be reclassified into earnings over the next
twelve
months will result in an increase to interest expense of
$2.9
million in our Consolidated Statements of Operations.