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Pension and Non-pension Postretirement Benefits
9 Months Ended
Sep. 30, 2013
Compensation and Retirement Disclosure [Abstract]  
Pension and Non-pension Postretirement Benefits
Pension and Non-pension Postretirement Benefits

We have pension plans covering the majority of our employees. Benefits generally are based on compensation for salaried employees and job grade and length of service for hourly employees. Our policy is to fund pension plans such that sufficient assets will be available to meet future benefit requirements. In addition, we have an unfunded supplemental employee retirement plan (SERP) that covers certain salaried U.S.-based employees of Libbey hired before January 1, 2006. The U.S. pension plans cover the salaried U.S.-based employees of Libbey hired before January 1, 2006 and most hourly U.S.-based employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Effective January 1, 2013, we ceased annual company contribution credits to the cash balance accounts in our Libbey U.S. Salaried Pension Plan and SERP. The non-U.S. pension plans cover the employees of our wholly owned subsidiaries in the Netherlands and Mexico. The plan in Mexico is not funded.

The components of our net pension expense, including the SERP, are as follows:
Three months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
1,184

 
$
1,543

 
$
729

 
$
118

 
$
1,913

 
$
1,661

Interest cost
3,582

 
3,702

 
1,271

 
1,327

 
4,853

 
5,029

Expected return on plan assets
(5,571
)
 
(4,939
)
 
(547
)
 
(596
)
 
(6,118
)
 
(5,535
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
293

 
494

 
65

 
70

 
358

 
564

Loss
2,095

 
1,302

 
223

 
149

 
2,318

 
1,451

Settlement charge
424

 

 
336

 
93

 
760

 
93

Curtailment charge (credit)

 
(125
)
 

 

 

 
(125
)
Pension expense
$
2,007

 
$
1,977

 
$
2,077

 
$
1,161

 
$
4,084

 
$
3,138

 
 
 
 
 
 
 
 
 
 
 
 
Nine months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
3,554

 
$
4,468

 
$
2,137

 
$
1,108

 
$
5,691

 
$
5,576

Interest cost
10,564

 
11,548

 
3,722

 
3,761

 
14,286

 
15,309

Expected return on plan assets
(16,775
)
 
(13,885
)
 
(1,524
)
 
(1,786
)
 
(18,299
)
 
(15,671
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
879

 
1,537

 
187

 
198

 
1,066

 
1,735

Loss
6,445

 
4,822

 
676

 
408

 
7,121

 
5,230

Settlement charge
1,139

 
457

 
336

 
93

 
1,475

 
550

Curtailment charge (credit)

 
(125
)
 

 

 

 
(125
)
Pension expense
$
5,806

 
$
8,822

 
$
5,534

 
$
3,782

 
$
11,340

 
$
12,604

 
 
 
 
 
 
 
 
 
 
 
 


During the three and nine months ended September 30, 2013, we incurred pension settlement charges totaling $0.8 million and $1.5 million, respectively. The pension settlement charges were triggered by excess lump sum distributions that required us to record unrecognized gains and losses in our pension plan accounts. We have contributed $1.2 million and $4.0 million of cash into our pension plans for the three and nine months ended September 30, 2013, respectively. Pension contributions for the remainder of 2013 are estimated to be $1.8 million.

We provide certain retiree health care and life insurance benefits covering our U.S and Canadian salaried and non-union hourly employees hired before January 1, 2004 and a majority of our union hourly employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Employees are generally eligible for benefits upon retirement and completion of a specified number of years of creditable service. Effective January 1, 2013, we ended our existing healthcare benefit for salaried retirees age 65 and older and are now providing a Retiree Health Reimbursement Arrangement (RHRA) that supports retirees in purchasing a Medicare plan that meets their needs. Also effective January 1, 2013, we reduced the maximum life insurance benefit for salaried retirees to $10,000. Benefits for most hourly retirees are determined by collective bargaining. The U.S. non-pension postretirement plans cover the hourly and salaried U.S.-based employees of Libbey (excluding those mentioned above). The non-U.S. non-pension postretirement plans cover the retirees and active employees of Libbey who are located in Canada. The postretirement benefit plans are not funded.

The provision for our non-pension postretirement benefit expense consists of the following:
Three months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
298

 
$
368

 
$

 
$

 
$
298

 
$
368

Interest cost
655

 
857

 
29

 
28

 
684

 
885

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
35

 
105

 

 

 
35

 
105

Loss / (gain)
214

 
229

 

 

 
214

 
229

Non-pension postretirement benefit expense
$
1,202

 
$
1,559

 
$
29

 
$
28

 
$
1,231

 
$
1,587

 
 
 
 
 
 
 
 
 
 
 
 
Nine months ended September 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
893

 
$
1,103

 
$
1

 
$
1

 
$
894

 
$
1,104

Interest cost
1,966

 
2,570

 
83

 
80

 
2,049

 
2,650

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
105

 
316

 

 

 
105

 
316

Loss / (gain)
643

 
687

 

 
(1
)
 
643

 
686

Non-pension postretirement benefit expense
$
3,607

 
$
4,676

 
$
84

 
$
80

 
$
3,691

 
$
4,756

 
 
 
 
 
 
 
 
 
 
 
 


Our 2013 estimate of non-pension cash payments is $4.7 million, and we have paid $0.9 million and $3.1 million for the three and nine months ended September 30, 2013, respectively.