EX-3 4 o15578exv3.htm AUDITED CONSOLIDATED FINANCIAL STATEMENTS Audited Consolidated Financial Statements
 

Exhibit 3

Consolidated Financial Statements

RESPONSIBILITY FOR FINANCIAL REPORTING

The consolidated financial statements and all financial information contained in the annual report are the responsibility of management. The consolidated financial statements have been prepared in accordance with Canadian generally accepted accounting principles and, where appropriate, have incorporated estimates based on the best judgment of management.

Management is responsible for the development of internal controls over the reporting process. Management believes that the system of internal controls, review procedures and established policies provide reasonable assurance as to the reliability and relevance of financial reports.

The Board of Directors is responsible for ensuring that management fulfills its responsibilities for financial reporting and internal control, and is responsible for reviewing and approving the consolidated financial statements. The Board carries out this responsibility principally through the Audit, Finance and Risk Committee (the Committee). The Committee consists of four non-management directors, all of whom are independent as defined by the applicable rules in Canada and the United States. The Committee reviews the consolidated financial statements, annual report and management’s discussion and analysis, and recommends them to the Board for approval. The Committee considers, for review by the Board and approval by the shareholders, the appointment of the external auditors.

In addition, the Committee reviews and approves unaudited interim financial statements, news releases on interim financial results and the interim management’s discussion and analysis before their distribution. The Committee meets regularly with management and the Company’s auditors, KPMG LLP, Chartered Accountants, to discuss internal controls and significant accounting and financial reporting issues. KPMG have full and unrestricted access to the Committee.

KPMG have provided an independent professional opinion on the fairness of these consolidated financial statements. Their opinion is included in the annual report.

         
-s- Brian D. Gregson
  -s- Bruce Aitken   -s- Ian P. Cameron
Brian D. Gregson
  Bruce Aitken   Ian P. Cameron
 
       
Chairman of the Audit, Finance and
  President   Senior Vice President, Finance and
Risk Committee
  and Chief Executive Officer   Chief Financial Officer
 
       
March 4, 2005
       

 


 

AUDITORS’ REPORT TO SHAREHOLDERS

We have audited the consolidated balance sheets of Methanex Corporation as at December 31, 2004 and 2003 and the consolidated statements of income, shareholders’ equity and cash flows for the years then ended. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with Canadian generally accepted auditing standards. Those standards require that we plan and perform an audit to obtain reasonable assurance whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation.

In our opinion, these consolidated financial statements present fairly, in all material respects, the financial position of the Company as at December 31, 2004 and 2003 and the results of its operations and its cash flows for the years then ended in accordance with Canadian generally accepted accounting principles.

(KPMG LLP)

Chartered Accountants

Vancouver, Canada
March 4, 2005

 


 

Consolidated Balance Sheets

(thousands of U.S. dollars, except number of shares)

                     
AS AT DECEMBER 31   2004       2003    
         
ASSETS
                   
Current assets:
                   
Cash and cash equivalents
  $ 210,049       $ 287,863    
Receivables (note 3)
    293,207         220,871    
Inventories
    142,164         126,729    
Prepaid expenses
    16,480         14,852    
         
 
    661,900         650,315    
Property, plant and equipment (note 4)
    1,366,787         1,320,227    
Other assets (note 6)
    96,194         111,258    
         
 
  $ 2,124,881       $ 2,081,800    
         
 
                   
LIABILITIES AND SHAREHOLDERS’ EQUITY
                   
Current liabilities:
                   
Accounts payable and accrued liabilities
  $ 230,758       $ 178,420    
Current maturities on long-term debt and other long-term liabilities
    268,303         33,026    
         
 
    499,061         211,446    
Long-term debt (note 7)
    350,868         756,185    
Other long-term liabilities (note 8)
    60,170         67,420    
Future income taxes (note 13)
    265,538         261,218    
Shareholders’ equity:
                   
Capital stock:
                   
Authorized:
                   
25,000,000 authorized preferred shares without nominal or par value
                   
Unlimited authorization of common shares without nominal or par value
                   
Issued and outstanding common shares at December 31, 2004 was 120,022,417 (2003 – 120,007,767)
    523,255         499,258    
Contributed surplus
    3,454         7,234    
Retained earnings
    422,535         279,039    
         
 
    949,244         785,531    
         
 
  $ 2,124,881       $ 2,081,800    
         

See accompanying notes to consolidated financial statements.

Approved by the Board:

     
-s- Brian D. Gregson
  -s- Bruce Aitken
Brian D. Gregson
  Bruce Aitken
 
   
Director
  Director

 


 

Consolidated Statements of Income

(thousands of U.S. dollars, except number of common shares and per share amounts)

                     
FOR THE YEARS ENDED DECEMBER 31   2004       2003    
         
Revenue
  $ 1,719,484       $ 1,419,546    
Cost of sales and operating expenses
    1,285,097         1,033,070    
Depreciation and amortization
    78,701         96,078    
         
Operating income before undernoted items
    355,686         290,398    
Interest expense (note 10)
    (30,641 )       (38,815 )  
Interest and other income
    6,627         13,843    
Asset restructuring charges (note 11)
            (139,352 )  
Write-off of Australia project development costs (note 11)
            (39,833 )  
         
Income before income taxes
    331,672         86,241    
Income taxes (note 13):
                   
Current
    (48,572 )       (39,586 )  
Future
    (46,656 )       (45,239 )  
         
 
    (95,228 )       (84,825 )  
         
Net income
  $ 236,444       $ 1,416    
         
 
                   
Weighted average number of common shares outstanding
    121,515,689         122,961,809    
Diluted weighted average number of common shares outstanding
    122,955,016         125,811,353    
Basic net income per common share
  $ 1.95       $ 0.01    
Diluted net income per common share
  $ 1.92       $ 0.01    

See accompanying notes to consolidated financial statements.

 


 

Consolidated Statements of Shareholders’ Equity

(thousands of U.S. dollars, except number of common shares)

                                             
                                      TOTAL SHARE-    
    NUMBER OF       CAPITAL     CONTRIBUTED     RETAINED     HOLDERS’    
    COMMON SHARES       STOCK     SURPLUS     EARNINGS     EQUITY    
         
Balance, December 31, 2002, as previously reported
    125,651,639       $ 517,210     $     $ 386,868     $ 904,078    
 
                                           
Adjustments for retroactive adoption of new accounting policies:
                                           
 
                                           
Compensation expense related to stock options (note 1(l))
                  3,444       (3,444 )        
 
                                           
Asset retirement obligations (note 1(i))
                        4,259       4,259    
         
Balance, December 31, 2002, as restated
    125,651,639         517,210       3,444       387,683       908,337    
 
                                           
Net income, as previously reported
                        7,508       7,508    
 
                                           
Adjustments for retroactive adoption of new accounting policies:
                                           
 
                                           
Compensation expense related to stock options (note 1(l))
                  3,790       (3,790 )        
 
                                           
Asset retirement obligations (note 1 (i))
                        (2,302 )     (2,302 )  
 
                                           
Net income, as restated
                              1,416            
 
                                         
 
                                           
Proceeds on issue of shares on exercise of stock options
    3,356,128         19,173                   19,173    
 
                                           
Payments for shares repurchased
    (9,000,000 )       (37,125 )           (51,523 )     (88,648 )  
 
                                           
Dividend payments
                        (58,537 )     (58,537 )  
         
Balance, December 31, 2003, as restated
    120,007,767         499,258       7,234       279,039       785,531    
 
                                           
Net income
                        236,444       236,444    
 
                                           
Compensation expense related to stock options included in net income
                  1,738             1,738    
 
                                           
Proceeds on issue of shares on exercise of stock options
    6,158,250         44,654                   44,654    
 
                                           
Reclassification of grant date fair value on exercise of stock options
            5,518       (5,518 )              
 
                                           
Payment for shares repurchased
    (6,143,600 )       (26,175 )           (59,545 )     (85,720 )  
 
                                           
Dividend payments
                        (33,403 )     (33,403 )  
         
Balance, December 31, 2004
    120,022,417       $ 523,255     $ 3,454     $ 422,535     $ 949,244    
         

See accompanying notes to consolidated financial statements.

 


 

Consolidated Statements of Cash Flows

(thousands of U.S. dollars)

                     
FOR THE YEARS ENDED DECEMBER 31   2004       2003    
         
CASH FLOWS FROM OPERATING ACTIVITIES:
                   
Net income
  $ 236,444       $ 1,416    
Add non-cash items:
                   
Depreciation and amortization
    78,701         96,078    
Future income taxes
    46,656         45,239    
Asset restructuring charges (note 11)
            129,565    
Write-off of Australia project development costs (note 11)
            39,833    
Other
    12,895         18,279    
         
Cash flows from operating activities before undernoted changes
    374,696         330,410    
Changes in non-cash working capital (note 14)
    (39,077 )       28,405    
Utilization of prepaid natural gas
            2,149    
         
 
    335,619         360,964    
CASH FLOWS FROM FINANCING ACTIVITIES:
                   
Repayment of limited recourse long-term debt
    (182,758 )       (40,731 )  
Proceeds on issue of limited recourse long-term debt
    14,887         46,547    
Release of restricted cash
    14,258            
Funding of debt service reserve
    (9,060 )          
Proceeds on issue of shares on exercise of stock options
    44,654         19,173    
Payment for shares repurchased
    (85,720 )       (88,648 )  
Dividend payments
    (33,403 )       (58,537 )  
Repayment of other long-term liabilities
    (14,588 )       (16,470 )  
         
 
    (251,730 )       (138,666 )  
CASH FLOWS FROM INVESTING ACTIVITIES:
                   
Plant and equipment under construction or development
    (134,184 )       (206,968 )  
Property, plant and equipment
    (22,539 )       (35,982 )  
Accounts payable and accrued liabilities related to capital expenditures
    1,886         1,522    
Acquisition of Titan Methanol Company (note 2)
            (74,130 )  
Other assets
    (6,866 )       (40,264 )  
         
 
    (161,703 )       (355,822 )  
         
Decrease in cash and cash equivalents
    (77,814 )       (133,524 )  
Cash and cash equivalents, beginning of year
    287,863         421,387    
         
Cash and cash equivalents, end of year
  $ 210,049       $ 287,863    
         
 
SUPPLEMENTARY CASH FLOW INFORMATION:
                   
Interest paid, net of capitalized interest
  $ 31,277       $ 34,278    
Income taxes paid, net of amounts refunded
  $ 49,628       $ 33,716    
NON-CASH INVESTING AND FINANCING ACTIVITIES:
                   
Long-term liability incurred on acquisition of property, plant and equipment
  $       $ 12,976    

See accompanying notes to consolidated financial statements.

 


 

Notes to Consolidated Financial Statements

(Tabular dollar amounts are shown in thousands of U.S. dollars, except where noted)
Years ended December 31, 2004 and 2003

1. Significant accounting policies:

(a) Basis of presentation:

The consolidated financial statements are prepared in accordance with generally accepted accounting principles in Canada and include the accounts of Methanex Corporation, its subsidiaries and its proportionate share of joint venture revenues, expenses, assets and liabilities. All significant intercompany transactions and balances have been eliminated. Preparation of these consolidated financial statements requires estimates and assumptions that affect amounts reported and disclosed in the financial statements and related notes. Policies requiring significant estimates are described below. Actual results could differ from those estimates.

(b) Reporting currency and foreign currency translation:

The majority of the Company’s business is transacted in U.S. dollars and, accordingly, the consolidated financial statements have been measured and expressed in that currency. The Company translates foreign currency denominated monetary items at the rates of exchange prevailing at the balance sheet dates and revenues and expenditures at average rates of exchange during the year. Foreign exchange gains and losses are included in earnings.

(c) Cash equivalents:

Cash equivalents include securities with maturities of three months or less when purchased.

(d) Receivables:

The Company provides credit to its customers in the normal course of business. The Company performs ongoing credit evaluations of its customers and maintains reserves for potential credit losses. Credit losses have been within the range of management’s expectations.

(e) Inventories:

Inventories are valued at the lower of cost, determined on a first-in first-out basis, and estimated net realizable value.

(f) Property, plant and equipment:

Property, plant and equipment are recorded at cost. Interest incurred during construction is capitalized to the cost of the asset. Depreciation and amortization is provided on a basis and at rates calculated to amortize the cost of property, plant and equipment from the commencement of commercial operations over their estimated useful lives to estimated residual value. Depreciation and amortization for all property, plant and equipment, except for the New Zealand plants, is provided on a straight-line basis. Prior to the writedown of the New Zealand plants to their estimated residual value at December 31, 2003, depreciation and amortization had been provided for these assets on a unit-of-natural-gas consumption basis.

Routine repairs and maintenance costs are expensed as incurred. At intervals of three or more years, the Company conducts a planned shutdown and inspection (turnaround) at its plants to perform major maintenance and replacements of catalyst. Costs associated with these shutdowns are amortized over the period until the next planned turnaround.

(g) Interest in Atlas joint venture:

The Company’s interest in the Atlas joint venture is accounted for using the proportionate consolidation method. Under this method, the Company’s proportionate share of joint venture revenues, expenses, assets and liabilities is included in the consolidated financial statements.

(h) Other assets:

Marketing and production rights and deferred charges are capitalized to other assets and amortized to depreciation and amortization expense on an appropriate basis to charge the cost of the assets against earnings.

 


 

1. Significant accounting policies (continued):

(h) Other assets (continued):

Natural gas prepayments are capitalized to other assets and are amortized to cost of sales and operating expenses on an appropriate basis to charge the cost of the assets against earnings as used. Financing costs for long-term obligations are capitalized to other assets and amortized to interest expense over the term of the related liability.

(i) Asset retirement obligations:

Effective January 1, 2004, the Company retroactively adopted the new accounting recommendations of the Canadian Institute of Chartered Accountants (CICA) for accounting for asset retirement obligations, with restatement of prior periods. At December 31, 2002, the restatement resulted in an increase to property, plant and equipment of $1.0 million, a decrease to the accrual for asset retirement obligations of $3.3 million and an increase to retained earnings of $4.3 million. The restatement of the results for the year ended December 31, 2003 resulted in a reduction to net income of $2.3 million.

The Company recognizes asset retirement obligations for those sites where a reasonably definitive estimate of the fair value of the obligation can be determined. The Company estimates fair value by determining the current market cost required to settle the asset retirement obligation and adjusts for inflation through to the expected date of the expenditures and discounts this amount back to the date when the obligation was originally incurred. As the liability is initially recorded on a discounted basis it is increased each period, through a charge to earnings, until the estimated date of settlement. The resulting expense is included in cost of sales and operating expenses. Asset retirement obligations are not recognized with respect to assets with indefinite or indeterminate lives as the fair values of the asset retirement obligations cannot be reasonably estimated due to timing uncertainties. The Company reviews asset retirement obligations on a periodic basis and adjusts the liability as necessary to reflect changes in the estimated future cash flows and timing underlying the fair value measurement.

(j) Employee future benefits:

Accrued pension benefit obligations and related expenses for defined benefit pension plans are determined using current market bond yields to measure the accrued pension benefit obligation. Adjustments that exceed 10% of the greater of the accrued benefit obligation and the fair value of the plan assets that arise from plan amendments, experience gains and losses and changes in assumptions are amortized on a straight-line basis over the estimated average remaining service lifetime of the employee group. Gains or losses arising from plan curtailments and settlements are recognized in the year in which they occur.

The cost for defined contribution benefit plans is expensed as earned by the employees.

(k) Net income per common share:

The Company calculates basic net income per common share by dividing net income by the weighted average number of common shares outstanding and calculates diluted net income per common share under the treasury stock method. Under the treasury stock method, the weighted average number of common shares outstanding for the calculation of diluted net income per share assumes that the total of the proceeds to be received on the exercise of dilutive stock options and the unrecognized portion of the fair value of stock options is applied to repurchase common shares at the average market price for the period. A stock option is dilutive only when the average market price of common shares during the period exceeds the exercise price of the stock option.

 


 

1. Significant accounting policies (continued):

(k) Net income per common share (continued):

A reconciliation of the weighted average number of common shares outstanding is as follows:

                     
    2004       2003    
         
Denominator for basic net income per common share
    121,515,689         122,961,809    
Effect of dilutive stock options
    1,439,327         2,849,544    
         
Denominator for diluted net income per common share
    122,955,016         125,811,353    
         

(l) Stock-based compensation:

The Company grants stock-based awards as an element of compensation. Stock-based awards can include stock options, restricted share units or deferred share units. The stock option plan of the Company and the terms of the restricted and deferred share units are described in note 9.

Effective January 1, 2004, the Company retroactively adopted the amended recommendations of the CICA related to the accounting for stock-based compensation related to stock options, with restatement of prior periods. The amended standard requires recognition of an estimate of the fair value of stock options granted as a charge to earnings. The restatement at December 31, 2002 resulted in an increase to contributed surplus and a decrease to retained earnings of $3.4 million, representing the compensation expense recorded for stock options granted on or after January 1, 2002. The restatement of the results for the year ended December 31, 2003 resulted in an increase to contributed surplus and cost of sales and operating expenses of $3.8 million.

For stock options granted by the Company, the cost of the service received as consideration is measured based on an estimate of fair value at the date of grant. The grant-date fair value is recognized as compensation expense over the service period with a corresponding increase in contributed surplus. Consideration received on the exercise of stock options, together with the compensation expense previously recorded as contributed surplus, is credited to share capital. The Company uses the Black-Scholes option pricing model to estimate the fair value of each stock option at the date of grant.

Deferred and restricted share units are grants of notional common shares that are non-dilutive to shareholders. Compensation expense for deferred and restricted share units is initially measured at fair value based on the market value of the Company’s common shares and is recognized over the related service period. Changes in fair value are recognized in earnings for the proportion of the service that has been rendered at each reporting date. Upon vesting, deferred and restricted share units are redeemable for cash based on the market value of the Company’s common shares.

(m) Revenue recognition:

Revenue is generally recognized as risk and title to the product transfers to the customer, which usually occurs at the time shipment is made.

Prior to 2004, in-market distribution costs billed to customers were included as a reduction to revenue in the consolidated financial statements. For the year ended December 31, 2004, $21.5 million (2003 — $25.1 million) of these costs have been reclassified from revenue to cost of sales and operating expenses with no impact on reported earnings. This change in financial statement presentation has been applied retroactively, with restatement of prior periods.

 


 

1. Significant accounting policies (continued):

(n) Financial instruments:

A substantial portion of the Company’s business is transacted in its reporting currency, the U.S. dollar. At the Company’s production facilities in Chile, Trinidad, Canada and New Zealand, certain of the underlying operating costs and capital expenditures are incurred in currencies other than the U.S. dollar. In addition, certain revenues in Europe are realized in the Euro or the British pound. The Company uses derivative financial instruments to reduce its exposure to fluctuations in foreign exchange on certain committed and anticipated transactions to contribute to achieving cost structure and revenue targets. The Company does not utilize derivative financial instruments for trading or speculative purposes.

The Company formally documents all derivative financial instruments designated as hedges, including the risk management objective and strategy. The Company assesses, on an ongoing basis, whether the designated derivative financial instruments continue to be effective in offsetting changes in fair values or cash flows of the hedged transactions.

Foreign exchange translation gains and losses on foreign currency denominated derivative financial instruments used to hedge anticipated or committed foreign currency denominated exposures are recognized as an adjustment to the related operating costs, revenue or capital expenditures when the hedged transaction is recorded.

Gains and losses on natural gas financial instruments used to hedge natural gas exposures are recognized as an adjustment to the related hedged transaction when realized.

Premiums paid or received with respect to derivative financial instruments are deferred and amortized to income over the effective period of the contracts.

Derivative financial instruments not designated as hedges are recorded at fair value with changes in fair value recognized immediately in earnings.

(o) Income taxes:

Future income taxes are accounted for using the asset and liability method. The asset and liability method requires that income taxes reflect the expected future tax consequences of temporary differences between the carrying amounts of assets and liabilities and their tax bases. Future income tax assets and liabilities are determined for each temporary difference based on currently enacted or substantively enacted tax rates that are expected to be in effect when the underlying item of income or expense is expected to be realized. The effect of a change in tax rates is recognized in the period of substantive enactment. Future tax benefits, such as non-capital loss carryforwards, are recognized to the extent that realization of such benefits is considered to be more likely than not.

The determination of income taxes requires the use of judgment and estimates. If certain judgments or estimates prove to be inaccurate, or if certain tax rates or laws change, the Company’s results of operations and financial position could be materially impacted.

The Company does not accrue for taxes that will be incurred upon distributions from its subsidiaries unless it is probable that the earnings will be repatriated.

 


 

2. Acquisition of Titan Methanol Company:

Effective May 1, 2003, the Company acquired the remaining 90% interest in Titan Methanol Company (Titan). Titan’s principal asset is an 850,000 tonne per year methanol facility in Trinidad. The Company had acquired a 10% interest in Titan in 2000. The acquisition has been accounted for under the purchase method of accounting with its results of operations consolidated from the date of acquisition. The Company’s 100% interest in the net assets at fair values at the date of acquisition is as follows:

         
   
Net assets acquired:
       
Cash
  $ 4,384  
Other current assets
    35,323  
Property, plant and equipment
    285,144  
Restricted cash for debt service reserve
    9,874  
Current liabilities, excluding current maturities of long-term debt
    (11,969 )
Interest rate swap contract
    (10,055 )
Long-term debt, including current maturities
    (222,959 )
Future income taxes
    (728 )
 
 
  $ 89,014  
 
 
       
Consideration, including costs on acquisition:
       
Cash
  $ 78,514  
Carrying value of original 10% investment in Titan
    10,500  
 
 
  $ 89,014  
 

3. Receivables:

                     
    2004       2003    
         
Trade
  $ 244,217       $ 167,749    
Value-added and other taxes
    14,650         19,380    
Other
    34,340         33,742    
         
 
  $ 293,207       $ 220,871    
         

4. Property, plant and equipment:

                               
              ACCUMULATED       NET BOOK    
    COST       DEPRECIATION       VALUE    
               
December 31, 2004
                             
Plant and equipment
  $ 2,422,148       $ 1,302,701       $ 1,119,447    
Plant and equipment under construction
    222,443                 222,443    
Other
    53,976         29,079         24,897    
               
 
  $ 2,698,567       $ 1,331,780       $ 1,366,787    
 
                             
               
December 31, 2003
                             
Plant and equipment
  $ 2,157,513       $ 1,237,872       $ 919,641    
Plant and equipment under construction
    377,840                 377,840    
Other
    48,827         26,081         22,746    
               
 
  $ 2,584,180       $ 1,263,953       $ 1,320,227    
               

 


 

5. Interest in Atlas joint venture:

The Company has a 63.1% joint venture interest in Atlas Methanol Company (Atlas). The joint venture has constructed a 1.7 million tonne per year methanol plant in Trinidad that began operations on July 29, 2004.

The consolidated financial statements include the following amounts representing the Company’s proportionate interest in the Atlas joint venture:

                     
    2004       2003    
       
Consolidated Balance Sheets:
                   
Cash and cash equivalents
  $ 13,981       $ 18,429    
Other current assets
    21,677         2,443    
Property, plant and equipment
    284,336         235,718    
Other assets
    14,930         5,996    
Current liabilities, excluding current maturities on long-term debt
    30,112         4,486    
Long-term debt, including current maturities (note 7)
    159,012         144,125    
         
Consolidated Statements of Income:
                   
Revenue
  $ 68,980       $    
Expenses
    46,692            
         
Net Income
  $ 22,288       $    
         
Consolidated Statements of Cash Flows:
                   
Cash inflows from operating activities
  $ 32,865       $    
Cash inflows from financing activities
    5,827         46,547    
Cash outflows from investing activities
    (52,676 )       (74,365 )  
         

6. Other assets:

                     
    2004       2003    
       
Marketing and production rights, net of accumulated amortization
  $ 57,625       $ 68,369    
Deferred financing costs, net of accumulated amortization
    11,566         13,560    
Restricted cash for debt service reserve
    9,060         14,258    
Deferred charges, net of accumulated amortization
    5,363         3,805    
Other
    12,580         11,266    
         
 
  $ 96,194       $ 111,258    
         

Amortization of marketing and production rights and deferred charges included in depreciation and amortization was $10.7 million (2003 — $ 7.2 million). Amortization of deferred financing costs included in interest expense was $2.1 million (2003 — $1.3 million).

 


 

7. Long-term debt:

                       
        2004     2003  
       
Unsecured notes:                    
 
                       
i)
  7.75% due August 15, 2005 (effective yield 7.83%)     249,920       $ 249,783    
 
                       
ii)
  8.75% due August 15, 2012 (effective yield 8.75%)     200,000         200,000    
         
        449,920         449,783    
         
 
                       
Atlas Methanol Company – limited recourse debt facilities
      (63.1% proportionate share):
                   
 
                       
i)
  Senior commercial bank loan facility to a maximum amount of $71 million with interest payable semi-annually with rates based on LIBOR plus a spread ranging from 2.25% to 2.75%. Principal will be paid in twelve semi-annual payments commencing June 5, 2005.     71,303         64,203    
 
                       
ii)
  Senior secured notes to a maximum amount of $63 million bearing an interest rate of 7.95% with semi-annual interest payments. Principal will be paid in nine semi-annual payments commencing December 5, 2010.     63,100         56,229    
 
                       
iii)
  Senior fixed rate bonds to a maximum amount of approximately $15 million bearing an interest rate of 8.25% with semi-annual interest payments. Principal will be paid in four semi-annual payments commencing June 5, 2015.     15,144         15,144    
 
                       
iv)
  Subordinated loans to a maximum amount of $9 million with an interest rate based on LIBOR plus a spread ranging from 2.25% to 2.75%. Principal will be paid in twenty semi-annual payments commencing December 5, 2010.     9,465         8,549    
         
        159,012         144,125    
         
 
                       
Titan Methanol Company – limited recourse debt facilities:                    
 
                       
i)
  Senior loans with an average fixed interest rate of 7.4%.             50,810    
 
                       
ii)
  Facilities and loans with variable interest rates based on LIBOR plus a spread ranging from 0.75% to 4%.             132,828    
         
                183,638    
         
        608,932         777,546    
Less current maturities     (258,064 )       (21,361 )  
         
      $ 350,868       $ 756,185    
         

The aggregate amount of minimum principal payments required in each of the next five years for long-term debt is as follows:

                                 
2005      2006     2007     2008     2009  
 
$258,064
  $ 14,032     $ 14,032     $ 14,032     $ 14,032  
 

Limited recourse debt facilities are secured only by the assets of the related subsidiary or joint venture. Under the terms of the Atlas limited recourse facilities, the joint venture can make cash or other distributions after fulfilling certain conditions. These conditions include the payment of the scheduled senior and subordinated debt payments, compliance with certain financial covenants and funding of a debt service reserve account.

The Company has available an unsecured revolving bank facility of $250 million that expires in December 2006. This facility ranks pari passu with the unsecured notes.

 


 

7. Long-term debt (continued):

Under a covenant set out in the indenture to the 7.75% notes due August 15, 2005, as amended, the Company can pay cash dividends or make other shareholder distributions to the extent that Consolidated Net Worth (as defined in the indenture), which approximates shareholders’ equity plus $200 million, is equal to or greater than $850 million. At December 31, 2004, Consolidated Net Worth was approximately $1,149 million. If Consolidated Net Worth is less than $850 million, then the Company is limited to declaring and paying a maximum of $30 million of dividends in any twelve-month period.

During 2004, the Company repaid all of the limited recourse long-term debt related to the Titan methanol facility.

8. Other long-term liabilities:

                     
    2004       2003    
       
Asset retirement obligations
  $ 26,757       $ 26,023    
Consideration payable for acquisition of ammonia production assets
    9,454         13,533    
Interest rate swap contract
    4,255         8,275    
Fortier asset restructuring
    324         5,648    
Deferred and restricted share units (note 9 (b))
    15,350         5,565    
Other
    14,269         20,041    
         
 
    70,409         79,085    
Less current maturities
    (10,239 )       (11,665 )  
         
 
  $ 60,170       $ 67,420    
         

The Company has accrued for asset retirement obligations for those sites where a reasonably definitive estimate of the fair value of the obligation can be made. Cash expenditures applied against the asset retirement obligations accrual in 2004 were $0.5 million (2003 – $0.9 million). Because of uncertainties in estimating costs and the timing of expenditures related to the currently identified sites, asset retirement obligations could differ from the amounts estimated.

9. Stock-based compensation:

The Company provides stock-based compensation to its directors and certain employees through grants of stock options and deferred or restricted share units.

(a) Stock options:

There are two types of options granted under the Company’s stock option plan: incentive stock options and performance stock options. At December 31, 2004, the Company had 1.0 million common shares reserved for future stock option grants to its directors and employees under the Company’s stock option plan.

i) Incentive stock options:

The exercise price of each incentive stock option is equal to the quoted market price of the Company’s common shares at the date of the grant. An option’s maximum term is ten years; one-half of the options vest one year after the date of the grant, with a further vesting of one-quarter of the options per year over the subsequent two years.

 


 

9. Stock-based compensation (continued):

i) Incentive stock options (continued):

Common shares reserved for outstanding incentive stock options at December 31, 2004 and 2003:

                                     
    OPTIONS DENOMINATED IN CAD $       OPTIONS DENOMINATED IN US $    
            WEIGHTED               WEIGHTED    
    NUMBER OF     AVERAGE       NUMBER OF     AVERAGE    
    STOCK OPTIONS     EXERCISE PRICE       STOCK OPTIONS     EXERCISE PRICE    
         
Outstanding at December 31, 2002
    6,848,328     $ 10.53         2,432,000     $ 6.47    
Granted
                  1,194,000       9.23    
Exercised
    (2,121,178 )     8.89         (447,950 )     6.47    
Cancelled
    (44,375 )     10.35         (72,500 )     7.56    
         
Outstanding at December 31, 2003
    4,682,775       11.27         3,105,550       7.51    
Granted
                  103,300       11.74    
Exercised
    (3,698,100 )     10.70         (1,738,950 )     7.02    
Cancelled
    (200,000 )     23.75         (72,900 )     8.86    
         
Outstanding at December 31, 2004
    784,675     $ 10.82         1,397,000     $ 8.36    
         
                                             
    STOCK OPTIONS OUTSTANDING       STOCK OPTIONS EXERCISABLE    
    AT DECEMBER 31, 2004       AT DECEMBER 31, 2004    
            WEIGHTED                        
            AVERAGE     WEIGHTED       NUMBER     WEIGHTED    
    NUMBER OF     REMAINING     AVERAGE       OF STOCK     AVERAGE    
    STOCK OPTIONS     CONTRACTUAL     EXERCISE       OPTIONS     EXERCISE    
RANGE OF EXERCISE PRICES   OUTSTANDING     LIFE     PRICE       EXERCISABLE     PRICE    
         
Options denominated in CAD $
                                           
$ 3.29 to 5.85
    95,900       4.8     $ 4.19         95,900     $ 4.19    
   9.56 to 11.60
    401,825       4.7       10.20         401,825       10.20    
   13.65 to 14.63
    286,950       1.7       13.90         286,950       13.90    
         
 
    784,675       3.6     $ 10.82         784,675     $ 10.82    
         
 
                                           
Options denominated in US $
                                           
$ 6.45
    521,900       7.1       6.45         51,338       6.45    
   8.79 to 9.23
    865,100       8.4       9.46         197,700       9.22    
   13.39
    10,000       9.5       13.34                  
         
 
    1,397,000       7.9     $ 8.36         249,038     $ 8.65    
         

ii) Performance stock options:

Common shares reserved for outstanding performance stock options at December 31, 2004 and 2003:

                     
    NUMBER OF       AVERAGE EXERCISE    
    STOCK OPTIONS       PRICE (CAD $)    
         
Outstanding at December 31, 2002
    1,712,200       $ 4.47    
Exercised
    (787,000 )       4.47    
         
Outstanding at December 31, 2003
    925,200         4.47    
Exercised
    (721,200 )       4.47    
         
Outstanding at December 31, 2004
    204,000       $ 4.47    
         

 


 

9. Stock-based compensation (continued):

ii) Performance stock options (continued):

The performance stock options were granted in 1999. The vesting of the performance stock options is tied to the market value of the common shares subsequent to the date of grant based on the shares trading at, or above, CAD $10, CAD $15 and CAD $20. As at December 31, 2004, all outstanding performance stock options have vested and are exercisable. The performance stock options expire September 9, 2009.

iii) Fair value disclosures:

The fair value of each stock option grant was estimated on the date of grant using the Black-Scholes option pricing model with the following assumptions:

                     
    2004       2003    
         
Risk-free interest rate
    3 %       5 %  
Expected dividend yield
    2 %       2 %  
Expected life of option
  5 years     5 years  
Expected volatility
    35 %       35 %  
Weighted average fair value of options granted ($US/share)
  $ 3.36       $ 2.59    
         

For the year ended December 31, 2004, compensation expense related to stock options was $1.7 million (2003 — $3.8 million).

(b) Deferred and restricted share units:

Directors, executive officers and management may elect to receive some elements of their compensation and long-term compensation in the form of deferred or restricted share units. Holders of deferred and restricted share units are entitled to dividend-equivalents in the form of additional deferred or restricted share units. Deferred and restricted share units outstanding at December 31, 2004 and 2003 are as follows:

                     
    NUMBER OF       NUMBER OF    
    DEFERRED SHARE       RESTRICTED SHARE    
    UNITS       UNITS    
         
Outstanding at December 31, 2002
    309,659            
Granted
    40,684         534,000    
Dividend-equivalents
    16,046         10,882    
Redeemed
            (44,242 )  
         
Outstanding at December 31, 2003
    366,389         500,640    
Granted
    187,773         579,700    
Dividend-equivalents
    10,669         21,049    
Cancelled
            (9,243 )  
Redeemed
    (109,312 )       (77,833 )  
         
Outstanding at December 31, 2004
    455,519         1,014,313    
         

The fair value of deferred and restricted share units at December 31, 2004 was $26.9 million (2003 — $9.8 million) compared with an accrued value of $15.4 million (2003 — $5.6 million). For the year ended December 31, 2004, compensation expense related to deferred and restricted share units included in cost of sales and operating expenses is $12.8 million (2003 — $3.6 million). Included in compensation expense for the year ended December 31, 2004 is $7.0 million (2003 — $1.3 million) related to the increase in the Company’s share price since the date of grant.

 


 

10. Interest expense:

                     
    2004       2003    
         
Interest expense before capitalized interest
  $ 54,503       $ 58,991    
Less capitalized interest
    (23,862 )       (20,176 )  
         
 
  $ 30,641       $ 38,815    
         

11. Asset restructuring charges and write-off of Australia project development costs:

At December 31, 2003, the Company recorded a non-cash asset impairment charge totaling $129.6 million relating to the carrying value of property, plant and equipment and related assets in New Zealand and Medicine Hat, Alberta. The Company also incurred costs and made payments of $9.8 million primarily for employee termination benefits to reduce the workforce at the Company’s New Zealand operations and for costs to re-mothball the Medicine Hat facility.

During 2003, the Company recorded a write-off of plant and equipment under development in the amount of $39.8 million related to the decision to not proceed with the development of a methanol plant located in Western Australia.

12. Segmented information:

The Company’s operations consist of the production and sale of methanol, which constitutes a single operating segment.

Revenues attributed to geographic regions, based on location of customers, are as follows:

                                                         
            UNITED             OTHER             LATIN        
    CANADA     STATES     JAPAN     ASIA     EUROPE     AMERICA     TOTAL  
 
Revenue:
                                                       
2004
  $ 75,398     $ 656,668     $ 182,291     $ 343,499     $ 350,947     $ 110,681     $ 1,719,484  
2003
    63,293       437,531       182,260       306,541       326,594       103,327       1,419,546  
 

Net book value of property, plant and equipment by country is as follows:

                                                 
    CHILE     TRINIDAD     CANADA     KOREA     OTHER     TOTAL  
 
Property, plant and equipment:
                                               
2004
  $ 757,886     $ 555,916     $ 28,850     $ 10,538     $ 13,597     $ 1,366,787  
2003
    702,732       555,277       37,349       7,428       17,441       1,320,227  
 

 


 

13. Income and other taxes:

(a) Income tax expense:

The Company operates in several tax jurisdictions and therefore its income is subject to various rates of taxation. Income tax expense differs from the amounts that would be obtained by applying the Canadian statutory income tax rate to income before taxes. These differences are as follows:

                     
    2004       2003    
         
Canadian statutory tax rate
    36 %       36 %  
Income tax expense calculated at Canadian statutory rate
  $ 119,402       $ 31,047    
Increase (decrease) in tax resulting from:
                   
Income taxed in foreign jurisdictions
    (35,958 )       (36,223 )  
Losses not tax-effected
    29,919         105,811    
Benefits of previously unrecognized loss carryforwards and temporary differences
    (15,081 )       (1,854 )  
Non-taxable income and non-deductible expenses
    (3,427 )       (9,348 )  
Other
    373         (4,608 )  
         
Total income tax expense
  $ 95,228       $ 84,825    
         

(b) Net future income tax liability:

The tax effect of temporary differences that give rise to significant portions of the future income tax liabilities and future income tax assets are as follows:

                     
    2004       2003    
         
Future income tax liabilities:
                   
Property, plant and equipment
  $ 159,096       $ 198,240    
Other
    150,853         98,310    
         
 
    309,949         296,550    
 
                   
Future income tax assets:
                   
Non-capital loss carryforwards
    281,484         232,012    
Property, plant and equipment
    46,946         54,974    
Other
    28,548         29,846    
         
 
    356,978         316,832    
Future income tax asset valuation allowance
    (312,567 )       (281,500 )  
         
 
    44,411         35,332    
         
Net future income tax liability
  $ 265,538       $ 261,218    
         

On acquisition of Titan Methanol Company in 2003, the Company recorded a future income tax liability based on uncertainty related to an interpretation of certain tax legislation. During 2004, the Company reviewed its accounting for the acquisition in light of recent events clarifying the tax legislation in effect at the date of acquisition. As a result, at March 31, 2004, the Company recorded a balance sheet adjustment to reduce the future income tax liability and property, plant and equipment by $42 million.

At December 31, 2004, the Company had non-capital loss carryforwards available for tax purposes of $583 million in Canada, $83 million in the United States and $73 million in New Zealand. In Canada and the United States these loss carryforwards expire between 2006 and 2023. In New Zealand the loss carryforwards do not have an expiry date.

 


 

14. Changes in non-cash working capital:

Changes in non-cash working capital related to operating activities for the years ended December 31, 2004 and 2003 are as follows:

                     
    2004       2003    
         
Receivables
  $ (72,336 )     $ 1,732    
Inventories
    (15,565 )       552    
Prepaid expenses
    (1,628 )       (2,773 )  
Accounts payable and accrued liabilities
    50,452         28,894    
         
Decrease (increase) in non-cash working capital
  $ (39,077 )     $ 28,405    
         

15. Derivative financial instruments:

The Company’s forward exchange contracts to purchase and sell foreign currency in exchange for U.S. dollars at December 31, 2004 are as follows:

                         
            AVERAGE        
    NOTIONAL     EXCHANGE        
    AMOUNT     RATE     MATURITY  
 
Forward exchange purchase contracts:
                       
Euro
  14 million   $ 0.9931       2005  
 
Forward exchange sales contracts:
                       
Euro
  22 million   $ 1.2710       2005  
Chilean peso
  18 billion   $ 0.0016       2005  
British pound
  4 million   $ 1.8539       2005  
 

The Company has an interest rate swap contract with a notional principal amount of $55 million at December 31, 2004. Under the contract, the Company receives floating-rate LIBOR amounts in exchange for payments based on a fixed interest rate of 6.6%. The contract matures over the period to 2010.

16. Fair value disclosures:

The carrying values of cash and cash equivalents, trade receivables, accounts payable and accrued liabilities, and other long-term liabilities meeting the definition of a financial instrument approximate their fair values.

The carrying values and fair values of the Company’s long-term debt and derivative financial instruments at December 31, 2004 and 2003 are as follows:

                                   
    2004       2003  
    CARRYING     FAIR       CARRYING     FAIR  
    VALUE     VALUE       VALUE     VALUE  
       
Long-term debt
  $ (608,932 )   $ (662,000 )     $ (777,546 )   $ (816,000 )
Derivative financial instruments:
                                 
Forward exchange contracts
  $ (5,255 )   $ (229 )     $     $ 31,226  
Interest rate swap contract
  $ (4,255 )   $ (4,255 )     $ (8,275 )   $ (7,920 )
       

 


 

16. Fair value disclosures (continued):

Included in the fair value of the derivative financial instruments are unrealized losses of $0.1 million (2003 — gains of $23.3 million) related to forward exchange contracts that hedge anticipated transactions denominated in foreign currencies for which there is not a contractual agreement in place.

The fair value of the Company’s long-term debt is estimated by reference to current market prices for other debt securities with similar terms and characteristics. The fair values of the Company’s derivative financial instruments are determined based on quoted market prices received from counterparties. Until settled, the fair values of the derivative financial instruments will fluctuate based on changes in foreign exchange rates and interest rates.

The Company is exposed to credit-related losses in the event of non-performance by counterparties to derivative financial instruments but does not expect any counterparties to fail to meet their obligations. The Company deals with only highly rated counterparties, normally major financial institutions. The Company is exposed to credit risk when there is a positive fair value of derivative financial instruments at a reporting date. The maximum amount that would be at risk if the counterparties to derivative financial instruments with positive fair values failed completely to perform under the contracts was $5.1 million at December 31, 2004 (2003 — $34.9 million).

17. Retirement plans:

(a) Defined benefit pension plans:

The Company has non-contributory defined benefit pension plans covering certain employees. Information concerning the Company’s defined benefit pension plans, in aggregate, is as follows:

                     
    2004       2003    
         
Accrued benefit obligations:
                   
Balance, beginning of year
  $ 42,671       $ 31,087    
Current service cost
    2,024         1,735    
Interest cost on accrued benefit obligations
    2,519         2,104    
Benefit payments
    (1,548 )       (834 )  
Actuarial losses
    614         2,358    
Foreign exchange losses
    3,897         6,221    
         
Balance, end of year
    50,177         42,671    
Fair value of plan assets:
                   
Balance, beginning of year
    28,997         19,842    
Actual returns on plan assets
    2,071         2,273    
Contributions
    4,007         3,244    
Benefit payments
    (1,548 )       (834 )  
Foreign exchange gains
    2,538         4,472    
         
Balance, end of year
    36,065         28,997    
         
Funded status
    (14,112 )       (13,674 )  
Unrecognized items:
                   
Actuarial losses
    6,994         6,980    
Other
    61         161    
         
Accrued benefit liabilities
  $ (7,057 )     $ (6,533 )  
         

 


 

17. Retirement plans (continued):

The Company’s net defined benefit pension plan expense for the years ended December 31, 2004 and 2003 is as follows:

                     
    2004       2003    
         
Net defined benefit pension plan expense:
                   
Current service cost
  $ 2,024       $ 1,735    
Interest cost on accrued benefit obligations
    2,519         2,104    
Actual returns on plan assets
    (2,071 )       (2,273 )  
Other
    1,531         1,950    
         
Net expense
  $ 4,003       $ 3,516    
         

The Company uses a December 31 measurement date for its defined benefit pension plans. Actuarial reports for the Company’s defined benefit pension plans were prepared by independent actuaries for funding purposes as of December 31, 2003. The next actuarial reports for funding purposes are scheduled to be completed as of December 31, 2006.

The actuarial assumptions used in accounting for the defined benefit pension plans are as follows:

                     
    2004       2003    
         
Benefit obligation at December 31:
                   
Discount rate
    6.00 %       6.25 %  
Rate of compensation increase
    3.50 %       4.00 %  
 
                   
Net expense for year ended December 31:
                   
Discount rate
    6.25 %       6.50 %  
Rate of compensation increase
    4.00 %       4.00 %  
Expected rate of return on plan assets
    7.50 %       8.00 %  

The asset allocation for the defined benefit plan assets as at December 31, 2004 and 2003 is as follows:

                     
    2004       2003    
         
Equity securities
    65 %       66 %  
Debt securities
    29 %       29 %  
Cash and other short-term securities
    6 %       5 %  
         
Total
    100 %       100 %  
         

(b) Defined contribution pension plans:

The Company has defined contribution pension plans. The Company’s funding obligations under the defined contribution pension plans are limited to making regular payments to the plans, based on a percentage of employee earnings. Total net pension expense for the defined contribution pension plans charged to operations during the year was $2.2 million (2003 — $2.9 million).

 


 

18. Commitments:

(a) Take-or-pay purchase agreements and related commitments:

The Company has commitments under take-or-pay agreements to purchase annual quantities of feedstock supplies and to pay for transportation capacity related to these supplies to 2029. The minimum estimated commitment under these agreements is as follows:

                                         
2005   2006     2007     2008     2009   THEREAFTER
 
$189,572
  $ 183,525     $ 187,202     $ 193,785     $ 192,961     $ 2,900,664  
 

(b) Operating leases:

The Company has future minimum lease payments under operating leases relating primarily to vessel charter, terminal facilities, office space and equipment as follows:

                                     
2005   2006     2007     2008     2009   THEREAFTER  
 
$107,062
  $ 110,424     $ 96,483     $ 88,873     $88,662   $ 486,860  
 

(c) Commitments for capital expenditures:

The Company is currently expanding its methanol production facilities in Chile. The Company estimates that the remaining capital expenditures for this project, including capitalized interest, will be approximately $53 million and will be incurred in 2005. The Company expects that these expenditures will be funded from cash generated from operations and cash and cash equivalents.