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Pension and Non-pension Postretirement Benefits
9 Months Ended
Sep. 30, 2014
Compensation and Retirement Disclosure [Abstract]  
Pension and Non-pension Postretirement Benefits
Pension and Non-pension Postretirement Benefits

We have pension plans covering the majority of our employees. Benefits generally are based on compensation and service for salaried employees and job grade and length of service for hourly employees. Our policy is to fund pension plans such that sufficient assets will be available to meet future benefit requirements. In addition, we have an unfunded supplemental employee retirement plan (SERP) that covers certain salaried U.S.-based employees of Libbey hired before January 1, 2006. The U.S. pension plans cover the salaried U.S.-based employees of Libbey hired before January 1, 2006 and most hourly U.S.-based employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Effective January 1, 2013, we ceased annual company contribution credits to the cash balance accounts in our Libbey U.S. Salaried Pension Plan and SERP. The non-U.S. pension plans cover the employees of our wholly owned subsidiaries in the Netherlands and Mexico. The plan in Mexico is primarily unfunded.

The components of our net pension expense, including the SERP, are as follows:
Three months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2014
 
2013
 
2014
 
2013
 
2014
 
2013
Service cost
$
916

 
$
1,184

 
$
567

 
$
729

 
$
1,483

 
$
1,913

Interest cost
3,845

 
3,582

 
1,396

 
1,271

 
5,241

 
4,853

Expected return on plan assets
(5,597
)
 
(5,571
)
 
(616
)
 
(547
)
 
(6,213
)
 
(6,118
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
265

 
293

 
55

 
65

 
320

 
358

Loss
1,014

 
2,095

 
253

 
223

 
1,267

 
2,318

Settlement charge

 
424

 

 
336

 

 
760

Pension expense
$
443

 
$
2,007

 
$
1,655

 
$
2,077

 
$
2,098

 
$
4,084

 
 
 
 
 
 
 
 
 
 
 
 
Nine months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2014
 
2013
 
2014
 
2013
 
2014
 
2013
Service cost
$
2,748

 
$
3,554

 
$
1,724

 
$
2,137

 
$
4,472

 
$
5,691

Interest cost
11,534

 
10,564

 
4,242

 
3,722

 
15,776

 
14,286

Expected return on plan assets
(16,790
)
 
(16,775
)
 
(1,872
)
 
(1,524
)
 
(18,662
)
 
(18,299
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
794

 
879

 
170

 
187

 
964

 
1,066

Loss
3,043

 
6,445

 
770

 
676

 
3,813

 
7,121

Settlement charge

 
1,139

 

 
336

 

 
1,475

Pension expense
$
1,329

 
$
5,806

 
$
5,034

 
$
5,534

 
$
6,363

 
$
11,340

 
 
 
 
 
 
 
 
 
 
 
 


During the three and nine months ended September 30, 2013, we incurred pension settlement charges totaling $0.8 million and $1.5 million, respectively. The pension settlement charges were triggered by excess lump sum distributions, which required us to record unrecognized gains and losses in our pension plan accounts. We have contributed $1.2 million and $3.1 million of cash into our pension plans for the three and nine months ended September 30, 2014, respectively. Pension contributions for the remainder of 2014 are estimated to be $3.2 million.

We provide certain retiree health care and life insurance benefits covering our U.S and Canadian salaried employees hired before January 1, 2004 and a majority of our union hourly employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Employees are generally eligible for benefits upon retirement and completion of a specified number of years of creditable service. Effective January 1, 2013, we ended our existing healthcare benefit for salaried retirees age 65 and older and instead provide a Retiree Health Reimbursement Arrangement (RHRA) that supports retirees in purchasing a Medicare plan that meets their needs. Also effective January 1, 2013, we reduced the maximum life insurance benefit for salaried retirees to $10,000. Benefits for most hourly retirees are determined by collective bargaining. The U.S. non-pension postretirement plans cover the hourly and salaried U.S.-based employees of Libbey (excluding those mentioned above). The non-U.S. non-pension postretirement plans cover the retirees and active employees of Libbey who are located in Canada. The postretirement benefit plans are unfunded.

The provision for our non-pension postretirement benefit expense consists of the following:
Three months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2014
 
2013
 
2014
 
2013
 
2014
 
2013
Service cost
$
252

 
$
298

 
$

 
$

 
$
252

 
$
298

Interest cost
710

 
655

 
26

 
29

 
736

 
684

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
35

 
35

 

 

 
35

 
35

Loss / (gain)
66

 
214

 

 

 
66

 
214

Non-pension postretirement benefit expense
$
1,063

 
$
1,202

 
$
26

 
$
29

 
$
1,089

 
$
1,231

 
 
 
 
 
 
 
 
 
 
 
 
Nine months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2014
 
2013
 
2014
 
2013
 
2014
 
2013
Service cost
$
755

 
$
893

 
$
1

 
$
1

 
$
756

 
$
894

Interest cost
2,130

 
1,966

 
82

 
83

 
2,212

 
2,049

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
105

 
105

 

 

 
105

 
105

Loss / (gain)
200

 
643

 

 

 
200

 
643

Non-pension postretirement benefit expense
$
3,190

 
$
3,607

 
$
83

 
$
84

 
$
3,273

 
$
3,691

 
 
 
 
 
 
 
 
 
 
 
 


Our 2014 estimate of non-pension cash payments is $4.8 million, and we have paid $1.8 million and $3.9 million for the three and nine months ended September 30, 2014, respectively.