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Pension and Non-pension Postretirement Benefits
6 Months Ended
Jun. 30, 2013
Compensation and Retirement Disclosure [Abstract]  
Pension and Non-pension Postretirement Benefits
Pension and Non-pension Postretirement Benefits

We have pension plans covering the majority of our employees. Benefits generally are based on compensation for salaried employees and job grade and length of service for hourly employees. Our policy is to fund pension plans such that sufficient assets will be available to meet future benefit requirements. In addition, we have an unfunded supplemental employee retirement plan (SERP) that covers certain salaried U.S.-based employees of Libbey hired before January 1, 2006. The U.S. pension plans cover the salaried U.S.-based employees of Libbey hired before January 1, 2006 and most hourly U.S.-based employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Effective January 1, 2013, we ceased annual company contribution credits to the cash balance accounts in our Libbey U.S. Salaried Pension Plan and SERP. The non-U.S. pension plans cover the employees of our wholly owned subsidiaries in the Netherlands and Mexico. The plan in Mexico is not funded.

The components of our net pension expense, including the SERP, are as follows:
Three months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
1,092

 
$
1,370

 
$
686

 
$
548

 
$
1,778

 
$
1,918

Interest cost
3,501

 
3,827

 
1,195

 
1,178

 
4,696

 
5,005

Expected return on plan assets
(5,605
)
 
(4,461
)
 
(496
)
 
(583
)
 
(6,101
)
 
(5,044
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
293

 
522

 
60

 
62

 
353

 
584

Loss
2,263

 
1,719

 
215

 
124

 
2,478

 
1,843

Settlement charge
715

 
37

 

 

 
715

 
37

Pension expense
$
2,259

 
$
3,014

 
$
1,660

 
$
1,329

 
$
3,919

 
$
4,343

 
 
 
 
 
 
 
 
 
 
 
 
Six months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
2,370

 
$
2,925

 
$
1,408

 
$
990

 
$
3,778

 
$
3,915

Interest cost
6,982

 
7,846

 
2,451

 
2,434

 
9,433

 
10,280

Expected return on plan assets
(11,204
)
 
(8,946
)
 
(977
)
 
(1,190
)
 
(12,181
)
 
(10,136
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
586

 
1,043

 
122

 
128

 
708

 
1,171

Loss
4,350

 
3,520

 
453

 
259

 
4,803

 
3,779

Settlement charge
715

 
457

 

 

 
715

 
457

Pension expense
$
3,799

 
$
6,845

 
$
3,457

 
$
2,621

 
$
7,256

 
$
9,466

 
 
 
 
 
 
 
 
 
 
 
 


During the second quarter of 2013 and the first half of 2012, we incurred pension settlement charges totaling $0.7 million and $0.5 million, respectively. The pension settlement charges were triggered by excess lump sum distributions, which required us to record unrecognized gains and losses in our pension plan accounts. We have contributed $2.1 million and $2.8 million of cash into our pension plans for the three and six months ended June 30, 2013, respectively. Pension contributions for the remainder of 2013 are estimated to be $3.6 million.

We provide certain retiree health care and life insurance benefits covering our U.S and Canadian salaried and non-union hourly employees hired before January 1, 2004 and a majority of our union hourly employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Employees are generally eligible for benefits upon retirement and completion of a specified number of years of creditable service. Effective January 1, 2013, we ended our existing healthcare benefit for salaried retirees age 65 and older and are now providing a Retiree Health Reimbursement Arrangement (RHRA) that supports retirees in purchasing a Medicare plan that meets their needs. Also effective January 1, 2013, we reduced the maximum life insurance benefit for salaried retirees to $10,000. Benefits for most hourly retirees are determined by collective bargaining. The U.S. non-pension postretirement plans cover the hourly and salaried U.S.-based employees of Libbey (excluding those mentioned above). The non-U.S. non-pension postretirement plans cover the retirees and active employees of Libbey who are located in Canada. The postretirement benefit plans are not funded.

The provision for our non-pension postretirement benefit expense consists of the following:
Three months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
203

 
$
367

 
$
1

 
$
1

 
$
204

 
$
368

Interest cost
610

 
856

 
31

 
26

 
641

 
882

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
36

 
106

 

 

 
36

 
106

Loss / (gain)
138

 
229

 
1

 
(1
)
 
139

 
228

Non-pension postretirement benefit expense
$
987

 
$
1,558

 
$
33

 
$
26

 
$
1,020

 
$
1,584

 
 
 
 
 
 
 
 
 
 
 
 
Six months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2013
 
2012
 
2013
 
2012
 
2013
 
2012
Service cost
$
595

 
$
735

 
$
1

 
$
1

 
$
596

 
$
736

Interest cost
1,311

 
1,713

 
54

 
52

 
1,365

 
1,765

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
70

 
211

 

 

 
70

 
211

Loss / (gain)
429

 
458

 

 
(1
)
 
429

 
457

Non-pension postretirement benefit expense
$
2,405

 
$
3,117

 
$
55

 
$
52

 
$
2,460

 
$
3,169

 
 
 
 
 
 
 
 
 
 
 
 


Our 2013 estimate of non-pension cash payments is $4.7 million, and we have paid $1.2 million and $2.2 million for the three and six months ended June 30, 2013, respectively.