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Pension and Non-pension Postretirement Benefits
3 Months Ended
Mar. 31, 2012
Pension and Non-pension Postretirement Benefits [Abstract]  
Pension and Non-pension Postretirement Benefits
Pension and Non-pension Postretirement Benefits

We have pension plans covering the majority of our employees. Benefits generally are based on compensation for salaried employees and job grade and length of service for hourly employees. Our policy is to fund pension plans such that sufficient assets will be available to meet future benefit requirements. In addition, we have an unfunded supplemental employee retirement plan (SERP) that covers salaried U.S.-based employees of Libbey hired before January 1, 2006. The U.S. pension plans cover the salaried U.S.-based employees of Libbey hired before January 1, 2006 and most hourly U.S.-based employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). The non-U.S. pension plans cover the employees of our wholly owned subsidiaries in the Netherlands and Mexico. The plan in Mexico is not funded.

The components of our net pension expense, including the SERP, are as follows:
Three months ended March 31,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2012
 
2011
 
2012
 
2011
 
2012
 
2011
Service cost
$
1,555

 
$
1,432

 
$
442

 
$
428

 
$
1,997

 
$
1,860

Interest cost
4,019

 
4,088

 
1,256

 
1,260

 
5,275

 
5,348

Expected return on plan assets
(4,485
)
 
(4,313
)
 
(607
)
 
(565
)
 
(5,092
)
 
(4,878
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service cost
521

 
541

 
66

 
82

 
587

 
623

Loss
1,801

 
1,218

 
135

 
126

 
1,936

 
1,344

  Settlement charge
420

 

 

 

 
420

 

Pension expense
$
3,831

 
$
2,966

 
$
1,292

 
$
1,331

 
$
5,123

 
$
4,297


In the first quarter of 2012, we incurred pension settlement charges of $0.4 million. The pension settlement charges were triggered by an excess lump sum distribution, which required us to record unrecognized gains and losses in our pension plan accounts.

We provide certain retiree health care and life insurance benefits covering our U.S and Canadian salaried and non-union hourly employees hired before January 1, 2004 and a majority of our union hourly employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). Employees are generally eligible for benefits upon retirement and completion of a specified number of years of creditable service. Benefits for most hourly retirees are determined by collective bargaining. The U.S. non-pension postretirement plans cover the hourly and salaried U.S.-based employees of Libbey (excluding those mentioned above). The non-U.S. non-pension postretirement plans cover the retirees and active employees of Libbey who are located in Canada. The postretirement benefit plans are not funded.

The provision for our non-pension postretirement benefit expense consists of the following:
Three months ended March 31,
U.S. Plans
 
Non-U.S. Plans
 
Total
(dollars in thousands)
2012
 
2011
 
2012
 
2011
 
2012
 
2011
Service cost
$
368

 
$
373

 
$

 
$

 
$
368

 
$
373

Interest cost
857

 
925

 
26

 
29

 
883

 
954

Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
Prior service gain
105

 
105

 

 

 
105

 
105

Loss / (gain)
229

 
290

 

 
(4
)
 
229

 
286

Non-pension postretirement benefit expense
$
1,559

 
$
1,693

 
$
26

 
$
25

 
$
1,585

 
$
1,718


In 2012, we expect to utilize approximately $36.2 million in cash to fund our pension plans and pay for non-pension postretirement benefits. Of that amount, $9.3 million of cash was utilized in the three months ended March 31, 2012.

In March 2010, the Patient Protection and Affordable Care Act and the Health Care Education and Affordability Reconciliation Act (the Acts) were signed into law. The Acts contain provisions that could impact our accounting for retiree medical benefits in future periods. Based on the analysis to date, the impact of provisions in the Acts that are reasonably determinable is not expected to have a material impact on our postretirement benefit plans. We will continue to assess the provisions of the Acts and may consider plan amendments and design changes in future periods to better align these plans with the provisions of the Acts.