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Pension and Non-pension Postretirement Benefits
6 Months Ended
Jun. 30, 2012
Compensation and Retirement Disclosure [Abstract]  
Pension and Non-pension Postretirement Benefits
Pension and Non-pension Postretirement Benefits

We have pension plans covering the majority of our employees. Benefits generally are based on compensation for salaried employees and job grade and length of service for hourly employees. Our policy is to fund pension plans such that sufficient assets will be available to meet future benefit requirements. In addition, we have an unfunded supplemental employee retirement plan (SERP) that covers salaried U.S.-based employees of Libbey hired before January 1, 2006. The U.S. pension plans cover the salaried U.S.-based employees of Libbey hired before January 1, 2006 and most hourly U.S.-based employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). The non-U.S. pension plans cover the employees of our wholly owned subsidiaries in the Netherlands and Mexico. The plan in Mexico is not funded.

The components of our net pension expense, including the SERP, are as follows:
Three months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2012
 
2011
 
2012
 
2011
 
2012
 
2011
Service cost
$
1,370

 
$
1,314

 
$
548

 
$
457

 
$
1,918

 
$
1,771

Interest cost
3,827

 
3,940

 
1,178

 
1,361

 
5,005

 
5,301

Expected return on plan assets
(4,461
)
 
(4,259
)
 
(583
)
 
(625
)
 
(5,044
)
 
(4,884
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
522

 
541

 
62

 
90

 
584

 
631

Loss
1,719

 
1,112

 
124

 
134

 
1,843

 
1,246

  Settlement charge
37

 

 

 

 
37

 

Pension expense
$
3,014

 
$
2,648

 
$
1,329

 
$
1,417

 
$
4,343

 
$
4,065

 
 
 
 
 
 
 
 
 
 
 
 
Six months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2012
 
2011
 
2012
 
2011
 
2012
 
2011
Service cost
$
2,925

 
$
2,746

 
$
990

 
$
885

 
$
3,915

 
$
3,631

Interest cost
7,846

 
8,028

 
2,434

 
2,621

 
10,280

 
10,649

Expected return on plan assets
(8,946
)
 
(8,572
)
 
(1,190
)
 
(1,190
)
 
(10,136
)
 
(9,762
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
1,043

 
1,082

 
128

 
172

 
1,171

 
1,254

Loss
3,520

 
2,330

 
259

 
260

 
3,779

 
2,590

Settlement charge
457

 

 

 

 
457

 

Pension expense
$
6,845

 
$
5,614

 
$
2,621

 
$
2,748

 
$
9,466

 
$
8,362

 
 
 
 
 
 
 
 
 
 
 
 


During the first half of 2012, we incurred pension settlement charges totaling $0.5 million. The pension settlement charges were triggered by an excess lump sum distribution, which required us to record unrecognized gains and losses in our pension plan accounts.

We provide certain retiree health care and life insurance benefits covering our U.S and Canadian salaried and non-union hourly employees hired before January 1, 2004 and a majority of our union hourly employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Employees are generally eligible for benefits upon retirement and completion of a specified number of years of creditable service. Benefits for most hourly retirees are determined by collective bargaining. The U.S. non-pension postretirement plans cover the hourly and salaried U.S.-based employees of Libbey (excluding those mentioned above). The non-U.S. non-pension postretirement plans cover the retirees and active employees of Libbey who are located in Canada. The postretirement benefit plans are not funded.

The provision for our non-pension postretirement benefit expense consists of the following:
Three months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2012
 
2011
 
2012
 
2011
 
2012
 
2011
Service cost
$
367

 
$
306

 
$
1

 
$
1

 
$
368

 
$
307

Interest cost
856

 
891

 
26

 
33

 
882

 
924

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
106

 
106

 

 

 
106

 
106

Loss / (gain)
229

 
264

 
(1
)
 
(4
)
 
228

 
260

Non-pension postretirement benefit expense
$
1,558

 
$
1,567

 
$
26

 
$
30

 
$
1,584

 
$
1,597

 
 
 
 
 
 
 
 
 
 
 
 
Six months ended June 30,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2012
 
2011
 
2012
 
2011
 
2012
 
2011
Service cost
$
735

 
$
679

 
$
1

 
$
1

 
$
736

 
$
680

Interest cost
1,713

 
1,816

 
52

 
62

 
1,765

 
1,878

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
211

 
211

 

 

 
211

 
211

Loss / (gain)
458

 
554

 
(1
)
 
(8
)
 
457

 
546

Non-pension postretirement benefit expense
$
3,117

 
$
3,260

 
$
52

 
$
55

 
$
3,169

 
$
3,315

 
 
 
 
 
 
 
 
 
 
 
 


In May 2012, we used a portion of the proceeds of our debt refinancing to contribute $79.7 million to our U.S. pension plans to fully fund our target obligations under ERISA. The 2012 pension expense calculation was not adjusted as a result of this discretionary contribution as it was not contemplated in the assumption set used for the expense determination for the year. We have contributed $85.8 million and $94.8 million of cash into our pension plans (including the $79.7 million contribution made to the U.S. pension plans in May 2012) for the three months and six months ended June 30, 2012, respectively. Pension contributions for the remainder of 2012 are estimated to be $1.7 million. Our 2012 estimate of non-pension payments was $4.7 million, and we have paid $1.0 million and $1.4 million for the three and six months ended June 30, 2012, respectively.

In March 2010, the Patient Protection and Affordable Care Act and the Health Care Education and Affordability Reconciliation Act (the Acts) were signed into law. The Acts contain provisions that could impact our accounting for retiree medical benefits in future periods. Based on the analysis to date, the impact of provisions in the Acts that are reasonably determinable is not expected to have a material impact on our postretirement benefit plans. We will continue to assess the provisions of the Acts and may consider plan amendments and design changes in future periods to better align these plans with the provisions of the Acts.