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Note 4 - Business Segment and Geopgraphic Information
12 Months Ended
Sep. 30, 2012
Segment Reporting Disclosure [Text Block]
4.   BUSINESS SEGMENT AND GEOGRAPHIC INFORMATION

The Company’s strategic business units are based on product lines and comprised of three reportable segments: carbon fibers, technical fibers and corporate/other products. The carbon fibers segment manufactures commercial carbon fibers used as reinforcement material in composites. The technical fibers segment manufactures oxidized acrylic fibers and specialty carbon fibers used to manufacture aircraft brake pads and for heat/fire barrier applications. These two segments also facilitate development of product and process applications to increase the demand for carbon fibers and technical fibers. The carbon fibers and technical fibers segments’ production facilities are located geographically in the United States, Hungary and Mexico. The remaining business represented in the corporate/other products segment relates to water treatment and electrical services provided by the Hungarian operations and costs associated with the corporate headquarters.

Management evaluates the performance of its segments on the basis of operating income (loss) contribution. The following tables present financial information on the Company’s segments as of September 30, 2012 and 2011 and for the fiscal years ended September 30, 2012, 2011 and 2010 (amounts in thousands):

   
Fiscal year ended September 30, 2012
 
   
Carbon Fibers
   
Technical Fibers
   
Corporate/ Other
   
Total
 
Net sales
  $ 151,494     $ 32,425     $ 2,418     $ 186,337  
Cost of sales
    117,431       20,853       2,409       140,693  
Gross profit
    34,063       11,572       9       45,644  
Operating income (loss)
    27,818       10,328       (12,505 )     25,641  
Depreciation
    15,986       1,351       505       17,842  
Capital expenditures
    17,434       1,208       3,715       22,357  

   
Fiscal year ended September 30, 2011
 
   
Carbon Fibers
   
Technical Fibers
   
Corporate/ Other
   
Total
 
Net sales
  $ 118,986     $ 30,483     $ 2,217     $ 151,686  
Cost of sales
    106,832       25,500       1,653       133,985  
Gross profit
    12,154       4,983       564       17,701  
Operating income (loss)
    2,918       3,673       (11,320 )     (4,729 )
Depreciation
    15,658       1,414       723       17,795  
Capital expenditures
    6,574       779       824       8,177  

   
Fiscal year ended September 30, 2010
 
   
Carbon Fibers
   
Technical Fibers
   
Corporate/ Other
   
Total
 
Net sales
  $ 103,390     $ 23,301     $ 1,773     $ 128,464  
Cost of sales
    94,895       19,061       1,216       115,172  
Gross profit
    8,495       4,240       557       13,292  
Operating income (loss)
    312       3,403       (14,279 )     (10,564 )
Depreciation
    13,762       1,567       1,132       16,461  
Capital expenditures
    3,175       627       608       4,410  

   
Total Assets
 
   
Carbon Fibers
 
Technical Fibers
 
Corporate/ Other
 
Total
 
September 30. 2012
  $ 301,440     $ 31,597     $ 25,651     $ 358,688  
September 30. 2011
  $ 272,397     $ 28,789     $ 21,110     $ 322,296  

Sales, long-lived assets, and net assets by geographic area, consist of the following as of and for each of the three fiscal years in the period ended September 30, 2012, 2011 and 2010 (amounts in thousands):

   
2012
   
2011
   
2010
 
   
Net Sales(a)
   
Net Long Lived Assets(b)
   
Net Assets
   
Net Sales(a)
   
Net Long Lived Assets(b)
   
Net Assets
   
Net Sales(a)
   
Net Long Lived Assets(b)
   
Net Assets
 
United States
  $ 72,269     $ 47,645     $ 82,337     $ 66,342     $ 41,403     $ 74,232     $ 43,762     $ 41,536     $ 79,892  
Hungary
    *       96,394       135,521       *       98,326       126,589       *       112,034       132,827  
Germany
    34,600       -       -       26,250       -       -       21,336       -       -  
Other Europe
    56,030       -       -       45,761       -       -       52,441       -       -  
Asia
    21,374       -       -       11,266       -       -       9,989       -       -  
Mexico
    *       71,611       83,113       *       75,354       80,726       *       78,091       79,979  
Other areas
    2,064       -       -       2,067       -       -       936       -       -  
Total
  $ 186,337     $ 215,650     $ 300,971     $ 151,686     $ 215,083     $ 281,547     $ 128,464     $ 231,661     $ 292,698  

(a) 
Revenues are attributed to countries based on the delivery location of the customer.

(b) 
Property and equipment net of accumulated depreciation based on country location of assets.

Net sales for this country were less than 10% of total sales. Such sales were aggregated into “Other Europe,” “Asia” or“Other areas.”