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Note 4 - Business Segment and Geographic Information
12 Months Ended
Sep. 30, 2011
Segment Reporting Disclosure [Text Block]
4.   BUSINESS SEGMENT AND GEOGRAPHIC INFORMATION

The Company’s strategic business units are based on product lines which are comprised of three reportable segments: carbon fibers, technical fibers and corporate/other products. The carbon fibers segment manufactures commercial carbon fibers used as reinforcement material in composites. The technical fibers segment manufactures oxidized acrylic fibers and specialty carbon fibers used to manufacture aircraft brake pads and for heat/fire barrier applications. These two segments also facilitate development of product and process applications to increase the demand for carbon fibers and technical fibers. The carbon fibers and technical fibers segments’ production facilities are located geographically in the United States, Hungary and Mexico. The remaining business represented in the corporate/other products segment relates to water treatment and electrical services provided by the Hungarian operations and costs associated with the corporate headquarters.

Management evaluates the performance of its segments on the basis of operating income (loss) contribution. The following tables present financial information on the Company’s segments as of and for the fiscal years ended September 30, 2011, 2010 and 2009 (amounts in thousands):

   
Fiscal year ended September 30, 2011
 
   
Carbon
Fibers
 
Technical
 Fibers
 
Corporate/
 Other
 
Total
 
Net sales
  $ 118,986     $ 30,483     $ 2,217     $ 151,686  
Cost of sales
    106,832       25,500       1,653       133,985  
Gross profit
    12,154       4,983       564       17,701  
Operating income (loss)
    2,918       3,673       (11,320 )     (4,729 )
Depreciation
    15,658       1,414       723       17,795  
Capital expenditures
    6,574       779       824       8,177  
                                 
                                 
   
Fiscal year ended September 30, 2010
 
   
Carbon
Fibers
 
Technical
 Fibers
 
Corporate/
Other
 
Total
 
Net sales
  $ 103,390     $ 23,301     $ 1,773     $ 128,464  
Cost of sales
    94,895       19,061       1,216       115,172  
Gross profit
    8,495       4,240       557       13,292  
Operating income (loss)
    312       3,403       (14,279 )     (10,564 )
Depreciation
    13,762       1,567       1,132       16,461  
Capital expenditures
    3,175       627       608       4,410  
                                 
                                 
   
Fiscal year ended September 30, 2009
 
   
Carbon
Fibers
 
Technical
 Fibers
 
Corporate/
Other
 
Total
 
Net sales
  $ 115,348     $ 20,996     $ 2,412     $ 138,756  
Cost of sales
    88,678       17,359       2,059       108,096  
Gross profit
    26,670       3,637       353       30,660  
Operating income (loss)
    14,186       2,307       (13,098 )     3,395  
Depreciation
    13,490       1,667       1,194       16,351  
Capital expenditures
    14,983       642       581       16,206  
                                 
   
Total Assets
 
   
Carbon
Fibers
 
Technical
Fibers
 
Corporate/
Other
 
Total
 
September 30. 2011
  $ 272,397     $ 28,789     $ 21,110     $ 322,296  
September 30. 2010
  $ 263,600     $ 22,655     $ 35,885     $ 322,140  

Sales, long-lived assets, and net assets by geographic area, consist of the following as of and for each of the three fiscal years in the period ended September 30, 2011, 2010 and 2009 (amounts in thousands):

   
2011
   
2010
   
2009
 
   
Net
Sales(a)
   
Net Long
Lived 
Assets(b)
   
Net
Assets
   
Net Sales(a)
   
Net Long
Lived 
Assets(b)
   
Net Assets
   
Net Sales(a)
   
Net Long
Lived
 Assets(b)
   
Net
Assets
 
United States
  $ 66,342     $ 41,403     $ 74,232     $ 43,762     $ 41,536     $ 79,892     $ 34,036     $ 44,539     $ 247,569  
Denmark
    *       -       -       *       -       -       35,351       -       -  
Hungary
    *       98,326       126,589       *       112,034       132,827       *       132,880       53,668  
Germany
    26,250       -       -       21,336       -       -       19,809       -       -  
Spain
    *       -       -       *       -       -       15,178       -       -  
Other Europe
    45,761       -       -       52,441       -       -       31,999       -       -  
Asia
    11,266       -       -       9,989       -       -       2,205       -       -  
Mexico
    *       75,354       80,726       *       78,091       79,979       *       79,491       14,228  
Other areas
    2,067       -       -       936       -       -       178       -       -  
     Total
  $ 151,686     $ 215,083     $ 281,547     $ 128,464     $ 231,661     $ 292,698     $ 138,756     $ 256,910     $ 315,465  

(a) Revenues are attributed to countries based on the delivery location of the customer.
(b) Property and equipment net of accumulated depreciation based on country location of assets.
* Net sales for this country were less than 10% of total sales. Such sales were aggregated into “Other Europe,” “Asia” or “Other areas.”