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Segments and Geographic Information (Tables)
12 Months Ended
Dec. 31, 2014
Segment Reporting [Abstract]  
Reconciliation from Segment Totals to Consolidated
Year ended December 31,
(dollars in thousands)
 
2014
 
2013
 
2012
Net Sales:
 
 
 
 
 
 
Americas
 
$
591,391

 
$
560,840

 
$
580,734

EMEA
 
147,587

 
146,455

 
134,778

U.S. Sourcing
 
80,782

 
78,302

 
72,234

Other
 
32,732

 
33,214

 
37,541

Consolidated
 
$
852,492

 
$
818,811

 
$
825,287

 
 
 
 
 
 
 
Segment EBIT:
 
 
 
 
 
 
Americas
 
$
98,460

 
$
100,534

 
$
95,833

EMEA
 
5,726

 
874

 
(714
)
U.S. Sourcing
 
6,995

 
9,752

 
11,381

Other
 
2,378

 
3,374

 
8,846

Total Segment EBIT
 
$
113,559

 
$
114,534

 
$
115,346

 
 
 
 
 
 
 
Reconciliation of Segment EBIT to Net Income:
 
 
 
 
 
 
Segment EBIT
 
$
113,559

 
$
114,534

 
$
115,346

Retained corporate costs
 
(30,558
)
 
(21,653
)
 
(24,678
)
Loss on redemption of debt (note 6)
 
(47,191
)
 
(2,518
)
 
(31,075
)
Severance
 

 

 
(5,150
)
Pension curtailment and settlement charge
 
(774
)
 
(2,252
)
 
(4,306
)
Furnace malfunction (note 18)
 
4,782

 
(4,428
)
 

Environmental obligation (note 18)
 
(315
)
 

 

Restructuring charges (note 7)
 
(985
)
 
(6,544
)
 

Derivatives (1)
 
(1,247
)
 
(916
)
 
265

Abandoned property (note 18)
 

 
(1,781
)
 

Executive retirement
 
(875
)
 
(736
)
 

Interest expense
 
(22,866
)
 
(32,006
)
 
(37,727
)
Income taxes
 
(8,567
)
 
(13,241
)
 
(5,709
)
Net income
 
$
4,963

 
$
28,459

 
$
6,966

 
 
 
 
 
 
 
Depreciation & Amortization:
 
 
 
 
 
 
Americas
 
$
22,856

 
$
24,953

 
$
24,661

EMEA
 
10,061

 
10,449

 
9,746

U.S. Sourcing
 
25

 
33

 
40

Other
 
6,179

 
7,275

 
5,777

Corporate
 
1,267

 
1,259

 
1,247

Consolidated
 
$
40,388

 
$
43,969

 
$
41,471

 
 
 
 
 
 
 
Capital Expenditures:
 
 
 
 
 
 
Americas
 
$
44,444

 
$
31,404

 
$
24,021

EMEA
 
6,471

 
7,787

 
5,459

U.S. Sourcing
 

 
30

 

Other
 
1,983

 
7,437

 
2,196

Corporate
 
1,495

 
2,749

 
1,044

Consolidated
 
$
54,393

 
$
49,407

 
$
32,720

______________________________
(1) Derivatives relate to hedge ineffectiveness and mark-to-market adjustments on our natural gas contracts that have been de-designated and those for which we did not elect hedge accounting. 2013 and 2012 also include hedge ineffectiveness on our interest rate swap.


December 31,
(dollars in thousands)
 
2014
 
2013
Segment Assets(1):
 
 
 
 
Americas
 
$
163,074

 
$
158,131

EMEA
 
48,557

 
50,115

U.S. Sourcing
 
33,328

 
27,202

Other
 
15,975

 
17,222

Consolidated
 
$
260,934

 
$
252,670


______________________________
(1) Segment assets are defined as net accounts receivable, excluding insurance claim receivable resulting from the furnace malfunction, plus net inventory.
Schedule of Net Sales to Customers and Long-Lived Assets, by Geographical Areas
Net sales to customers and long-lived assets located in the U.S., Mexico, and Other regions for 2014, 2013 and 2012 are presented below. Intercompany sales to affiliates represent products that are transferred to those geographic areas on a basis intended to reflect as nearly as possible the market value of the products. The long-lived assets include net fixed assets and goodwill.

(dollars in thousands)
 
United States
 
Mexico
 
All Other
 
Eliminations
 
Consolidated
2014
 
 
 
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
 
 
 
 
Customers
 
$
465,820

 
$
126,699

 
$
259,973

 
 
 
$
852,492

Intercompany
 
80,525

 
14,960

 
35,058

 
$
(130,543
)
 

Total net sales
 
$
546,345

 
$
141,659

 
$
295,031

 
$
(130,543
)
 
$
852,492

Long-lived assets
 
$
121,133

 
$
223,641

 
$
97,316

 
$

 
$
442,090

 
 
 
 
 
 
 
 
 
 
 
2013
 
 
 
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
 
 
 
 
Customers
 
$
444,176

 
$
125,752

 
$
248,883

 
 
 
$
818,811

Intercompany
 
51,521

 
12,747

 
22,423

 
$
(86,691
)
 

Total net sales
 
$
495,697

 
$
138,499

 
$
271,306

 
$
(86,691
)
 
$
818,811

Long-lived assets
 
$
106,545

 
$
213,651

 
$
112,845

 
$

 
$
433,041

 
 
 
 
 
 
 
 
 
 
 
2012
 
 
 
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
 
 
 
 
Customers
 
$
463,659

 
$
119,234

 
$
242,394

 
 
 
$
825,287

Intercompany
 
56,420

 
12,387

 
20,930

 
$
(89,737
)
 

Total net sales
 
$
520,079

 
$
131,621

 
$
263,324

 
$
(89,737
)
 
$
825,287

Long-lived assets
 
$
110,919

 
$
202,437

 
$
111,370

 
$

 
$
424,726