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Pension
12 Months Ended
Dec. 31, 2011
Pension [Abstract]  
Pension
Pension
We have pension plans covering the majority of our employees. Benefits generally are based on compensation and service for salaried employees and job grade and length of service for hourly employees. Our policy is to fund pension plans such that sufficient assets will be available to meet future benefit requirements. In addition, we have an unfunded supplemental employee retirement plan (SERP) that covers salaried U.S.-based employees of Libbey hired before January 1, 2006. The U.S. pension plans cover the salaried U.S.-based employees of Libbey hired before January 1, 2006 and most hourly U.S.-based employees (excluding employees hired at Shreveport after 2008 and at Toledo after September 30, 2010). The non-U.S. pension plans cover the employees of our wholly owned subsidiaries in the Netherlands and Mexico. The plan in Mexico is not funded.

Effect on Operations
The components of our net pension expense, including the SERP, are as follows:
Year ended December 31,
(dollars in thousands)
U.S. Plans
 
Non-U.S. Plans
 
Total
2011
 
2010
 
2009
 
2011
 
2010
 
2009
 
2011
 
2010
 
2009
Service cost (benefits earned during the period)
$
5,491

 
$
5,341

 
$
5,050

 
$
1,553

 
$
1,603

 
$
1,354

 
$
7,044

 
$
6,944

 
$
6,404

Interest cost on projected benefit obligation
16,057

 
15,896

 
15,623

 
4,981

 
4,557

 
4,147

 
21,038

 
20,453

 
19,770

Expected return on plan assets
(17,173
)
 
(16,683
)
 
(17,573
)
 
(2,299
)
 
(2,463
)
 
(2,530
)
 
(19,472
)
 
(19,146
)
 
(20,103
)
Amortization of unrecognized:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Prior service cost (credit)
2,163

 
2,328

 
2,242

 
172

 
2

 
(207
)
 
2,335

 
2,330

 
2,035

Acturial loss
4,661

 
3,621

 
960

 
493

 
417

 
375

 
5,154

 
4,038

 
1,335

Transition obligations

 

 

 
125

 
122

 
113

 
125

 
122

 
113

Settlement charge

 

 
3,661

 
58

 
47

 

 
58

 
47

 
3,661

Pension expense
$
11,199

 
$
10,503

 
$
9,963

 
$
5,083

 
$
4,285

 
$
3,252

 
$
16,282

 
$
14,788

 
$
13,215


In 2009, we incurred pension settlement charges of $3.7 million. The pension settlement charges were triggered by excess lump sum distributions taken by employees, which required us to record unrecognized gains and losses in our pension plan accounts.

Actuarial Assumptions

The assumptions used to determine the benefit obligations were as follows:
 
U.S. Plans
 
Non-U.S. Plans
 
2011
 
2010
 
2011
 
2010
Discount rate
5.00% to 5.22%
 
5.50% to 5.76%
 
5.80% to 8.25%
 
5.40% to 8.25%
Rate of compensation increase
2.25% to 4.50%
 
2.25% to 4.50%
 
2.00% to 4.30%
 
2.00% to 4.30%

The assumptions used to determine net periodic pension costs were as follows:
 
U.S. Plans
 
Non-U.S. Plans
 
2011
 
2010
 
2009
 
2011
 
2010
 
2009
Discount rate
5.50% to 5.76%
 
5.62% to 5.96%
 
6.41% to 6.48%
 
5.40% to 8.25%
 
5.50% to 8.50%
 
5.70% to 8.50%
Expected long-term rate of return on plan assets
8.00%
 
8.00%
 
8.25%
 
4.80%
 
5.75%
 
6.00%
Rate of compensation increase
2.25% to 4.50%
 
2.25% to 4.50%
 
2.63% to 5.25%
 
2.00% to 4.30%
 
2.00% to 4.30%
 
2.00% to 4.30%

The discount rate enables us to estimate the present value of expected future cash flows on the measurement date. The rate used reflects a rate of return on high-quality fixed income investments that match the duration of expected benefit payments at our December 31 measurement date. The discount rate at December 31 is used to measure the year-end benefit obligations and the earnings effects for the subsequent year. A higher discount rate decreases the present value of benefit obligations and decreases pension expense.

To determine the expected long-term rate of return on plan assets for our funded plans, we consider the current and expected asset allocations, as well as historical and expected returns on various categories of plan assets. The expected long-term rate of return on plan assets at December 31st is used to measure the earnings effects for the subsequent year. The assumed long-term rate of return on assets is applied to a calculated value of plan assets that recognizes gains and losses in the fair value of plan assets compared to expected returns over the next five years. This produces the expected return on plan assets that is included in pension expense. The difference between the expected return and the actual return on plan assets is deferred and amortized over five years. The net deferral of past asset gains (losses) affects the calculated value of plan assets and, ultimately, future pension expense (income).

Future benefits are assumed to increase in a manner consistent with past experience of the plans, which, to the extent benefits are based on compensation, includes assumed compensation increases as presented above. Amortization included in net pension expense is based on the average remaining service of employees.

We account for our defined benefit pension plans on an expense basis that reflects actuarial funding methods. The actuarial valuations require significant estimates and assumptions to be made by management, primarily with respect to the discount rate and expected long-term return on plan assets. These assumptions are all susceptible to changes in market conditions. The discount rate is based on a selected settlement portfolio from a universe of high quality bonds. In determining the expected long-term rate of return on plan assets, we consider historical market and portfolio rates of return, asset allocations and expectations of future rates of return. We evaluate these critical assumptions on our annual measurement date of December 31st. Other assumptions involving demographic factors such as retirement age, mortality and turnover are evaluated periodically and are updated to reflect our experience. Actual results in any given year often will differ from actuarial assumptions because of demographic, economic and other factors.

Considering 2011 results, the disclosure below provides a sensitivity analysis of the impact that changes in the significant assumptions would have on 2011 and 2012 pension expense:
Assumption
(dollars in thousands)
 
 
 
 
Estimated Effect on Annual Expense
Percentage Point Change
 
2011
 
2012
Discount rate
1.0 percent change
 
$
4,000

 
$
4,000

Long-term rate of return on assets
1.0 percent change
 
$
2,400

 
$
2,400


Projected Benefit Obligation (PBO) and Fair Value of Assets

The changes in the projected benefit obligations and fair value of plan assets are as follows:
Year ended December 31,
(dollars in thousands)
U.S. Plans
 
Non-U.S. Plans
 
Total
2011
 
2010
 
2011
 
2010
 
2011
 
2010
Change in projected benefit obligation:
 
 
 
 
 
 
 
 
 
 
 
Projected benefit obligation, beginning of year
$
289,725

 
$
278,801

 
$
73,328

 
$
69,201

 
$
363,053

 
$
348,002

Service Cost
5,491

 
5,341

 
1,553

 
1,603

 
7,044

 
6,944

Interest cost
16,057

 
15,896

 
4,981

 
4,557

 
21,038

 
20,453

Exchange rate fluctuations

 

 
(5,044
)
 
(1,334
)
 
(5,044
)
 
(1,334
)
Actuarial loss (gain)
18,499

 
4,238

 
(2,499
)
 
816

 
16,000

 
5,054

Plan participants' contributions

 

 
1,184

 
1,281

 
1,184

 
1,281

Plan amendments

 

 
(499
)
 

 
(499
)
 

Benefits paid
(14,083
)
 
(14,551
)
 
(4,014
)
 
(2,796
)
 
(18,097
)
 
(17,347
)
Projected benefit obligation, end of year
$
315,689

 
$
289,725

 
$
68,990

 
$
73,328

 
$
384,679

 
$
363,053

Change in fair value of plan assets:
 
 
 
 
 
 
 
 
 
 
 
Fair value of plan assets, beginning of year
$
206,087

 
$
185,930

 
$
51,882

 
$
49,815

 
$
257,969

 
$
235,745

Actual return on plan assets
7,041

 
25,590

 
358

 
3,667

 
7,399

 
29,257

Exchange rate fluctuations

 

 
(1,361
)
 
(3,764
)
 
(1,361
)
 
(3,764
)
Employer contributions
21,980

 
9,118

 
4,955

 
3,679

 
26,935

 
12,797

Plan participants' contributions

 

 
1,184

 
1,281

 
1,184

 
1,281

Benefits paid
(14,083
)
 
(14,551
)
 
(4,014
)
 
(2,796
)
 
(18,097
)
 
(17,347
)
Fair value of plan assets, end of year
$
221,025

 
$
206,087

 
$
53,004

 
$
51,882

 
$
274,029

 
$
257,969

 
 
 
 
 
 
 
 
 
 
 
 
Funded ratio
70.0
%
 
71.1
%
 
76.8
%
 
70.8
%
 
71.2
%
 
71.1
%
Funded status and net accrued pension benefit cost
$
(94,664
)
 
$
(83,638
)
 
$
(15,986
)
 
$
(21,446
)
 
$
(110,650
)
 
$
(105,084
)

The current portion of the pension liability reflects the amount of expected benefit payments that are greater than the plan assets on a plan-by-plan basis. The net accrued pension benefit liability at December 31 of the respective year-ends were included in the Consolidated Balance Sheets as follows:
December 31,
(dollars in thousands)
2011
 
2010
Non-current asset
$
17,485

 
$
12,767

Current liability
(5,990
)
 
(2,330
)
Long-term liability
(122,145
)
 
(115,521
)
Net accrued pension liability
$
(110,650
)
 
$
(105,084
)

The pre-tax amounts recognized in accumulated other comprehensive loss as of December 31, 2011 and 2010, are as follows:
Year ended December 31,
(dollars in thousands)
U.S. Plans
 
Non-U.S. Plans
 
Total
2011
 
2010
 
2011
 
2010
 
2011
 
2010
Net actuarial loss
$
111,328

 
$
87,357

 
$
6,721

 
$
9,097

 
$
118,049

 
$
96,454

Prior service cost
5,572

 
7,736

 
1,325

 
2,005

 
6,897

 
9,741

Transition obligation

 

 
229

 
384

 
229

 
384

Total cost
$
116,900

 
$
95,093

 
$
8,275

 
$
11,486

 
$
125,175

 
$
106,579


The pre-tax amounts in accumulated other comprehensive loss as of December 31, 2011, that are expected to be recognized as components of net periodic benefit cost during 2012 are as follows:
(dollars in thousands)
U.S. Plans
 
Non-U.S. Plans
 
Total
Net actuarial loss
$
7,207

 
$
501

 
$
7,708

Prior service cost
2,086

 
159

 
2,245

Transition obligation

 
95

 
95

Total cost
$
9,293

 
$
755

 
$
10,048


We contributed $22.0 million to the U.S. pension plans in 2011, compared to $9.1 million in 2010. We contributed $5.0 million in 2011 to the non-U.S. pension plans compared to $3.7 million in 2010. It is difficult to estimate future cash contributions, as such amounts are a function of actual investment returns, withdrawals from the plans, changes in interest rates and other factors uncertain at this time. We currently anticipate making cash contributions of approximately $27.6 million into the U.S. pension plans and approximately $3.9 million into the non-U.S. pension plans in 2012. However, it is possible that greater cash contributions may be required in 2012. Although a decline in market conditions, changes in current pension law and uncertainties regarding significant assumptions used in the actuarial valuations may have a material impact in future required contributions to our pension plans, we currently do not expect funding requirements to have a material adverse impact on current or future liquidity.

Pension benefit payment amounts are anticipated to be paid from the plans (including the SERP) as follows:
Year
(dollars in thousands)
U.S. Plans
 
Non-U.S. Plans
 
Total
2012
$
22,053

 
$
2,854

 
$
24,907

2013
$
18,733

 
$
2,777

 
$
21,510

2014
$
19,249

 
$
3,166

 
$
22,415

2015
$
19,843

 
$
3,436

 
$
23,279

2016
$
20,180

 
$
4,279

 
$
24,459

2017-2021
$
107,565

 
$
27,267

 
$
134,832


Accumulated Benefit Obligation in Excess of Plan Assets

The projected benefit obligation, accumulated benefit obligation and fair value of plan assets for pension plans with an accumulated benefit obligation in excess of plan assets at December 31, 2011 and 2010 were as follows:
December 31,
(dollars in thousands)
U.S. Plans
 
Non-U.S. Plans
 
Total
2011
 
2010
 
2011
 
2010
 
2011
 
2010
Projected benefit obligation
$
315,689

 
$
289,725

 
$
33,471

 
$
34,213

 
$
349,160

 
$
323,938

Accumulated benefit obligation
$
310,920

 
$
285,551

 
$
29,424

 
$
29,632

 
$
340,344

 
$
315,183

Fair value of plan assets
$
221,025

 
$
206,087

 
$

 
$

 
$
221,025

 
$
206,087


Plan Asset Allocation

The asset allocation for our U.S. pension plans at the end of 2011 and 2010 and the target allocation for 2012, by asset category, are as follows:
 
Target Allocation
 
Percent of Plan Assets at Year End
U.S. Plans Asset Category
2012
 
2011
 
2010
Equity securities
45
%
 
47
%
 
49
%
Debt securities
35
%
 
33
%
 
31
%
Real estate
5
%
 
5
%
 
5
%
Other
15
%
 
15
%
 
15
%
Total
100
%
 
100
%
 
100
%

The asset allocation for our Libbey Holland pension plans at the end of 2011 and 2010 and the target allocation for 2012, by asset category, are as follows:
 
Target Allocation
 
Percent of Plan Assets at Year End
Non-U.S. Plan Asset Category
2012
 
2011
 
2010
Equity securities
21
%
 
19
%
 
23
%
Debt securities
63
%
 
64
%
 
61
%
Real estate
11
%
 
11
%
 
10
%
Other
5
%
 
6
%
 
6
%
Total
100
%
 
100
%
 
100
%

Our investment strategy is to control and manage investment risk through diversification across asset classes and investment styles, within established target asset allocation ranges. The investment risk of the assets is limited by appropriate diversification both within and between asset classes. Assets will be diversified among a mix of traditional investments in equity and fixed income instruments, as well as alternative investments including real estate and hedge funds. It would be anticipated that a modest allocation to cash would exist within the plans, since each investment manager is likely to hold some cash in the portfolio with the goal of ensuring that sufficient liquidity will be available to meet expected cash flow requirements.

Our investment valuation policy is to value the investments at fair value. All investments are valued at their respective net asset values as calculated by the Trustee. Underlying equity securities, for which market quotations are readily available, are valued at the last reported readily available sales price on their principal exchange on the valuation date or official close for certain markets. Fixed income investments are valued on a basis of valuations furnished by a trustee-approved pricing service, which determines valuations for normal institutional-size trading units of such securities which are generally recognized at fair value as determined in good faith by the Trustee. Short-term investments, if any, are stated at amortized cost, which approximates fair value. The fair value of investments in real estate funds is based on valuation of the fund as determined by periodic appraisals of the underlying investments owned by the respective fund. The fair value of hedge funds is based on the net asset values provided by the fund manager. Investments in registered investment companies or collective pooled funds, if any, are valued at their respective net asset value.

The following table sets forth by level, within the fair value hierarchy established by FASB ASC Topic 820, our pension plan assets at fair value (see note 15 for further discussion of the fair value hierarchy) as of December 31, 2011 and 2010:

December 31, 2011
 
 
 
 
 
 
 
(dollars in thousands)
Level One
 
Level Two
 
Level Three
 
Total
Cash & cash equivalents
$

 
$
3,550

 
$

 
$
3,550

Real estate

 
11,163

 
5,982

 
17,145

Equity securities

 
113,400

 

 
113,400

Debt securities

 
106,955

 

 
106,955

Hedge funds

 

 
32,979

 
32,979

Total
$

 
$
235,068

 
$
38,961

 
$
274,029


December 31, 2010
 
 
 
 
 
 
 
(dollars in thousands)
Level One
 
Level Two
 
Level Three
 
Total
Cash & cash equivalents
$

 
$
3,442

 
$

 
$
3,442

Real estate

 
11,088

 
5,385

 
16,473

Equity securities

 
111,369

 

 
111,369

Debt securities

 
96,081

 

 
96,081

Hedge funds

 

 
30,604

 
30,604

Total
$

 
$
221,980

 
$
35,989

 
$
257,969


The change in fair value of Level 3 pension plan assets due to actual return on those assets was immaterial in 2011. The following is a reconciliation for which Level three inputs were used in determining fair value:
Year ended December 31,
(dollars in thousands)
2011
 
2010
Assets classified as Level 3 at the beginning of the year
$
35,989

 
$
31,087

Change in unrealized (depreciation) appreciation
(1,621
)
 
2,912

Net purchases
4,593

 
1,990

Assets classified as Level 3 at the end of the year
$
38,961

 
$
35,989