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Derivatives
12 Months Ended
Dec. 31, 2018
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivatives
Derivatives

We utilize derivative financial instruments to hedge certain interest rate risks associated with our long-term debt and commodity price risks associated with forecasted future natural gas requirements. These derivatives, except for the natural gas contracts used in our Mexican manufacturing facilities prior to 2018, qualify for hedge accounting since the hedges are highly effective, and we have designated and documented contemporaneously the hedging relationships involving these derivative instruments. While we intend to continue to meet the conditions for hedge accounting, if hedges do not qualify as highly effective or if we do not believe that forecasted transactions would occur, the changes in the fair value of the derivatives used as hedges would be reflected in our earnings. Our contracts with counterparties generally contain right of offset provisions. These provisions effectively reduce our exposure to credit risk in situations where the Company has gain and loss positions outstanding with a single counterparty. It is our policy to offset on the Consolidated Balance Sheets the amounts recognized for derivative instruments executed with the same counterparty under a master netting agreement.

Prior to January 1, 2018, our derivatives used to reduce economic volatility of natural gas prices in Mexico were not designated as cash flow hedges. All mark-to-market changes on these derivatives were reflected in other income (expense). On January 1, 2018, we adopted ASU 2017-12 for hedge accounting. Under this new guidance, we apply contractually specified component hedging to all of our natural gas hedges. This allows us to record changes in fair value for outstanding natural gas derivatives to other comprehensive income (loss) beginning January 1, 2018. See note 2 for additional details on the adoption of ASU 2017-12.

We do not believe we are exposed to more than a nominal amount of credit risk in our natural gas hedges and interest rate swaps as the counterparties are established financial institutions. The counterparties for the derivative agreements are rated BBB+ or better as of December 31, 2018, by Standard and Poor’s.

Fair Values

The following table provides the fair values of our derivative financial instruments for the periods presented:
December 31,
(dollars in thousands)
 
 
 
Fair Value of Derivative Assets
 
Balance Sheet Location
 
2018
 
2017
Cash flow hedges:
 
 
 
 
 
 
Interest rate swaps
 
Prepaid and other current assets
 
$
1,425

 
$

Interest rate swaps
 
Other assets
 

 
646

Natural gas contracts
 
Prepaid and other current assets
 
226

 

Natural gas contracts
 
Other assets
 
39

 

Total designated
 
 
 
1,690

 
646

Derivatives not designated as hedging instruments:
 
 
 
 
Total undesignated
 
 
 

 

Total derivative assets
 
 
 
$
1,690

 
$
646

 
 
 
 
 
 
 
December 31,
(dollars in thousands)
 
 
 
Fair Value of Derivative Liabilities
 
Balance Sheet Location
 
2018
 
2017
Cash flow hedges:
 
 
 
 
 
 
Interest rate swaps
 
Accrued liabilities
 
$

 
$
213

Interest rate swaps
 
Other long-term liabilities
 
5,713

 

Natural gas contracts
 
Accrued liabilities
 

 
220

Natural gas contracts
 
Other long-term liabilities
 

 
7

Total designated
 
 
 
5,713

 
440

Derivatives not designated as hedging instruments:
 
 
 
 
Natural gas contracts
 
Accrued liabilities
 

 
264

Natural gas contracts
 
Other long-term liabilities
 

 
12

Total undesignated
 
 
 

 
276

Total derivative liabilities
 
 
 
$
5,713

 
$
716



The following table presents cash settlements (paid) received related to the below derivatives:
Year ended December 31,
(dollars in thousands)
 
2018
 
2017
Natural gas contracts
 
$
426

 
$
(47
)
Interest rate swaps
 
159

 
(1,836
)
Total
 
$
585

 
$
(1,883
)


The following table provides a summary of the impacts of derivative gain (loss) on the Consolidated Statements of Operations and other comprehensive income (OCI):
Year ended December 31,
(dollars in thousands)
 
Location
 
2018
 
2017
Cash flow hedges:
 
 
 
 
 
 
Effective portion of derivative gain (loss) recognized in OCI:
 
 
 
 
 
 
Natural gas contracts
 
OCI
 
$
1,194

 
$
(1,019
)
Interest rate swaps
 
OCI
 
(4,436
)
 
733

Total
 
$
(3,242
)
 
$
(286
)
 
 
 
 
 
 
 
Effective portion of derivative gain (loss) reclassified from accumulated OCI to current earnings:
 
 
 
 
 
 
Natural gas contracts
 
Cost of Sales
 
$
426

 
$
(45
)
Interest rate swaps
 
Interest expense
 
285

 
(1,735
)
Total
 
$
711

 
$
(1,780
)
 
 
 
 
 
 
 
Derivatives not designated as hedging instruments:
 
 
 
 
Gain (loss) recognized in current earnings:
 
 
 
 
 
 
Natural gas contracts
 
Other income (expense)
 

 
(1,036
)
Total
 
$

 
$
(1,036
)


Natural Gas Contracts

We use natural gas swap contracts related to forecasted future North American natural gas requirements. The objective of these commodity contracts is to limit the fluctuations in prices paid due to price movements in the underlying commodity. We consider our forecasted natural gas requirements in determining the quantity of natural gas to hedge. We combine the forecasts with historical observations to establish the percentage of forecast eligible to be hedged, typically ranging from 40 percent to 70 percent of our anticipated requirements, 18 months in the future, or more, depending on market conditions. The fair values of these instruments are determined from market quotes.

The following table presents the notional amount of our natural gas derivatives on the Consolidated Balance Sheets:
 
 
 
 
Notional Amounts
Derivative Types
 
Unit of Measure
 
December 31, 2018
 
December 31, 2017
Natural gas contracts
 
Millions of British Thermal Units (MMBTUs)
 
3,150,000

 
2,480,000



Hedge accounting is applied only when the derivative is deemed to be highly effective at offsetting changes in fair values or anticipated cash flows of the hedged item or transaction. For hedged forecasted transactions, hedge accounting is discontinued if the forecasted transaction is no longer probable to occur, and any previously deferred gains or losses would be recorded to earnings immediately. Changes in the fair value of these hedges are recorded in other comprehensive income (loss). As the natural gas contracts mature, the accumulated gains (losses) for the respective contracts are reclassified from accumulated other comprehensive loss to current expense in cost of sales in our Consolidated Statements of Operations.

Based on our current valuation, we estimate that accumulated gains for natural gas currently carried in accumulated other comprehensive loss that will be reclassified into earnings over the next twelve months will result in $0.2 million of gain to our Consolidated Statements of Operations.

Interest Rate Swaps

The table below lists the interest rate swaps we executed as part of our risk management strategy to mitigate the risks associated with the fluctuating interest rates under our Term Loan B. The interest rate swaps effectively convert a portion of our Term Loan B debt from a variable interest rate to a fixed interest rate, thus reducing the impact of interest rate changes on future income.
Swap execution date
 
Effective date
 
Expiration date
 
Notional amount
 
Fixed swap rate
 
April 1, 2015
 
January 11, 2016
 
January 9, 2020
 
$220.0 million
 
4.85
%
 
September 24, 2018
 
January 9, 2020
 
January 9, 2025
 
$200.0 million
 
6.19
%
(1) 
________________________
(1) 
Upon refinancing our Term Loan B, the fixed interest rate will be 3.19 percent plus the new refinanced credit spread.

Our interest rate swaps are valued using the market standard methodology of netting the discounted expected future variable cash receipts and the discounted future fixed cash payments. The variable cash receipts are based on an expectation of future interest rates derived from observed market interest rate forward curves.

Our interest rate swaps qualify and are designated as cash flow hedges at December 31, 2018, and are accounted for under FASB ASC 815 "Derivatives and Hedging". Hedge accounting is applied only when the derivative is deemed to be highly effective at offsetting changes in fair values or anticipated cash flows of the hedged item or transaction. For hedged forecasted transactions, hedge accounting is discontinued if the forecasted transaction is no longer probable to occur, and any previously deferred gains or losses are recorded to earnings immediately. Changes in the fair value of these hedges are recorded in other comprehensive income (loss). Based on our current valuation, we estimate that $1.4 million will be reclassified into earnings over the next twelve months, resulting in a reduction to interest expense in our Consolidated Statements of Operations.