20-F 1 d20f.htm FORM 20-F FORM 20-F

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

FORM 20-F

 


 

¨ REGISTRATION STATEMENT PURSUANT TO SECTION 12(b) OR (g) OF THE SECURITIES EXCHANGE ACT OF 1934

 

OR

 

x ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the fiscal year ended June 30, 2003

 

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from              to             

 

Commission file number 1-10936

 


 

ORBITAL ENGINE CORPORATION LIMITED

Australian Company Number: 009 344 058

 

WESTERN AUSTRALIA, AUSTRALIA

 

1 WHIPPLE STREET, BALCATTA, 6021, AUSTRALIA

 

Securities registered or to be registered pursuant to Section 12(b) of the Act

 

Ordinary Shares


 

Name of each exchange on which registered


American Depositary Shares*  

Australian Stock Exchange Limited

New York Stock Exchange

 

Securities registered or to be registered pursuant to Section 12(g) of the Act

 

None

 

Securities registered or to be registered pursuant to Section 15(d) of the Act

 

None

 


 

Indicate the number of outstanding shares of each of the issuer’s classes of capital or common stock as of the close of the period covered by the annual report

 

Ordinary Shares 379,979,583

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days    YES  x    NO  ¨


Indicate by check mark which financial statement item the registrant has elected to follow.    ITEM 17  ¨    ITEM 18  x

 

* Evidenced by American Depositary Receipts. Each American Depositary Share (“ADS”) represents forty Ordinary Shares. (Prior to May 9, 2003 each ADS represented eight Ordinary Shares.)

 



TABLE OF CONTENTS

 

               Page

         

Currency of Presentation and Definitions, Forward Looking Statements

   5

PART I

  

ITEM 1

  

Not Applicable

   6
    

ITEM 2

  

Not Applicable

   6
    

ITEM 3

  

Key Information

   6
    

ITEM 4

  

Information on the Company

   15
    

ITEM 5

  

Operating and Financial Review and Prospects

   31
    

ITEM 6

  

Directors, Senior Management and Employees

   42
    

ITEM 7

  

Major Shareholders and Related Party Transactions

   50
    

ITEM 8

  

Financial Information

   51
    

ITEM 9

  

The Offer and Listing

   51
    

ITEM 10

  

Additional Information

   53
    

ITEM 11

  

Quantitative and Qualitative Disclosures about Market Risk

   60
    

ITEM 12

  

Not Applicable

   60

PART II

  

ITEM 13

  

Defaults, Dividend Arrearages and Delinquencies

   61
    

ITEM 14

  

Material Modifications to the Rights of Security Holders and Use of Proceeds

   61
    

ITEM 15

  

Controls and Procedures

   61
    

ITEM 16

  

[Reserved]

   61
    

ITEM 16A

  

Not Applicable

   61
    

ITEM 16B

  

Not Applicable

   61
    

ITEM 16C

  

Not Applicable

   61
    

ITEM 16D

  

Not Applicable

   61

PART IV

  

ITEM 17

  

Not Applicable

   61
    

ITEM 18

  

Financial Statements

   61
    

ITEM 19

  

Exhibits

   61
         

Glossary of Technical Terms

   64


CURRENCY OF PRESENTATION AND DEFINITIONS

 

“Orbital” means Orbital Engine Corporation Limited, a corporation incorporated under the laws of the State of Western Australia, Commonwealth of Australia and its consolidated subsidiaries.

 

See the Glossary at the end of this Annual Report for definitions of technical terms.

 

Orbital publishes its consolidated financial statements in Australian dollars. In this Annual Report, unless otherwise specified or the context requires, references to the “US$” or “US Dollars” are to United States dollars and references to “$” or “A$” are to Australian dollars. For the convenience of the reader, this Annual Report contains translations of Australian dollar amounts into United States dollars at the rate or rates indicated. Unless otherwise stated, the translations of Australian dollars into US dollars have been made at the noon buying rate in New York City for cable transfers in Australian dollars as certified for customs purposes by the Federal Reserve Bank of New York, the “Noon Buying Rate”, for the dates specified. These translations should not be construed as representations that the A$ amounts actually represent the US$ amounts or could be converted into US$ at the conversion rate used.

 

FORWARD LOOKING STATEMENTS

 

This Annual Report contains forward-looking statements, including statements regarding the expected marketability and commercialisation of OCP Technology. This Annual Report also contains forward-looking statements about industry trends, regulatory developments, and trends in environmental law regarding, in particular, engine emissions standards in various countries, and other matters that may affect Orbital’s business. These forward-looking statements are not guarantees of future performance and involve known and unknown risks, uncertainties and other factors, many of which are beyond Orbital’s control. As a result, actual results, performance and achievements may be materially different from those expressed or implied by these forward-looking statements.

 

The factors that could cause this to occur include, among other things, the following:

 

  changes in engine manufacturers’ preferences towards OCP Technology;

 

  problems or delays in completing production testing of OCP Technology;

 

  increased competition from existing or new engine technologies;

 

  changes in engine emissions standards or other environmental laws in countries where Orbital licenses or plans to license OCP Technology;

 

  changes in import laws or regulations in countries where Orbital licenses or plans to license OCP Technology;

 

  difficulties in complying with the continued listing requirements of the NYSE or other regulators;

 

  a downturn in general economic conditions in industries where Orbital licenses or plans to license OCP Technology; and

 

  the cost of any product liability or intellectual property suits against Orbital.

 

Orbital undertakes no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. Because of the risks, uncertainties and other factors discussed above, such forward-looking statements should not be unduly relied upon.

 

- 5 -


PART 1

 

ITEM 1. IDENTITY OF DIRECTORS, SENIOR MANAGEMENT AND ADVISERS

 

NOT APPLICABLE

 

ITEM 2. OFFER STATISTICS AND EXPECTED TIMETABLE

 

NOT APPLICABLE

 

ITEM 3. KEY INFORMATION

 

Exchange Rate Information

 

The following table sets forth, for the fiscal years indicated, the high, low, average and period-end Noon Buying Rates for Australian dollars expressed in United States dollars per A$1.00. Orbital’s fiscal year ends on June 30 of each year.

 

Fiscal Year Ended

June 30


   At Period
End


   Average
Rate (1)


   High

   Low

1999

   $ 0.6611    $ 0.6247    $ 0.6712    $ 0.5550

2000

   $ 0.5971    $ 0.6238    $ 0.6703    $ 0.5685

2001

   $ 0.5100    $ 0.5320    $ 0.5885    $ 0.4941

2002

   $ 0.5628    $ 0.5240    $ 0.5748    $ 0.4841

2003

   $ 0.6713    $ 0.5884    $ 0.6729    $ 0.5280

(1) The average of the Noon Buying Rates on the last business day of each full month during the period.

 

Details of the high and low Noon Buying Rates for Australian dollars expressed in United States dollars per A$1.00 in each month during the last six months are as follows:

 

Month


   High

     Low

June 2003

   $ 0.6729      $ 0.6564

July 2003

   $ 0.6823      $ 0.6474

August 2003

   $ 0.6593      $ 0.6390

September 2003

   $ 0.6810      $ 0.6395

October 2003

   $ 0.7077      $ 0.6814

November 2003

   $ 0.7238      $ 0.6986

 

On December 4, 2003, the Noon Buying Rate was US$0.7336 per A$l.00.

 

- 6 -


The Australian dollar is convertible into US dollars at freely floating rates. There are currently no restrictions on the flow of Australian currency between Australia and the United States.

 

Fluctuations in the exchange rate between the Australian dollar and the US dollar may affect Orbital’s earnings, the book value of its assets and its shareholders’ equity as expressed in Australian and US dollars, and consequently may affect the market price for the American Depositary Shares (the “ADSs”). In addition, fluctuations in the exchange rate between the Australian dollar and the US dollar will affect the US dollar equivalent of the Australian dollar price of Orbital’s ordinary shares on the ASX and, as a result, are likely to affect the market price of Orbital’s ADSs in the United States. See “Item 3. Key Information - Risk Factors – Fluctuations in exchange rates may have a material adverse effect on us”. Any fluctuations will also affect the conversion into US dollars by the Depositary of cash dividends, if any, paid in Australian dollars on the ordinary shares represented by the ADSs.

 

To date, Orbital has denominated and received most of its earnings from license, development and supply agreements in US dollars. Cash and investments have been denominated in a combination of US dollars and Australian dollars, and a significant proportion of expenditure has been denominated in US dollars. In periods when the US dollar appreciates against the Australian dollar, the Australian dollar conversion of the US dollar earnings under the license and supply agreements may be materially enhanced. However, when the US dollar depreciates against the Australian dollar, Australian dollar conversion of the US dollar earnings under the license and supply agreements may be materially reduced. At November 30, 2003 Orbital had outstanding hedging transactions to sell a total of US$950,000 at various times during the period to September 15, 2004 to cover exchange exposure on a portion of anticipated receipts during that period. Orbital will seek to minimise currency exposure by engaging in hedging transactions, where appropriate, and by managing the currency position for funding, investments, revenue receipts and expenditures.

 

Orbital’s financial statements are prepared in accordance with Australian GAAP, which differs in material respects from US GAAP. See Note 32 to the Consolidated Financial Statements included elsewhere in this Annual Report. The selected consolidated statement of earnings data for fiscal 2001, 2002 and 2003 and the selected consolidated balance sheet data as at June 30, 2002 and 2003 set forth below have been derived from Orbital’s audited financial statements included elsewhere in this Annual Report and should be read in conjunction with, and are qualified in their entirety by reference to, those statements, including the notes thereto. The selected consolidated statement of earnings data for fiscal 1999 and 2000 and the selected consolidated balance sheet data as at June 30, 1999, 2000 and 2001 set forth below have been derived from audited financial statements, which are not included herein. Such statements have been reported on by the Company’s auditors, KPMG.

 

- 7 -


ITEM 3. KEY INFORMATION (Cont.)

 

Selected Financial Data

 

Amounts prepared in Accordance with Australian GAAP

(in 000’s except per Ordinary Share and ADS amounts)

 

     2003 (1)
US$


   

2003

A$


   

2002

A$


   

2001

A$


   

2000

A$


   

1999

A$


 

Statement of Earnings Data

                                    

Operating Revenue

                                    

Revenue from trading operations

   28,914     43,284     50,964     57,610     49,221     51,251  

Other revenue

   2,129     3,187     2,389     4,041     2,126     14,704  
    

 

 

 

 

 

Total operating revenue

   31,043     46,471     53,353     61,651     51,347     65,955  

Costs and expenses

                                    

System purchases

   (18,425 )   (27,582 )   (33,227 )   (35,352 )   (17,342 )   (10,640 )

Employee expenses

   (7,328 )   (10,971 )   (18,450 )   (21,067 )   (19,724 )   (23,597 )

Selling and administration

   (7,354 )   (11,009 )   (24,483 )   (19,766 )   (21,828 )   (31,931 )
    

 

 

 

 

 

     (33,107 )   (49,562 )   (76,160 )   (76,185 )   (58,894 )   (66,168 )

Share of net profit/(loss) of associate

   902     1,351     (3,068 )   (12,834 )   (5,335 )   (3,365 )
    

 

 

 

 

 

Total operating expenditure

   (32,205 )   (48,211 )   (79,228 )   (89,019 )   (64,229 )   (69,533 )
    

 

 

 

 

 

Operating (loss) before abnormal items and income tax

   (1,162 )   (1,740 )   (25,875 )   (27,368 )   (12,882 )   (3,578 )

Abnormal expenses

   —       —       —       —       —       (91,017 )
    

 

 

 

 

 

Operating (loss) before income tax

   (1,162 )   (1,740 )   (25,875 )   (27,368 )   (12,882 )   (94,595 )

Income tax credit/(expense) attributable to operating (loss) including abnormal tax write-offs

   (84 )   (125 )   (901 )   807     2,998     7,381  

Outside equity interests in operating loss

   —       —       —       (276 )   (45 )   —    
    

 

 

 

 

 

Net (loss) after income tax

   (1,246 )   (1,865 )   (26,776 )   (26,837 )   (9,929 )   (87,214 )
    

 

 

 

 

 

Change in Accounting Standard Adjustment to opening accumulated losses

   (27 )   (40 )   —       —       —       —    
    

 

 

 

 

 

Dividends paid and payable

   —       —       —       —       —       —    

(Loss) per Ordinary Share (2) - Basic and diluted (cents)

   (0.35 )   (0.52 )   (7.54 )   (7.59 )   (3.06 )   (26.93 )

Dividends per ordinary share

   —       —       —       —       —       —    

 

- 8 -


Amounts prepared in Accordance with Australian GAAP

(in 000’s except per Ordinary Share and ADS amounts)

 

    

2003 (1)

US$


   

2003

A$


   

2002

A$


   

2001

A$


  

2000

A$


  

1999

A$


Balance Sheet Data at period end

                                

Total assets

   15,686     23,482     45,042     111,789    198,720    237,683

Short-term debt

   95     142     236     384    298    447

Total long-term debt (3)

   12,824     19,198     19,357     19,541    19,431    19,640

Net assets / liabilities

   (8,005 )   (11,983 )   (12,705 )   14,071    35,792    13,502

Total shareholders’ equity

   (8,005 )   (11,983 )   (12,705 )   14,071    35,792    13,502

 

Amounts prepared in Accordance with US GAAP (4)

(in 000’s except per Ordinary Share and ADS amounts)

 

    

2003 (1)

US$


   

2003

A$


   

2002

A$


   

2001

A$


   

2000

A$


   

1999

A$


 

Statement of Earnings Data

                                    

Total Revenue (5)

   31,043     46,471     53,353     61,651     44,391     65,955  

Net (loss) (6)

   (1,119 )   (1,675 )   (25,693 )   (26,160 )   (19,933 )   (13,533 )

(Loss) per ordinary share (2)

                                    

- Basic and diluted (cents)

   (0.31 )   (0.47 )   (7.24 )   (7.40 )   (6.14 )   (4.18 )

(Loss) per ADS

                                    

- Basic and diluted (cents)

   (12.53 )   (18.76 )   (289.45 )   (295.80 )   (245.60 )   (167.20 )

Balance Sheet Data at period end

                                    

Total assets

   15,686     23,482     44,558     104,993     191,231     235,722  

Total long-term debt

   12,824     19,198     19,357     19,541     19,431     19,640  

Net Assets

   (8,005 )   (11,983 )   (13,189 )   10,760     32,587     16,475  

Total shareholders’ equity

   (8,005 )   (11,983 )   (13,189 )   10,760     32,587     16,475  

(1) Balance Sheet and Profit and Loss items have been translated at the Westpac Banking Corporation Buying Rate on June 30, 2003 which was US$0.6680=A$1.00. Such translations are provided for information purposes only.
(2) The options exercisable under the Orbital’s employee share plan have no material dilutive effect in respect of any year. At June 30, 2003, there were 379,979,583 ordinary shares on issue.
(3)

The $19.198 million long-term debt includes non-current lease liabilities of A$0.198 million. The remaining A$19.0 million is outstanding under a loan facility with the State of Western Australia (A$19.0 million for

 

- 9 -


 

2002, 2001, 2000 and 1999). The loan facility provides for payment in full on the date which is 25 years after the date on which the first advance was made (May 1989) or if in any year prior to that date the aggregate number of OCP engines produced, calculated on a worldwide basis, exceeds five million, payment to be made by equal annual payments, each of one-fifth of the loan, on July 1 in each year commencing July 1 in the following year in which such production is achieved. No interest accrues on this facility until such time as the loan becomes payable.

(4) For a discussion of the major differences between Australian GAAP and US GAAP, see Note 32 to the Consolidated Financial Statements.
(5) Revenue includes gross proceeds on sale of assets and foreign exchange gains recorded as revenue under Australian GAAP. These items do not constitute revenue under US GAAP. Details of these items are recorded in note 2 to the financial statements attached to this annual report.
(6) Orbital has determined for purposes of the US GAAP reconciliation contained herein to treat all pre-production expenditure and start-up costs incurred in enhancing the OCP Technology as if they had been expensed as incurred. Such pre-production expenditure and start-up costs were, under Orbital’s accounting policy effective for the financial periods ended up to June 30, 1995, capitalised in the Australian GAAP financial statements. From July 1, 1995 all such expenditure has been expensed as incurred in the Australian GAAP financial statements. The amounts previously capitalised for Australian GAAP reporting were written off on a straight line basis over the four years concluding 30 June 1999.

 

- 10 -


Risk Factors

 

We have negative shareholders’ equity and a history of operating losses

 

Orbital has experienced operating losses over a number of years, as a result of which the Company’s net assets have been significantly reduced and the Company has negative shareholders’ equity. If we continue to incur such losses, we may not be able to continue our operations. For the reasons set out in Note 1.1.1 to the Consolidated Financial Statements included elsewhere in this Annual Report, we believe that the Company is operating on a going concern basis.

 

The future fees we receive under agreements with Original Equipment Manufacturers (“OEMs”) may be substantially less than the fees received in recent years

 

Agreements are entered into with vehicle, engine and component manufacturers and financing parties that grant rights to manufacture, use and sell products that utilise OCP Technology. In the fiscal year ended June 30, 2003, revenue generated from the fourteen current licensed users of OCP technology accounted for approximately 78% of Orbital’s consolidated operating revenues. This revenue was generated primarily through system sales and engineering services. During the last three fiscal years, income from licensed users accounted for approximately 85% of Orbital’s total consolidated revenues.

 

Orbital has already received a majority of the total lump sum fees due under its existing license agreements. The amount of additional lump sum fees earned under these agreements will depend on several factors, including the commercialisation of products incorporating OCP Technology, whether the licensees expand the territories or volumes covered by the agreements and whether additional engineering or engine development services are provided. As a result, the remaining fees received by Orbital under existing agreements may be substantially less than the fees received in prior years.

 

The failure to obtain new customers or receive royalties from existing or new customers could have a material adverse effect on us

 

The agreements with OEMs usually entitle Orbital to receive ongoing royalties when licensees sell engines incorporating OCP Technology. The total royalties paid to Orbital will depend on whether manufacturers succeed in selling large numbers of these engines to consumers. As at September 30, 2003, six of Orbital’s fourteen current licensed users have begun commercial production and sale of engines using OCP Technology. Orbital has not received any royalty payments, other than insubstantial minimum annual royalty payments, under any of its other agreements.

 

Orbital may not be able to enter into additional agreements with new customers. In addition, current licensees may choose not to commercially produce engines incorporating OCP Technology, and those who do may not succeed in selling these products to consumers. The failure to obtain new customers or receive royalties from existing or new customers could have a material adverse effect on Orbital’s business and results of operations.

 

We rely on a small number of key customers

 

Orbital relies on a small number of key customers for the majority of its revenues. Seven customers accounted for 76% of total revenue (including system sales) in the last fiscal year. The loss of one or more of these customers (one of which accounted for 53% and another 13% of total revenue) could have a material adverse effect on Orbital’s business and results of operations. From April 1,2003, all system sales were transferred to Orbital’s 50% joint venture Synerject. The seven customers referred to above accounted for 42% of Orbital’s total revenue (excluding systems sales) in fiscal 2003.

 

- 11 -


We may not be able to successfully complete the production testing programs for the application of OCP Technology to customer engines

 

Orbital and its licensees engage in production testing programs, which typically last two to four years, for the application of OCP Technology to customer engines. These tests must be successfully completed before manufacturers will consider committing the large capital amounts needed to modify existing or build new engine manufacturing plants. Orbital generally receives engineering fees for undertaking these programs.

 

Orbital may not be able to complete these testing programs successfully or without unforeseen problems or delays. As a result there can be no certainty that products using OCP Technology will be introduced into the market or that Orbital will continue to receive engineering fees for performing these production programs.

 

The market may not accept OCP Technology

 

Many factors will influence whether Orbital’s licensees decide to produce engines commercially using OCP Technology. These include the cost of adapting existing facilities or building new manufacturing facilities, the cost of producing each system and the reliability and efficiency of OCP Technology. Manufacturers also will evaluate competing technologies and consider how government fuel economy and emissions standards in different countries may favour one technology over another. If manufacturers begin commercial production using OCP Technology, the number of engines sold will depend on market acceptance. Many of these factors are beyond Orbital’s control, but will ultimately affect the amount of royalties received. If licensees decide not to use OCP Technology commercially or consumers choose not to buy products incorporating OCP Technology, there would be a material adverse effect on Orbital’s business and results of operations.

 

We may not be able to fund the capital and working capital requirements necessary for our business

 

Orbital has needed significant capital amounts to conduct its business, although these costs are now minimal. Orbital will incur on-going research and development costs and operating costs for the commercialisation of OCP Technology. In the past, these costs have been paid with a combination of operating revenues, equity injections, debt and other financing. However, there can be no assurance that Orbital will have sufficient operating revenues to fund future costs or that outside financing will be available at affordable prices, or at all. A failure to obtain sufficient financing for ongoing costs could prevent Orbital from carrying out business plans on time and give an advantage to competitors with greater financial resources. If a shortage of financing caused long delays in the development and commercialisation of OCP Technology, licensees could choose not to build engines with OCP Technologies or to use competing technologies. This could have a material adverse effect on Orbital’s business and results of operations. If Orbital has insufficient cash available to meet its costs, it may be required to cease operations.

 

We may not be able to protect our intellectual property rights

 

Orbital has obtained patents on many aspects of its OCP Technology, and has applied for additional patents on other aspects of this technology. Orbital’s success in part, may depend upon the ability to protect the technology and products under United States and foreign intellectual property laws.

 

Orbital is not a party to any present patent or intellectual property litigation, but in the future may be sued by other parties that claim OCP Technology infringes their patent rights or other rights, or may need to sue other parties to enforce its patent or other intellectual property rights. In the event of being sued by other parties, if proved, these claims could have a material adverse effect upon Orbital. Even if Orbital won any of these suits, the management time and legal expenses required to defend these claims could have an adverse effect on Orbital’s future operating results. Orbital also has trade secrets and know-how, which are not patentable but are still important to Orbital’s business. Orbital seeks to protect these rights through confidentiality agreements and contractual protections. These arrangements may not protect Orbital from unauthorised use or disclosure of its trade secrets and know-how.

 

Our share price may be volatile

 

The price of Orbital’s ordinary shares on the Australian Stock Exchange (“ASX”) and price of the ADSs on the New

 

- 12 -


York Stock Exchange have experienced historic volatility. In addition, high technology stocks traded in both markets have experienced substantial price and volume fluctuations from time to time, even though these changes were sometimes unrelated to the operating performance of specific companies. Announcements of operating results or technical innovations by Orbital or its competitors, including reports or announcements about OCP Technology, may have a material effect on the market price of the ordinary shares or the ADSs. On November 28, 2003, the closing price of Orbital’s ordinary shares on the ASX was A$0.165, an increase of approximately 32% from the closing price of A$0.125 on June 30, 2003. The closing price of the ADSs on the New York Stock Exchange on November 28, 2003 was US$4.51, an increase of approximately 31%, from the closing price of US$3.45 for the ADSs on June 30, 2003. See Item 9. - “The Offer and Listing - Nature of Trading Market”.

 

A large product liability judgement could have a material adverse effect on us

 

Orbital is subject to business risk from product liability suits if third parties claim that defects in OCP Technology caused personal injury or other losses. Orbital may also be required to indemnify licensees for claims arising from alleged defects in products, which use OCP Technology or are designed or manufactured by Orbital. Licensees are, however, required to indemnify us from liabilities caused by defects in products not manufactured by Orbital.

 

Orbital believes that sufficient product liability insurance is held for the range of products and test engines currently provided to licensees but sufficient coverage may not be able to be obtained in the future, at affordable costs, or at all. Even if Orbital has such insurance, a judgement against us in a large product liability suit could have a material adverse effect on Orbital’s business or financial condition.

 

OCP Technology may not be able to compete successfully against other engine technologies

 

Orbital faces significant competition from automobile and engine manufacturers and engineering firms specialising in internal combustion engine technology. Many of these competitors have substantially greater financial, marketing and technological resources than Orbital.

 

Orbital’s commercial success depends upon whether OCP Technology can compete successfully against both existing and new engine technologies, including new technologies that are similar to OCP Technology. To achieve commercial success, OCP Technology will need to displace fuel injection systems used on current four-stroke and two-stroke internal combustion engine technologies, which have a dominant market position. Current four-stroke and two-stroke engine technologies may continue to dominate the engine market, or they may be replaced by new technologies other than OCP Technology. Orbital’s competitors may develop products that are technically superior to Orbital’s products or more acceptable to the market. This could reduce available market share to Orbital or make OCP Technology less attractive or obsolete, which would have a material adverse effect on Orbital’s business.

 

Fluctuations in exchange rates may have a material adverse effect on us

 

Orbital records its transactions and prepares its financial statements in Australian dollars. Most of Orbital’s earnings from license and supply agreements are in US dollars. Cash and investments are denominated in both Australian and US dollars, and a significant amount of expenditure is in US dollars. When the US dollar appreciates against the Australian dollar, the US dollar earnings would convert into more Australian dollars. However, when the US dollar depreciates against the Australian dollar the US dollar earnings would convert into fewer Australian dollars. Fluctuations in exchange rates between the Australian dollar and the US dollar may also affect the book value of assets and the amount of shareholders’ equity. At November 30, 2003, Orbital had outstanding hedging transactions to sell a total of US$950,000 at various times during the period to September 15, 2004 to cover exchange exposure on a portion of anticipated receipts during that period. Orbital will seek to minimise currency exposure by engaging in hedging transactions, where appropriate, and by managing the currency position for funding, investments, revenue receipts and expenditures. See “Exchange Rate Information” above.

 

We may not be able to comply with future governmental regulations

 

Products using OCP Technology must comply with many emissions, fuel economy and other regulations in the US

 

- 13 -


and other countries. Based on internal testing, Orbital believes that products using OCP Technology will be able to meet current emissions and fuel economy standards in the countries that are Orbital’s most important markets. The effects of any future regulations on Orbital’s business or results of operations cannot be predicted. However, if Orbital were unable to comply with any material new regulations in the US or other key markets, this could delay the commercialisation of OCP Technology and have a material adverse effect on Orbital’s business and results of operations.

 

Classification as a “PFIC” would result in adverse tax treatment to our US shareholders

 

Under US federal tax laws, a foreign corporation is treated as a passive foreign investment company (“PFIC”) if 50% or more of its assets or 75% or more of its income is passive. Historically, Orbital has not been treated as a PFIC and currently believes that it is not a PFIC. This is, however, a factual determination made annually, which could change, based upon future developments or changes in Orbital’s gross income or the value of its assets. If Orbital were classified as a PFIC in any taxable year, a US holder of Ordinary Shares or ADSs would be subject to special rules. These rules are intended to reduce or eliminate any benefit from the deferral of US income tax that a US holder could derive if the foreign company does not distribute all of its earnings on a current basis. See Item 10. - “Additional Information – United States Federal Income Taxation”.

 

Our shares may be de-listed from the New York Stock Exchange (“NYSE”)

 

In accordance with NYSE continued listing procedures, Orbital received notification from the NYSE in September 2002 of Orbital’s non-compliance with the continued listing standard requiring a listed company to have both a global market capitalization and total shareholders’ equity in excess of US$50 million. In order to maintain continued listing on the NYSE, in December 2002 Orbital submitted a business plan to the Listings and Compliance Committee of the NYSE for approval. The Committee has determined that the plan demonstrates likely compliance with the continued listing standards within an eighteen month period, although the Company will be subject to ongoing monitoring to ensure compliance. Should the Company not meet the specified criteria within that period, it may be subject to NYSE trading suspension and possible de-listing from the NYSE.

 

The Company was also notified by the NYSE on October 21, 2002 of its non-compliance with the continued listing standard requiring a share trading price of not less than US$1.00. In May 2003, the Company effected a ratio change in its ADR program. Following that change, each ADS represents 40 underlying ordinary shares compared to 8 ordinary shares prior to the ratio change. As a consequence, the Orbital ADS trading price since the date of the change has been in excess of the US$1.00 level (Refer Item 9 – “Nature of Trading Market”). The Company was notified by the NYSE on September 24, 2003 that the Company is no longer considered below the US$1.00 trading price continued listing criterion, although it remains under review for its submitted business plan goals and objectives.

 

Should Orbital ADSs be de-listed from the NYSE and if an alternative market for trading in the Company’s ADSs was not available, this could have an adverse impact on the Company’s share price.

 

The Australian Stock Exchange (“ASX”) does not have the same continued listing standards and any delisting of Orbital shares by the NYSE by reason of non-compliance with these standards would not impact on the Company’s listing on the ASX.

 

We may be required to meet our guarantee obligations to Siemens in respect of the loan to Synerject

 

Orbital has a 50% interest in Synerject LLC (“Synerject”), a joint venture with SiemensVDO Automotive. Refer to Item 4 – “Information on the Company – Strategic Alliances – Siemens”. Synerject has borrowings of approximately US$20 million from Siemens, half of which have been guaranteed by Orbital. The loan is due for repayment in full on September 30, 2006, provided agreed payments are made during the intervening period. These payments have been set having regard to the business restructure of Synerject which took effect from April 1, 2003.

 

Should Synerject default in its obligations under the loan arrangements, Orbital may be required to make payments pursuant to the guarantee. If Orbital has insufficient funds at that time to meet that obligation, it would be required to secure additional funding in order to continue its operations. Failure to secure such funding could result in Orbital becoming insolvent.

 

- 14 -


ITEM 4. INFORMATION ON THE COMPANY

 

History And Development Of The Company

 

Orbital Engine Corporation Limited is incorporated as a public company in Australia and operates under the Corporations Act 2001. The Company’s domicile is Australia where its registered office and principal place of business is located at 1 Whipple Street, Balcatta, Western Australia (tel +61 8 9441 2311). The Company’s wholly owned United States operating subsidiary, Orbital Fluid Technologies Inc., is located at 389 W. Hunters Creek Road, Lapeer, Michigan.

 

The Company operates as the ultimate holding company of the Orbital group of companies, the details of which are as follows:

 

Orbital Engine Corporation Limited


   Class of
Shares


   Consolidated Entity
Interest


      2003    2002
      %

   %

Controlled Entities, incorporated and carrying on business in:

              

Australia

              

- Orbital Engine Company (Australia) Pty Ltd

   Ord    100    100

- S T Management Limited

   Ord    100    100

- OFT Australia Pty Ltd

   Ord    100    100

- Orbital Australia Manufacturing Pty Ltd

   Ord    100    100

- Axiom Invest No. 2 Pty Ltd

   Ord    71.3    71.3

- OEC Pty Ltd

   Ord    100    100

- Investment Development Funding Pty Ltd

   Ord    100    100

- Orbital Environmental Pty Ltd

   Ord    100    100

- Power Investment Funding Pty Ltd

   Ord    100    100

United States of America

              

- Orbital Holdings (USA) Inc.

   Ord    100    100

- Orbital Engine Company (USA) Inc.

   Ord    100    100

- Orbital Fluid Technologies Inc.

   Ord    100    100

- Orbital SEFIS Company LLC

   Ord    100    100

United Kingdom

              

- Orbital Engine Company (UK) Ltd

   Ord    100    100

 

Orbital is an international developer of engine and related technologies, providing research, design and development services for the world’s producers of powertrains and engine management systems for application in motorcycles, marine and recreational vehicles, automobiles and trucks. Orbital’s principal operations in Perth, Western Australia, provide facilities for the design, manufacturing, development and testing of engines and powertrains.

 

Orbital’s beginnings date to the late 1960s, when Ralph Sarich, Orbital’s founder, began development of a rotary internal combustion engine called the Orbital Engine. Mr Sarich entered a partnership, known as the Sarich Design and Development Partnership, with two other individuals for the purpose of developing, patenting and marketing the Orbital Engine. In November 1972, the partnership entered into a joint venture with The Broken Hill Proprietary Company Limited (“BHP”), then one of Australia’s largest companies. Under that joint venture, in which each of the partnership and BHP had a 50% interest, Orbital Engine Company (Australia) Pty Ltd was established in January 1973, for the development and commercialisation of the Orbital Engine.

 

In 1978, the partnership assigned its interest in Orbital Engine Company (Australia) Pty Ltd to the Sarich Design and Development Unit Trust (“the Trust”). In 1984, the Trust publicly offered some of its interest in Orbital Engine Company (Australia) Pty Ltd through the listing on the Australian Stock Exchange (“ASX”) of the Sarich Technologies Trust (“STT”). In December 1988, STT was converted to an ASX listed company, Sarich Technologies Limited. In May 1989, BHP exchanged its 50% equity interest in Orbital Engine Company (Australia) Pty Ltd for a 35% shareholding in Sarich Technologies Limited, reflecting BHP’s rights to income under the original joint venture agreement with the partnership and certain debt owing from Orbital Engine Company (Australia) Pty Ltd to BHP. In November 1990, Sarich Technologies Limited changed its name to Orbital Engine Corporation Limited.

 

In the period between 1973 and 1983, Orbital established a team of engineers and technicians and developed fuel injection and combustion technology that enhanced the performance of the rotary Orbital Engine, culminating with General Motors Corporation entering into an agreement in 1983 to evaluate the Orbital Engine. During this period, Orbital recognised that its fuel injection and combustion technology could also be applied to a conventional two-stroke engine to reduce many of its shortcomings.

 

In 1983, Orbital determined that the application of its technology to two-stroke engines had the potential for greater commercial return and market acceptance than the rotary Orbital Engine due, among other things, to the commercial barrier of requiring completely new manufacturing processes and facilities to produce the rotary Orbital Engine. As a consequence, Orbital decided to cease development of the rotary Orbital Engine in favour of applying its fuel injection and combustion technology to two-stroke engines.

 

In December 1991, Orbital offered for sale 2,890,000 American Depositary Shares (“ADSs”) (representing 23,120,000 ordinary shares in Orbital) and BHP offered for sale 510,000 ADSs representing 4,080,000 ordinary shares in Orbital. These ADSs were listed on the NYSE at that time. BHP reduced its shareholding to 9.5% in July/August 1998 and to nil in December 1999.

 

In July and August 1998, Orbital was listed by local market makers on “over the counter” markets in Germany, with the Company’s securities traded on the Frankfurt and Berlin Stock Exchanges.

 

- 15 -


As of October 31, 2003, approximately 40% of Orbital’s outstanding shares were held in the form of ADSs traded on the New York Stock Exchange. See Item 9. - “The Offer and Listing - Nature of Trading Market”.

 

Strategy

 

Orbital technology has been commercialised in the motorcycle, marine and recreational markets. Orbital’s goal is to broaden the application of Orbital technology in these and other markets, especially the global automotive market. Orbital’s strategy is to, where appropriate, participate actively in the commercialisation to reduce risks and advance the rate of adoption of OCP Technology. An example of this strategy is Orbital’s investment in Synerject LLC, a 50:50 joint venture with Siemens VDO Automotive.

 

Orbital Combustion Process

 

The breakthrough in engine design achieved by Orbital is a stratified combustion process, which involves an air-assisted injection of fuel directly into the combustion chamber and uses electronic control of the fuel delivery, injection timing, ignition and other variables. The OCP fuel injection process and control is suitable for both two-stroke and four-stroke engines and has been applied successfully across a range of cylinder displacements from 50cc to greater than 500cc, and over a range of operating engine speeds.

 

In a conventional engine, the fresh fuel/air mixture is prepared upstream of the cylinder (whether by carburettor or conventional EFI) and enters the cylinder during the intake stroke, with the intent of forming a homogenous mixture of air and fuel within the cylinder. The OCP systems allow a highly stratified combustion process to occur, containing the combustible fuel cloud to a small area within the cylinder, with the remainder of the air in the cylinder being not fuelled. This process, at light loads, allows the engines with OCP Technology to run very lean (in some cases, total engine operation is carried out without the use of an air intake throttle). Under high load conditions, the OCP system tends to run more like a homogeneously charged engine, with good mixing of the fuel/air mixtures within the cylinder.

 

In the case of a two-stroke engine, the OCP system allows injection to occur after exhaust port closures at light loads, minimising the short-circuiting of fresh fuel/air mixture out of the exhaust port as occurs in conventional two-stroke engines. In the case of a four-stroke engine, this allows lean engine operation, significantly reducing the engine pumping work.

 

The combustion process itself, due to control of the air to fuel ratio gradient within the spray plume, allows clean and controlled combustion, resulting in further improvements in fuel economy and emissions control.

 

Apart from the basic combustion process and the associated fuel and control system, Orbital has developed other technologies including catalyst systems, control systems, control hardware and control software for vehicle applications of engines using the OCP Technologies. In addition, for the two-stroke engines, Orbital has developed a special lubrication system and a unique scavenging system, which is designed to allow the two-stroke engine’s size to be reduced.

 

Sources of Income

(in 000’s of A$)

 

    Australia

  North America

  Europe

  Asia

  Total

    03

  02

  01

  03

  02

  01

  03

  02

  01

  03

  02

  01

  03

   02

   ‘01

Supply of Systems

  0   0   0   28,499   34,910   37,045   0   220   0   805   618   894   29,304    35,748    37,939

Engineering *

  3,630   1,086   2,296   1,564   2,903   4,465   2,617   2,987   7,702   2,278   1,789   1,026   10,089    8,765    15,489

Royalties

  0   0   0   1,978   2,469   3,467   1,126   160   0   88   64   70   3,192    2,693    3,537

Licence fees

  0   0   0   0   1,393   0   0   1,978   181   699   387   1,216   699    3,758    1,397
   
 
 
 
 
 
 
 
 
 
 
 
 
  
  
    3,630   1,086   2,296   32,041   41,675   44,977   3,743   5,345   7,883   3,870   2,858   3,206   43,284    50,964    58,362
   
 
 
 
 
 
 
 
 
 
 
 
 
  
  

Other income from
ordinary activities

                                                  3,187    2,389    3,289
                                                   
  
  

TOTAL

                                                  46,471    53,353    61,651
                                                   
  
  

* includes machine shop and small manufacturing, based in Australia.

 

Orbital has earned revenues from the sale of fuel systems and other components made by Orbital through its joint ventures (principally the Company’s 50% shareholding in Synerject LLC) and from fees for the provision of consulting and engineering services to a growing international customer base. The marine and recreation fuel systems and components business was transferred to Synerject LLC with effect from April 1, 2003.

 

- 16 -


The Orbital group also earns revenues from royalties and the sale of rights to its intellectual property, such as patents and know-how, to major vehicle, engine and component manufacturers through license and engineering service agreements. These agreements grant the licensee limited rights to manufacture, use and sell products utilising OCP Technology.

 

As at November 30, 2003, Orbital has 14 agreements, 13 to end users of technology or suppliers and one to parties in a financing arrangement, that grant license rights related to OCP Technology. Orbital’s customer base covers applications in the automotive, marine, recreational and motorcycle markets.

 

At November 30, 2003 Orbital had 6 customers using OCP Technology in commercial production.

 

During the last three fiscal years Orbital spent approximately $8.57 million on research and development programs.

 

- 17 -


Currently the following agreements granting rights to Orbital’s OCP Technology are in place:

 

Agreements for Rights to OCP Technology

 

Date


  

Company


  

Market


September 1987   

Brunswick Corporation

(Manufacturer of Mercury and Mariner engines)

   Marine
June 1988   

Ford Motor Company

(Incorporating Jaguar Motor Cars)

   Automotive
June 1989    General Motors Corporation    Automotive
May 1990    Piaggio & C. spa    Motorcycles
January 1991    Fiat Auto Company    Automotive
May 1996    Bombardier - Rotax GmbH    Marine and Recreational
February 1997    Tohatsu Corporation    Marine and Fire Pump Engines
June 1997    Kymco    Motorcycles
June 1997   

Synerject, LLC (1)

(Joint Venture with Siemens Automotive Corporation)

   Fuel Injection Systems
December 1997    Axiom Pty Ltd (2)    Non-Automotive
September 1999    Aprilia World Service B.V    Motorcycles
August 2001    Delphi Automotive Systems    Automotive
May 2002    Peugeot Motocycles    Motorcycles
January 2003    UCAL Fuel Systems Ltd    Motorcycles

(1) On November 16, 1998, Orbital announced an expansion of the Synerject Joint Venture to support motorcycle applications with air assisted direct injection and electronic fuel injected systems.
(2) This license agreement is in relation to a financing arrangement. Further details are set out in Note 25(a) to the Consolidated Financial Statements incorporated herein by reference.

 

Although these license agreements differ in their specific terms, generally each license agreement defines the scope of access rights to the OCP Technology, including geographic regions, applications covered by the license agreement (for example, engine types and horsepower range), any areas of exclusivity which may have been granted, the duration of the license and royalty periods, and confidentiality provisions. The license agreements also set out the basis on which initial and ongoing technical disclosure is to be made between the parties and the details of technical programs to utilise the OCP Technology, such as performance targets and the quantities of vehicles and engines required to be produced by Orbital for testing purposes by the licensees. A license agreement also typically covers the licensee’s right to Orbital’s improvements and Orbital’s rights to the licensee’s improvements on the basic OCP Technology, as well as indemnity provisions relating to losses arising from products designed and manufactured by Orbital or its licensees. Under the terms of the license agreements, licensees are not specifically obliged to commence production and sale of engines using OCP Technology and may terminate the agreements upon notice to Orbital. If a licensee were to terminate its license agreement with Orbital, the licensee would forfeit the license and any technical disclosure fees paid through to the date of termination.

 

- 18 -


The license agreements generally provide for the payment to Orbital of fees upon the execution of the license agreement. These initial license fees may be negligible in some instances and significantly larger in others. Additional fees may also be required after a fixed time interval or after delivery of prototype engines and/or hardware employing the OCP Technology that meets specified performance targets, provided the license agreements are not terminated. In addition, the license agreements provide for technical disclosure fees and territory fees that are payable upon disclosure and transfer of Orbital’s technical know-how or upon any expansion of the licensees’ rights to OCP Technology.

 

Orbital currently relies upon a relatively small number of customers for the majority of its revenues in any particular year. During the three fiscal years ending June 30, 2003, Orbital earned revenue of $134 million, or approximately 85% of its revenues, from customers with existing license agreements and related agreements (principally for supply of systems manufactured by Synerject and for Orbital to provide engineering and testing services). The total amount of revenue payable to Orbital under the existing license agreements in future years may be substantially less than those earned in recent years unless there are expansions of these agreements. Additional revenue received under the terms of the existing agreements will depend upon, among other things, any expansions of the territories or applications covered by the license agreements, any technical disclosure made to the licensees, the provision of additional engineering or engine development services and the provision of additional engines meeting specified performance targets. If any additional license agreements are entered into, Orbital would expect to receive additional license fees under such agreements. In general, a majority of license fees would be received before any commercial production may commence and within three years of the execution of the license agreement.

 

Generally, under the terms of Orbital’s license agreements, royalty payments will become payable if licensees commence commercial production and sale of engines or components incorporating the OCP Technology. Such royalties will usually be based on several factors, which may include a base amount, the engine’s particular horsepower rating, an adjustment for inflation, the benefit delivered to the Original Equipment Manufacturer, access to improvements and the level of technology applied. For example, Orbital would currently expect to receive a royalty of approximately US$35.00 to US$40.00 for each automotive two-stroke engine sold if a licensee were to sell such engines employing all relevant current and future OCP Technology to achieve lowest emissions for use in an intermediate-sized United States passenger car. Royalties for the non-automotive application of OCP Technology range from approximately US$6.00 for a small scooter to US$60.00 for a large multi-cylinder marine outboard engine.

 

Commercial production or sale of engines with OCP Technology has only commenced in recent years. Production royalties of approximately A$3.19 million have been received by Orbital in the 2003 fiscal year compared to approximately A$2.69 million in 2002. There can be no assurance that Orbital will be successful in entering into additional license agreements, that other licensees will commence commercial manufacture of products incorporating the OCP Technology, or that Orbital will receive additional fees under existing agreements. Orbital’s financial results have varied from period to period in the past and will continue to experience such fluctuations in the future.

 

Strategic Alliances

 

Siemens VDO Automotive Corporation (formerly Siemens Automotive Corporation)

 

In June 1997, Orbital formed a joint venture company, Synerject, LLC, with Siemens Automotive Corporation. At the time of formation, Synerject’s principal activities were to design, develop, manufacture, distribute and sell fuel rail assemblies incorporating OCP technology.

 

In November 1998, Orbital announced the expansion of the operations of the Synerject joint venture to allow Synerject to provide motorcycle and scooter Original Equipment Manufacturers (“OEMs”) with both air assisted direct injection and electronic fuel injection systems. This includes engine management systems and all peripheral components, and system integration services, in addition to supply of the fuel rail assembly. This expansion enables Synerject to provide both technical and program management services to the customer. Orbital believes that this

 

- 19 -


expansion has the potential to expedite and grow market penetration in the motorcycle and scooter market by offering services and support that customers in this market segment may not have in-house. Fiscal 2000 saw the launch of the Aprilia SR 50 DITECH (Direct Injection Technology), the first commercial motorcycle or scooter using Orbital’s DI technology, followed by Aprilia’s Scarabeo DITECH scooter in 2001. In May 2002, Piaggio, manufacturer of the Vespa brand scooter, and Peugeot Motocycles each launched two motor scooter models incorporating Orbital’s direct injection technology. Peugeot launched its Jetforce scooter during the 2003 fiscal year.

 

During 1998 Orbital’s relationship with Siemens was expanded to create an alliance that facilitates the supply of complete integrated systems incorporating OCP technology to automotive customers. This capability is attractive in order to penetrate the automotive industry, as manufacturers are continuing to reduce the number of suppliers and rely more heavily on large companies that act as systems integrators. These system integrators source, validate, and coordinate the supply of the components of a system which may include the fuel rail assembly, electronic control unit, compressor, fuel pump and wiring harnesses. The system is then sold to the manufacturer as a complete unit.

 

Synerject has operations located in Newport News, Virginia and in Toulouse France. In Newport News, Synerject manufactures air injectors and fuel rail assemblies for the majority of Orbital’s marine and motorcycle customers and supplies systems to marine customers. In Toulouse, Synerject sources components (including air injectors and fuel rail assemblies manufactured in Newport News) and supplies systems to motorcycle customers. As noted below, in April 2003, Synerject acquired Siemens VDO’s non-automotive systems business which is now conducted in Toulouse.

 

Synerject was restructured and refinanced during fiscal year 2003. In January 2003, new financing arrangements were put in place for Synerject until 30 September 2006. As part of the restructure, in April 2003, Synerject acquired, by way of capital contributions from each joint venturer, the operations of Orbital’s marine and recreation system sales business and Siemens VDO’s non-automotive systems business. The actual performance of each of these contributed businesses in the period to June 30, 2006, compared to the planned performances, will be reviewed to determine the adjustment (if any) to the percentage shareholdings of Orbital and Siemens VDO in Synerject. As part of the restructuring arrangements, both parties also capitalized US$6.25 million in respect of accounts payable owed by Synerject to each of them. The restructuring did not involve any cash contribution by the Company.

 

The strategic and operational implications of the above restructure can be summarized as follows:

 

Establishment of a direct supply arrangement between Synerject and customers in the marine and recreation sector similar to its supply arrangements to motorcycle customers.

 

Synerject has a wider portfolio of products to offer its customer base.

 

Synerject gains immediate revenue growth and enhanced future growth prospects.

 

Orbital reduces costs by closure of its US office.

 

Integration of the acquired businesses results in synergies for the benefit of Synerject.

 

Integration can be achieved by Synerject with no change in senior management.

 

Synerject increases equity by US$12.5 million and secures long-term finance reducing financial risk.

 

Orbital and Siemens-VDO Automotive each hold a 50% interest in Synerject LLC and share equal board representation. Under the terms of the joint venture agreement, the net income and losses of the joint venture are allocated in accordance with the percentage interest held. Working capital for the joint venture is provided by loan funds from Siemens Capital Corporation. As part of this arrangement, Orbital has guaranteed 50% of the loan and lease obligations of Synerject. See Item 3 “Key Information – Risk Factors – We may be required to meet our guarantee obligations to Siemens in respect of the loan to Synerject”.

 

Delphi Automotive Systems

 

In 2001, Orbital signed a Technical Transfer and Development Agreement with Delphi Automotive Systems to co-operate on market development and supply of direct fuel injection systems for worldwide automotive applications. As a result of the agreement, Orbital is able to offer to automotive Original Equipment Manufacturers (OEMs) the services of a Tier 1 supplier for the manufacture of OCP technology components.

 

Lotus

 

Orbital has an ongoing alliance with Lotus. The memoranda of understanding for this alliance are largely non-binding

 

- 20 -


and provide a basis for information sharing, future co-operation and expanded business dealings. The alliance enables the two companies to take advantage of each other’s expertise to deliver vehicle and powertrain engineering services to third parties.

 

 

- 21 -


UCAL Fuel Systems

 

In February 2003, Orbital entered into a Technical Cooperation Agreement with UCAL Fuel Systems Ltd, a manufacturer of carburettors and fuel injection system components for the Indian motorcycle and automotive markets. Under the agreement UCAL has been granted the right to manufacture and supply certain components of Orbital’s direct injection fuel systems to the 2-stroke 2 and 3 wheeler motor vehicle market in India.

 

Competition

 

Orbital’s success depends significantly upon its ability to maintain a competitive position in the development of OCP Technology in relation to other existing and emerging technologies and upon its ability to both displace current fuel injection and combustion technologies for four-stroke or two-stroke internal combustion engines, which have an established and dominant position in this field, and its ability to gain market share against emerging technologies. There is significant competition from automobile and engine manufacturers and engineering firms specialising in the development of internal combustion engine technology for the automotive, marine, motorcycle and small engine industry. These companies may have substantially greater resources for research, development and manufacturing than Orbital. Despite the fact that Orbital has developed, patented and licensed the OCP Technology to a number of automobile and engine manufacturers, it is possible that Orbital’s competitors may succeed in developing alternative technologies and products that are more effective or commercially more acceptable than those developed by Orbital.

 

There is a difference between an individual engine design and the broad range of possibilities covered by the OCP Technology for which fees are charged under licensing agreements. Manufacturers may have their own specific engine designs incorporating OCP Technology as well as their own proprietary and non-proprietary know-how. Licensees may market the individual characteristics of their engine designs without reference to the fact that the OCP Technology is required or being used. Under the terms of Orbital’s license agreements, royalties would be payable in such situations.

 

The main competition to the use of OCP Technology for four-stroke automotive applications is the current high pressure, single fluid, direct injection fuel systems being employed by Japanese and European vehicle manufacturers. OCP Technology provides both improved fuel economy and emissions when compared to current published high pressure, single fluid, direct injection fuel system data on multi cylinder engines. Management also believes Orbital’s total fuel system cost to be comparable to the high pressure, single fluid, direct injection fuel system.

 

Competitive technology for use on four-stroke engines to achieve fuel economy and reduced emissions that is entering the market place or is currently being tested for introduction into the market includes variable valve timing, engine down sizing and cylinder de-activation. In late 1996, Mitsubishi and Toyota released a direct injected four-stroke engine into the Japanese market. More recently, a number of other companies, including Alfa Romeo, Renault, Peugeot, Volkswagen and DaimlerChrysler, have introduced models incorporating high pressure direct injection systems, primarily for sale in European markets.

 

Other competition to engines employing OCP Technology may also include other lean burn engines, variable valve timing, electric motors, hybrid vehicles and fuel cells and other concepts not known to Orbital. Based upon publicly available technical data on other engines, like electric or hybrid vehicles, Orbital believes that such engines may not be sufficiently advanced in terms of performance and cost to be considered a competitive alternative at present to the OCP Technology. Some of these technologies would be complimentary to OCP. Orbital believes the OCP Technology may be suitable for use in hybrid vehicles.

 

Current four-stroke technology also remains the main competitor to the introduction of OCP Technology for non-automotive applications. Various DI technologies, such as FICHT and other high pressure single fluid direct injection systems, are available to engine manufacturers to improve the performance of two-stroke engines as an alternative to both the current four-stroke and OCP Technology.

 

Outboard Marine Corporation (OMC), which had purchased a controlling interest in FICHT GmbH, to have access to

 

- 22 -


the FICHT direct injection technology (referred to above) developed by that company, filed for bankruptcy in December 2000. Subsequently, Bombardier Corporation, an existing licensee of Orbital and manufacturer of personal watercraft incorporating OCP Technology, acquired some of the assets of OMC, including the rights to use FICHT technology. Bombardier has commenced production of marine outboard engines incorporating FICHT technology, but continues to use OCP Technology in its personal watercraft.

 

In August 2003, Bombardier announced that it had reached in principle agreement for the sale of its Recreational Productions Division which manufactures personal watercraft. The sale is expected to be concluded by the end of calendar 2003. The impact, if any, on Orbital of the sale is not yet known.

 

Automotive

 

Four-Stroke

 

Orbital has agreements with a number of customers that provide for the application of OCP Technology to four-stroke engines. Orbital is able to supply its customers through Synerject or the customer’s preferred supplier, with direct injected, air assisted fuel injection systems, to support production development.

 

OCP on a 4-stroke engine offers significant fuel economy benefits whilst satisfying the increasingly more stringent emissions requirements. The low engine out oxides of Nitrogen capability has the potential to offer lower cost after treatment systems compared to other technologies that can improve fuel efficiency.

 

The performance of Orbital technology has previously been demonstrated on a test vehicle which was in Europe for evaluation by a number of manufacturers and vehicle manufacturing companies. The test vehicle is a standard Ford Mondeo powered by a 2.0 litre DOHC 4-stroke engine fitted with an Orbital direct injection system. Its performance was independently verified in October 1999 by RWTUV Fahrzeug GmbH, the technical body responsible for exhaust emissions in Germany and a number of car manufacturers and subsequently by Johnson Matthey, a leading developer and supplier of catalytic systems to the automotive market. The results from the testing by Johnson Matthey are demonstrated in Table 1 below.

 

TABLE 1

VEHICLE TAILPIPE EMISSIONS INDEPENDENTLY MEASURED

ORBITAL DI VEHICLE EMISSIONS

 

    

Hydrocarbon

(HC)


  

Oxides of Nitrogen

(NOx)


  

Carbon  Monoxide

(CO)


     (g/km)    (g/km)    (g/km)

OCP DI

   0.069    0.035    0.229

EURO 3

   0.20    0.15    2.30

EURO 4

   0.10    0.08    1.0
(MVEG-B Drive Cycle, 1360kg, 2 l disp, measured by Johnson Matthey, Royston 2/2000, Hydrothermally, continuously Lean, Aged (800’C) Underbody JM440/LC53 Catalyst)

 

This testing by Johnson Matthey and further testing by our customers demonstrated that the vehicle achieved the European Stage 4 emission limits due to take effect in the year 2005 and a 13% improvement in fuel economy over an identical vehicle fitted with a conventional fuel injection system.

 

Importantly these results were achieved with a catalyst system that is understood to be significantly lower in cost than that required by the alternative High Pressure Direct Injection (HPDI) systems. This is made possible by Orbital’s ability to control the pre-catalyst (engine out) pollutants emitted from the engine whilst maintaining a significant fuel economy improvement over the European emissions drive cycle. Continued development at Orbital has now achieved a 20% fuel economy advantage under optimal conditions while still achieving the European Stage 4 emissions requirements.

 

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Competing gasoline DI systems (HPDI) can achieve improvements in the fuel economy but one of the consequences has been an increase in the fundamental engine emission levels. Consequently they are more dependent on the lean NOx catalysts to control engine emissions and they require higher loadings of precious metals in the catalysts. This adds significantly to the cost of competing DI systems.

 

The increased dependence on lean NOx catalysts also adds to the technology risk facing HPDI systems. Lean NOx catalysts are not yet proven to have high levels of durability. They are highly susceptible to degradation with the high sulphur fuels typically available in the United States, Australia and elsewhere.

 

Table 2 below illustrates the advantages the Orbital system offers by exhibiting lower exhaust emission levels over existing, conventional, manifold injected systems. (Results based on internal testing carried out by Orbital using the Euro III (2000) Test Cycle – Ford Mondeo Roadload , 1360 kg.)

 

TABLE 2

COMPARISON OF OCP DI AND MPI ENGINE OUT EMISSIONS

 

     OCP DI

   Baseline MPFI

Hydrocarbons (HC)

   1.67    1.605

Oxides of Nitrogen (NOx)

   0.26    1.093

 

The very low raw emissions of Orbital’s DI system gives auto producers added flexibility in their choice of after-treatment system and provides the potential to deliver competitive fuel economy solutions with 3-way catalyst technology. In other words, producers would not have to use lean NOx trap catalysts, which are more expensive and have higher technical risks. Thus, Orbital provides a low-risk option for some customers and markets, such as the US, where the sulphur level in the fuel will inhibit the use of lean NOx trap systems in the near term. Producers would be able to adopt more advanced after-treatment systems as the technology, fuel quality and emissions standards evolve.

 

The worldwide emphasis on reduced vehicle fuel consumption together with the increasing availability of low sulphur fuels continue to be major drivers to the automotive producers’ desire to reap the full potential of direct gasoline fuel injection.

 

First generation, high-pressure systems, have failed to deliver significant on-road fuel economy benefits. Manufacturers are now investing in improved cylinder designs that locate the injector in the centre of the combustion chamber and which, when combined with low sulphur fuel, deliver much improved fuel economy.

 

This desire to adopt the next generation of direct injection (DI) technologies has created a renewed interest by original equipment manufacturers in considering Orbital’s low pressure air assisted DI technology for production applications. A recently completed extensive development and application program by Orbital for a European customer has confirmed that the Orbital direct injection technology when applied to optimised designs of 4-stroke engines continues to deliver benefits ahead of competing technologies.

 

This customer program involved designing a new 2-valve, 4-cylinder variant of an existing production engine featuring the close integration of Orbital’s direct fuel injection technology in the preferred configuration of a centralised injector. In addition to the design and analysis of the new cylinder head and ancillary systems, Orbital was responsible for all engine test and development activities including engine dynamometer development of emissions and full load performance, verification of operation and vehicle chassis dynamometer calibration of emissions, driveability and catalyst system development. The resulting demonstrator vehicle delivered a fuel economy improvement over the standard production vehicle of approximately 17% using the European drive cycle together with emissions below Euro IV levels.

 

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Orbital continues to work with a number of automotive customers on programs which, if successful, could lead to future serial production. However, to date, no serial production commitments have been made.

 

Two-Stroke

 

The Orbital Combustion Process when applied to conventional two-stroke cycle engine designs offers the ability for such engine designs to be considered viable alternatives to four-stroke cycle engines in common use today in automobiles.

 

By applying the gasoline direct fuel injection OCP Technology to two-stroke cycle engines the resultant “OCP engines” have, in tests conducted by Orbital, shown that the major shortcomings of two-stroke engine designs can be overcome. The poor fuel consumption and excessive exhaust emissions of conventional two-stroke engine designs have led to the almost total abandonment of such designs in automobiles.

 

Two-stroke engines, because of their operating cycle, inherently have the capability of producing more power than conventional naturally aspirated four-stroke engines of the same engine displacement. This, together with the elimination of the need for complicated valve actuation mechanisms, results in an engine that can be simpler, have fewer components and be smaller and lighter than equivalent power four stroke engines.

 

Orbital believes the cost of manufacturing an OCP two-stroke engine is lower than the cost of comparable four-stroke engines at comparable production volumes. This manufactured cost advantage comes about from the combined effect of lower investment cost, lower parts count and lower manufactured cost.

 

The five year duration Genesis trial involved the acquisition of 100 Ford Festiva production vehicles and the replacement of the standard 1.3 litre 4-stroke engine with a 1.2 litre 2-stroke engine fitted with Orbital’s air assisted direct injection technology. This trial drew to a close in 2000 after the fleet had accumulated in excess of 5.6 million kilometres with individual vehicles clocking more than 160,000 kilometres. Following decommissioning of the fleet, a sample of engines were thoroughly stripped and put through detailed measurements to confirm engine durability. This was additional to the data acquired during the fleet trial itself.

 

The final results were presented in a technical paper at the March 2000 Society of Automotive Engineers conference in Detroit. The measured benefits included improved fuel efficiency and reduced emissions. Fuel consumption was tested over a range of drive cycles and real world situations and the Orbital vehicle consistently achieved superior results. A like for like test found the improvement in fuel economy to be approximately 8-10%. The mechanical durability and reliability of the 2-stroke engines was found to be generally excellent, even where the engines had been subjected to extreme operating conditions. Also, market feedback was very positive with praise for the engine’s responsiveness and its power and torque performance. Even though the 2-stroke engine was approximately 10% smaller in capacity than the production engine, it generated approximately 19% more power and 25% more torque.

 

Orbital has designed a number of automotive OCP two stroke engines including: an 800cc 2 cylinder engine, a 1200cc 3 cylinder and a 2000cc 6 cylinder and has assisted in the design of customer engines up to and over a capacity of 3000cc.

 

While the principal feature of these engine designs is the use of direct fuel injection and the OCP, Orbital has developed a range of improvements in the areas of overall engine configuration and construction, engine lubrication and other aspects relevant to automotive use.

 

Orbital’s in-line six cylinder two-stroke engine has been showcased in the aXcess Australia car promoted globally as innovative Australian automotive technology.

 

The adoption of new or alternative technology in the automotive industry is driven by numerous factors both internal and external. External factors include competitive pressure, consumer demand and government legislation. Internal factors include cost, need for improved performance, product differentiation, level of fixed investment, model mix and perceived and actual risk. Orbital has little or no influence on internal and external factors. Currently, the use of

 

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Orbital’s technology for 2-stroke automotive applications is not being actively marketed as potential manufacturers in emerging markets face unpredictable economic and political uncertainty. The use of the technology in these markets does however remain part of the Company’s product portfolio if required.

 

Motorcycles and Scooters

 

Based on management estimates, the worldwide motorcycle and scooter market produces approximately 24 million units annually with an anticipated growth rate in the order of 5% per annum. In the less than 100cc engine displacement market, management estimates that the significant majority of the engines used for these applications are carburetted two-strokes due to their high power to displacement capability. However, while two-stroke engines are traditionally associated with performance, they are also associated with higher pollutant emissions. Emissions legislation relating to motorcycles and scooters has been implemented or is being proposed in a number of countries. In particular, in addition to existing or more stringent proposed emission levels, many future emission standards will include the cold start as a part of the emission test drive cycle, reviews of drive cycles to include higher speed operation and a high mileage emission durability requirement. Europe is now proposing On Board Diagnostics for any motorcycle with a displacement greater than 150cc from 2006/2007 to ensure high mileage emission capability. Deteriorating air quality and the proven impact on health in concentrated population areas has seen several Asian countries seeking to rapidly develop and establish legislation for automobiles and scooters. Some cities in China, for example, are in the process of banning “unclean 2 strokes” (Direct Injected 2 strokes are deemed to be ‘clean’). Incentives for earlier introduction of product meeting the next level of emission requirements are now in the process of discussion and implementation in Europe.

 

Table 3 shows the emissions levels for proposed legislation in key markets as currently understood by Orbital. There are a range of drive cycles and specific requirements being proposed for each of the market segments.

 

TABLE 3

MOTORCYCLE EMISSION LEGISLATION

 

Region


  

Test Cycle (1)


  

Emissions Limits (g/km)


  

Introduction Date


Europe

   ECE 47 (<50cc)    3.0 HC + NOx 6.0 CO    EURO1 1999
          1.2 HC + NOx 1.0 CO    EURO2 2002
    

ECE 47 (<50 cc),

with sample at t=0

   1.2 HC + NOx 1.0 CO    EURO 3 2006 *
     ECE 40 (>50 cc)    4.0 HC 0.1 NOx 8.0 CO (2 stroke)    EURO1 1999
          3.0 HC 0.3 NOx 13.0 CO (4 stroke)    EURO1 1999
     ECE 40 (<150cc)    1.2 HC 0.3 NOx 5.5 CO    EURO 2 2003
(for 2 and 4 stroke)
     ECE 40 (>150cc)    1.0 HC 0.3 NOx 5.5 CO    EURO 2 2003
(for 2 and 4 stroke)
    

ECE 40 Modified

with sample at t=0

   0.8HC 0.15 NOx 2.0CO < 150 cc   

Stage 3 (2-stroke/4-stroke) 2006 *

Incentive for early release prior to 2006.

    

ECE 40 Modified

with sample at t=0

   0.3HC 0.15 NOx 2.0 CO > 150cc   

Taiwan

   CNS    2.0 HC + NOx 3.5 CO    Current
          1.0 HC + NOx 7.0 CO (2 stroke)    2004 *
          2.0 HC + NOx 7 .0 CO (4 stroke)    2004 *

India

   IDC    TA 2.0 HC + NOx 2.0 CO    2000
          CoP 2.4 HC + NOx 2.4 CO    2000
          1.5 HC + NOx 1.5 CO    2005 *
          1.0 HC + NOx 1.0 CO    Not later than 2010 *

* In field durability requirement
(1) ECE 47– Economic Commission for Europe Test Cycle: specifications for measures to be taken against air pollution caused by MOPEDS (scooters with maximum speed limited to less than 45 km per hour).

ECE 40 – Economic Commission for Europe Test Cycle: specification for measures to be taken against air pollution caused by motorcycles and motor tricycles.

CNS – Chinese National Standards

IDC – Indian Drive Cycle

 

Orbital management expects that emissions requirements in China will be introduced but, at this stage, the actual implementation dates are uncertain.

 

In-house testing of Orbital’s direct injection (“DI”) motorcycle/scooter engines has consistently demonstrated the capability to meet current emissions regulations. Results from individual prototypes have been as low as 0.9 (HC + NOx) and 0.8 (CO). Addition of a small oxidizing catalyst can add further production margin and address future emissions requirements.

 

Based on tests conducted by Orbital, management believes that Orbital’s DI system fitted to existing motorcycle engines does not result in the reduced engine power normally associated with alternative low emission solutions. The Orbital DI system offers enhanced drivability, retains the performance advantages of the two-stroke engine over the four-stroke, and also provides both a smooth engine operation without the irregular combustion associated with conventional two-stroke engines and significantly reduced visible exhaust smoke levels.

 

The direct injection system applied to scooters and motorcycles is similar to the systems Mercury Marine, Bombardier and Tohatsu currently have in production in the marine environment. This system utilises available components from automotive and emerging direct injection markets.

 

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The benefits of employing Orbital technology were outlined by Aprilia, a leading European scooter manufacturer, at the launch in 2000 of the SR 50 DITECH, the first commercial scooter using Orbital’s DI technology. Aprilia stated that its DITECH system is “a revolutionary technology bringing performance, record consumption and ultra-low emissions together in one engine”. Aprilia added that DITECH is a “giant stride forward in terms of performance and reduction of fuel consumption and pollution without compromising objectives such as simplicity, reliability, safety, character, power and, above all, riding pleasure”.

 

Aprilia stated in their SR50 product release documents that Ditech allows a 40% reduction in fuel consumption (ECE 47 drive cycle) and achieves an 80% reduction in pollutant emissions, whilst maintaining performance. With the release of the Scarabeo DITECH in 2001, Aprilia stated that the Scarabeo DITECH is the first two-stroke scooter in the world to achieve the EURO 2 emissions standards without a catalyst. During 2002 Aprilia implemented a new global sales strategy which resulted in DITECH SR50 scooter sales in several new countries, including Australia.

 

During the 2002 fiscal year, Piaggio, the largest producer of 2-wheeled vehicles in Europe, and Peugeot Motocycles each released two new products fitted with OCP Technology. Peugeot’s “Jetforce” scooter was released for sale for the European 2003 summer market, bringing to seven the number of motorcycle models on the market incorporating Orbital’s direct injection technology.

 

Orbital’s business development efforts in the motorcycle area are divided between growing OCP technology market share for European applications and pursuing new business in Asia.

 

During the 2003 fiscal year, Orbital continued to work proactively with its European customers and Synerject to assist with the launch of new customer models and to win new business. Activities included marketing OCP technology for use on higher engine capacity platforms and increasing the penetration of that technology on 50cc applications.

 

Orbital continues to offer engineering services to both regional motorcycle manufacturers and Tier 1 component suppliers to assist them in establishing local component supply infrastructure for Orbital’s technology in major Asian markets.

 

Business development activities focused on India and Taiwan where forthcoming emissions standards will be implemented and where there is an interest in extending the life of existing investment in 2-stroke engine production lines.

 

In January 2003, Orbital entered in to a Technical Cooperation Agreement with UCAL Fuel Systems Limited, a manufacturer of carburettors and fuel injection system components for the Indian motorcycle and automotive markets. Under the agreement, UCAL has been granted the right to manufacture and supply components of Orbital’s OCP direct injection fuel system to the 2-stroke motorcycle market in India.

 

The agreement with UCAL is an important initial step for the adoption of Orbital technology by domestic Asian motorcycle manufacturers. UCAL and Orbital are working with leading Indian manufacturers to progress the adoption of the technology.

 

In October 2003 Orbital’s Taiwanese licensee, Kymco, announced that they are developing a direct injection system (incorporating OCP technology) for planned introduction on certain 100cc and 50cc scooter models scheduled to be launched in 2004.

 

Throughout the year, the range of products offered to motorcycle customers was expanded to include OCP direct injection 4-stroke products developed by Orbital’s Automotive group and high value EMS engineering consultancy services.

 

OCP direct injection for 4-stroke technology has the potential to deliver fuel economy improvements of

 

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approximately 10% to 15% over existing 4-stroke carburetted engines, depending on the application, whilst complying with increasingly stringent emission standards. Initial interest in this product has been strong, particularly for developing countries with high gasoline prices and low average wages.

 

Orbital, either directly, or via Synerject, its joint venture with Siemens VDO, presently has commercial agreements or Memorandums of Understanding with a number of motorcycle OEMs. Programs are also being conducted with other major motorcycle manufacturers to apply prototype Orbital DI fuel injection systems to motorcycles and scooters for evaluation.

 

Synerject now has the ability to service the entire motorcycle market, encompassing direct injection and port injection fuel systems for 2-stroke and 4-stroke models. This capacity makes Synerject one of the few companies able to meet most of the fuel system supply needs of its customers. Synerject services its motorcycle customers from premises in Toulouse, France. The Synerject premises are located near Siemens’ existing high volume manufacturing facilities. Synerject also has engineering staff close to customer premises to ensure that Synerject’s activities are closely aligned to the requirements of the customers.

 

Pocket Dash, Orbital’s diagnostic unit designed and manufactured to support the motorcycle air assist direct injection products, achieved further sales to dealers in Europe, together with the provision of upgrade kits which further enhance the functionality of existing Pocket Dash units in the field. Potential interest in this low cost diagnostic system is now being received from India and other countries that may require the implementation of Engine Management Systems in the near future in order to comply with the forthcoming local emissions requirements.

 

Marine and Recreation

 

In the marine and recreation market, the two-stroke engine is used in many outboard, personal watercraft (PWC), snowmobile and other applications where high power density is desirable. In recent years four-stroke outboard engines, PWCs, and snowmobiles are being marketed in addition to two-stroke models.

 

Emissions legislation for outboards and PWCs enacted in the USA in fiscal year 1997 calls for a progressive and linear reduction in emissions. Each succeeding model year requires a greater number of engines capable of improved emissions or implementation of technology capable of larger emissions reductions. The State of California has introduced an accelerated emission requirement, which called for 75% emission reduction in 2001 and further reductions in 2004. Orbital’s customers are able to meet these requirements by incorporating the OCP technology into their engines, while at the same time improving fuel economy, reducing the tendency to stall, reducing smoke levels, providing better stability and improving starting, when compared to conventional (carbureted) two-stroke marine engines. The State of California has also introduced tighter emissions requirements for 2008. These requirements have been achieved by the Mercury Marine 135 hp OptiMax outboard.

 

Two of Orbital’s three production customers, Mercury Marine and Bombardier-Rotax, expanded their product ranges utilizing Orbital technology in the 2003 financial year, despite challenging market conditions.

 

Mercury originally set the standard for clean 2-stroke outboards when it began producing Orbital-equipped models in 1996. In 2001 Mercury was recognised by the Bluewater Network, an environmental lobby group that has worked to ban conventional 2-stroke marine engines in many areas, with the first ever “Excellence in Environmental Engineering Award”. The citation praised Mercury for “taking the lead in the development of ultra-low emissions engines” and for its commitment to protecting the environment. Mercury has stated that it will cease production of all conventional 2-stroke outboard engines by 2006.

 

Mercury now produces nine engines in the OptiMax line, ranging from 115 hp through to 250 hp, with the addition in 2003 of the OptiMax 3-cylinder engine models including the 115 hp model and the scheduled release in the third quarter of calendar year 2003 of 75 hp and 90 hp models. Mercury also supplies OptiMax engines to Bombardier for their sport boats and to Polaris for their recently released Jetboat.

 

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Bombardier introduced a fourth OCP powered PWC in their 2003 model year with the release of the Sea-Doo XPDI watercraft. Orbital has benefitted from a full year of sales of Tohatsu’s four TLDI 3-cylinder outboard models, generating record direct injection production volumes under the Tohatsu and Nissan brand names.

 

In the marine and recreation area, Orbital presently has license agreements with Brunswick Corporation (makers of Mercury and Mariner engines), Bombardier-Rotax and Tohatsu Corporation. As noted above (Item 4. Information on the Company – “Competition”), Bombardier announced in August 2003 that it had reached in principle agreement to sell its Recreational Products Division. The sale is expected to be concluded by the end of calendar 2003. The impact, if any, on Orbital of the sale is not yet known.

 

Engineering Services

 

While continuing to develop its OCP technology for motorcycle, marine and recreation, and automotive applications, Orbital has sought to increase its revenue by widening the scope of its engineering services and testing. Orbital provides engineering solutions for all types of powertrains at its development centre in Western Australia. In providing these solutions, the following skills and resources are utilized:

 

  Engine design and modelling (2D and 3D)

 

  Numerical analysis

 

  Computational fluid dynamics

 

  Combustion and fuel system development

 

  Calibration and control strategy development

 

  Rapid turn-around prototyping

 

  Engine management systems development

 

  Vehicle testing and validation

 

The Company utilises fully equipped engine emissions and performance dynamometers, engine durability cells, engine and vehicle environmental cells, vehicle emissions chassis dynamometers and mileage accumulation dynamometers.

 

Orbital’s capabilities and expertise in these areas have been recognised in various programs that the Company has undertaken in the 2003 financial year. An extensive program was commissioned in late 2002 by the Australian Government agency, Environment Australia, to assess the impact of running a range of engines on petrol containing 20% ethanol. The purpose of the program was to determine the impact on motors of this level of ethanol in petrol through extensive on-bench and engine testing. The results of the work were taken into account in establishing government policy on the maximum ethanol content of petrol.

 

On-engine and vehicle production and proofing programs were also carried out to validate customers’ engines and vehicles over extensive durability test cycles using robotically controlled mileage accumulation dynamometers and automatic engine test facilities.

 

As a result of offering a wider range of services, Orbital’s customer base has expanded significantly over the past 12 months, particularly in the Australasian market.

 

Patent Protection

 

Orbital continues to actively investigate new technologies while also seeking to improve and enhance existing technology through continued research and development and product development, particularly in regard to OCP related technology. Orbital believes that patent protection of its technologies and processes is critical to its future financial performance and that its success depends upon its ability to protect its proprietary products and technology under United States and foreign patent laws and other intellectual property laws. Accordingly, Orbital has been, and intends to continue to be, active in securing and policing intellectual property rights for its proprietary products and technology.

 

As at November 30, 2003, Orbital had approximately 120 individual patent families with a total in excess of 530

 

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patents and patent applications in approximately 30 countries. As of November 30, 2003 there were 81 granted patents and 18 patent applications pending in the United States (including PCT patent applications). There are numerous other developments for which patent protection has not been obtained and these form part of Orbital’s proprietary know-how. Trade secrets and confidential know-how are protected through confidentiality agreements, contractual provisions and administrative procedures. There can be no assurances that such arrangements will provide meaningful protection for Orbital in the event of any unauthorised use or disclosures.

 

Orbital is not a party to any present litigation relating to patents, but it has in the past and may in the future receive claims from other parties that the OCP engines or components or elements of such engines infringe patent rights or other rights of such other parties. Orbital may also in the future need to sue other parties for infringement of patent or other Intellectual Property rights relating to its OCP Technology. In the event of either being sued by other parties or suing other parties, the management time and legal expenses required to be devoted to these claims could have an adverse effect on Orbital’s future operating results, even if Orbital won any such suits.

 

Description of Property

 

Orbital has its principal facilities in Balcatta, Western Australia.

 

The Balcatta premises comprise two owned and three leased properties. Of the three leased properties, two are subject to lease agreements and the remaining property operates as a monthly tenancy. The leases for the properties subject to lease agreements expire on November 30, 2003 and April 9, 2007 with an option to renew for two further 3 year periods and 5 years respectively. Both leases are payable monthly in advance. Rental for the property under monthly tenancy is payable monthly in advance with one month’s notice of intention to vacate required by either party. Orbital is responsible for the costs of insurance, rates and taxes, and repairs and maintenance under each of the lease agreements.

 

The primary focus of the Balcatta facility is the provision of engineering services, the preparation of engines utilising OCP Technology for the production validation process and research and development. Equipment includes twelve engine development test cells, four engine durability test cells, five vehicle emission chassis dynamometer cells, two outboard motor test tanks, one personal water craft test tank, four robot driven vehicle mileage accumulation chassis dynamometers, and one environmental test cell (incorporating both an engine and vehicle test cell). Other facilities include a comprehensive electronics laboratory, extensive emissions measuring equipment and a state of the art computing system. The computing system supports a range of complex and data intensive engineering requirements, including computer-aided design, manufacturing and engineering programs, combustion analysis and fluid mechanics.

 

The Balcatta facility also includes a number of fuel systems laboratories with high speed transient fuelling analysis equipment and environmental and durability test equipment. Also located at the Balcatta facility is a fully equipped foundry, metrology laboratory and machine shop, which includes four Computerised Numerical Control (“CNC”) lathes and four CNC machining centres, manufactures prototype engine and fuel system components.

 

As a consequence of the transfer to Synerject of the marine and recreation system sales business in April 2003, Orbital Fluid Technologies Inc (“OFT”) closed its US office in Newport News, Virginia. OFT now has its registered office in Lapeer, Michigan.

 

Orbital Engine Company (UK) Limited (“OECUK”) vacated its office in Berkshire, United Kingdom in February 2003. Orbital now undertakes its European marketing and licensee engineering support from Australia.

 

Under the terms of Orbital’s loan facilities with Westpac Banking Corporation and State Government of Western Australia, the assets of Orbital, including its plant and equipment (but excluding patents, licenses and technologies and research and development deposits), have been pledged to secure the level of borrowings under such facilities.

 

Events After the End of the Financial Year

 

On June 6, 2003, the Company announced that it would be making an offer, via a Share Purchase Plan (“SPP”), to its

 

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Australian and New Zealand resident shareholders, to each purchase up to A$5,000 worth of ordinary shares in the Company at an issue price of A$0.12 per share. The offer under the SPP closed on July 10, 2003. Approximately A$3,280,000 net of transaction costs of approximately A$245,000 was raised from valid applications received under the SPP, resulting in the allotment of 29,392,691 ordinary shares on July 17, 2003.

 

On August 21, 2003 the Company announced that Mr Ross Kelly had retired as Chairman of the Company with effect from that date. Mr Donald W J Bourke was appointed Chairman of the Company with effect from August 21, 2003.

 

ITEM 5. OPERATING AND FINANCIAL REVIEW AND PROSPECTS

 

General

 

During the 2003 fiscal year Orbital’s revenues were generated from fuel system sales, under licensing and licensing related agreements for the OCP Technology, contracts for engineering services, including engine development programs, the Company’s 50% share in Synerject LLC and interest and other income.

 

With effect from April 1, 2003, Orbital’s marine and recreation system sales business was transferred to Synerject, which also acquired Siemens VDO’s non-automotive systems business. Refer Item 4 – “Information on the Company – Strategic Alliances - Siemens”. Although, as a consequence, Orbital’s system sales revenue will be nil in future years, Synerject should be able to achieve greater cost efficiencies and, through its 50% share in Synerject, Orbital is expected to benefit from 50% of the earnings of both transferred businesses.

 

In conjunction with the transfer of Orbital’s marine and recreation system sales business to Synerject in April 2003, Orbital has reorganized and simplified its business unit structure. The business is now managed by function, being sales and marketing, engineering, finance and administration rather than the previous business sectors, being marine and recreation, motorcycle, and automotive.

 

Because of the timing of receipt of fees due under Orbital’s license agreements, Orbital’s financial results have varied from period to period in the past and are expected to continue to experience such fluctuations in the future.

 

Unless otherwise indicated, all financial information in the following discussion is derived from Orbital’s Consolidated Financial Statements, included herein, prepared in accordance with Australian GAAP.

 

Recent Developments

 

As announced at the Company’s Annual General Meeting on October 23, 2003, in the quarter to September 30, 2003 revenue from trading operations (excluding system sales) was up 82% over the same quarter in fiscal 2003 and gross margin was up 190% over the same quarter’s comparison. Profit after tax for the quarter to September 30, 2003 was ahead of the corresponding quarter in fiscal 2003 by A$3.2 million. Cash flow for the quarter to September 30, 2003 is positive and, excluding capital raisings, underlying trading has added A$0.6 million to cash on hand. The first quarter of fiscal 2004 was, however, favourably impacted by a number of one-off events, including the timing of license payments and credits under an Australian Government assistance scheme, which will not occur in the second quarter.

 

Critical Accounting Policies and Estimates

 

The following accounting policies and estimates of a critical nature have been adopted in preparing the financial statements of the Company:

 

Going Concern

 

In the financial statements for the year ended June 30, 2003, dated 21 August 2003 (refer Note 1.1.1 to the Consolidated Financial Statements included elsewhere in this Annual Report), it was stated as follows:

 

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Basis of Going Concern

 

The financial report has been prepared on a going concern basis, which assumes continuity of normal business activities, and the realisation of assets and settlement of liabilities in the ordinary course of business by the consolidated entity. The consolidated entity incurred a loss of A$1.865 million during the year ended 30 June 2003 and as at 30 June 2003 the carrying amount of the consolidated entity’s liabilities exceeded the carrying amount of assets by A$11.983 million.

 

The Directors believe that the preparation of the accounts on a going concern basis is appropriate for the following reasons:

 

(i) At 30 June 2003 the consolidated entity had cash of A$9.007 million.

 

(ii) On 17 July 2003 the Company acquired a further A$3.280 million in cash (net of issue costs) from the issue of further equity under the share purchase plan.

 

(iii) The consolidated entity’s OCP Technology is recorded at nil value in the statement of financial position. All intangible assets including Research and Development Expenditure, Patents, Licences and Technologies amounting to A$236.083 million at 30 June 1995 were written off over the four years concluding 30 June 1999. Since 1 July 1995 all expenditure of this nature has been expensed as incurred. The directors believe the OCP Technology has significant value.

 

(iv) Included in non-current liabilities at 30 June 2003 is a loan of A$19,000,000 from the Government of Western Australia. Repayment of this loan is to occur in May 2014 or prior to that date, by five equal annual instalments, if the worldwide aggregate number of OCP engines produced exceeds 5,000,000. The aggregate number of OCP engines produced to 30 June 2003 totalled approximately 350,000. No interest accrues on this facility until such time as the loan becomes repayable.”

 

Since the date of those financial statements (August 21, 2003) there have been no significant changes to the reasons referred to above which would warrant a change to the basis of going concern. In particular:

 

(a) Points (ii) to (iv) above have not changed.

 

(b) At October 31, 2003 the consolidated entity had cash of $12.691 million.

 

(c) Cash flows are forecast to be positive for the year to June 30, 2004.

 

Provision for Product Warranty

 

Provision for product warranty is estimated based on a set percentage value in relation to the volumes of products sold and currently under warranty in the market place. The set percentage values have been determined based on rates used by similar organisations in similar markets, adjusted for claims history in relation to particular models and components. In general, back to back warranty agreements exist with component and product suppliers. Limited claims history exists as we have not had significant product volumes in the market place for more than 4 to 5 years. Warranty periods with current customers and products are in general for periods ranging from 1 to 4 years. Management believes that the accounting estimate related to product warranty provision is a “critical accounting estimate” because changes in it can materially affect net income, and it requires management to estimate the frequency and amounts of future claims, which are inherently uncertain. Management’s policy is to continuously monitor the warranty liabilities to determine the adequacy of the provision. Therefore, the warranty provision is maintained at an amount management deems adequate to cover estimated product warranty expenses. Actual claims incurred in the future may differ from the original estimates, which may result in material revisions to the warranty provision. Provision for product warranty amounted to A$1.115 million at 30 June 2003 (A$1.115 million at 30 June 2002) and an expense for the 2003 financial year of A$0.104 million less expired A$0.104 (2002: A$0.296 million net).

 

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With the transfer of the marine and recreation system sales business to Synerject LLC, warranty liabilities for all new marine and recreation system sales from April 1, 2003 are the responsibility of Synerject LLC. Orbital has retained the warranty responsibilities for product shipped prior to April 1, 2003 until the expiry of the warranty periods. Current warranty provision balances of A$0.471 million expire in financial year 2004 and A$0.288 million, A$0.242 million, A$0.114 million expire in 2005, 2006 and 2007 respectively.

 

Provision for Surplus Lease Space

 

Provision for surplus lease space is calculated net of the amount management estimates will be received as rental income from future sub-tenants of the surplus space currently leased under non-cancellable operating leases. At June 30, 2003 the Company had in place until January 2004, a sub-tenancy arrangement in respect of approximately 25% of the office building surplus leased space, after which time 100% of the building is considered to be surplus. As at June 30, 2002, 75% of this building was considered surplus. Provision for surplus lease space amounted to A$1.392 million at June 30, 2003 (A$1.150 million at June 30, 2002) with a net expense of A$0.242 million (2002: A$1.150 million net), being A$0.489 million additional provision less rental payments against the provision of A$0.247 million during 2003.

 

Provision for Trade Debtors

 

Provision for doubtful trade debtors is estimated based on an analysis of trade debtors exceeding agreed payment terms and the likelihood of collection having regard to recent payment histories, subsequent cash receipts and direct correspondence with the relevant customers. We believe that we adequately manage our credit risk through our evaluation process, credit policies and credit control and collection procedures. However, losses on amounts receivable from our largest customers could be material to our results of operations. Provision for doubtful trade debtors amounted to A$0.017 million at June 30, 2003 (A$0.303 million at June 30, 2002), with a bad debts write-off for the year of A$0.303 million.

 

Redundancy Expenses and Provision

 

During the year ended June 30, 2003 the Company expensed redundancy costs of A$0.377 million in relation to involuntary retrenchment of 15 staff. Management, marketing and administration staff accounted for 8 of these employees with the balance being engineers, technicians and operational staff. As at June 30, 2003, A$0.122 million had been paid and A$0.255 million was provided as payable. Of the A$0.255 million provision, A$0.148 million was paid in the week immediately following June 30, 2003.

 

Redundancies during fiscal 2003 are expected to reduce ongoing annual employee expenses by approximately A$2.5 million.

 

Reorganization costs

 

Due to continuing losses and under utilization of resources, management restructured the Company by downsizing the workforce through involuntary redundancies, closing its UK and US offices, and relocating from leased office premises to buildings owned freehold.

 

During the year ended June 30, 2003 the Company incurred restructuring or reorganization costs of A$0.619 million (2002 A$5.418 million) which included A$0.377 million in redundancy expenses detailed above, plus a net expense of A$0.242 million (2002: A$1.150 million) to the surplus lease space provision.

 

Savings of approximately A$0.325 million per annum until April 2007 are expected from the surplus lease space provision.

 

- 33 -


Carry forward tax losses

 

Australia

 

Tax carry forward losses of the Company and its Australian resident controlled entities increased during fiscal 2003 by A$10.846 million to A$40.213 million at June 30, 2003 from A$29.367 million at June 30, 2002.

 

Australian income tax carry forward losses do not expire and can be carried forward indefinitely subject to;

 

i) the Company and/or its controlled entities continuing to comply with the conditions for deductibility imposed by the law; and

 

ii) the companies being able to satisfy the tests as set out in the new taxation Consolidations legislation recently enacted in Australia, which provides further tests in relation to transferring losses to a consolidated group and recouping losses within the group; and

 

iii) no changes in tax legislation adversely affecting the relevant company and/or the consolidated entity in realizing the benefit.

 

Potential future income tax benefits have not been recognised as assets at June 30, 2003 because recovery of tax losses is not virtually certain and recovery of timing differences is not assured beyond any reasonable doubt.

 

For the consolidated entity to fully realize its potential Australian future income tax benefits it will need to generate future Australian taxable income of approximately A$40.213 million and be in a position to utilize the taxable income against the benefits in the Company and the controlled entities retaining those benefits in accordance with the consolidations legislation.

 

- 34 -


United States of America

 

Tax carry forward losses of approximately A$86.61 million (US$57.859 million) (2002: $111.45 million (US$58.381 million)) are available to certain controlled entities in the United States and have not been recognized as an asset because recovery is not virtually certain.

 

Under the tax laws of the United States, tax losses that cannot be fully utilized for tax purposes during the current year may, subject to some statutory limitations, be carried forward to reduce taxable income in future years. At June 30, 2003, the $86.61 million of tax carry forward losses available expire between the years 2010 and 2023.

 

For the controlled entities in the United States to realize their potential United States future income tax benefits they will need to generate future taxable income of approximately A$86.61million. Approximately A$6.7 million of taxable income will be required prior to 2010 when the first portion of the benefit is due to expire.

 

Based upon the level of historical taxable income and projections for future taxable income (if available) over the periods in which the tax carry forward losses are deductible, management are not in a position to state that it is more likely than not that the benefits of the carry forward losses will be realised in full.

 

Results of Operations Fiscal 2003 Compared with Fiscal 2002

 

Orbital’s operating loss after tax attributable to members was A$1.865 million for the year ended June 30, 2003 compared to A$26.776 million for the year ended June 30, 2002. The 2002 result included a provision of A$6.4 million for the investment in Indonesian licensee Texmaco. The 2003 full year result comprised an operating profit in the second half of A$1.0 million, a significant improvement on the A$2.899 million loss in the first half.

 

Details of Orbital’s sources of revenue (in A$000s) are as follows:

 

    Australia

  North America

  Europe

  Asia

  Total

    03   02   01   03   02   01   03   02   01   03   02   01   03   02   ‘01
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Supply of Systems

  0   0   0   28,499   34,910   37,045   0   220   0   805   618   894   29,304   35,748   37,939

Engineering *

  3,630   1,086   2,296   1,564   2,903   4,465   2,617   2,987   7,702   2,278   1,789   1,026   10,089   8,765   15,489

Royalties

  0   0   0   1,978   2,469   3,467   1,126   160   0   88   64   70   3,192   2,693   3,537

Licence fees

  0   0   0   0   1,393   0   0   1,978   181   699   387   1,216   699   3,758   1,397
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
    3,630   1,086   2,296   32,041   41,675   44,977   3,743   5,345   7,883   3,870   2,858   3,206   43,284   50,964   58,362
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Other income from
ordinary activities

                                                  3,187   2,389   3,289
                                                   
 
 

TOTAL

                                                  46,471   53,353   61,651
                                                   
 
 

* includes machine shop and small manufacturing, based in Australia.

 

When compared to fiscal 2002, total revenue for fiscal 2003 declined by 12.9%, from A$53.353 million to A$46.471 million.

 

  System sales revenue which accounted for 63.1% of total revenue in 2003 and 70.1% in the 2002 year, declined by 18.0% to $29.304 million for financial year 2003. This decrease was primarily due to the transfer of the marine and recreation systems sales business to associate (Synerject LLC) effective April 1, 2003.

 

  Engineering services income was up 15.1% to A$10.089 million assisted by expansion of the customer base outside the traditional OCP engineering areas, including testing of the effects of ethanol in fuel motor vehicles, outboards and other small combustion engines.

 

  Royalty income increased 18.5% to A$3.192 million reflecting the first full year of motorcycle royalties and the launch of additional new products including Mercury’s 3-cylinder OptiMax product range and Peugeot’s Jetforce scooter.

 

  Licence income for 2003 of $0.699 million related primarily to the first instalment from Indian component manufacturer UCAL Fuel Systems Ltd under its license agreement entered into in January 2003.

 

Other income increased to A$3.187 million in fiscal 2003 from A$2.389 million in fiscal 2002. The increase was mainly as a result of additional plant and equipment sales and $0.453 million in ACIS grant credits from the Australian Government.

 

Total costs and expenses (excluding share of net profit /(loss) of associate) decreased to A$49.562 million in fiscal 2003 from A$76.160 million in fiscal 2002. This decrease was due to the following:

 

  The cost of products decreased 17% to A$27.582 million from A$33.227 million, reflecting reduced product sales arising from the transfer of the marine and recreation system sales business to Synerject on April 1, 2003.

 

- 35 -


Employee expenses decreased 40.5% to A$10.971 million from A$18.450 million as a result of savings from staff redundancies undertaken in fiscal 2002 and after redundancy costs of A$0.377 million in fiscal 2003 and A$3.778 million in fiscal 2002.

 

In 2002, Orbital provided in full (A$6.446 million) for diminution in the carrying value of its investment in Indonesian licensee, Texmaco.

 

Other expenses from ordinary activities decreased 11% to A$16.095 million from A$18.037 million predominantly as a result of variable costs reducing in line with the reduction in total staff numbers.

 

Orbital’s share of Synerject’s net profit/(loss) improved to a A$1.351 million profit from A$3.068 million loss in fiscal 2002, as Synerject realised the benefits of its restructuring in prior years, a full year of DI motorcycle system sales and the transfer of portions of the parent businesses to Synerject LLC effective April 1, 2003.

 

The income tax expense for fiscal 2003 was A$0.125 million, being withholding taxes on royalties and license fees. Australian tax losses and timing differences which have not been brought to account totalled A$2.061 million. The amount not brought to account was reduced by an A$0.124 million overprovision of tax in the prior year.

 

Treatment of certain license revenue and marketing expenses included in the above and prior year results differ under Australian and US accounting standards. Under Australian standards, revenue of A$6.956 million was brought to account and expense of A$1.835 million has been recognised in fiscal 2000. In fiscal 2001, fiscal 2002, and fiscal 2003 further expenses of A$2.319 million, A$2.319 million and A$0.484 million per annum respectively have been included in the results. Under US accounting standards these amounts were excluded from the US GAAP result.

 

Results of Operations Fiscal 2002 Compared with Fiscal 2001

 

Orbital’s operating loss after tax attributable to members was A$26.776 million for the year ended June 30, 2002 compared to A$26.837 million for the year ended June 30, 2001. The 2002 result included a provision of A$6.446 million for the investment in Indonesian licensee Texmaco. The full year result comprised an operating loss in the second half of A$6.0 million, compared to A$14.4 million (before Texmaco provision) in the first half.

 

When compared to fiscal 2001, total revenue for fiscal 2002 declined by 13.5%, from A$61.651 million to A$53.353 million.

 

As a result of the difficult retail environment in the marine sector, system sales revenue, which accounted for 69% of total revenue for the 2002 year, decreased 6% from A$37.939 million to A$35.748 million. Similarly, royalty income decreased 31% from A$3.537 million in fiscal 2001 to A$2.693 million in fiscal 2002.

 

Licence income increased 168% from A$1.398 million in fiscal 2001 to A$3.758 million, principally as a consequence of the expanded licence agreements for Piaggio and Peugeot in the motorcycle sector.

 

Engineering services income, which accounted for 17% of total revenue for the 2002 year, decreased 40% from A$14.736 million in fiscal 2001 to A$8.765 million. A reduction in Synerject outsourcing demands (from A$5.564 million to A$1.853 million) was responsible for a significant proportion of the reduction, with the balance due principally to a depressed environment in the automotive engineering and development sector.

 

Other income decreased from A$4.041 million in fiscal 2001 to A$2.389 million in fiscal 2002. The decrease was mainly as a result of a decrease in asset sales in 2002 compared to 2001 and reduced interest receipts due to lower cash deposit balances.

 

Total costs and expenses decreased from A$89.019 million in fiscal 2001 to A$79.228 million in fiscal 2002. This decrease was due to the following:

 

  The cost of products decreased 6% to A$33.227 million from A$35.352 million, reflecting reduced product sales.

 

- 36 -


  Employee expenses decreased 12% to A$18.450 million as a result of savings from staff redundancies undertaken in fiscal 2001 and despite redundancy costs of A$3.778 million incurred for the 2002 fiscal year.

 

  Other expenses from ordinary activities decreased 8.7% to A$18.037 million.

 

  Orbital’s share of Synerject’s net loss declined 76% from A$12.834 million in fiscal 2001 to A$3.068 million in fiscal 2002 due to restructuring and improved performance of Synerject.

 

  In part, these decreases were offset by a provision of A$6.446 million in fiscal 2002 (nil in fiscal 2001) against the investment in Indonesian licensee, Texmaco.

 

The income tax expense for fiscal 2002 was A$0.901 million, incorporating a prima facie income tax credit of A$7.161 million, offset by A$8.149 million for Australian tax losses and timing differences which have not been brought to account. The expense was reduced by an A$0.087 million overprovision of tax in the prior year.

 

Treatment of certain license revenue and marketing expenses included in the above and prior year results differ under Australian and US accounting standards. Under Australian standards, revenue of A$6.956 million was brought to account and expense of A$1.835 million has been recognised in fiscal 2000. In fiscal 2001 and fiscal 2002, further expenses of A$2.319 million per annum have been included in the results. Under US accounting standards these amounts were excluded from the US GAAP result. The US and Australian accounts will re-align during the 2003 fiscal year as additional expenditure is recognised under Australian accounting standards.

 

Synerject

 

Synerject, Orbital’s 50/50 joint venture with Siemens-VDO, has operations located in Newport News, Virginia and Toulouse, France. In Newport News, Synerject manufactures air injectors and fuel rail assemblies for the majority of Orbital’s marine and motorcycle customers and supplies systems to marine customers. In Toulouse, Synerject sources components (including air injectors and fuel rail assemblies manufactured in Newport News) and supplies systems to motorcycle customers. As noted below, in April 2003, Synerject acquired Siemens VDO’s non-automotive systems business which is now conducted in Toulouse.

 

Synerject recorded a profit of US$1.144 million in fiscal 2003 compared to a net loss in fiscal 2002 of US$3.664 million. The improvement resulted from major operational and structural changes effected in both 2002 and in fiscal 2003, including price increases and cost reductions. Synerject benefitted from the first full year of production of direct injection products for Piaggio motorcycles and Peugeot Motocycles, together with port injection products for Sanyang and Kymco in Taiwan. Sales volumes to Mercury also increased with the introduction of their 3-cyclinder Optimax range. Synerject also benefitted from the acquisition of Orbital’s marine and recreation system sales business and Siemens VDO’s non-automotive systems business effective April 1, 2003, as detailed below.

 

Synerject was restructured and refinanced during fiscal year 2003. In January 2003, new financing arrangements were put in place for Synerject until 30 September 2006. As part of the restructure, in April 2003, Synerject acquired, by way of capital contributions from each joint venturer, the operations of Orbital’s marine and recreation system sales business and Siemens VDO’s non-automotive systems business. The actual performance of each of these contributed businesses in the period to June 30, 2006, compared to the planned performances, will be reviewed to determine the adjustment (if any) to the percentage shareholdings of Orbital and Siemens VDO in Synerject. As part of the restructuring arrangements, both parties also capitalized US$6.25 million in respect of accounts payable owed by Synerject to each of them. Refer Item 4 – “Information on the Company – Strategic Alliances—Siemens” and Item 10 – “Additional Information – Material Contracts – Synerject Restructure Agreements”.

 

Further details of Synerject’s operations and results are contained in Synerject’s Consolidated Financial Statements (refer Item 19 – Exhibit (b)) incorporated herein by reference.

 

- 37 -


Convertible Debentures

 

In July 1998, Orbital announced it had signed an agreement with an institutional investor to raise US$20 million for the provision of working capital. These funds were raised through the private placement of a 3% redeemable subordinated convertible debenture. This debenture was to be issued in two tranches of US$l0 million each, convertible into shares at any time within three years. The first tranche was received in August 1998. In January 1999 Orbital redeemed the US$20 million convertible debenture. Only US$10 million had been drawn down but the entire facility was extinguished. Key elements of the redemption were a 7.5% redemption premium on amounts drawn down and the issue of 375,000 options for Orbital’s American Depositary Receipts expiring on 15 January 2003. These options, one third of which were exercisable at US$3.00, one third at US$3.50 and the remainder at US$4.00 were not exercised. Costs associated with the redemption were almost completely offset by foreign exchange gains arising from the strengthening of the Australian dollar during the time Orbital held the funds.

 

Liquidity and Capital Resources

 

In June 2003, Orbital augmented its capital reserves with an underwritten A$6 million capital raising. The raising was split between a A$2.8 million placement on June 6, 2003 and a share purchase plan (“SPP”) that concluded in July 2003 which raised a further net A$3.2 million. Under the placement, 23,333,335 fully paid ordinary shares in the Company were issued to institutional investors at an issue price of A0.12 per share. Further details of the SPP are contained in Item 4 – “Information on the Company—Events After the End of the Financial Year”.

 

As at June 30, 2003, Orbital’s cash balance was A$9.007 million compared to A$13.764 million at June 30, 2002. At October 31, 2003, the cash balance was A$12.691 million.

 

For fiscal 2003 Orbital had net cash outflows from operations of A$7.171 million compared to A$13.606 million in fiscal 2002 and A$12.341 million in fiscal 2001. Net cash outflows in 2003 occurred principally as a result of operating losses but were reduced from prior years due largely to savings from reduced employee expenses.

 

For fiscal 2003, Orbital had net cash inflow from financing activities of A$2.342 million primarily due to proceeds from the issue of shares compared to net cash outflow from financing activities of A$0.404 million (relating to payments under finance leases) in fiscal 2002. For fiscal 2001, Orbital’s net cash inflow from financing activities was A$4.728 million principally from the issue of shares.

 

In May 1989, the Government of Western Australia provided Orbital with a loan facility totalling A$19,000,000 under the terms of a “Development Agreement”. As at June 30, 2003 this facility was fully utilised by Orbital. Repayment of this facility is due:

 

in full on the date which is 25 years after the date on which the first advance was made (May 1989); or

 

if in any year prior to that date the aggregate number of OCP engines produced calculated, on a worldwide basis, exceeds 5,000,000, in equal annual payments each of one fifth of the loan, on 1 July in each year commencing 1 July following the year in which such production is achieved.

 

Interest is not payable on this facility until such time as the loan becomes payable, when interest will begin to accrue at the overdraft rate charged by the Commonwealth Trading Bank of Australia on overdrafts in excess of A$100,000.

 

Orbital also has standby arrangements with Westpac Banking Corporation to provide support facilities of A$2.568 million, of which A$0.951 million was drawn down at June 30, 2003. At June 30, 2002 available support facilities totalled A$2.169 million, of which A$0.542 million was drawn down. Facilities from other financial institutions are minimal.

 

Orbital had net cash provided by investing activities of A$0.175 million in fiscal 2003 compared to net cash used in investing activities of A$3.911 million in fiscal 2002 and A$14.350 million in 2001. The significant changes between fiscal 2003 and 2002 resulted from reduced advances to Synerject (2003 total of A$0.147 million compared to a total of A$4.645 million in 2002) and reductions in both interest received (A$0.259 milllion in 2003 and A$0.752 million in 2002) and in purchases of property, plant and equipment (A$0.206 million in 2003 compared to A$0.503 million in 2002). The significant changes between fiscal 2002 and fiscal 2001 resulted from reduced investment and advances to Synerject (2002 total A$4.645 million compared to 2001 total of A$16.495 million) and reduced interest receipts (2002 A$0.752 million compared to 2001 A$2.338 million).

 

- 38 -


Orbital’s existing cash balances are expected to be sufficient to fund the capital requirements of its existing operations and current business plans over the 2004 fiscal year. Orbital had no capital expenditure contracted but not provided for as at June 30, 2003.

 

Capital Expenditure

 

The Company has budgeted capital expenditures of A$0.180 million for fiscal year 2004. In the event of a delay or a reduction in capital expenditure during fiscal 2004 the Company would still have sufficient plant, equipment and other facilities to maintain operating levels in line with previous years and would also continue to have significant available capacity within its testing facilities.

 

Synerject and other Investing Activities

 

Synerject has required significant cash investment by Orbital during the 2001 (A$16.495 million) and 2002 (A$4.645 million) fiscal years. In fiscal 2003, Orbital invested A$0.147 million in Synerject, which operated on a cash flow positive basis for the year ended June 30, 2003. Synerject contributed A$1.351 million in net profit to Orbital in 2003 and is not expected to require any cash contributions from Orbital in fiscal 2004. Other investing activity receipts and payments are not forecast to be significant for fiscal 2004.

 

Research and Development

 

Company-sponsored research and development expenditure was A$1.075 million in fiscal 2003, A$2.291 million in fiscal 2002 and A$5.201 million in fiscal 2001. Research and development expenditure during fiscal years 2001, 2002 and 2003 was primarily in the area of application of OCP fuel injection technology to automotive four-stroke engines.

 

Off-Balance Sheet Arrangements

 

Synerject Loan Guarantee Commitments

 

Orbital has guaranteed 50% of the borrowings by its related business undertaking, Synerject LLC, the 50/50 joint venture with SiemensVDO Automotive. The guarantee was entered into in 1997, at the time of formation of Synerject, to enable it to obtain loan funds for its trading operations.

 

At June 30, 2003, Orbital’s obligation under this guarantee amounted to A$14.970 million (US$10.000 million) (2002: A$20.361 million (US$11.459 million)).

 

Details of Synerject’s operations and results are contained above in this Annual Report and in Synerject’s Consolidated Financial Statements (refer Item 19 – Exhibit (b)) incorporated herein by reference.

 

The loan arrangements for Synerject LLC were renegotiated in January 2003 and longer term funding to September 30, 2006 has been agreed. Under the arrangements, Synerject has a master line of credit facility to a maximum of $21,000,000, which was reduced to $20,000,000 as of June 30, 2003. The maximum amount will be further reduced by $3,000,000 at June 30, 2004. During the term of the funding arrangement, interest at market rates is payable.

 

Inflation

 

Orbital’s operating costs are subject to the effects of inflation, and under the terms of Orbital’s license agreements, certain fees and royalty payments are, or will be, indexed to inflation. In general, inflation has had minimal effect on Orbital’s results of operations during the last three fiscal years.

 

- 39 -


Market Exposures

 

Refer to Item 11. – “Qualitative and Quantitative Disclosures About Market Risk -Market Exposures” incorporated herein by reference.

 

- 40 -


Interest rate sensitivity

 

The table below provides information about Orbital’s financial instruments that are sensitive to changes in interest rates as at June 30.

 

Financial Instruments


  

Floating interest rate

A$’000


    

Weighted Average

Interest rate %


   2003

   2002

     2003

   2002

Cash

   9,007    13,764      4.22    3.35

 

At June 30, 2003 and June 30, 2002 Orbital did not have any interest rate sensitive derivative instruments.

 

Foreign currency exchange sensitivity

 

The table below provides information about Orbital’s derivative and other financial instruments that are sensitive to changes in foreign currency fluctuations as at June 30.

 

Financial Instruments


  

Fair Value

A$’000


  

Weighted Average

interest rate %


   2003

   2002

   2003

   2002

Cash held in United States Dollars

   542    2,043    0.75    1.16

Cash held in European currency units

   288    —      0.75    —  

Cash held in Great British Pounds

   17    55    0    0

Cash held in Japanese Yen

   —      85    —      0

 

At June 30, 2003 and June 30, 2002 Orbital did not have any foreign currency exchange sensitive derivative instruments.

 

Maturity Profile of Commercial Commitments

 

Contractual Obligations (A$’000s)


  

At June 30, 2003

Expected Maturity or Expiry Date


   2004

    2005

    2006

    2014

    Total

Finance Leases

   142     142     56     —       340

Average Interest Rate

   6.08 %   6.08 %   6.08 %   —        

Operating Leases

   177     46     —       —       223

Long –Term Debt

   —       —       —       19,000     19,000

Average Interest Rate

   —       —       —       0 %    

Contingent Commitments

                            

Standby letter of credit

   374     —       —       —       374

Performance guarantees

   —       —       —       —       69

Security Guarantee

   500     —       —       —       500

Guarantee for Synerject

   —       —       —       —       14,970

 

- 41 -


ITEM 6. DIRECTORS, SENIOR MANAGEMENT AND EMPLOYEES

 

Directors and Senior Management

 

The business of Orbital is managed by a board of directors which, in accordance with the company’s Memorandum and Articles of Association, may be comprised of no fewer than three, nor more than twelve members. The present number of directors is four, of whom one is an executive director, as set out below.

 

In October 2002 the Hon. Andrew Peacock, AC resigned as a non-executive Director. On August 21, 2003, the Company announced the retirement as Chairman and Director of Mr Ross Kelly. On the same date, the appointment of Mr Donald W J Bourke as Chairman of the Company was announced.

 

Directors of Orbital are classified as either executive or non-executive directors, with the former being those directors engaged in full-time employment by Orbital. As at the date of this report, the directors of Orbital were as follows:

 

Name


 

Position


 

Initially Elected or Appointed to Board


Donald Woolgar John

Bourke

  Non Executive Chairman (1)(2)(3)   August 21, 2003
Peter Chapman Cook  

Chief Executive Officer and

Managing Director

  February 13, 2002
John Richard Marshall   Non Executive Director (1) (2) (3)   December 21, 1995
John Grahame Young   Non Executive Director (1) (2) (3)   November 13, 1985

(1) Member of Audit Committee
(2) Member of Remuneration Committee
(2) Member of Nomination Committee

 

All Directors are members of the Finance Committee. Further details of each Director’s age, experience and remuneration are contained in Note 28 to the Consolidated Financial Statements incorporated herein by reference.

 

Currently, senior management of Orbital who are not directors are as follows:

 

Name and Date of
Commencement


  

Position and Experience


John Bruce Abbott

November 13, 2000

  

Corporate Solicitor and Joint Company Secretary.

Prior to joining Orbital, Mr. Abbott was employed for 11 years in a similar role with a listed public company. He is a qualified solicitor with over 20 years experience in commercial and taxation law.

Tom Peter Baskovich

March 25, 1991

  

Director of Patents and Licensing.

Mr. Baskovich, a qualified mechanical engineer, has held a number of senior positions in the Patents and Licensing area. He is presently responsible for the management, development and licensing of Orbital’s Intellectual Property portfolio.

Brian Anthony

Fitzgerald

February 22, 1982

  

Director of Sales and Marketing.

Mr. Fitzgerald has held a number of senior management positions within the group. Mr. Fitzgerald has overall responsibility for the sales and marketing group.

Keith Halliwell

August 14, 2000

  

Chief Financial Officer and Joint Company Secretary.

Mr. Halliwell has 19 years international experience as a professional accountant. Prior to his appointment he was Chief Financial Officer of a listed public company in Australia.

 

- 42 -


Rodney Alexander
Houston

August 15, 1988

  

Director of Engineering.

As a qualified mechanical engineer, Dr. Houston has significant experience in the automotive industry. He is based at the Company’s Balcatta facility and has overall responsibility for the engineering and operations group, encompassing over 70% of Orbital’s total staff.

Kenneth Noel
Johnsen

May 1, 1972

  

Business Development Director

Mr Johnsen was a Director of the Company from 1986 to 2001. He has held a number of senior positions within the Company both in Australia and the United States. He is currently responsible for the Group’s licensing affairs and business development strategies.

 

Compensation

 

Details of total remuneration of Directors and Australian-based executive officers of the Company and the consolidated entity are contained in Note 24 to the Consolidated Financial Statements incorporated herein by reference.

 

For fiscal 2003 the aggregate amount of compensation paid and accrued to the directors and senior management of Orbital as a group, inclusive of retirement and share plans, was A$2.683 million.

 

All permanent employees of Orbital (including executive directors and officers) are entitled to become members of Orbital’s retirement plans. Such employees and employers contribute various percentages of gross salary and wages. For the fiscal year ended June 30, 2003 the aggregate amount of compensation paid or accrued by Orbital for the retirement plans of directors and officers totalled A$0.272 million.

 

Board Practices

 

The directors are subject to retirement by rotation, with one-third retiring each year (or the number nearest to one-third of the number of directors if not a multiple of three), and may not continue to hold office without re-election after the third Annual General Meeting of shareholders following their last election by the shareholders. Eligible retiring directors may offer themselves for re-election by the shareholders. Directors may be appointed by the Board of Directors up to the total number permitted. Such directors hold office until the next Annual General Meeting of shareholders and may be re-elected by the shareholders at such meeting. The service agreement between the Company and the Chief Executive Officer provides for a cash payment equal to one year’s remuneration in the event of termination by the Company other than by reason of the Chief Executive Officer’s serious misconduct or material breach of the agreement. Except in the case of retrenchment of officers, no other director’s or officer’s service contract provides for benefits to such person upon termination.

 

The Board has established committees to assist in the execution of its responsibilities and to provide a framework for the management of the Orbital group, including a system of internal controls and the establishment of appropriate ethical standards.

 

The Audit Committee is responsible for giving the Board of Directors additional assurance regarding the quality and reliability of financial information prepared for use by the Board in determining policies for inclusion in the financial report. Other responsibilities of the Audit Committee include, liaising with the external auditors and ensuring that the annual and half-year statutory audits/reviews are conducted in an effective manner; reviewing and ensuring management implement appropriate and prompt remedial action for any deficiencies identified; monitoring compliance with Australian and international taxation requirements, the Australian and United States Corporations Laws and Stock Exchange Listing Rules; and improving quality of the accounting function.

 

Members of the Audit Committee during the year were Mr. J G Young (Chairman), Mr. R W Kelly and Mr. J R Marshall. The external auditors, Chief Financial Officer, Company Secretary and other financial and accounting staff are invited to Audit Committee meetings at the discretion of the Committee. Current members of the Audit Committee are the non-Executive Directors, namely Mr. J G Young (Chairman), Mr. D W J Bourke and Mr. J R Marshall.

 

- 43 -


The Audit Committee reviews the performance of the external auditors on an annual basis and meets with them to discuss audit planning matters, statutory reporting and as required for any special reviews or investigations deemed necessary by the Board.

 

The Remuneration Committee has been established to review and make recommendations to the Board on the remuneration packages and policies applicable to the Chief Executive Officer, senior executives and Directors themselves. It also plays a role in evaluation of the performance of the Chief Executive Officer and management succession planning. This role also includes responsibility for share schemes, incentive performance packages, superannuation entitlements, fringe benefits policies and professional indemnity and liability insurance policies. Remuneration levels are competitively set to attract and retain the most qualified and experienced Directors and senior executives. The Remuneration Committee obtains independent advice on the appropriateness of remuneration packages, given trends in comparative companies both locally and internationally.

 

The Remuneration Committee meets as and when required. Current members are Mr. D W J Bourke (Chairman), Mr. J R Marshall and Mr. J G Young.

 

Total remuneration for all non-executive Directors was last voted upon by shareholders at the Company’s 2001 Annual General Meeting and was increased by $150,000 to no greater than $400,000 per annum. When setting fees and other compensation for non-executive Directors, the Board seeks independent advice and applies Australian and international benchmarks.

 

Employees

 

Details of the number, category and location of employees of the Orbital Group in the last three years are as follows:

 

Category


  

June

2003


  

June

2002


  

June

2001


     Aus

   US

   Eur

   Aus

   US

   Eur

   Aus

   US

   Eur

Exec/Admin/Sales

   20    1    —      39    5    1    57    6    5

Engineers

   41    —      4    60    3    4    67    6    5

Technicians

   29    —      —      39    —      —      53    —      —  

Others

   2    —      —      12    —      —      15    —      —  

Total

   92    1    4    150    8    5    192    12    10

 

Share Ownership

 

Details of share and option ownership by Directors and senior managers are as follows:

 

Director


   Ordinary
Shares


D W J Bourke

   100,000

P C Cook*

   42,900

J R Marshall

   66,880

J G Young

   111,572

Senior Managers**

    

J B Abbott

    

T P Baskovich

    

B A Fitzgerald

    

K A Halliwell

    

R A Houston

    

K N Johnsen

    

*

Mr Cook has been offered 200,000 ordinary fully paid shares in the Company, subject to the satisfaction of

 

- 44 -


 

performance conditions over a 3 year period expiring August 31, 2005 as detailed in “Executive Long Term Share Plan – 2002 Offer” below. Mr Cook has also been offered 400,000 ordinary fully paid shares in the Company, subject to the satisfaction of performance conditions over a 3 year period expiring August 31, 2006 as detailed in “Executive Long Term Share Plan – 2003 Offer” below.

** Share and option holdings of each senior manager have not been disclosed on an individual basis as each beneficially owns less than 1% of the relevant class and their individual holdings have not otherwise been publicly disclosed. As at November 30, 2003, senior managers and directors of Orbital held 138,300 options under the employee share option plan.

 

Employee Option Plan

 

At the 1996 Annual General Meeting of the Company shareholders approved amendments to the plan which grant the Directors the discretion to waive the requirement for employee options to be exercised within three months of cessation of employment in the event of retirement or a bona fide retrenchment of an employee. Any extension period cannot extend beyond the expiry date of the relevant options. In accordance with the revised plan, the following options were offered to eligible employees:

 

1998 Offer

 

Under the 1998 offer, a total of 1,052,000 Series A options and 808,200 Series B options were accepted by eligible employees. The 1998 Series A options are exercisable at $0.59, being a discount of ten percent from the market price of the ordinary shares at the date of offer of the options, up until September 25, 2003. The 1998 Series B options are exercisable at $0.66, being the market price of the ordinary shares immediately prior to the date of offer of the options, only when the last sale price of fully paid shares in the Company sold on the ASX over a five day period preceding the date of exercise is equal to or more than the hurdle price of $1.20. The 1998 options expired on September 25, 2003.

 

1999 Offer

 

Under the 1999 offer, a total of 1,009,000 Series A options and 395,800 Series B options were accepted by eligible employees. The 1999 Series A options are exercisable at $0.53, being a discount of ten percent from the market price of the ordinary shares at the date of offer of the options, up until September 23, 2004. The 1999 Series B options are exercisable at $0.59, being the market price of the ordinary shares immediately prior to the date of offer of the options, only when the last sale price of fully paid shares in the Company sold on the ASX over a five day period preceding the date of exercise is equal to or more than the hurdle price of $0.90. The hurdle price for the 1999 Series B options was reached on December 3, 1999. The 1999 Series B options expire on September 23, 2004.

 

2000 Offer

 

Under the 2000 offer a total of 948,000 Series A options and 995,700 Series B options were offered to eligible employees. The 2000 Series A options are exercisable at $1.61, being a discount of ten percent from the market price of the ordinary shares at the date of offer of the options, up until September 28, 2005. The 2000 Series B options are exercisable at $1.79, being the market price of the ordinary shares at the date of offer of the options, only when the last sale price of fully paid shares in Orbital sold on the ASX over a five day period preceding the date of exercise is equal to or more than the hurdle price of $2.42. The 2000 Series B options expire on September 28, 2005.

 

- 45 -


As at November 30, 2003 there were 2,376,600 employee share plan options outstanding which are exercisable on the following bases:

 

Year


   Number “A”
Outstanding


   Exercise
Price $


   Expiry Date

   Number “B”
Outstanding


   Exercise
Price $


   Expiry Date

   Total
Outstanding


1999

   397,500    0.53    23 September
2004
   245,800    0.59    23 September
2004
   643,300

2000

   828,000    1.61    28 September
2005
   905,300    1.79    28 September
2005
   1,733,300
    
            
            

Total

   1,225,500              1,151,100              2,376,600

 

As at November 30, 2003, the number of ordinary shares that were subject to options issued under the plan was 0.58% of Orbital’s issued ordinary shares. In 2001, Orbital ceased to make further issues under the Employee Option Plan and introduced Employee Share Plans.

 

Employee Share Plan – 2001 Offer

 

The Company introduced two Employee Share Plans in 2001 to provide for eligible employees to be offered, at no cost, fully paid shares in the Company, rather than options. Under the No. 1 Plan, all eligible employees are offered shares in the Company to the value of A$1,000 (determined on the basis of the weighted average market price of the Company’s shares as traded on the Australian Stock Exchange in the five trading days before the date of offer) and under the No. 2 Plan employees are offered shares at the discretion of the Board. On November 21, 2001, a total of 351,041 and 187,566 fully paid ordinary shares were issued to employees under the No. 1 and No. 2 Plans respectively.

 

Orbital shall not offer or issue or grant any shares under the employee share plan if the number of shares the subject of the offer or issue or grant when aggregated with:

 

Unissued shares over which options (which remain outstanding and are then held by eligible employees or their nominees) have been granted under the employee option Plan; and

 

Shares issued during the previous five year period under the option plan and this Plan,

 

would exceed five percent of the total number of ordinary shares of Orbital on issue at the time of the offer or issue or grant.

 

Executive Long Term Share Plan – 2001 Offer

 

At the Company’s Annual General Meeting on October 25, 2001, shareholders approved the participation of the then Executive Directors, Messrs Schlunke, Johnsen and Beech, in the Company’s Executive Long Term Share Plan. Under this Plan, a performance related offer of shares has been made to the Executive Directors and eligible executives of the Company. Mr. Schlunke has been offered 100,000 fully paid ordinary shares and Mr. Johnsen and Mr. Beech have each been offered 70,000 fully paid ordinary shares.

 

Shares offered under the Plan will only be granted, at no cost to participants, if performance conditions are met or if, on cessation of employment, there is a Qualifying Reason. The performance conditions are based on the relative ranking of the Total Shareholder Return (TSR) of the Company to a group of selected peers. TSR is the percentage increase in a company’s share price plus reinvested dividends over a given period and reflects the increase in value delivered to shareholders over that period. The peer group to which the Company’s TSR will be compared will comprise 100 companies within the Australian Stock Exchange All Industrials Index with a similar market capitalisation to the Company. The comparison will be made over a three year “Performance Period” commencing on September 1, 2001 and ending on August 31, 2004.

 

The Company’s TSR ranking at the end of the Performance Period, when compared to the TSR of the peer group will determine the percentage of shares originally offered which will be granted to the Executive Directors.

 

- 46 -


The following table sets out the relevant percentages based on various percentile rankings of the Company:

 

Company Performance

(TSR Percentile Ranking)


   % of Shares offered granted
to Executive


Up to the 50th percentile

   0%

At the 50th percentile

   50%

75th percentile or above

   100%

At or above the 90th percentile

   125%

 

No shares will be granted unless the Company’s TSR is at or above the 50th percentile.

 

If the Company’s TSR is between the 50th and 75th percentile, an additional proportion of the offer will be granted for each percentile increase above the 50th percentile (on a straight-line basis). There is no increase in the percentage of shares being granted between the 75th and 90th TSR percentile ranking.

 

On cessation of employment, all shares that have been offered but not granted will lapse unless the Board decides that there is a Qualifying Reason to make some or all of the shares available. Qualifying Reasons are death, disability, ill health or redundancy. Where an executive ceases employment because of a Qualifying Reason, the Board will determine the number of shares, if any, to be granted and whether, and to what extent, the performance conditions will apply. In accordance with these provisions, the Board determined to grant to Mr Schlunke on the termination of his employment in July 2002, the 100,000 shares previously offered to him. Similarly, the Board determined to grant to Mr Beech on the termination of his employment in October 2002, the 70,000 shares previously offered to him.

 

Shares that have not been granted at the end of the Performance Period will lapse.

 

Employee Share Plan – 2002 Offer

 

Under the Company’s No. 1 Plan referred to above, all eligible employees as at October 31, 2002 have been offered shares in the Company to the value of A$1,000 (determined on the basis of the weighted average market price of the Company’s shares as traded on the Australian Stock Exchange in the five trading days before that date). No shares have been offered to employees under the No. 2 Plan. On November 27, 2002, a total of 766,782 fully paid ordinary shares were issued to employees under the No. 1 Plan.

 

Executive Long Term Share Plan – 2002 Offer

 

At the Company’s Annual General Meeting on October 24, 2002, shareholders approved the participation of the Managing Director, Mr Peter Cook, in the Company’s Executive Long Term Share Plan. Under this Plan, a performance related offer of shares has been made to the Managing Director and eligible executives of the Company. Mr. Cook has been offered 200,000 fully paid ordinary shares.

 

Shares offered under the Plan will only be granted, at no cost to participants, if performance conditions are met or if, on cessation of employment, there is a Qualifying Reason. The performance conditions are based on the relative ranking of the Total Shareholder Return (TSR) of the Company to a group of selected peers. TSR is the percentage increase in a company’s share price plus reinvested dividends over a given period and reflects the increase in value delivered to shareholders over that period. The peer group to which the Company’s TSR will be compared will comprise 100 companies (excluding resource companies) within the Australian Stock Exchange S&P 300 Accumulation Index with a similar market capitalisation to the Company. The comparison will be made over a three year “Performance Period” commencing on September 1, 2002 and ending on August 31, 2005.

 

The Company’s TSR ranking at the end of the Performance Period, when compared to the TSR of the peer group will determine the percentage of shares originally offered which will be granted to the Executive Directors.

 

- 47 -


The following table sets out the relevant percentages based on various percentile rankings of the Company:

 

Company Performance

(TSR Percentile Ranking)


   % of Shares offered granted
to Executive


Up to the 50th percentile

   0%

At the 50th percentile

   50%

75th percentile or above

   100%

At or above the 90th percentile

   125%

 

No shares will be granted unless the Company’s TSR is at or above the 50th percentile.

 

If the Company’s TSR is between the 50th and 75th percentile, an additional proportion of the offer will be granted for each percentile increase above the 50th percentile (on a straight-line basis). There is no increase in the percentage of shares being granted between the 75th and 90th TSR percentile ranking.

 

On cessation of employment, all shares that have been offered but not granted will lapse unless the Board decides that there is a Qualifying Reason to make some or all of the shares available. Qualifying Reasons are death, disability, ill health or redundancy. Where an executive ceases employment because of a Qualifying Reason, the Board will determine the number of shares, if any, to be granted and whether, and to what extent, the performance conditions will apply.

 

Shares that have not been granted at the end of the Performance Period will lapse.

 

Employee Share Plan – 2003 Offer

 

Under the Company’s No. 1 Plan referred to above, all eligible employees as at October 31, 2003 have been offered shares in the Company to the value of A$1,000 (determined on the basis of the weighted average market price of the Company’s shares as traded on the Australian Stock Exchange in the five trading days before that date). No shares have been offered to employees under the No. 2 Plan. On November 20, 2003, a total of 495,604 fully paid ordinary shares were issued to employees under the No. 1 Plan.

 

Executive Long Term Share Plan – 2003 Offer

 

At the Company’s Annual General Meeting on October 23, 2003, shareholders approved the participation of the Managing Director, Mr Peter Cook, in the Company’s Executive Long Term Share Plan. Under this Plan, a performance related offer of shares has been made to the Managing Director and eligible executives of the Company. Mr. Cook has been offered 400,000 fully paid ordinary shares.

 

Shares offered under the Plan will only be granted, at no cost to participants, if performance conditions are met or if, on cessation of employment, there is a Qualifying Reason. The performance conditions are based on the relative ranking of the Total Shareholder Return (TSR) of the Company to a group of selected peers. TSR is the percentage increase in a company’s share price plus reinvested dividends over a given period and reflects the increase in value delivered to shareholders over that period. The peer group to which the Company’s TSR will be compared will comprise 100 companies (excluding resource companies) within the Australian Stock Exchange S&P 300 Accumulation Index with a similar market capitalisation to the Company. The comparison will be made over a three year “Performance Period” commencing on September 1, 2003 and ending on August 31, 2006.

 

The Company’s TSR ranking at the end of the Performance Period, when compared to the TSR of the peer group will determine the percentage of shares originally offered which will be granted to the Executive Directors.

 

The following table sets out the relevant percentages based on various percentile rankings of the Company:

 

Company Performance

(TSR Percentile Ranking)


   % of Shares offered granted
to Executive


Up to the 50th percentile

   0%

At the 50th percentile

   50%

75th percentile or above

   100%

At or above the 90th percentile

   125%

 

- 48 -


No shares will be granted unless the Company’s TSR is at or above the 50th percentile.

 

If the Company’s TSR is between the 50th and 75th percentile, an additional proportion of the offer will be granted for each percentile increase above the 50th percentile (on a straight-line basis). There is no increase in the percentage of shares being granted between the 75th and 90th TSR percentile ranking.

 

On cessation of employment, all shares that have been offered but not granted will lapse unless the Board decides that there is a Qualifying Reason to make some or all of the shares available. Qualifying Reasons are death, disability, ill health or redundancy. Where an executive ceases employment because of a Qualifying Reason, the Board will determine the number of shares, if any, to be granted and whether, and to what extent, the performance conditions will apply.

 

Shares that have not been granted at the end of the Performance Period will lapse.

 

- 49 -


ITEM 7. MAJOR SHAREHOLDERS AND RELATED PARTY TRANSACTIONS

 

Major Shareholders

 

Orbital’s ordinary shares currently constitute the entire outstanding capital of the Company. As of November 30, 2003, Orbital had issued and outstanding 410,017,878 fully paid ordinary shares and 2,376,600 options to acquire ordinary shares. All of the options were issued under the Orbital employee option plan and carry no voting rights until fully paid. Orbital is not directly or indirectly controlled by another corporation or by any foreign government and there are no arrangements known to Orbital, the operation of which may at a subsequent date result in a change in control of Orbital.

 

As of November 30, 2003 there is no person known by Orbital to be the owner of more than five percent of any class of its voting securities. Commonwealth Bank Group and Sandhurst Trustees Limited (as custodian for Australian Ethical Investment Trust) each ceased to be a substantial shareholder (having greater than 5% of the Company’s issued capital) on 3 July 2002 and 17 July 2003 respectively. The Executive Officers and Directors of Orbital as a group own 795,795 ordinary shares which represent 0.19% of that class.

 

Major shareholders do not have different voting rights from other shareholders.

 

Related Party Transactions

 

There were no related party transactions with Directors during fiscal 2003 (nil in both fiscal 2002 and 2001).

 

The aggregate amounts receivable from / (net of provisions for doubtful debts) payable to wholly owned controlled entities by the Company at October 31, 2003 and June 30 in each of the preceding three years are as follows:

 

    

October 31,

2003(A$000’s)


  

2003

(A$000’s)


  

2002

(A$000’s)


  

2001

(A$000’s)


Receivables - Non-current

   11,799    11,709    9,925    22,832

Borrowings - Non-current

   10,476    10,413    15,619    16,623

 

During fiscal 2003, nil interest expense (fiscal 2002: A$0.631 million; fiscal 2001: A$0.931 million;) was recognised by the Company in relation to these loans. The interest rate charged during the year was nil (2002: between 3.93% and 4.96%, 2001: between 5.8% and 6.5%)

 

Details of dealings with other related parties, being Synerject LLC, are as follows:

 

  The aggregate amounts receivable from / payable to Synerject LLC by the Orbital Group at October 31, 2003 and June 30 in each of the preceding three years are:

 

     October 31,
2003(A$000’s)


  

2003

(A$000’s)


  

2002

(A$000’s)


  

2001

(A$000’s)


Receivables - Current

   74    40    —      2,069

 - Non-current

   —      —      10,222    3,508

Payables – Current

   78    5    784    2,666

 

During fiscal 2003, the Orbital Group provided engineering services to Synerject LLC to the value of A$0.924 million (2002: A$1.853 million; 2001: A$5.564 million) and purchased goods and services from Synerject LLC to the value of A$23.385 million (2002: A$27.482 million; 2001: A$30.491 million). All trading transactions are in the ordinary course of business and on normal commercial terms and conditions. Included above are unsecured working capital advances which are interest free and repayable on demand.

 

- 50 -


ITEM 8. FINANCIAL INFORMATION

 

Consolidated Financial Statements and Other Financial Information

 

Refer pages F-1 through F-55 incorporated herein by reference.

 

Legal Proceedings

 

Orbital does not presently have any legal proceedings pending with significant effects on the Company’s financial position or profitability.

 

Dividend Policy

 

Orbital’s Board of Directors annually reviews the Company’s ability to pay dividends, which may be declared out of current year profits or retained earnings of the Company. The Company does not anticipate being in a position to pay a dividend in the 2004 fiscal year.

 

ITEM 9. THE OFFER AND LISTING

 

Nature Of Trading Market

 

Orbital’s ordinary shares are traded on the ASX. The ASX is a nationally operated stock exchange with an Automated Trading System in the capital city of each Australian state.

 

The ordinary shares are also traded in the United States in the form of ADSs evidenced by American Depositary Receipts (“ADRs”) issued by The Bank of New York as depositary under a deposit agreement dated May 9, 2003. Each ADS represents forty ordinary shares. The ADSs are listed on the New York Stock Exchange Inc. (the “NYSE”), which is the principal market in the United States for the trading of ADSs. The ADSs trade on the NYSE under the symbol “OE”.

 

On October 7, 2002 Orbital announced that, in accordance with New York Stock Exchange (“NYSE”) continued listing procedures, it had received notification from the NYSE of its non-compliance with the continued listing standard requiring a listed company to have both a global market capitalization and total shareholders’ equity in excess of US$50 million. In order to maintain continued listing on the NYSE, Orbital has submitted a business plan to the Listings and Compliance Committee of NYSE for approval. The Committee has determined that the plan demonstrates likely compliance with the continued listing standards within an eighteen month period, although the Company will be subject to ongoing monitoring to ensure compliance. Should the Company not meet the specified criteria within that period, it may be subject to NYSE trading suspension and possible de-listing.

 

The Company was notified by the NYSE on October 21, 2002 of its non-compliance with the continued listing standard requiring a share trading price of not less than US$1.00. As a consequence, in order to resolve this issue, the Company undertook a ratio change effective May 9, 2003, from one ADS representing eight ordinary shares to one ADS representing forty ordinary shares. Since May 9, 2003, the Company’s ADSs have traded at above the US$1.00 level. The Company was notified by the NYSE on September 24, 2003 that the Company is no longer considered below the US$1.00 continued listing criterion.

 

In July 1998 and August 1998 respectively, Orbital was listed by local market makers on “over the counter” markets in Germany with ordinary shares traded on the Frankfurt Stock Exchange and ADRs traded on the Berlin Stock Exchange.

 

The following table sets forth, for the periods indicated, the high and low closing sale prices per share and the high and low day trade volume of Orbital’s fully paid ordinary shares based upon information provided by the ASX Automated Trading System, and the high and low closing sale prices per ADS and the high and low day trade volume as reported on the NYSE. Note that effective May 9, 2003 the ratio of ordinary shares to ADSs was changed from 1 : 8 to 1 : 40. The figures below for 2002-2003 Q4 and May 2003 have, where necessary, been adjusted to reflect the change in ratio.

 

- 51 -


          Ordinary Shares

  

American Depositary Shares


         

High

Price


    High
Volume


   Low
Price


    Low
Volume


  

High

Price


    High
Volume


  

Low

Price


     Low
Volume


1998-99

   Q1    A$ 1.24 *   71,036,333    A$ 0.63     27,302    US$ 7.125 *   598,399    US$ 2.875      25,500
     Q2    A$ 0.86     2,452,852    A$ 0.49     50,041    US$ 4.500     346,800    US$ 2.500      22,399
     Q3    A$ 0.61     651,645    A$ 0.39     15,867    US$ 3.500     146,399    US$ 2.060      24,800
     Q4    A$ 0.47     1,405,293    A$ 0.34 *   44,902    US$ 2.500     230,600    US$ 1.880 *    19,000

1999-00

   Q1    A$ 0.66     7,120,752    A$ 0.40 *   28,524    US$ 3.310     221,100    US$ 2.190 *    9,500
     Q2    A$ 1.08     33,647,197    A$ 0.59     94,106    US$ 5.250     524,199    US$ 3.060      17,199
     Q3    A$ 1.75     5,421,994    A$ 0.74     69,336    US$ 7.690     614,500    US$ 3.630      26,000
     Q4    A$ 2.00 *   4,253,149    A$ 1.18     13,300    US$ 8.940 *   583,800    US$ 5.380      11,399

2000-01

   Q1    A$ 2.19     2,441,809    A$ 1.62     150,333    US$ 10.00 *   304,399    US$ 6.810      21,600
     Q2    A$ 2.43 *   1,280,999    A$ 1.50     82,426    US$ 9.750     194,199    US$ 6.310      12,800
     Q3    A$ 2.07     2,357,489    A$ 1.15     206,319    US$ 8.950     352,100    US$ 4.400      5,399
     Q4    A$ 1.23     6,645,552    A$ 0.55 *   195,251    US$ 4.750     267,500    US$ 2.500 *    5,200

2001-02

   Q1    A$ 0.64     12,083,177    A$ 0.48     42,796    US$ 4.24 *   213,899    US$ 1.98      3,500
     Q2    A$ 0.69 *   3,968,410    A$ 0.48     68,635    US$ 2.96     320,199    US$ 2.00      6,300
     Q3    $ A0.59     1,349,079    A$ 0.345     35,528    US$ 2.44     132,300    US$ 1.52      2,899
     Q4    $ A0.38     6,509,501    A$ 0.245 *   141,846    US$ 1.97     131,500    US$ 1.03 *    800

2002-03

   Q1    A$ 0.325 *   975,729    A$ 0.20     34,124    US$ 1.50 *   52,100    US$ 0.81      899
     Q2    A$ 0.21     3,077,701    A$ 0.125     40,454    US$ 0.90     144,699    US$ 0.57 *    3,300
     Q3    $ A0.185     3,860,470    A$ 0.125     24,411    US$ 1.10     119,100    US$ 0.63      300
     Q4    $ A0.165     1,518,908    A$ 0.120 *   6560    US$ 4.40     20,420    US$ 3.35      120

May 2003

        A$ 0.160     749,070    A$ 0.125     61,175    US$ 4.00     20,420    US$ 3.55      600

Jun 2003

        A$ 0.145     1,518,908    A$ 0.12     23,160    US$ 3.88     11,699    US$ 3.35      600

Jul 2003

        A$ 0.155     2,372,235    A$ 0.125     58,000    US$ 3.87     15,700    US$ 3.40      400

Aug 2003

        A$ 0.21     3,333,206    A$ 0.14     100,822    US$ 5.50     29,500    US$ 3.59      200

Sept 2003

        A$ 0.22     2,376,872    A$ 0.17     98,000    US$ 5.28     13,199    US$ 4.60      0

Oct 2003

        A$ 0.215     4,942,332    A$ 0.18     72,500    US$ 5.63     78,899    US$ 4.75      699

Nov 2003

        A$ 0.18     949,294    A$ 0.16     29,800    US$ 5.29     10,300    US$ 4.50      600

*Denotes annual high and low market prices in the relevant year.

 

On November 28, 2003, the closing sale price of the ordinary shares on the ASX was A$0.165 per ordinary share and the closing sale price of the ADSs on the NYSE on November 28, 2003 was US$4.51 per ADS. On October 31, 2003, 4,066,754 ADSs, representing 162,670,160 ordinary shares, or approximately 40% of the outstanding ordinary shares, were outstanding and were held by 357 holders of record including nominee companies holding on behalf of beneficial shareholders.

 

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ITEM 10. ADDITIONAL INFORMATION

 

Memorandum and Articles (Constitution)

 

No objects and purposes of the Company are stated or, under Australian law, are required to be stated, in the Company’s Constitution.

 

Under the Company’s Constitution:

 

a Director may not vote in relation to any contract or proposed contract or arrangement in which the Director has, directly or indirectly, a material interest;

 

the maximum total of fees payable to Directors is required to be approved by the Company in general meeting;

 

the Directors may at any time exercise all the powers of the Company to borrow money, except to the extent that such powers are required by law or the Listing Rules of Australian Stock Exchange Limited to be exercised by the Company in general meeting;

 

a Director may not hold office in contravention of the Corporations Act 2001 (Aust.);

 

a Director is not required to have a share qualification.

 

The Company has fully paid ordinary shares on issue, as well as options issued under the Employee Option Plan (see Item 6. – “Directors, Senior Management and Employees - Share Ownership”). The options have no voting rights attached or rights to participate in any dividends. Dividends, as declared by Directors and which are only payable from profits, are payable on all fully paid ordinary shares equally. Except as otherwise provided by statute, all dividends unclaimed for one year after having been declared may be invested or otherwise made use of by the Directors for the benefit of the Company until claimed.

 

At meetings of shareholders, each shareholder present in person or by proxy or representative has, on a show of hands, one vote and, on a poll, each shareholder present in person or by proxy or representative has one vote in respect of each fully paid share held by that shareholder. Nothing in the Company’s Constitution discriminates against any existing or prospective holder of shares in the Company as a result of such shareholder owning a substantial number of shares.

 

Changes to the rights of shareholders in relation to a particular class of shares may only be made with the consent in writing of the holders of three-quarters of the issued shares of that class or if authorised by a special resolution passed at a separate meeting of the holders of that class of share.

 

Details of requirements for Directors to stand for re-election are set out at “Item 6. Directors, Senior Management and Employees – Board Practices”.

 

In accordance with the Company’s Constitution, any Director may whenever that Director thinks fit convene a general meeting of shareholders of the Company. The Directors must call and arrange to hold a general meeting on the signed written request of either members with at least 5% of the votes that may be cast at the general meeting or at least 100 members who are entitled to vote at the general meeting. The request must state any resolution to be proposed at the meeting. The Directors must call the meeting within 21 days after the request is given to the Company and the meeting is to be held not later than 2 months after the request is given to the Company.

 

Shareholders must be given at least 28 days written notice of a meeting of the Company’s shareholders, which notice may be given personally or by post and must set out:

 

the place, date and time of the meeting;

 

the general nature of the meeting’s business;

 

the resolution, if a special resolution is proposed; and

 

a shareholder’s rights to appoint a proxy.

 

The persons entitled to attend a general meeting of the Company shall be the shareholders (in person, by proxy or representative), the directors, the Company’s auditor and such other person or persons as the meeting may approve.

 

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There are no limitations, either under the laws of Australia or under the Constitution of Orbital, to the right of non-residents to hold or vote ordinary shares.

 

Takeovers of Australian companies by foreign interests are subject to review and approval by the Treasurer of the Commonwealth of Australia under the Foreign Acquisitions and Takeovers Act 1975. The statute applies to any acquisition or proposed acquisition of 15% or more of the outstanding shares of an Australian company by one foreign person or group of associated foreign persons or any acquisition or proposed acquisition which results in one foreign person or group of associated foreign persons controlling 15% or more of total voting power. In addition, the statute applies to any acquisition or proposed acquisition by non-associated foreign persons resulting in foreign persons controlling, in the aggregate, 40% or more of total voting power or ownership.

 

Material Contracts

 

UCAL Technical Cooperation Agreement

 

On January 27, 2003, Orbital entered into a Technical Cooperation Agreement with UCAL Fuel Systems Ltd under which UCAL has the right to manufacture and supply components of the OCP system to the 2-stroke motorcycle market in India.

 

Synerject Restructure Agreements

 

On March 31, 2003, Orbital entered into various agreements to facilitate the restructure of Synerject LLC. The agreements entered into are summarised below:

 

Amended and Restated Joint Venture Agreement amends the existing joint venture agreement between Siemens VDO and Orbital Fluid Technologies (“OFT”) re Synerject to provide for: -

 

a. capitalisation by each joint venturer of US$6.25 million in respect of accounts payable owed by Synerject to each party;
b. contribution to Synerject by Orbital of the marine and recreation (“M&R”) systems business and by Siemens of its non-automotive systems business; and
c. recalculation of the percentage shareholdings in Synerject dependent upon the actual performance of the contributed businesses in the period to June 30, 2006 compared to planned performance.

 

Contribution Agreement between OFT and Synerject under which OFT contributes its M&R systems business to Synerject.

 

Cross Patent Licence Agreement between Orbital Engine Corporation Limited and Synerject granting Synerject the right to use those patents necessary for the conduct of the M&R systems business. Synerject grants Orbital rights to use Synerject patents in areas outside the scope of the Synerject business.

 

Agreement to Expand Licence Rights between Orbital Engine Company (Australia) Pty Ltd, Orbital Fluid Technologies Inc. and Synerject authorising Synerject (subject to Orbital approval on a case by case basis) to supply OCP systems to customers in the non-automotive area who are not licensed by Orbital. Agreed fees and royalties are payable to Orbital by Synerject, rather than by the customer.

 

Deposit Agreement

 

On May 9, 2003, Orbital entered into a fourth Amended and Restated Deposit Agreement with the Bank of New York, in order to reflect the change in ratio of ordinary shares to American Depositary Shares from 1 : 8 to 1 : 40.

 

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Exchange Controls

 

Under existing Australian legislation, the Reserve Bank of Australia does not prohibit the import and export of funds, and generally no governmental permission is required for Orbital to move funds in and out of Australia. However, for the movement of funds to and from “tax havens”, as specified by current regulations, a tax clearance certificate must be obtained. The United States is not a declared tax haven. Accordingly, at the present time, remittances of any dividends, interest or other payments by Orbital to non-resident holders of Orbital’s securities in the United States are not restricted by exchange controls.

 

Taxation

 

The following is a summary of material United States federal income and Australian tax consequences of the ownership of ordinary shares or ADSs by US Holders. Except as otherwise noted, the statements of Australian and United States tax laws set out below are based on the laws in force, as of the date of this Annual Report, and are subject to any changes in United States or Australian law, and in any double taxation convention between the United States and Australia, occurring after that date possibly with retroactive effect.

 

On September 27, 2001, a Protocol was signed to amend the double tax convention between Australia and the United States. The Protocol provides for reductions in withholding taxes on certain dividends, interest and royalties. In particular, no withholding tax will be chargeable in the source country on dividends payable to a listed public company from an 80% or more beneficially owned subsidiary. The rate of withholding tax on royalties will be reduced from 10% to 5%. The Protocol was formally ratified on May 13, 2003 and has effect from July 1, 2003 in relation to withholding taxes and from income tax years beginning on or after July 1, 2004 for other taxes covered by the Protocol.

 

For purposes of this discussion, a US Holder is any beneficial owner of ADSs or ordinary shares that is:

 

a citizen or resident of the United States;

 

a corporation organised under the laws of the United States or any state;

 

an estate the income of which is subject to United States federal income tax without regard to its source; or

 

a trust if a court within the United States is able to exercise primary supervision over the administration of the trust and one or more United States persons have the authority to control all substantial decisions of the trust.

 

Australian Taxation

 

The following summary outlines the Australian income tax implications to non-resident holders of ADSs and ordinary shares who held ADSs or ordinary shares as capital assets. The summary is not exhaustive of all possible tax considerations, and holders of ADSs and ordinary shares are advised to satisfy themselves as to the overall tax consequences regarding the application of any relevant Double Taxation Agreement, by consulting their own tax advisers. The summary is based on legislation and case law applicable at the date of this report. Future legislative changes and developments in case law interpretation may impact upon the taxation position set out below.

 

Residency

 

A natural person will be a resident of Australia if that person has been in Australia for more than 183 days in a year of income, unless that person has a usual place of abode outside of Australia and does not intend to take up residency in Australia.

 

A corporation will be a resident of Australia if it is incorporated in Australia, or if not being incorporated in Australia, carries on business in Australia, and has either its central management and control in Australia, or its voting power is controlled by shareholders who are residents of Australia.

 

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Taxation of Dividends

 

Dividends paid by an Australian resident corporation may be paid as franked or unfranked dividends. Australian corporations are required to provide shareholders with notices detailing the extent to which dividends are franked or unfranked, and the deduction, if any, of dividend withholding tax. To the extent to which those dividends are paid out of profits which have been subject to Australian company tax, they will be franked dividends. Fully franked dividends paid to a non-resident will be exempt from Australian dividend withholding tax. Unfranked or partially franked dividends will be subject to Australian dividend withholding tax to the extent the dividends are unfranked. The rate of withholding tax on dividends is discussed below.

 

Shareholders who elect to participate in a dividend reinvestment plan in effect elect to invest their dividends in an allotment of ordinary shares. As is the case with a cash dividend, the receipt of these additional ordinary shares will represent assessable income to an Australian resident shareholder, and will carry franking credits to the same extent as any cash dividend.

 

The Australian Government provides a taxation incentive in the form of 125% tax deduction for companies which incur expenditure on research and development activities. This incentive has contributed to Orbital’s past level of accumulated carry forward tax losses, which were available for off-set against future income. The availability of these carry forward losses has impacted the amount of tax Orbital has paid and accordingly, the ability of Orbital to pay franked dividends.

 

Bonus shares issued to existing shareholders out of a share capital account are not dividends for Australian income tax purposes, and are therefore not subject to dividend withholding tax.

 

Withholding Tax on Dividends

 

The double taxation treaty between Australia and the United States limits the Australian dividend withholding tax on the unfranked portion of dividends paid to a US resident who is beneficially entitled to the dividend to 15%, unless the shareholder carries on business in Australia through a permanent establishment, or performs independent personal services from a fixed base in Australia, and his share holding is effectively connected with the permanent establishment or fixed base, in which case a 30% withholding tax applies. From July 1, 2003 where a US resident holds at least 10%, but less than 80%, of the voting power of an Australian company, withholding tax on the unfranked portion of a dividend will be 5%.

 

A withholding tax exemption is available where a dividend paid by the company is paid out of profits which include certain dividends received from foreign companies.

 

Capital Gains Tax (“CGT”)

 

The sale of ADSs and ordinary shares may be subject to Australian CGT where the ADSs or the ordinary shares are held by:

 

natural persons or corporations who are residents of Australia;

 

non-residents of Australia who, together with their associates, beneficially hold or, at any time during the five years prior to the sale, held 10% or more of the issued capital of the company, or options or rights to acquire ADSs or ordinary shares; or

 

non-residents and are used in carrying on a trade or business through a permanent establishment in Australia.

 

Australian CGT is generally payable upon the profit arising from the sale of assets acquired after September 19, 1985. For assets that are sold prior to September 21, 1999 the profit is calculated as the disposal proceeds less the costs, indexed for inflation for assets held for at least twelve months. Capital losses are not subject to indexation and can only be offset against capital gains.

 

For assets that are sold after September 21, 1999 the taxation treatment depends on whether the assets were sold by an individual or a company. Special rules also apply to Australian complying superannuation funds.

 

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For assets that were acquired prior to September 21, 1999 by an individual, and held for at least one year, the individual taxpayer now has a choice of including in assessable income either:

 

50% of the profit on sale; or

 

100% of the difference between the disposal price and the indexed cost base as at September 30, 1999.

 

For assets acquired on or after September 21, 1999 by an individual, and held for at least one year, the individual will only be taxed on 50% of the difference between the disposal price and the original cost.

 

For assets that are sold after September 21, 1999, the capital gain is calculated as the disposal proceeds less the costs, indexed for inflation to September 30, 1999 for assets held for at least one year. Companies are not eligible for the 50% discount treatment.

 

Where the asset is held for less than one year, 100% of the gain will be assessable for both individuals and companies.

 

Assets acquired before September 19, 1985 generally remain free from tax. Capital losses are not available in respect of assets acquired before this date.

 

Ordinary shares issued to a shareholder who is a resident for Australian tax purposes, through participation in the dividend reinvestment plan will be deemed to be acquired when issued and will be subject to Australian CGT upon disposal as discussed above, regardless of the date of acquisition of the relevant original shares participating in the plan.

 

Stamp Duty

 

No Australian stamp duty will be payable on the issue or stock market transfer of an ADS, provided the ADS is registered on a register kept by or on behalf of the person who issued the ADS in the United States, and the ADS is registered on the register:

 

for at least six months before the transfer, or on or before March 14, 1997; or

 

since they were issued; and

 

the transfer of the ADS must be made by an order lodged with a broker who is a member of the New York or NASDAQ stock exchanges; or

 

be solely for the purpose of facilitating settlement of a transfer described above.

 

From July 1, 2001, no Australian stamp duty is payable on the transfer of Orbital’s ordinary shares.

 

United States Federal Income Taxation

 

The following is a summary of the material United States Federal income tax consequences resulting from the ownership and disposition of ADSs or ordinary shares by U.S. Holders (as defined below). This summary applies only to holders who hold ADSs or ordinary shares as capital assets and does not apply to holders of ADSs or ordinary shares that are subject to special rules, such as holders that:

 

are generally exempt from United States Federal income tax,

 

actually or constructively own ten percent or more of the voting shares of the Company,

 

are dealers in ADSs or ordinary shares,

 

are traders in securities that elect to use a mark to market method of accounting,

 

are banks or life insurance companies,

 

acquired ADSs or ordinary shares under employee share plans or otherwise as compensation,

 

are liable for alternative minimum tax,

 

hold ADSs or ordinary shares as part of a straddle or a hedging or conversion transaction, or

 

have a functional currency that is not the U.S. dollar.

 

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This summary is based on the Internal Revenue Code of 1986, as amended, its legislative history, existing and proposed regulations, published rulings and court decisions, as well as on the Convention between the United States of America and Australia (the “Treaty”). These laws are subject to change, possibly on a retroactive basis.

 

This summary is also based in part on representations of the depositary and assumes that each obligation provided for in or otherwise contemplated by the deposit agreement and any related agreement will be performed in accordance with its terms. Beneficial owners of ADSs or ordinary shares are advised to consult their tax advisers as to the Australian, United States and other tax consequences resulting from the ownership and disposition of ADSs and ordinary shares, including state and local tax consequences.

 

A U.S. Holder is a beneficial owner of ADSs or ordinary shares that is:

 

a citizen or resident of the United States

 

a domestic corporation

 

an estate whose income is subject to United States federal income tax regardless of its source, or

 

a trust if a United States court can exercise primary supervision over the trust’s administration and one or more United States persons are authorized to control all substantial decisions of the trust.

 

For United States Federal income tax purposes, holders of ADSs will generally be treated as owners of the ordinary shares underlying such ADSs. Exchanges of ordinary shares for ADSs, and ADSs for ordinary shares, generally will not be subject to United States federal income tax.

 

Taxation of Dividends

 

Under the United States federal income tax laws, and subject to the passive foreign investment company (“PFIC”) rules discussed below, U.S. Holders will include in gross income the gross amount of any dividend paid, before reduction for Australian withholding taxes, by Orbital out of its current or accumulated earnings and profits, as determined for United States federal income tax purposes. Dividends paid to noncorporate U.S. Holders in taxable years beginning after December 31, 2002 and before January 1, 2009 that constitute qualified dividend income will be taxable at a maximum rate of 15 percent provided that the U.S. Holder holds the ADSs or ordinary shares for more than 60 days during the 120-day period beginning 60 days before the ex-dividend date and meets other holding period requirements.

 

U.S. Holders must include any Australian tax withheld from the dividend payment in this gross amount even though they do not in fact receive it. The dividend is taxable to a U.S. Holder when they, in the case of ordinary shares, or the Depositary, in the case of ADSs, receive the dividend, actually or constructively. The dividend will not be eligible for the dividends-received deduction generally allowed to United States corporations in respect of dividends received from other United States corporations.

 

The amount of the dividend distribution to be included in income of a U.S. Holder will be the U.S. dollar value of the Australian dollar payments made, determined at the spot Australian dollar/US dollar rate on the date the dividend distribution is includible in the income of the U.S. Holder, regardless of whether the payment is in fact converted into U.S. dollars. Generally, any gain or loss resulting from currency exchange fluctuations during the period from the date the dividend payment is includible in income to the date such payment is converted into U.S. dollars will be treated as ordinary income or loss and will not be eligible for the special tax rate applicable to qualified dividend income. The gain or loss will generally be income or loss from sources within the United States for foreign tax credit limitation purposes. Distributions in excess of current and accumulated earnings and profits, as determined for United States federal income tax purposes, will be treated as a return of capital to the extent of the U.S. Holder’s basis in the ordinary shares or ADSs and thereafter as capital gain.

 

Subject to foreign tax credit limitations, the Australian tax withheld in accordance with the double taxation treaty between Australia and the United States and paid over to Australia will be creditable against the U.S. Holder’s United States federal income tax liability. Special rules apply in determining the foreign tax credit limitation with respect to dividends that are subject to the maximum 15 percent tax rate. For foreign tax credit limitation purposes, the dividend will be income from sources outside the United States, but generally will be treated separately, together with other items of “passive income” or, depending on the holder’s particular circumstances, “financial services income”.

 

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It is possible that we are or will be at least 50% owned by persons treated as United States persons under the U.S. tax code. Under Section 904(g) of the U.S. tax code, dividends paid by a non-U.S. corporation that is at least 50% owned by U.S. persons may be treated as U.S. source income rather than non-U.S. source income for foreign tax credit purposes to the extent the non-U.S. corporation has more than an insignificant amount of U.S. source income. The effect of this rule, if applicable in future years, may be to treat a portion of the dividends paid by us as United States source income for foreign tax credit purposes. Such treatment may adversely affect a shareholder’s ability to use foreign tax credits.

 

Distributions of additional ordinary shares to U.S. Holders with respect to their ordinary shares or ADSs that are made as part of a pro rata distribution to all shareholders of the company will generally not be subject to United States federal income tax.

 

U.S. Holders of ADSs or ordinary shares that elect, under either the bonus share election plan or the dividend reinvestment plan, to receive additional ordinary shares at a discount rather than cash dividends will be treated for United States Federal income tax purposes as having received a dividend equal to the fair market value of the additional ordinary shares received.

 

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Taxation of Capital Gains

 

Subject to the PFIC rules discussed below, upon a sale or other disposition of ordinary shares or ADSs, a U.S. Holder will recognise gain or loss for United States federal income tax purposes equal to the difference between the US dollar value of the amount realised and the U.S. Holder’s tax basis, determined in U.S. dollars, in the ordinary shares or ADSs sold or otherwise disposed of. Capital gain of a noncorporate U.S. Holder that is recognized on or after May 6, 2003 and before January 1, 2009 is generally taxed at a maximum rate of 15 percent where the holder has a holding period greater than one year.

 

Passive Foreign Investment Company Rules

 

Orbital believes that ordinary shares and ADSs should not be treated as stock of a PFIC for United States federal income tax purposes, but this conclusion is a factual determination made annually and thus may be subject to change based upon future developments or changes in Orbital’s gross income or the value of its assets. Orbital believes that it has never previously been a PFIC. If Orbital were to be treated as a PFIC, unless a U.S. Holder elects to be taxed annually on a mark-to-market basis with respect to the ordinary shares or ADSs, gain realised on the sale or other disposition of ordinary shares or ADSs would in general not be treated as capital gain. The U.S. Holder would be treated as if such holder had realised the gain and any “excess distributions” rateably over the holder’s holding period for the ordinary shares or ADSs and would be taxed at the highest tax rate in effect for each such year to which the gain was allocated, together with an interest charge in respect of the tax attributable to each such year.

 

ITEM 11. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.

 

Market Exposures

 

Orbital is exposed to fluctuations in exchange rates including its sale and purchase commitments denominated in foreign currencies (principally United States dollars), cash held in foreign currencies (principally United States dollars) and the translation of net investments in foreign subsidiaries into Australian dollars.

 

Orbital enters into forward exchange contracts to hedge firm sale and purchase commitments denominated in foreign currencies (principally United States dollars) to minimise this exposure where considered appropriate.

 

The terms of these derivatives and commitments are rarely more than one year.

 

Risk positions arising from Orbital’s trading activities are monitored against board approved policies and strict guidelines set for external fund managers.

 

Refer also to Item 5. – “Operating and Financial Review and Prospects - Interest Rate Sensitivity” incorporated herein by reference.

 

ITEM 12. DESCRIPTION OF SECURITIES OTHER THAN EQUITY SECURITIES

 

Not Applicable

 

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PART II

 

ITEM 13. DEFAULTS, DIVIDEND ARREARAGES AND DELINQUENCIES

 

None

 

ITEM 14. MATERIAL MODIFICATIONS TO THE RIGHTS OF SECURITY HOLDERS AND USE OF PROCEEDS.

 

None

 

ITEM 15. CONTROLS AND PROCEDURES

 

Orbital management is responsible for establishing and maintaining an adequate internal control structure and procedures for financial reporting. The Company’s Chief Executive Officer and its Chief Financial Officer have evaluated Orbital’s disclosure controls and procedures as of a date within 90 days prior to the filing date of this report (“the Evaluation Date”) and concluded that those controls and procedures are effective.

 

There have been no significant changes in the Company’s internal controls or in other factors that could significantly affect these controls subsequent to the Evaluation Date.

 

ITEM 16. [RESERVED]

 

ITEM 16A. AUDIT COMMITTEE FINANCIAL EXPERT

 

Not Applicable until the Company’s annual report on Form 20-F for the year ending June 30, 2004.

 

ITEM 16B. CODE OF ETHICS

 

Not Applicable until the Company’s annual report on Form 20-F for the year ending June 30, 2004.

 

ITEM 16C. PRINCIPAL ACCOUNTANT FEES AND SERVICES

 

Not Applicable until the Company’s annual report on Form 20-F for the year ending June 30, 2004.

 

ITEM 16D. EXEMPTIONS FROM THE LISTING STANDARDS FOR AUDIT COMMITTEES

 

Not Applicable

 

PART III

 

ITEM 17. FINANCIAL STATEMENTS

 

Not Applicable

 

ITEM 18. FINANCIAL STATEMENTS

 

See pages F-1 through F-55 incorporated herein by reference.

 

ITEM 19. EXHIBITS

 

(a) Financial Statements and Financial Statement Schedules

 

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The following financial statements together with the Report of Independent Auditors thereon, are filed as part of the Annual Report.

 

Report of Independent Auditors    F-1
Consolidated Statements of Operations for the year ended 30 June 2003    F-2
Consolidated Balance Sheets at 30 June 2003    F-3
Consolidated Statements of Changes in Shareholders’ Equity/ (Deficit) for the year ended 30 June 2003    F-4
Consolidated Statements of Cash Flows for the year ended 30 June 2003    F-5
Notes to the Consolidated Financial Statements    F-6
Significant differences between Australian GAAP and US GAAP (Note 32)    F-45

 

(b) Financial Statements – Synerject LLC (1)

 

The following financial statements together with the Report of Independent Auditors thereon, are filed as part of the Annual Report.

 

Independent Auditors’ Report    F-57
Consolidated Balance Sheets at June 30, 2003 and 2002    F-58
Consolidated Statements of Operations for the years ended June 30, 2003, 2002 and 2001    F-59
Consolidated Statements of Members’ Deficit and Comprehensive Loss for the years ended June 30, 2003, 2002 and 2001    F-60
Consolidated Statements of Cash Flows for the years ended June 30, 2003, 2002 and 2001    F-61
Notes to the Consolidated Financial Statements    F-62

(1) The financial statements of Synerject LLC have been included in this document pursuant to Rule 3-09 of Regulation S-X

 

(c) Exhibits

 

2.1   Amended and Restated Deposit Agreement dated as of May 9, 2003 between the Company and the Bank of New York. (1)
4.1   Technical Cooperation Agreement dated January 27, 2003 between Orbital Engine Company (Australia) Pty Ltd, Orbital Fluid Technologies Inc and UCAL Fuel Systems Ltd.*
4.2   Amended and Restated Joint Venture and Limited Liability Company Agreement dated March 31, 2003 between Orbital Fluid Technologies Inc and Siemens VDO Automotive Corporation*

 

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4.3   Contribution Agreement dated March 31, 2003 between Orbital Fluid Technologies Inc and Synerject LLC*
4.4   Cross Patent Licence Agreement dated March 31, 2003 between Orbital Engine Corporation Limited and Synerject LLC
4.5   Agreement to Expand Licence Rights between Orbital Engine Company (Australia) Pty Ltd, Orbital Fluid Technologies Inc and Synerject LLC.
12.1   Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
12.2   Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
13.1   Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
13.2   Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

(1) Previously filed on May 9, 2003 on Form 6-K.
* Portions of the exhibit have been omitted pursuant to a request for confidential treatment.

 

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GLOSSARY OF TECHNICAL TERMS

 

“Chassis dynamometer”    Equipment used to apply a load to a vehicle in order to measure its power or to simulate actual operating characteristics.
“CO”    Carbon monoxide.
“Contracted Research and Development Expenditure”    Expenditure incurred by Orbital on research and development activities that have been funded by the investors of the Research and Development Syndicates.
“Direct injection” or “DI”    In a gasoline engine, direct injection means fuel injection directly into the combustion chamber. Most automotive gasoline engines with fuel injection inject into the intake manifold, not the combustion chamber.
“Dynamometer”    A piece of equipment used to apply a load to an engine in order to measure its power or to simulate actual operating characteristics.
“Emissions”    Refers generally to the polluting exhaust gases of an engine which are subject to governmental legislation (usually HC, CO and NOx).
“FICHT”    A direct injection system initially developed by Ficht GmbH and initially industrialised by Outboard Marine Corporation and Ficht GmbH. This system is single fluid and relies upon the transfer of kinetic energy from a moving armature to meter the fuel quantity.
“Four-stroke”    A “four-stroke cycle” or sometimes called the “Otto cycle”. A type of internal combustion engine operating cycle requiring two full engine revolutions (two up and two down piston movements) per combustion event in an engine.
“Fuel Rail Assembly”    The fuel rail assembly is an assembly, typically a cast modular, or extruded assembly that houses the fuel injector, interfaces the fuel injector to the air injector and provides fuel and air services to the injectors. Frequently the air and fuel regulators will be incorporated into the fuel rail assembly.
“HC”    The collective term to describe various compounds in exhaust emissions which contain hydrogen and carbon.
“Horsepower” or “(hp)”    A unit of measure of power in the U.S. and Imperial system. The metric equivalent of horsepower is Kilowatt. One Kilowatt is equivalent to 1.34hp.
“Hybrid vehicle”    A term to describe a vehicle that uses both an internal combustion engine and an electric motor. Usually a gasoline engine powers a generator which is used to charge the batteries which drive the electric motor.

 

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GLOSSARY OF TECHNICAL TERMS (Cont.)

 

“Lean burn”    Most auto engines operate at an air to fuel mass ratio of 14.7:1, i.e. 14.7 parts of air to 1 part of fuel. If the ratio of air to fuel in an operating engine increases substantially from this ratio, it is said to be “lean”.
“Naturally aspirated”    An engine that does not use a turbocharger or supercharger to pressurise its inlet air.
“NOx”    Used to collectively describe the two nitrogen compounds that are measured as exhaust pollutants (i.e. Nitrous Oxide (NO2) and Nitric Oxide (NO)).
“OCP”    Orbital Combustion Process. A general term to describe the fuel injection and combustion process developed and marketed by Orbital.
“OCP Technology”    A collective term to describe the proprietary and non-proprietary technology involved in the Orbital Combustion Process and the technology that contributes to enhance the performance of engines that employ the OCP Technology. The proprietary technology or intellectual property includes patents, patent applications, copyrights and confidential know-how and trade secrets.
“Orbital Engine”    A vane-type rotary internal combustion engine originally invented by Orbital’s founder, Ralph Sarich. Orbital is no longer exploiting this technology.
“Production validation”    The process of engineering development carried out prior to the decision to produce a product in commercial quantities. Production validation tests attempt to simulate actual commercial use.
“Pumping work”    The work consumed in an engine in drawing in fresh air, compressing it prior to combustion and expelling the burnt gases out of the exhaust.
“Tailpipe emission”    The exhaust emissions of a vehicle as measured at the tailpipe after catalytic treatment, if any.
“Two-stroke”    In full, a “two-stroke cycle”. A type of internal combustion engine operating cycle requiring one full engine revolution (one up and one down piston movement) per combustion event in an engine.

 

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SIGNATURES

 

The registrant hereby certifies that it meets all of the requirements for filing on Form 20-F and that it has duly caused and authorized the undersigned to sign this annual report on its behalf.

 

     ORBITAL ENGINE CORPORATION LIMITED
     (Registrant)
    

/s/    K A Halliwell        


Date: December 9, 2003

   KEITH HALLIWELL
     Company Secretary
     and Chief Financial Officer

 

- 66 -


Independent Auditors’ Report

 

The Board of Directors and Stockholders

Orbital Engine Corporation Limited

 

We have audited the accompanying consolidated balance sheets of Orbital Engine Corporation Limited and its controlled entities (“Orbital”) as of June 30, 2003 and 2002, and the related consolidated statements of operations, cash flows, and changes in stockholders’ equity/(deficit) for each of the years in the three-year period ended June 30, 2003, all expressed in Australian dollars. These consolidated financial statements are the responsibility of Orbital’s management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.

 

We conducted our audits in accordance with auditing standards generally accepted in Australia and the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Orbital Engine Corporation Limited and its controlled entities as of June 30, 2003 and 2002, and the results of their operations and their cash flows for each of the years in the three-year period ended June 30, 2003, in conformity with accounting principles generally accepted in Australia.

 

Accounting principles generally accepted in Australia vary in certain significant respects from accounting principles generally accepted in the United States of America. An explanation of the significant differences between the two sets of principles as they relate to Orbital is presented in note 32 to the consolidated financial statements. The application of accounting principles generally accepted in the United States of America would have affected results of operations for each of the years in the three-year period ended June 30, 2003 and stockholders’ equity as of June 30, 2003 and 2002, to the extent summarized in Note 33 to the consolidated financial statements.

 

KPMG

Perth, Australia

August 21, 2003

 

F-1


ORBITAL ENGINE CORPORATION LIMITED

CONSOLIDATED STATEMENTS OF OPERATIONS

FOR THE YEAR ENDED 30 JUNE 2003

 

     NOTE

   2003

    2002

    2001

 
          A$’000     A$’000     A$’000  

System sales

        29,304     35,748     37,939  

Engineering services income

        10,089     8,765     14,736  

Royalty income

        3,192     2,693     3,537  

Licence income

        699     3,758     1,398  
         

 

 

Revenue from trading activities

        43,284     50,964     57,610  

Other income from ordinary activities

   2    3,187     2,389     4,041  
         

 

 

Total revenue

        46,471     53,353     61,651  

System purchases

        (27,582 )   (33,227 )   (35,352 )

Licence costs

        (549 )   (477 )   —    

Employee expenses

   3    (10,971 )   (18,450 )   (21,067 )

Borrowing costs

   3    (32 )   (72 )   (69 )

Provision for writedown in the carrying value of investment

   3    —       (6,446 )   —    

Depreciation and amortisation

   3    (2,291 )   (2,752 )   (3,038 )

Prepaid marketing expenses - amortised

        (484 )   (2,319 )   (2,319 )

Engineering consumables and contractors

        (1,570 )   (2,447 )   (2,937 )

Travel and accommodation

        (1,275 )   (1,797 )   (2,994 )

Patent costs

        (1,010 )   (1,221 )   (1,635 )

Other expenses from ordinary activities

   3    (3,798 )   (6,952 )   (6,774 )

Share of net profit/(loss) of associate

   26    1,351     (3,068 )   (12,834 )
         

 

 

Loss from ordinary activities before related income tax

        (1,740 )   (25,875 )   (27,368 )

Income tax (expense)/benefit relating to ordinary activities

   4    (125 )   (901 )   807  
         

 

 

Net loss after related income tax

   20    (1,865 )   (26,776 )   (26,561 )

Net profits attributable to outside equity interests

        —       —       (276 )
         

 

 

Net loss after tax attributable to members of the parent entity

        (1,865 )   (26,776 )   (26,837 )

Non-owner transaction changes in equity

                       

Net increase in accumulated losses on initial adoption of revised AASB 1028 “Employee Benefits”

   1, 20    (40 )   —       —    
         

 

 

Total changes in equity from non-owner related transactions attributable to members of the parent entity

        (1,905 )   (26,776 )   (26,837 )
         

 

 

Basic earnings/(loss) per share (in cents)

   5    (0.5 )   (7.5 )   (7.6 )

Diluted earnings/(loss) per share (in cents)

   5    (0.5 )   (7.5 )   (7.6 )
         

 

 

Basic (loss) per ADS (in cents)

   5    (21.3 )   (301.6 )   (303.5 )

Diluted (loss) per ADS (in cents)

   5    (21.3 )   (301.6 )   (303.5 )
         

 

 

 

The consolidated statements of operations are to be read in conjunction with the notes to the financial statements set out on pages F6 to F55.

 

F-2


ORBITAL ENGINE CORPORATION LIMITED

CONSOLIDATED BALANCE SHEETS

AS AT 30 JUNE 2003

 

 

     NOTE

   2003

    2002

 
          A$’000     A$’000  

Current Assets

                 

Cash

   9    9,007     13,764  

Receivables

   10    3,300     6,904  

Inventories

   11    94     555  

Prepayments

        699     971  
         

 

Total Current Assets

        13,100     22,194  
         

 

Non-Current Assets

                 

Receivables

   10    —       10,222  

Property, plant & equipment

   13    10,382     12,626  
         

 

Total Non-Current Assets

        10,382     22,848  
         

 

Total Assets

        23,482     45,042  
         

 

Current Liabilities

                 

Payables

   14    3,973     5,652  

Interest-bearing liabilities

   15    142     236  

Current tax liabilities

   4    —       52  

Provisions

   17    2,525     5,060  

Other

   18    —       2,268  
         

 

Total Current Liabilities

        6,640     13,268  
         

 

Non-Current Liabilities

                 

Interest-bearing liabilities

   15    198     357  

Non interest-bearing liabilities

   16    19,000     19,000  

Provisions

   17    2,712     3,527  

Other

   18    6,915     21,595  
         

 

Total Non-Current Liabilities

        28,825     44,479  
         

 

Total Liabilities

        35,465     57,747  
         

 

Net Assets /(Liabilities)

        (11,983 )   (12,705 )
         

 

Equity

                 

Contributed equity

   19    213,467     210,840  

Accumulated losses

   20    (225,450 )   (223,545 )
         

 

Total Equity/(Deficiency)

        (11,983 )   (12,705 )
         

 

 

The consolidated balance sheets are to be read in conjunction with the notes to the financial statements set out on pages F6 to F55.

 

F-3


ORBITAL ENGINE CORPORATION LIMITED

CONSOLIDATED STATEMENTS OF CHANGES IN SHAREHOLDERS’ EQUITY/(DEFICIT)

FOR THE YEAR ENDED 30 JUNE 2003

 

     2003

    2002

    2001

 
     A$’000     A$’000     A$’000  

Share Capital

                  

Opening balance

                  

- Ordinary shares fully paid

   210,840     210,840     205,679  

Additional shares issued

                  

- Ordinary shares fully paid

   2,800     —       5,161  

- Transaction costs of shares issued

   (173 )   —       —    
    

 

 

Closing balance

   213,467     210,840     210,840  
    

 

 

Accumulated Losses

                  

Accumulated losses at the beginning of the year

   (223,545 )   (196,769 )   (169,932 )

Operating loss after income tax

   (1,865 )   (26,776 )   (26,837 )

Net effect of accounting standard change

   (40 )   —       —    
    

 

 

Accumulated losses at the end of the year

   (225,450 )   (223,545 )   (196,769 )
    

 

 

Total Shareholders’ Equity/(Deficit)

   (11,983 )   (12,705 )   14,071  
    

 

 

 

The consolidated statements of changes in Shareholders’ Equity/(Deficit) are to be read in conjunction with the notes to the financial statements set out on pages F6 to F55.

 

F-4


ORBITAL ENGINE CORPORATION LIMITED

CONSOLIDATED STATEMENTS OF CASH FLOWS

FOR THE YEAR ENDED 30 JUNE 2003

 

     NOTE

   2003

    2002

    2001

 
          A$’000     A$’000     A$’000  

Cash Flows Provided by / (Used in) Operating Activities

                       

Cash receipts in the course of operations

        48,509     52,849     60,290  

Cash payments in the course of operations

        (55,375 )   (65,661 )   (72,028 )

Taxes paid

        (305 )   (794 )   (603 )
         

 

 

Net cash used in operating activities

   29    (7,171 )   (13,606 )   (12,341 )
         

 

 

Cash Flows Provided by / (Used in) Investing Activities

                       

Interest received

        259     752     2,338  

Proceeds from sale of property, plant & equipment

        269     138     939  

Payments for property, plant & equipment

        (206 )   (503 )   (573 )

Payments for minority interests

        —       —       (700 )

(Payments)/receipts for investments in controlled entities (net of cash acquired)

   27    —       347     141  

Investment in associate

        —       —       (8,324 )

Loans to associate

        (147 )   (4,645 )   (8,171 )
         

 

 

Net cash provided by / (used in) investing activities

        175     (3,911 )   (14,350 )
         

 

 

Cash Flows Provided by / (Used in) Financing Activities

                       

Proceeds from issue of shares

        2,800     —       5,161  

Transaction costs from issue of shares

        (173 )   —       —    

Finance lease payments

        (285 )   (404 )   (433 )
         

 

 

Net cash provided by / (used in) financing activities

        2,342     (404 )   4,728  
         

 

 

Net decrease in cash held

        (4,654 )   (17,921 )   (21,963 )

Cash at the beginning of the financial year

        13,764     32,735     52,855  

Effects of exchange rate fluctuations on the balances of cash held in foreign currencies

        (103 )   (1,050 )   1,843  
         

 

 

Cash at the end of the financial year

   29    9,007     13,764     32,735  
         

 

 

 

Non-Cash Investing Activities

 

During the 2003 fiscal year the consolidated entity acquired US$6,250,000 (A$10,369,141) further equity in associate company (Synerject LLC) satisfied by conversion of non-current loans receivable from the associate. The consolidated entity also acquired further equity in Synerject LLC satisfied by sale to the associate of plant and equipment valued at US$103,603 (A$171,884) as part of the transfer of its marine & recreation systems business to Synerject LLC.

 

The consolidated statements of cash flows are to be read in conjunction with the notes to the financial statements set out in pages F6 to F55.

 

F-5


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1. STATEMENT OF SIGNIFICANT ACCOUNTING POLICIES

 

The Directors consider that the following accounting policies applied by Orbital Engine Corporation Limited (“the Company”) and its controlled entities (“Orbital” or “the consolidated entity”), having regard to their activities, correctly present the Consolidated Statement of Income and Balance Sheet and reflect a true and fair view of their accounts.

 

The principal activities of the consolidated entity during the course of the financial year were the provision of engineering services and the development of engine and related technologies, providing research, design and development services for the worlds producers of powertrains and engine management systems for application in motorcycles, marine and recreational vehicles, automobiles and trucks.

 

1.1 Basis of Preparation and Differences between 20F Annual Report and Australian Generally Accepted Accounting Principles

 

For the purposes of filing in the United States of America the accompanying financial report is prepared in accordance with Australian Generally Accepted Accounting Principles (AUS GAAP).

 

To assist in comparison with United States Generally Accepted Accounting disclosures, the “Statements of Financial Performance” have been termed “Statements of Operations”, the “Statements of Financial Position” have been termed “Balance Sheets” and additional “Statements of Changes in Shareholders Equity” have been included. Additional consolidated statements of income, changes in shareholders equity and cash flows for the year ended 30 June 2001 have been included.

 

A description of the nature of significant differences between AUS GAAP and United States Generally Accepted Accounting Principles (US GAAP) affecting Orbital is included in Note 32.

 

A reconciliation of the major differences between the AUS GAAP accounts and US GAAP accounts is included in Note 33.

 

Statements of Operations adjusted for US GAAP reconciling items are included at Note 34.

 

1.1.1 Basis of Going Concern

 

The financial report has been prepared on a going concern basis, which assumes continuity of normal business activities, and the realisation of assets and settlement of liabilities in the ordinary course of business by the consolidated entity. The consolidated entity incurred a loss of $1.865 million during the year ended 30 June 2003 and as at 30 June 2003 the carrying value of the consolidated entity’s liabilities exceeded the carrying value of assets by $11.983 million.

 

The Directors believe that the preparation of the accounts on a going concern basis is appropriate for the following reasons: -

 

  (i) At 30 June 2003 the consolidated entity had cash of $9.007 million.

 

  (ii) On 17 July 2003, the company acquired a further $3.280 million in cash (net of issue costs) from the issue of further equity under the share purchase plan (refer note 31).

 

  (iii) The consolidated entity’s OCP Technology is recorded at nil value in the consolidated balance sheets. All intangible assets including Research and Development Expenditure, Patents, Licences and Technologies amounting to $236.083 million at 30 June 1995 were written off over the four years concluding 30 June 1999. Since 1 July 1995 all expenditure of this nature has been expensed as incurred. The Directors believe the OCP Technology has significant value.

 

  (iv) Included in non-current liabilities at 30 June 2003 is a loan of $19,000,000 from the Government of Western Australia. Repayment of this loan is to occur in May 2014 or prior to that date, by five equal annual instalments, if the worldwide aggregate number of OCP engines produced exceeds 5,000,000. The aggregate number of OCP Engines produced as at 30 June 2003 totalled approximately 350,000. No interest accrues on this facility until such time as the loan becomes repayable.

 

F-6


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1. STATEMENT OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)

 

1.1.2 Basis of Going Concern updated from 21 August 2003 to the date of this report

 

Since the date of signing of the AUS GAAP financial statements (August 21, 2003) there have been no significant changes to the reasons referred to above which would warrant a change to the basis of going concern. In particular:

 

(a) Points (ii) to (iv) above have not changed.

 

(b) At 31 October 2003 the consolidated entity had cash of $12.691 million.

 

1.2 Changes in Accounting Policy and Restatement of Comparative Information

 

Employee benefits

 

The consolidated entity has applied the revised AASB 1028 “Employee Benefits” (issued in June 2001) for the first time from 1 July 2002.

 

The liability for wages and salaries and annual leave is now calculated using the remuneration rates the consolidated entity expects to pay as at each reporting date, not wage and salary rates current at the reporting date.

 

The initial adjustments to the consolidated financial report as at 1 July 2002 as a result of this change are:

 

  $40,000 increase in provision for employee entitlements.

 

  $40,000 increase in opening accumulated losses.

 

There is no change in the results reported in the year ended 30 June 2003 as a result of this change in accounting policy.

 

1.3 Principles of Consolidation

 

(a) Controlled Entities

 

The financial statements of controlled entities are included from the date control commences until the date control ceases. Outside interests in the equity and results of the entities that are controlled by the Company are shown as a separate item in the consolidated financial statements.

 

(b) Transactions Eliminated on Consolidation

 

Unrealised gains and losses and inter-entity balances resulting from transactions with or between controlled entities are eliminated in full on consolidation.

 

F-7


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1. STATEMENT OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)

 

1.4 Revenue Recognition

 

Revenues are recognised at fair value of the consideration received net of the amount of goods and services tax (GST). Exchanges of goods or services of the same nature and value without any cash consideration are not recognised as revenues.

 

(a) Revenue from Sale of Goods and Rendering of Services

 

Revenue from sale of goods (system sales) is recognised (net of returns, discounts and allowances) when control of the goods passes to the customer.

 

Revenue from rendering services is recognised in the period in which the service is provided having regard to the stage of completion of the contract. Revenue earned under various licence, royalty and other agreements is recognised upon the satisfactory completion of contracted technical specifications and/or other obligations.

 

(b) Interest Income

 

Interest income is recognised as it accrues.

 

(c) Asset Sales

 

The gross proceeds of asset sales are included as revenue of the consolidated entity. The profit or loss on disposal of assets is brought to account at the date that an unconditional contract of sale is signed. The profit or loss on disposal is calculated as the difference between the carrying amount of the asset at the time of disposal and the net proceeds on disposal.

 

(d) Foreign Exchange Gains

 

The revenue recognition policy for foreign exchange gains is set out in Note 1.13.

 

1.5 Income Tax

 

The consolidated entity adopts the liability method of accounting for income tax.

 

Income tax expense is calculated on the operating result adjusted for permanent differences between taxable income and accounting profit. The tax effect of timing differences, which arise from items being brought to account in different periods for income tax and accounting purposes, is carried forward in the statement of financial position as a future income tax benefit or a deferred tax liability.

 

Future income tax benefits are only brought to account when their realisation is assured beyond reasonable doubt. Future income tax benefits related to tax losses are only brought to account when their realisation is virtually certain.

 

1.6 Recoverable Amount of Non-Current Assets Valued on a Cost Basis

 

The carrying amounts of all non-current assets valued on a cost basis are regularly reviewed to determine whether they are in excess of their recoverable amount at balance date. If the carrying amount of a non-current asset exceeds the recoverable amount, the asset is written down to the lower amount. The write-down is recognised as an expense in the net profit or loss in the reporting period in which it occurs. In assessing recoverable amounts the relevant cash flows have not been discounted to their present value.

 

F-8


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1. STATEMENT OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)

 

1.7 Investments

 

(a) Controlled Entities

 

Investments in, and receivables from, controlled entities are carried in the Company’s financial statements at the lower of cost, written down value and recoverable amount (being the underlying net asset position of the controlled entities).

 

(b) Associates

 

The consolidated entity’s interest in associates is carried at cost, adjusted for the consolidated entity’s share of losses of the associate.

 

(c) Other Companies

 

Investments in other listed entities are measured at the lower of cost and recoverable amount (refer Note 12).

 

1.8 Property, Plant and Equipment

 

(a) Acquisition

 

Items of property, plant and equipment are recorded at cost and depreciated as outlined below.

 

The cost of assets constructed by controlled entities includes the cost of materials and direct labour and an appropriate proportion of fixed and variable overheads. Expenditure, including that on internally generated assets, is only recognised as an asset when the entity controls future economic benefits as a result of the costs incurred, it is probable that those future economic benefits will eventuate and the costs can be measured reliably.

 

(b) Depreciation and Amortisation

 

Items of property, plant and equipment, including buildings but excluding freehold land, are depreciated/amortised on a straight line basis over their estimated useful lives. The depreciation rates used for each class of asset are as follows: Buildings 2.5%; Leasehold Improvements 6.67% to 50%; Plant and Equipment 6.67% to 50%. Leased assets 10% to 33.3%.

 

Assets are depreciated or amortised from the date of acquisition or, in respect of internally constructed assets, from the time an asset is completed and held ready for use.

 

(c) Subsequent Additional Costs

 

Costs incurred on assets subsequent to initial acquisition are capitalised when it is probable that future economic benefits, in excess of the originally assessed performance of the asset, will flow to the consolidated entity in future years. Costs that do not meet the criteria for capitalisation are expensed as incurred.

 

(d) Valuation

 

Land and buildings are independently valued every three years on a market value basis of valuation. The Directors then use these valuations to assess the recoverable amount of land and buildings.

 

F-9


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1. STATEMENT OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)

 

1.8 Property, Plant and Equipment (Continued)

 

(e) Leased Assets

 

Leases under which the Company or its controlled entities assume substantially all the risks and benefits of ownership are classified as finance leases. Other leases are classified as operating leases.

 

(i) Finance Leases

 

Finance leases are capitalised. A lease asset and a lease liability equal to the present value of the minimum lease payments are recorded at the inception of the lease. Lease liabilities are reduced by repayments of principal. The interest components of the lease payments are expensed.

 

(ii) Operating Leases

 

Payments made under operating leases are expensed on a straight line basis over the term of the lease.

 

1.9 Research and Development Expenditure

 

Research and development costs are expensed as incurred.

 

1.10 Patents, Licences and Technologies

 

Patents, licences and technology costs are expensed as incurred.

 

1.11 Pre-Production Expenditure

 

Pre-production costs represent costs incurred in enhancing the OCP technology to enable commercial production. Pre-production costs are expensed as incurred.

 

1.12 Inventories

 

Inventories are carried at the lower of cost and net realisable value. Cost is based on the first-in first-out principle and includes expenditure incurred in acquiring the inventories and bringing them to their present location and condition. In the case of manufactured inventories and work-in-progress, cost includes an appropriate share of both variable and fixed costs.

 

1.13 Foreign Currency

 

(a) Transactions

 

Foreign currency transactions are translated to Australian currency at the rates of exchange ruling at the dates of the transactions. Amounts receivable and payable in foreign currencies at balance date are translated at the rates of exchange ruling on that date.

 

Exchange differences relating to amounts payable and receivable in foreign currencies are brought to account as exchange gains or losses in the statement of financial performance in the financial year in which the exchange rates change.

 

(b) Translation of Controlled Foreign Entities

 

The assets and liabilities of controlled foreign entities that are integrated operations are translated using the temporal method. Monetary assets and liabilities are translated into Australian currency at rates of exchange current at balance date, while non-monetary items and revenue and expense items are translated at exchange rates current when the transaction occurred. Exchange differences arising on translation are brought to account in the statement of financial performance.

 

F-10


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1. STATEMENT OF ACCOUNTING POLICIES (CONTINUED)

 

1.14 Borrowing Costs

 

Borrowing costs include interest, lease finance charges, facility fees and ancillary costs incurred in connection with the arrangement of borrowings.

 

Borrowing costs are expensed as incurred.

 

1.15 Derivative Financial Instruments

 

The consolidated entity is exposed to fluctuations in interest rates and foreign exchange rates from its activities. The consolidated entity may use forward foreign exchange contracts to hedge these risks. Derivative financial instruments are not held for speculative purposes.

 

1.16 Warranties

 

Provision is made for the consolidated entity’s estimated liability on all products still under warranty.

 

1.17 Employee Entitlements

 

(a) Wages, Salaries and Annual Leave

 

The provisions for employee entitlements to wages, salaries and annual leave to be settled within 12 months of year end represent present obligations resulting from employees’ services provided up to the balance date, calculated at undiscounted amounts based on wage and salary rates that the consolidated entity expects to pay as at the reporting date including related on-costs.

 

(b) Long Service Leave

 

The provision for employee entitlements to long service leave represents the present value of the estimated future cash outflows to be made resulting from employees’ services provided up to balance date.

 

The provision is calculated using estimated future increases in wage and salary rates including related on-costs and expected settlement dates based on the consolidated entity’s experience with staff departures and is discounted using the rates attached to national government securities at balance date, which most closely match the terms of maturity of the related liabilities.

 

(c) Superannuation Plan

 

Amounts paid to the defined contribution employee superannuation funds by the Company and the controlled entities are charged against income as they are made. Refer to Note 22.

 

1.18 Receivables

 

Receivables are carried at amounts due. The collectability of debts is assessed at balance date and specific provision is made for any doubtful accounts. Normal settlement terms are 30 to 45 days.

 

1.19 Accounts Payable

 

Liabilities are recognised for amounts due to be paid in the future for goods or services received. Normal settlement terms are 30 to 60 days.

 

F-11


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

1 STATEMENT OF SIGNIFICANT ACCOUNTING POLICIES (CONTINUED)

 

1.20 Goods and Services Tax

 

Revenues, expenses and assets are recognised net of the amount of goods and services tax (GST), except where the amount of GST incurred is not recoverable from the Australian Taxation Office (ATO). In these circumstances the GST is recognised as part of the cost of acquisition of the asset or as part of an item of the expense.

 

Cash flows are included in the statement of cash flows on a gross basis. The GST components of cash flows arising from investing and financing activities which are recoverable from, or payable to, the ATO are classified as operating cash flows.

 

1.21 Provision for Surplus Leased Space

 

Provision is made for rental payable on surplus leased premises when it is determined that no substantive future benefit will be obtained by the consolidated entity from its occupancy. This arises where premises are currently leased under non-cancellable operating leases and either the premises are not occupied, are being sub-leased for lower rentals than the consolidated entity pays or there will be no substantive benefits beyond a known future date.

 

Any necessary provision is calculated on the basis of discounted net future cash flows, using the interest rate implicit in the lease or an estimate thereof.

 

1.22 Employee redundancy benefits

 

Provisions for employee redundancy benefits are only recognised when a detailed plan has been approved and the employee redundancies have either commenced or been publicly announced, or firm commitments related to the redundancy benefits have been entered into. Costs related to ongoing activities are not provided for. The liabilities for redundancy benefits have been included in provisions with employee benefits.

 

F-12


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

          2003

 

  2002

 

  2001

 

          A$’000     A$’000     A$’000  
2.   

OTHER INCOME FROM ORDINARY ACTIVITIES

                  
     Interest income from non-related parties    259     752     2,338  
     Proceeds on sale of property, plant and equipment    441     138     939  
     Net foreign exchange gains    1,894     1,393     —    
     Other    593     106     764  
         

 

 

     Total other income from ordinary activities    3,187     2,389     4,041  
         

 

 

     Proceeds on sale of property, plant and equipment                   
     - Freehold land    —       —       660  
     - Plant and equipment    414     31     226  
     - Leased assets    27     107     53  
         

 

 

          441     138     939  
         

 

 

     Less: Written down value of property, plant and equipment sold                   
     - Freehold land    —       —       660  
     - Plant and equipment    149     23     230  
     - Leased assets    10     146     3  
         

 

 

          159     169     893  
         

 

 

     Profit / (loss) on sale of property, plant and equipment    282     (31 )   46  
         

 

 

3.   

LOSS FROM ORDINARY ACTIVITIES BEFORE INCOME TAX EXPENSE

                  
     Loss from ordinary activities before income tax expense has been arrived at after charging/(crediting) the following items:                   

3.1

   Employee expenses                   
     Salaries, wages, superannuation and other employee payments    11,335     15,551     19,613  
     Redundancies    377     3,778     1,872  
     Net expense/(credit) from movements in employee leave entitlements    (741 )   (879 )   (418 )
         

 

 

          10,971     18,450     21,067  
         

 

 

3.2

   Borrowing costs                   
     Finance charges on capitalised leases    32     72     69  
         

 

 

3.3

   Provision for write-down in the carrying value of investments                   
     Investment in PT Texmaco Perkasa Engineering Tbk    —       6,446     —    
         

 

 

 

F-13


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

          A$’000     A$’000     A$’000  

3.

  

LOSS FROM ORDINARY ACTIVITIES BEFORE INCOME TAX EXPENSE (CONTINUED)

                  

3.4

  

Other expenses from ordinary activities

                  
     Other (expenses)/credits include the following disclosable expenses:                   
     Depreciation and amortisation                   
     - Buildings    81     81     81  
     - Leasehold improvements    —       218     264  
     - Plant and equipment    2,035     2,220     2,422  
     - Finance leased assets    175     233     271  
         

 

 

          2,291     2,752     3,038  
     Leasehold improvements written-off    —       490     —    
     Provision for plant and equipment write-down    —       —       700  
     Net foreign exchange losses    —       —       1,903  
     Net expense from movements in provisions :                   
     - doubtful debts provisions    (286 )   303     —    
     - bad debts expense/(recovered)    303     —       (11 )
     - product warranty provisions    —       296     646  
     - surplus lease space provisions    242     1,150     —    
     - other current provisions    (11 )   (19 )   —    
     - other non-current provisions    (775 )   —       —    
     Operating lease payments                   
     - premises (gross)    414     559     569  
     - plant and equipment    289     399     651  
         

 

 

3.5

  

Supplementary information on total expenses from ordinary activities by function:

                  
     Research and development expenditure (expensed as incurred)    1,075     2,291     5,201  
         

 

 

 

F-14


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

               2003

    2002

    2001

 
               A$’000     A$’000     A$’000  

4.

  

TAXATION

                       

4.1

  

Prima facie income tax credit / (expense)

                       
     Calculated at 30% on the operating loss (2001: 34%)         522     7,763     9,305  
     Increase/(Decrease) in income tax credit due to:                        
     - Withholding tax expense         (125 )   (656 )   (173 )
     - Depreciation and amortisation not deductible         —       (5 )   (11 )
     - Other (non-deductible)/non-assessable amounts         (11 )   12     318  
     - Research and development allowance         387     304     449  
              

 

 

     Income tax credit on operating loss before individually significant income tax items         773     7,418     9,888  
              

 

 

     Individually significant income tax items:                        
     - Non-resident controlled entities results not tax effected         1,039     (257 )   (3,604 )
     - Australian tax losses not brought to account         (3,254 )   (5,125 )   (5,731 )
     - Provision against carrying value of investments         —       (1,934 )   —    
     - Other Australian timing differences not brought to account         1,193     (1,090 )   —    
     - Restatement of deferred tax balances due to change in company tax rate         —       —       (115 )
              

 

 

               (1,022 )   (8,406 )   (9,450 )
              

 

 

     Income tax (expense)/credit for current year         (249 )   (988 )   438  
     Income tax over/(under) provided in prior year         124     87     369  
              

 

 

     Income tax (expense) / credit on operating loss         (125 )   (901 )   807  
              

 

 

4.2

  

Total income tax credit / (expense) is made up of:

                       
     Over/(under) provision in prior year         124     87     369  
     Withholding tax paid         (253 )   (116 )   (173 )
     Withholding tax (payable)/recovered         128     (540 )   —    
     Net future income tax benefit         (124 )   (332 )   611  
              

 

 

               (125 )   (901 )   807  
              

 

 

4.3

  

Current tax liabilities

                       
     Provision for current income tax                        
     Movements during the year:                        
     Balance at beginning of year         52     390     528  
     Addition through acquistion of controlled entities    27    —       347     141  
     Income tax paid         (52 )   (678 )   (603 )
     (Over)/under provision in prior year         (124 )   (87 )   (369 )
     Current year’s income tax expense on operating profit/(loss)         124     80     693  
              

 

 

               —       52     390  
              

 

 

 

F-15


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

          2003

    2002

   2001

          A$’000     A$’000    A$’000

4.

  

TAXATION (CONTINUED)

               

4.4

  

Future income tax benefit not taken to account

               
    

Australia

               
    

Potential future income tax benefits of the company and its Australian resident controlled entities, arising from tax losses and timing differences which have not been recognised as an asset because recovery of tax losses is not virtually certain and recovery of timing differences is not assured beyond any reasonable doubt:

               
     Tax losses carried forward (30%)    12,064     8,810    3,685
     Timing difference from provision for capital loss on investment (30%)    1,934     1,934    —  
     Other net timing differences (30%)    (103 )   1,090    —  
         

 
  
          13,895     11,834    3,685
         

 
  

 

The potential future income tax benefit will only be obtained if: -

 

  i) the relevant company derives future assessable income of a nature and an amount sufficient to enable the benefit to be realised, or the benefit can be utilised by another company in the consolidated entity in accordance with Division 170 of the Income Tax Assessment Act 1997;

 

  ii) the relevant company and/or the consolidated entity continues to comply with the conditions for deductibility imposed by the law; and

 

  iii) no changes in tax legislation adversely affect the relevant company and/or the consolidated entity in realising the benefit.

 

USA

 

Tax carry forward losses of approximately $86.615 million (US$57.859 million) (2002: $111.45 million (US$58.381 million)) are available to certain controlled entities in the United States and have not been recognised as an asset because recovery is not virtually certain.

 

Under the tax laws of the United States, tax losses that cannot be fully utilised for tax purposes during the current year may be carried forward, subject to some statutory limitations, to reduce taxable income in future years. At 30 June 2003, the $86.615 million of tax carry forward losses available expire between the years 2010 and 2023.

 

          2003

   2002

   2001

          A$’000    A$’000    A$’000

4.5

  

Dividend franking account

              
    

Balance of franking account adjusted for franking credits which will arise from the payment of income tax provided for in the financial statements:

              
    

30% franking credits (2001: 34%)

   2,587    2,587    2,275
         
  
  
    

The ability to utilise the franking credits is dependent upon there being sufficient available profits to declare dividends.

              

 

F-16


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

          2003

   2002

   2001

5.

  

EARNINGS / (LOSS) PER SHARE

              
    

Weighted average number of ordinary shares outstanding used in the calculation of basic loss per share

   357,060,384    355,077,797    353,720,361
         
  
  
     Weighted average number of ordinary and potential ordinary shares    360,504,634    363,738,011    363,161,706
         
  
  

 

Options to purchase ordinary shares held under the Employee Share Plan are included in calculating the weighted average number of potential ordinary shares. Refer to Note 19.1 for details of outstanding options. Inclusion of the options has an anti-dilutive effect, hence the weighted average number of potential ordinary shares is not used in calculating the diluted earnings/(loss) per share.

 

One American Depository Share (ADS) is equivalent to forty (40) ordinary shares.

 

 

          2003

   2002

   2001

          A$    A$    A$

6.

  

REMUNERATION OF AUDITORS

              
     Amounts received or due and receivable for audit services by:               
     - Auditors of the Company - KPMG Australia               
    

- Audit and review of financial reports

   80,000    45,000    75,000
     - Other KPMG member firms               
    

- Audit and review of financial reports

   164,050    90,000    75,000
         
  
  
          244,050    135,000    150,000
         
  
  
     Amounts received or due and receivable for taxation services by:               
    

- Auditors of the Company - KPMG Australia

   18,920    54,300    82,435
    

- Other KPMG member firms

   —      5,973    57,288
         
  
  
          18,920    60,273    139,723
         
  
  
     Total auditors’ remuneration    262,970    195,273    289,723
         
  
  

 

F-17


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

7. SEGMENT REPORTING

 

The consolidated entity operates predominantly in the automotive, marine and motorcycle engine markets. Revenue is derived predominantly from the sale of fuel systems, the sale of the right to intellectual property to the OCP technology and the provision of engineering services.

 

7.1 Business Segments

 

    Marine & Recreation

  Motorcycles

    Automotive

    Engineering

    Eliminations

    Consolidated

 
    2003

    2002

  2001

  2003

    2002

    2001

    2003

    2002

    2001

    2003

    2002

    2001

    2003

    2002

    2001

    2003

    2002

    2001

 
    A$000’s     A$000’s   A$000’s   A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s     A$000’s  

External segment revenue

  32,777     40,769   43,043   4,098     4,741     7,616     3,844     4,732     5,538     3,018     867     2,165     —       —             43,737     51,109     58,362  

Inter-segment revenue

  —       —     —     —       —       —       —       —       —       6,567     5,162     4,645     (6,567 )   (5,162 )   (4,645 )   —       —       —    
   

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Segment Revenue

  32,777     40,769   43,043   4,098     4,741     7,616     3,844     4,732     5,538     9,585     6,029     6,810     (6,567 )   (5,162 )   (4,645 )   43,737     51,109     58,362  
   

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unallocated corporate revenues

                                                                                        2,734     2,244     3,289  
                                                                                         

 

 

Total Revenue

                                                                                        46,471     53,353     61,651  
                                                                                         

 

 

Segment Result

  660     2,924   3,708   (328 )   (1,551 )   (1,811 )   (1,989 )   (3,475 )   (4,983 )   (595 )   (5,694 )   (5,185 )   —       —       —       (2,252 )   (7,795 )   (8,271 )
   

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unallocated corporate loss

                                                                                        (1,488 )   (3,148 )   (3,691 )

Provision for
diminution
in carrying
value of
investment

                                                                                        —       (6,446 )   —    

Reorganisation costs/(credits)

                                                                                        649     (5,418 )   (2,572 )

Share of profit/(loss) in associate

                                                                                        1,351     (3,068 )   (12,834 )
                                                                                         

 

 

Net Loss before related income tax

                                                                                        (1,740 )   (25,875 )   (27,368 )
                                                                                         

 

 

Income Tax Expense / (Benefit)

                                                                                        125     901     807  

Net Profits attributable to outside equity interests

                                                                                        —       —       (276 )
                                                                                         

 

 

Profit after tax attributable to members

                                                                                        (1,865 )   (26,776 )   (26,837 )
                                                                                         

 

 

Depreciation and amortisation

  81     485   180   —       —             9     12     11     2,201     2,255     2,847     —       —       —       2,291     2,752     3,038  

Prepaid marketing expenses - amortised

  —       —     —     484     2,319     2,319     —       —       —       —       —             —       —       —       484     2,319     2,319  

Other non-cash expenses

  (16 )   296   646   16     267           —       8     —       17     28     (11 )   —       —       379     17     599     1,014  
   

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Segement non-cash expenses

  65     781   826   500     2,586     2,319     9     20     11     2,218     2,283     2,836     —       —       379     2,792     5,670     6,371  
   

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision for diminution in carrying value of investments

                                                                                        —       6,446     —    

Reorganisation costs

                                                                                        (1,026 )   1,640     700  

Foreign exchange translation loss / (gain)

                                                                                        (1,894 )   (1,393 )   334  
                                                                                         

 

 

Non-cash expenses

                                                                                        (128 )   12,363     7,405  
                                                                                         

 

 

 

F-18


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

7. SEGMENT REPORTING (CONTINUED)

 

7.1 Business Segments (Continued)

 

    Marine &
Recreation


  Motorcycles

  Automotive

  Engineering

  Corporate

  Consolidated

 
    2003

  2002

  2003

  2002

  2003

  2002

  2003

  2002

  2003

  2002

  2003

    2002

 
    A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s     A$000’s  

Segment Assets

  874   5,502   786   985   1,475   885   10,597   13,001   743   683   14,475     21,056  
   
 
 
 
 
 
 
 
 
 
 

 

Unallocated assets

                                                   

Cash

                                          9,007     13,764  

Receivables from / loans to related business undertaking

                                          —       10,222  
                                           

 

Consolidated Total Assets

                                          23,482     45,042  
                                           

 

Segment Liabilities

  2,509   2,956   976   450   789   242   2,560   4,821   714   1,499   7,548     9,968  
   
 
 
 
 
 
 
 
 
 
 

 

Unallocated liabilities

                                                   

Income tax liabilities

                                          —       52  

Borrowings

                                          19,340     19,593  

Unearned income and other provisions

                                          1,662     6,539  

Liability for share of net asset deficiency in related business undertaking

                                          6,915     21,595  
                                           

 

Consolidated Total Liabilities

                                          35,465     57,747  
                                           

 

Consolidated Net Assets / (Liabilities)

                                          (11,983 )   (12,705 )
                                           

 

Segment Acquisitions of Non current assets

  —     9   —     —     —     —     206   494   —     —     206     503  
                                           

 

Unallocated acquisitions

                                                   

Loan to related business undertaking

                                          147     4,645  
                                           

 

Consolidated Acquisitions of Non current assets

                                          353     5,148  
                                           

 

 

F-19


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

7. SEGMENT REPORTING (CONTINUED)

 

7.2 Geographical Segments

 

The consolidated entity operates predominantly in the automotive, marine and motorcycle engine markets. Revenue is derived predominantly from the sale of fuel systems, the sale of the right to intellectual property to the OCP technology and the provision of engineering services.

 

    North America

  Europe

  Asia

  Australia

  Consolidated

    2003

  2002

  2001

  2003

  2002

  2001

  2003

  2002

  2001

  2003

  2002

  2001

  2003

  2002

  2001

    A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s   A$000’s

External segment revenue

  32,041   41,675   44,977   3,743   5,345   7,883   3,870   2,858   3,206   4,083   1,231   2,296   43,737   51,109   58,362
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Segment Assets

  1,025   5,287   4,813   635   386   1,985   603   1,271   3,479   12,212   14,112   17,969   14,475   21,056   28,246
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Acquisitions of Non current assets

  —     9   60   —     —     39   —     —     —     206   494   1,034   206   503   1,133
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

F-20


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

7.2 Geographical Segments (continued)

 

     2003

   2002

   2001

     A$’000    A$’000    A$’000

Revenue by geographical location of customers

              

United States of America

   25,814    27,417    28,575

Canada

   6,227    14,258    16,402

Europe

   3,743    5,345    7,883

Asia

   3,870    2,858    3,206

Australia

   6,817    3,475    5,585
    
  
  

Total Revenue

   46,471    53,353    61,651
    
  
  

Revenue by major customer ( > 10% total revenues)

              

United States of America

   25,504    24,247    25,569

Canada

   6,227    14,258    16,402
    
  
  
     31,731    38,505    41,971
    
  
  

Total long lived assets by location of assets

              

United States of America

   —      275    762

Europe

   —      4    29

Australia

   10,382    12,347    14,743
    
  
  
     10,382    12,626    15,534

Indonesia - Investment in PT Texmaco.

   —      —      6,446
    
  
  
     10,382    12,626    21,980
    
  
  

 

7.3 Inter-Segment Pricing

 

Inter-segment pricing is determined on an arms length basis.

 

F-21


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

8. DISCONTINUED OPERATIONS

 

Marine And Recreation Systems Business

 

On 10 January 2003, Orbital publicly announced its plan to transfer Orbital’s marine and recreation systems business to its joint venture, Synerject LLC as part of the restructure of Synerject. The marine and recreation systems business operates in the United States of America and formed the majority of the consolidated entity’s marine and recreation business segment. The activities of this business are consistent with the motorcycle systems business already handled within Synerject and this change will simplify the customer relationship.

 

On 31 March 2003 Orbital signed a contract to transfer the benefit of this business to Synerject LLC with effect from 1 April 2003 and sell the associated tangible assets. The value of the assets disposed of was $171,884 (US$103,603). The consolidated entity retained the receivables and payables of the marine and recreation business at 31 March 2003 and these are being settled on normal trading terms.

 

The results of the marine and recreation systems business for the period 1 July 2002 to 31 March 2003 which have been included in the financial statements of Orbital for 30 June 2003, were as follows:

 

     2003

    2002

    2001

 
     A$’000     A$’000     A$’000  

Financial performance information for the period (2003: 9 months ended 31 March)

                  

Revenue from ordinary activities

   29,304     35,527     37,939  

Expenses from ordinary activities

   (28,716 )   (35,153 )   (37,444 )
    

 

 

Profit from ordinary activities before income tax

   588     374     495  

Income tax expense

   —       —       —    
    

 

 

Net Profit

   588     374     495  
    

 

 

Financial position information as at 30 June

                  

Segment assets

   40     4,974     3,842  

Segment liabilities

   (1,645 )   (2,576 )   (3,928 )
    

 

 

Net assets (liabilities)

   (1,605 )   2,398     (86 )
    

 

 

Cash flow information for the period (2003: 9 months ended 31 March)

                  

Net cash provided by/(used in) operating activities

   4,781     (1,329 )   632  

Net cash provided by/(used in) investing activities

   312     (9 )   (60 )

Net cash provided by financing activities

   —       —       —    
    

 

 

Net increase/(decrease) in cash held

   5,093     (1,338 )   572  
    

 

 

 

F-22


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

 

               2003

    2002

 
               A$000’s     A$000’s  

9.      

  

CASH

                 
     Cash at bank         138     58  
     Cash at bank - US Dollars         542     2,043  
     Cash at bank - European currency units         288     —    
     Cash at bank - Other foreign currencies         17     197  
     At call deposits - financial institutions    15.3    2,742     5,195  
     Bank bills         5,280     6,271  
              

 

               9,007     13,764  
              

 

10.

  

RECEIVABLES

                 
     Current                  
     Trade debtors         2,335     6,489  
     Less: Provision for doubtful trade debtors         (17 )   (303 )
              

 

               2,318     6,186  
     Other debtors         982     718  
              

 

               3,300     6,904  
              

 

     Non-Current                  
     Loans to associate         —       10,222  
              

 

11.

   INVENTORIES                  
     Raw materials and stores - at cost         94     555  
              

 

12.

   OTHER FINANCIAL ASSETS                  
     Investment in PT Texmaco Perkasa Engineering Tbk         - at cost         6,446     6,446  
     Less: provision for diminution in the carrying value of investments         (6,446 )   (6,446 )
              

 

               —       —    
              

 

 

The consolidated entity holds a 0.51% interest in PT Texmaco Perkasa Engineering Tbk, a company incorporated in Indonesia and listed on the Indonesian Stock Exchange. The principal activities of PT Texmaco Perkasa Engineering Tbk are the manufacture of industrial equipment and machinery including the development and manufacture of automotive and heavy vehicle engines.

 

The investment is carried at $Nil being the original cost of $6,446,467 less a provision for diminution in value of $6,446,467.

 

Orbital has been provided with a guarantee from PT Multikasa Investama, the holding company and major shareholder (69.08%) to repurchase Orbital’s shares in PT Texmaco Perkasa Engineering Tbk at the request of Orbital prior to 18 December 2008 subject to certain conditions. The Texmaco group is currently undertaking a debt / capital reconstruction of which the outcome is uncertain, accordingly this investment has been provided for in full.

 

F-23


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

 

               2003

    2002

 
               A$000’s     A$000’s  

13.

  

PROPERTY, PLANT AND EQUIPMENT

                 
     Freehold land                  
     At deemed cost    13.1    1,091     1,091  
              

 

     Buildings                  
     At deemed cost         3,057     3,057  
     Less: accumulated depreciation         (569 )   (488 )
              

 

          13.1    2,488     2,569  
              

 

     Leasehold improvements                  
     At cost         —       3,895  
     Less: accumulated depreciation         —       (3,895 )
              

 

               —       —    
              

 

     Plant and equipment                  
     At cost         21,673     23,348  
     Less: accumulated depreciation         (15,238 )   (15,004 )
              

 

               6,435     8,344  
              

 

     Leased assets                  
     At cost         669     853  
     Less: accumulated amortisation         (301 )   (300 )
              

 

               368     553  
              

 

     Capital works in progress                  
     At cost         —       69  
              

 

     Total property, plant and equipment - net book value         10,382     12,626  
              

 

     Reconciliations                  
     Reconciliations of the carrying amounts for each class of property, plant and equipment are set out below:                  
     Freehold land                  
     Carrying amount at beginning of year         1,091     1,091  
              

 

     Carrying amount at end of year         1,091     1,091  
              

 

     Buildings                  
     Carrying amount at beginning of year         2,569     2,650  
     Depreciation         (81 )   (81 )
              

 

     Carrying amount at end of year         2,488     2,569  
              

 

     Leasehold improvements                  
     Carrying amount at beginning of year         —       1,180  
     Amortisation         —       (218 )
     Transfer to plant & equipment         —       (472 )
     Disposals and provisions         —       (490 )
              

 

     Carrying amount at end of year         —       —    
              

 

 

F-24


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

         2003

    2002

 
         A$000’s     A$000’s  

13.

  PROPERTY, PLANT AND EQUIPMENT (CONTINUED)             
    Plant and equipment             
    Carrying amount at beginning of year    8,344     9,563  
    Additions and work in progress transfers    275     552  
    Transfer from leasehold improvements    —       472  
    Disposals    (149 )   (23 )
    Depreciation    (2,035 )   (2,220 )
        

 

    Carrying amount at end of year    6,435     8,344  
        

 

    Leased assets             
    Carrying amount at beginning of year    553     932  
    Disposals    (10 )   (146 )
    Amortisation    (175 )   (233 )
        

 

    Carrying amount at end of year    368     553  
        

 

    Capital works in progress             
    Carrying amount at beginning of year    69     118  
    Net transfers to property, plant and equipment    (69 )   (49 )
        

 

    Carrying amount at end of year    —       69  
        

 

 

13.1 Interests in Land and Buildings – Australia

 

Directors’ Valuation

 

The value at 14 November 2001 of interest in certain land and buildings held by a controlled entity is $4,150,000, based upon an independent valuation. The valuation was carried out by P Clements (AAPI) on the basis of open market value of the properties concerned in their existing use.

 

The carrying value of the land and buildings referred to above is $3,580,223 (2002: $3,660,441). The land and buildings are recorded at deemed cost, the valuation has not been brought into account.

 

This valuation is in accordance with the Company’s policy of obtaining an independent valuation of land and buildings every three years.

 

         2003

   2002

         A$000’s    A$000’s

14.

 

PAYABLES

         
    Current          
    Trade creditors and accruals    3,968    4,868
    Trade creditors - associate company    5    784
        
  
         3,973    5,652
        
  

 

F-25


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

15.   INTEREST BEARING LIABILITIES

 

              2003

   2002

              A$000’s    A$000’s

15.1

 

Current

              
   

Lease liabilities

   21.2    142    236
             
  

15.2

 

Non-Current

              
   

Lease liabilities

   21.2    198    357
             
  
              198    357
             
  

15.3 

 

Financing Arrangements

              
   

The consolidated entity has standby arrangements with banks to provide support facilities:

              
    Total facilities available               
   

Performance guarantee facility

        69    69
   

Security guarantee facility

        500    —  
   

Corporate credit card facility

        890    1,133
   

Multi-option credit facility

        750    850
   

Letter of credit

        374    444
             
  
              2,583    2,496
             
  
    Facilities utilised at balance date               
   

Performance guarantee facility

        69    69
   

Security guarantee facility

        500    —  
   

Corporate credit card facility

        12    154
   

Multi-option credit facility

        —      —  
   

Letter of credit

        374    444
             
  
              955    667
             
  
   

Facilities not utilised at balance date

              
   

Performance guarantee facility

        —      —  
   

Security guarantee facility

        —      —  
   

Corporate credit card facility

        878    979
   

Multi-option credit facility

        750    850
   

Letter of credit

        —      —  
             
  
              1,628    1,829
             
  

 

These facilities have been arranged with the consolidated entity’s bankers with the general terms and conditions being set and agreed to from time to time. The standby letter of credit is a committed non-interest bearing facility, available to be drawn down until final expiration on 7 April 2004.

 

A first ranking mortgage debenture with fixed and floating charges over the whole of the assets (excluding patents, licences and technologies and research and development deposits) has been granted to the Company’s banker for the establishment of credit facilities totalling $2,068,306 (2002: $2,169,208). A back-to-back cash term deposit of $500,000 is committed as security against the above security guarantee facility.

 

F-26


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

          2003

   2002

          A$’000    A$’000

16.

  

NON INTEREST BEARING LIABILITIES

         
    

Loans and advances - secured

   19,000    19,000
         
  

 

The Government of Western Australia has provided the company with a fully utilised loan facility of $19,000,000 under the terms of a “Development Agreement”. Repayment of this facility will be in full on the date which is 25 years after the date on which the first advance is made (May 1989), or in any year prior to that date if the aggregate number of OCP engines produced, calculated on a worldwide basis, exceeds 5,000,000, by equal annual payments, each of one fifth of the loan, on 1 July in the year commencing 1 July following the year in which such production is achieved. No interest accrues on this facility until such time as the loan becomes payable.

 

This loan facility is secured by way of a second ranking floating debenture over the whole of the assets and undertakings of the Company.

 

          2003

    2002

 
          A$’000     A$’000  

17.

  

PROVISIONS

            

17.1

  

Current

            
    

Employee entitlements - including on-costs

   1,357     1,544  
    

Redundancy - employee entitlements

   255     2,340  
    

Product warranty

   487     —    
    

Surplus lease space

   411     1,150  
    

Other

   15     26  
         

 

          2,525     5,060  
         

 

17.2

  

Non-Current

            
    

Employee entitlements - including on-costs

   1,103     1,657  
    

Product warranty

   628     1,115  
    

Surplus lease space

   981     —    
    

Other

   —       755  
         

 

          2,712     3,527  
         

 

17.3

  

Aggregate Liability for employee entitlements

   2,715     5,541  
         

 

    

The present value of employee entitlements not expected to be settled within twelve months of balance date have been calculated using the following weighted averages:

            
    

Assumed rate of increase in wage and salary rates

   4.00 %   4.00 %
    

Discount rate (annual)

   6.00 %   6.00 %
    

Settlement term (years)

   10     10  
    

Number of employees

            
    

Number of employees at year end

   97     163  
         

 

 

F-27


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

17. PROVISIONS (CONTINUED)

 

          2003

    2002

 
          A$’000     A$’000  

17.4

  

Reconciliations

            
    

Reconciliations of the carrying amounts for each class of provisions except for employee entitlements, are set out below:

            
    

Redundancy benefits - current

            
    

Carrying amount at beginning of year

   2,340     —    
    

Provision made during the year

   377     3,778  
    

Payments made during the year

   (2,462 )   (1,438 )
         

 

    

Carrying amount at end of year

   255     2,340  
         

 

    

Product warranty - current

            
    

Carrying amount at beginning of year

   —       —    
    

Reclassified from non current

   487     —    
         

 

    

Carrying amount at end of year

   487     —    
         

 

    

Product warranty - non current

            
    

Carrying amount at beginning of year

   1,115     819  
    

Provision made during the year - net of expired

   —       296  
    

Reclassified as current

   (487 )   —    
         

 

    

Carrying amount at end of year

   628     1,115  
         

 

    

Surplus lease space - current

            
    

Carrying amount at beginning of year

   1,150     —    
    

Provision made during the year

   489     1,150  
    

Payments made during the year

   (247 )   —    
    

Reclassified to non current

   (981 )   —    
         

 

    

Carrying amount at end of year

   411     1,150  
         

 

    

Surplus lease space - non current

            
    

Carrying amount at beginning of year

   —       —    
    

Reclassified from current

   981     —    
         

 

    

Carrying amount at end of year

   981     —    
         

 

    

Other provisions - current

            
    

Carrying amount at beginning of year

   26     45  
    

Payments made during the year

   (11 )   (19 )
         

 

    

Carrying amount at end of year

   15     26  
         

 

    

Other provisions - non current

            
    

Carrying amount at beginning of year

   755     755  
    

Provision no longer required and reversed during the year

   (755 )   —    
         

 

    

Carrying amount at end of year

   —       755  
         

 

 

F-28


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

               2003

    2002

               A$’000     A$’000

18.

   OTHER LIABILITIES                

18.1

   Current                
     Unearned income         —       2,268
              

 

18.2

   Non-Current                
     Liability for share of net asset deficiency in associate    26    6,915     21,026
     Restructure of associate         —       569
              

 
               6,915     21,595
              

 

19.

   CONTRIBUTED EQUITY                
     Issued and paid-up capital                
     379,979,583 (2002: 355,387,361) ordinary shares, fully paid         213,467     210,840
              

 
     Ordinary Shares                
     Balance at the beginning of year         210,840     210,840
     Shares issued:                
     1,258,887 (2002: 689,087) shares issued pursuant to employee share plans         —       —  
     23,333,335 (2002: Nil) shares issued pursuant to share placement         2,800     —  
     Transaction costs arising from issue of shares pursuant to share placement         (173 )   —  
              

 
               213,467     210,840
              

 

 

Holders of ordinary shares are entitled to receive dividends as declared from time to time and are entitled to one vote per share at shareholders’ meetings.

 

In the event of winding up of the Company, ordinary shareholders rank after all other shareholders and creditors and are fully entitled to any proceeds of liquidation.

 

F-29


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

19. CONTRIBUTED EQUITY (CONTINUED)

 

19.1 Employee Share Plans

 

Options

 

No options over unissued shares were granted during or since the end of the 2003 financial year. The names of the persons who currently hold options are entered in the register of options kept by the Company pursuant to Section 170 of the Corporations Act 2001. The register may be inspected free of charge.

 

At the date of this report, the following options over unissued ordinary shares were outstanding under previous employee share plans.

 

Year


   SERIES A

   SERIES B

   Total Outstanding

   Number
Outstanding


   Exercise
Price $


  

Expiration
Date


   Number
Outstanding


   Exercise
Price $


  

Expiration
Date


  

1998

   500,500    0.59    25 Sep 2003    515,800    0.66    25 Sep 2003    1,016,300

1999

   403,500    0.53    23 Sep 2004    247,150    0.59    23 Sep 2004    650,650

2000

   852,000    1.61    28 Sep 2005    925,300    1.79    28 Sep 2005    1,777,300
    
            
            
     1,756,000              1,688,250              3,444,250
    
            
            

 

These options do not entitle the holder to participate in any share issue of any other corporation.

 

The market value of shares under these options at 30 June 2003 was $0.12 (30 June 2002: $0.30).

 

Share Plans

 

Under Employee Share Plan No. 1 each eligible employee is offered fully paid ordinary shares to the value of $1,000 per annum, while under Employee Share Plan No. 2 differing numbers of shares, based on seniority and length of service are offered to eligible employees.

 

During the year there were 766,782 shares issued under Plan 1 to eligible employees at a market value of $0.123 million (2002: 350,041 shares with market value of $0.200 million). During the year, executives agreed to take 10% of their remuneration by way of shares rather than cash, resulting in 350,871 shares issued under Plan 2 at prevailing market rates (2002: 151,480 shares).

 

The Company also has in place an Executive Long Term Share Plan. Under this Plan, senior executives of the Company participate in a performance related offer of shares. Performance conditions based on the relative ranking of the total shareholder return of the Company to a group of selected peers, over a 3 year period, apply to determine the number of shares (if any) to be granted to executives. During the year, a total of 1,225,000 shares were offered to 12 executives (2002: 560,000 shares offered to 12 executives). At the discretion of the Board of Directors, during the year 240,000 shares were issued under the Executive Long Term Plan to retrenched executives.

 

          2003

   2002

   2001

          A$’000    A$’000    A$’000

20.

  

ACCUMULATED LOSSES

              
    

Accumulated losses at beginning of the year

   223,545    196,769    169,930
    

Net (profit)/loss attributable to members of the parent entity

   1,865    26,776    26,839
    

Net effect of initial adoption of AASB 1028 “Employee Benefits”

   40    —      —  
         
  
  
    

Accumulated losses at end of the year

   225,450    223,545    196,769
         
  
  

 

F-30


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

21. COMMITMENTS

 

 

               2003

    2002

 
               A$’000

    A$’000

 

21.1

  

Operating Lease Commitments

                 
     Non-cancellable future operating lease rentals not provided for in the financial statements and payable:                  
     - Not later than one year         177     548  
     - Later than one year but not later than five years         46     447  
              

 

               223     995  
              

 

     Current operating leases of the consolidated entity are in relation to computer and operating equipment. All premises leases have been fully provided for as at 30 June 2003.                  

21.2

  

Finance Lease Commitments

                 
    

Finance lease rentals are payable as follows:

                 
    

- Not later than one year

        162     252  
    

- Later than one year but not later than five years

        203     397  
              

 

               365     649  
    

- Less: Future lease finance charges

        (25 )   (56 )
              

 

               340     593  
              

 

    

Lease liabilities provided for in the financial statements

                 
    

- Current

  

15.1

   142     236  
    

- Non-current

  

15.2

   198     357  
              

 

    

Total lease liabilities

        340     593  
              

 

 

The consolidated entity leases motor vehicles and equipment under finance leases expiring in 1 to 4 years. At the end of the lease term the consolidated entity has the option to replace the asset financed with a new asset or pay out the residual balance.

 

22. SUPERANNUATION COMMITMENTS

 

Orbital contributes to a defined contribution plan for the provision of benefits to Australian employees on retirement, death or disability. Employee and employer contributions are based on various percentages of gross salaries and wages. Apart from the contributions required under the Superannuation Guarantee Levy from 1 July 1992, there is no legally enforceable obligation on the Company or its controlled entities to contribute to the superannuation plan.

 

Orbital Holdings (USA) Inc. (a wholly controlled entity) has adopted a defined contribution plan that covers substantially all full time United States employees. The benefits provided under the plan are based on contributions made for and by each employee. Employees and the employer contribute various percentages of gross salary and wages.

 

F-31


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

23. CONTINGENT LIABILITIES

 

The details and estimated maximum amounts of contingent liabilities that may become payable are set out below. The Directors are not aware of any circumstance or information that would lead them to believe that these liabilities will crystallise.

 

23.1 Siemens VDO Automotive and Synerject LLC entered into an agreement in January 2003 to provide loan funds to Synerject LLC. As part of this arrangement Orbital Engine Corporation Limited (which holds a 50% interest in Synerject LLC) continued its guarantee of 50% of the obligations of Synerject LLC arising under the loan agreement. At 30 June 2003, Orbital’s share of Synerject’s financing obligations amounted to A$14.970 million (US$10.000 million) (30 June 2002: A$20.361 million (US$11.459 million)).

 

23.2 The Company has provided A$6.915 million (30 June 2002: A$21.026 million) in the financial statements with respect to its 50% share in the net asset deficiency of Synerject LLC which includes Synerject LLC’s obligations to Siemens VDO Automotive Corporation above.

 

23.3 In the event of the Company terminating the employment of the Chief Executive Officer (other than by reason of serious misconduct or material breach of his service agreement), an equivalent of 12 months remuneration is payable to the CEO. There are no other contingent liabilities for termination benefits under the service agreements with Directors or other persons who take part in the management of any entity within the consolidated entity.

 

 

          2003

   2002

   2001

          $    $    $
24.    DIRECTORS’ AND OFFICERS’ REMUNERATION               
     Total income received, or due and receivable, by all Directors of each entity in the consolidated entity from the Company, related bodies corporate or controlled entities (includes Directors’ fees of $156,892 (2002: $229,367))    2,184,942    3,169,187    2,575,163
         
  
  
          No.    No.    No.
     The number of Directors of each entity in the consolidated entity whose income from the Company, related bodies corporate or controlled entities is included in the above disclosure    11    16    14
         
  
  

 

F-32


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

24. DIRECTORS’ AND OFFICERS’ REMUNERATION (CONTINUED)

 

24.2 Executives’ Remuneration

 

The remuneration of executives who work wholly or mainly outside Australia is not included in this disclosure. Executive officers are those officers involved in the management of the Company or consolidated entity.

 

     2003

   2002

   2001

     $    $    $

Total income in respect of the financial year received, or due and receivable, from the Company, entities in the consolidated entity or related parties by executive officers of the Company and of controlled entities whose income exceeds $100,000.

   2,526,254    2,131,071    1,498,882
    
  
  
     No.    No.    No.

The number of executive officers whose income from the Company or related bodies corporate falls within the following bands:

              

$100,000          -$109,999

   1    —      —  

$110,000          -$119,999

   —      1    —  

$130,000          -$139,999

   1    —      —  

$140,000          -$149,999

   —      2    —  

$150,000          -$159,999

   —      —      2

$160,000          -$169,999

   2    —      —  

$170,000          -$179,999

   —      1    1

$180,000          -$189,999

   —      —      1

$190,000          -$199,999

   —      2    —  

$210,000          -$219,999

   2    —      —  

$220,000          -$229,999

   1    2    —  

$230,000          -$239,999

   —      —      1

$250,000          -$259,999

   —      —      1

$260,000          -$269,999

   1    —      —  

$270,000          -$279,999

   2    —      —  

$340,000          -$349,999

   —      —      1

$480,000          -$489,999

   1    —      —  

$700,000          -$709,999

   —      1    —  
    
  
  
     11    9    7
    
  
  

 

F-33


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

25. PARTICULARS IN RELATION TO CONTROLLED ENTITIES

 

Orbital Engine Corporation Limited


   Class of
Shares


   Consolidated Entity
Interest


      2003
%


   2002
%


    Controlled Entities, incorporated and carrying on business in:               
Australia               
- Orbital Engine Company (Australia) Pty Ltd    Ord    100    100
- S T Management Limited    Ord    100    100
- OFT Australia Pty Ltd    Ord    100    100
- Orbital Australia Manufacturing Pty Ltd    Ord    100    100
- Axiom Invest No. 2 Pty Ltd (a)    Ord    71.3    71.3
- OEC Pty Ltd    Ord    100    100
- Investment Development Funding Pty Ltd    Ord    100    100
- Power Investment Funding Pty Ltd    Ord    100    100
- Orbital Environmental Pty Ltd    Ord    100    100
- Orbital Employees Superannuation Fund Pty Ltd (b)    Ord    100    100
United States of America               
- Orbital Holdings (USA) Inc.    Ord    100    100
- Orbital Engine Company (USA) Inc.    Ord    100    100
- Orbital Fluid Technologies Inc.    Ord    100    100
- Orbital SEFIS Company LLC    Ord    100    100
United Kingdom               
- Orbital Engine Company (UK) Ltd    Ord    100    100

(a) Under a technology investment transaction entered into in 1997, Orbital is required to make certain royalty payments to the investor, Axiom Invest No. 2 Pty Ltd (Axiom). Those royalties represent a percentage of the distributions received by Orbital up to 30 January 2006 from commercialisation arrangements to which it is a party in the non-automotive area (notably Synerject). Under the transaction, Orbital has acquired a 71.3% interest in Axiom. The minority shareholder has a put option under which it has the right to require Orbital to purchase its shares in Axiom on 30 January 2006, or earlier in certain circumstances, including default by Orbital, such as failure to make royalty payments when required.
(b) Orbital Engine Corporation Limited owns 100% of the issued capital of Orbital Employees Superannuation Fund Pty Ltd (OESF) and must act in the best interest of members of the fund at all times. Accordingly, control does not exist and OESF is not consolidated.

 

F-34


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

26. INVESTMENT IN ASSOCIATE

 

As at 30 June 2003, the consolidated entity holds a 50% interest in Synerject LLC, a joint venture with Siemens VDO Automotive Corporation (30 June 2002: 50%; 30 June 2001: 50%). The principal activities of Synerject are the marketing, sale and manufacture, including research and development in the area of engine management of non-automotive systems and components and automotive components related to the Orbital combustion process.

 

          2003

    2002

    2001

 
          A$’000     A$’000     A$’000  

26.1 

  

Result of associate

                  
     Share of associates profit/(loss) from ordinary activities before income tax expense    1,197     (3,488 )   (13,243 )
     Share of associates income tax expense    (228 )   (9 )   (23 )
         

 

 

     Share of associates net profit/(loss) as disclosed by associate    969     (3,497 )   (13,266 )
     Adjustment - reversal amortisation of intangible    382     429     432  
         

 

 

     Share of associates net profit/(loss)    1,351     (3,068 )   (12,834 )
         

 

 

26.2   

Liability for share of net asset deficiency of associate

                  
     Liability at beginning of year    (21,026 )   (19,824 )   (13,706 )
     Investments during the year    10,541     —       8,324  
     Share of associates net profit/(loss)    1,351     (3,068 )   (12,834 )
     Exchange difference on foreign currency translation    2,219     1,866     (1,608 )
         

 

 

     Liability at end of year    (6,915 )   (21,026 )   (19,824 )
         

 

 

26.3 

  

Commitments

                  
     Share of associates operating lease commitments payable:                   
     Within one year    574     1,078        
     One year or later and no later than five years    1,958     2,069        
     Later than five years    1,032     1,467        
         

 

     
          3,564     4,614        
         

 

     
     Share of associates plant and equipment expenditure commitments contracted but not provided for and payable:                   
     Within one year    49     58        
     One year or later and no later than five years    —       —          
     Later than five years    —       —          
         

 

     
          49     58        
         

 

     

 

F-35


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

26. INVESTMENT IN ASSOCIATE (CONTINUED)

 

26.4 Summary financial position of associate

 

     2003

    2002

    2001

 
     A$’000     A$’000     A$’000  

The consolidated entity’s share of assets and liabilities of associate is as follows:

                  
Current assets    8,948     8,505     9,165  
Non-current assets    11,641     14,977     18,299  
    

 

 

Total assets    20,589     23,482     27,464  
    

 

 

Current liabilities    6,716     6,116     17,583  
Non-current liabilities    16,072     32,395     23,138  
    

 

 

Total liabilities    22,788     38,511     40,721  
    

 

 

Net asset deficiency - as reported by associate    (2,199 )   (15,029 )   (13,257 )
    

 

 

Adjustments arising from equity accounting                   
Elimination of intangibles (net of amortisation)    (4,716 )   (5,997 )   (7,167 )
Restructuring provision adjustment    —       —       600  
    

 

 

Net asset deficiency    (6,915 )   (21,026 )   (19,824 )
    

 

 

 

F-36


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

27. ACQUISITION OF CONTROLLED ENTITIES

 

(a) On 29 August 2001 the consolidated entity purchased 100% of the issued shares in Power Investment Funding Pty Ltd, the special purpose company set up in relation to the OCP Four-Stroke (OCP-4S) research and development syndicate. The operating results of this controlled entity have been included in the consolidated results from this date.

 

(b) On 30 May 2001 the consolidated entity purchased 100% of the issued shares in Investment Development Funding Pty Ltd, the special purpose company set up in relation to the Genesis research and development syndicate. The operating results of this controlled entity have been included in the consolidated results from this date.

 

     2003

   2002

    2001

 
     A$000’s    A$000’s     A$000’s  

Consideration:

                 

Security Deposit

   —      36,158     60,349  

Less: Put obligation liability extinguished

   —      (36,158 )   (60,349 )
    
  

 

     —      —       —    
    
  

 

Fair value of net assets acquired:

                 

Cash

   —      347     141  

Current income tax liability

   —      (347 )   (141 )
    
  

 

     —      —       —    
    
  

 

Inflow of cash

   —      347     141  
    
  

 

Goodwill on acquisition

   —      —       —    
    
  

 

 

28. RELATED PARTIES

 

28.1 Directors

 

The names of each person holding the position of director of Orbital Engine Corporation Limited during the financial year are Messrs R W Kelly, P C Cook, J R Marshall, A S Peacock and J G Young.

 

ROSS WILLIAM KELLY, B.E. (Hons) FAICD, AGE 65

 

Non-Executive Director and Chairman, retired 21 August 2003. Mr Kelly joined the Board in December 1995 and resigned on 21 August 2003. Mr Kelly has had extensive experience consulting to many of Australia’s larger businesses on both strategic and operational matters in his earlier career as Operations Director (Asia Pacific Zone) of PA Management Consultants. Mr Kelly is currently Chairman of Clough Limited.

 

DONALD WOOLGAR JOHN BOURKE, FCPA, AGE 64

 

Non-Executive Director and Chairman appointed 21 August 2003. Mr Bourke has extensive business experience and is currently Executive Chairman of Australian Technology Group Limited, and Chairman of both Olex Holdings Limited and Compudigm International Limited. Previously Mr Bourke has been a Director of Crown Casino Limited and BIL (Australia Holdings) Limited as well as a Councillor of the National Library of Australia. For a number of years Mr Bourke was the Finance Director of Consolidated Press Holdings Limited. Mr Bourke has significant experience in the automotive industry, having occupied various finance and senior management positions with Ford Australia during almost eighteen years with that company.

 

PETER CHAPMAN COOK, M.Pharm FRMIT, PhC, MPS, ARACI, AGE 55

 

Managing Director, appointed on 13 February 2002. Appointed Chief Executive Officer on 1 January 2002. Mr Cook has extensive experience commercialising intellectual property together with marketing exposure in Europe, the United States and Asia Pacific. Prior to his appointment at Orbital, Mr Cook has held positions as Deputy Managing Director of Invetech Pty Ltd, President of Ansell’s Protection Products Division and most recently as Chief Executive Officer of Fauldings Hospital Pharmaceuticals.

 

F-37


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

28. RELATED PARTIES (CONTINUED)

 

28.1 Directors (Continued)

 

JOHN RICHARD MARSHALL, B MECHE, DIP MECHE, FIE (AUST), F.SAE.A, MSME, AGE 71

 

Non-Executive Director. Joined the Board in December 1995 after six years as a Non-Executive Director of Orbital Engine Company (Australia) Pty Ltd. Mr Marshall is Co-chair of the Expert Panel in Physical Sciences and Engineering for the AusIndustry Collaborative Research Centre Program; Chairman, Industry Advisory Board Euro-Australian Cooperation Centre and Finance Committee member of the Australian Conservation Foundation. Mr Marshall has extensive experience in the automotive industry and was Vice-President - Manufacturing of Ford Australia between 1983 and 1989.

 

JOHN GRAHAME YOUNG, LLB, FAICD AGE 59

 

Non-Executive Director. Joined the Board in 1985. Mr Young is a lawyer with more than 30 years experience in corporate, revenue and intellectual property law. He is a director of Cape Bouvard Investments Pty Ltd. Mr Young chairs the Company’s Audit Committee.

 

THE HON ANDREW SHARP PEACOCK, AC, AGE 64

 

Non-Executive Director appointed 19 December 2001 and resigned 24 October 2002. The Hon. Andrew Peacock completed a three year term as Australian Ambassador to the USA in February 2000. Previously Mr Peacock held senior Ministerial positions in Australian Governments in the 1970’s and 1980’s, including the Foreign Affairs, Industrial Relations, Industry and Commerce and Environment portfolios. Mr Peacock is President, Boeing – Australia, and a member of the Business Council of Australia.

 

Details of directors’ remuneration and retirement benefits are set out in Note 24 and the Directors’ Report.

 

No director has entered into a material contract with the Company or the consolidated entity since the end of the previous financial year and there were no material contracts involving directors’ interests subsisting at year end.

 

F-38


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

28. RELATED PARTIES (CONTINUED)

 

28.2 Controlled Entities

 

Details of interests in controlled entities are set out in Note 25. Details of dealings with controlled entities are set below:

 

(a) Intercompany Loans

 

The aggregate amounts receivable from / payable to wholly owned controlled entities by the Company at balance date:

 

     2003

   2002

     A$’000    A$’000

Receivables (after provision)

         

Non-current

   11,709    9,925
    
  

Borrowings

         

Non-current

   10,413    15,619
    
  

 

The interest rate charged/receivable in relation to these loans during the year was nil, (2002: nil).

 

(b) Transactions

 

During the year the Company and controlled entities purchased goods and services from other entities within the wholly-owned group. These transactions are in the ordinary course of business and on normal commercial terms and conditions.

 

Orbital Engine Company (Australia) Pty Ltd charged a facility fee to Orbital Engine Corporation Limited for the provision of office premises, computer and administration support of $nil for the year ended 30 June 2003, (30 June 2002: $341,139).

 

As from 1 July 2002 all salary costs, directors’ fees, audit and taxation fees, insurance costs, stock exchange and shareholder costs and other overheads of the Company, have been incurred and paid for by the main trading company within Australia, Orbital Engine Company (Australia) Pty Limited, which is a wholly owned subsidiary of Orbital Engine Corporation Limited.

 

F-39


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

28.3 Other Related Parties – Business Undertakings

 

Details of dealings with other related parties, being Synerject LLC, are set out below:

 

(a) Receivables and Payables

 

The aggregate amounts receivable from/payable to associated companies by the consolidated entity at balance date are:

 

     2003

   2002

     A$’000    A$’000

Receivables

         

Current

   40    —  

Non current

   —      10,222
    
  
     40    10,222
    
  

Payables

         

Current

   5    784
    
  

 

(b) Transactions

 

During the year the consolidated entity provided engineering services to Synerject LLC of $0.924 million (2002: $1.853 million) and purchased goods and services to the value of $23.385 million (2002: $27.482 million) from Synerject LLC. All transactions are in the ordinary course of business and on normal commercial terms and conditions.

 

(c) Business Restructure

 

On 31 March 2003 the consolidated entity invested US$6.25 million (A$10.37 million) in its joint venture Synerject LLC by way of capitalisation of amounts receivable from Synerject LLC.

 

On 1 April 2003 the consolidated entity transferred the benefit of its marine and recreation systems business to Synerject LLC, as part of a restructure and refinance of Synerject LLC, for equity consideration in Synerject LLC.

 

F-40


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

29. NOTES TO THE STATEMENTS OF CASH FLOWS

 

29.1 Reconciliation of Cash

 

For the purposes of the Statements of Cash Flows, cash includes cash on hand, cash at bank and short term deposits at call (net of outstanding bank overdrafts). Cash as at the end of the financial year, as shown in the Statements of Cash Flows is reconciled to the related items in the Statement of Financial Position as follows:

 

               2003

    2002

    2001

 
               A$’000     A$’000     A$’000  
     Cash         9,007     13,764     32,735  
              

 

 

29.2

   Reconciliation of loss from ordinary activities after income tax to net cash used in operating activities                        
     Loss from ordinary activities after income tax         (1,865 )   (26,776 )   (26,561 )
     Add/(less) items classified as investing/financing activities:                        
     Interest received    2    (259 )   (752 )   (2,338 )
     Loss/(profit) on sale of property, plant and equipment    2    (282 )   31     (46 )
     Finance charges on capitalised leases    3.2    32     72     69  
     Add/(less) non-cash items:                        
     Depreciation    3.4    2,116     2,519     2,767  
     Amortisation of leased assets    3.4    175     233     271  
     Leasehold improvements written off    3.4    —       490     —    
     Goodwill written off    3.4    —       —       379  
     Prepaid marketing expense    3.4    483     2,319     2,319  
     Provision for doubtful debts    3.4    17     303     —    
     Amounts set aside to provisions         (1,322 )   1,464     1,346  
     Share of net (profit)/loss of associate         (1,351 )   3,068     12,834  
     Net foreign exchange (gains) / losses    3.4    (1,894 )   (1,393 )   334  
     (Decrease)/increase in net taxes payable         (52 )   107     (1,583 )
     Provision against carrying value of investments    3.3    —       6,446     —    
              

 

 

     Net cash used in operating activities before changes in assets and liabilities         (4,202 )   (11,869 )   (10,209 )
              

 

 

     Changes in assets and liabilities during the year:                        
     Decrease/(increase) in receivables         3,365     1,371     4,092  
     Decrease in inventories         601     246     161  
     (Increase)/decrease in prepayments         (211 )   (381 )   156  
     Decrease/(increase) in other non-current assets         —       424     4  
     (Decrease)/increase in trade creditors         (1,679 )   (2,853 )   (3,951 )
     (Decrease)/increase in employee provisions         (2,777 )   1,461     (418 )
     (Decrease) in other liabilities         (2,268 )   (2,005 )   (2,176 )
               (2,969 )   (1,737 )   (2,132 )
              

 

 

     Net cash used in operating activities         (7,171 )   (13,606 )   (12,341 )
              

 

 

 

F-41


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

30. ADDITIONAL FINANCIAL INSTRUMENTS DISCLOSURE

 

30.1 Foreign Exchange Risk

 

The consolidated entity may enter into forward exchange contracts to hedge certain firm sale and purchase commitments denominated in foreign currencies (principally United States dollars). The terms of these derivatives and commitments are rarely more than one year. During the year ended 30 June 2003 no forward exchange contracts were held.

 

Foreign currency receivables and payables have been translated in the Statement of Financial Position at year end, utilising the exchange rates applicable as at 30 June 2003 being: United States Dollars 0.6680, European Currency Units 0.5902 and United Kingdom Pounds Sterling 0.4079 (2002: 0.5628, 0.5710 and 0.3692 respectively).

 

The Australian dollar equivalents of unhedged amounts receivable or payable in foreign currencies at year end, translated at the exchange rates applicable to the underlying transactions are as follows:

 

               CONSOLIDATED

          AVERAGE RATE

   2003

   2002

          2003

   2002

   A$000’s    A$000’s

(i)

   United States Dollars                    
     Amounts Receivable                    
     Current    0.6628    0.5593    1,395    6,397
     Non current    —      0.5175    —      2,899
                   
  
     Amounts Payable                    
     Current    0.5870    0.5628    81    2,678
                   
  

(ii)

   European Currency Unit                    
     Amounts Receivable                    
     Current    0.5638    0.5832    261    450
                   
  
     Amounts Payable                    
     Current    0.5665    0.5710    86    141
                   
  

(iii)

   United Kingdom Pounds Sterling                    
     Amounts Receivable                    
     Current    0.3610    0.3692    7    8
                   
  
     Amounts Payable                    
     Current    —      0.3632    —      32
                   
  

 

30.2 Credit Risk

 

Credit risk represents the accounting loss that would be recognised if counterparties failed to perform as contracted. The risk that counterparties to derivative financial instruments might default on obligations is monitored.

 

The credit risk on financial assets, excluding investments of the consolidated entity that have been recognised on the statement of financial position, is the carrying amount, net of any provision for doubtful debts. The consolidated entity minimises concentrations of credit risk by undertaking transactions with a number of customers in various countries.

 

F-42


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

30. ADDITIONAL FINANCIAL INSTRUMENTS DISCLOSURE (CONTINUED)

 

30.3 Interest Risk

 

     Note

  

Weighted

average

interest

rate


    Floating
interest
rate
$’000


   Fixed interest maturing in

  

Non-

interest

bearing

$’000


  

Total

$’000


           1 year
or less
$’000


   1 to 5
years
$’000


  

more than 5
years

$’000


     

2003

                                        

Financial assets

                                        

Cash assets

        4.22 %   9,007    —      —      —      —      9,007

Receivables

        —       —      —      —      —      3,300    3,300
               
  
  
  
  
  
                9,007    —      —      —      3,300    12,307
               
  
  
  
  
  

Financial liabilities

                                        

Payables

        —       —      —      —      —      3,973    3,973

Non interest bearing loan

        —       —      —      —      —      19,000    19,000

Lease liabilities

        6.08 %   —      142    198    —      —      340

Employee benefits

        6.00 %   —      2,565    136    14    —      2,715
               
  
  
  
  
  
                —      2,707    334    14    22,973    26,028
               
  
  
  
  
  

2002

                                        

Financial assets

                                        

Cash assets

        3.35 %   13,764    —      —      —      —      13,764

Receivables

        —       —      —      —      —      17,126    17,126
               
  
  
  
  
  
                13,764    —      —      —      17,126    30,890
               
  
  
  
  
  

Financial liabilities

                                        

Payables

        —       —      —      —      —      5,652    5,652

Non interest bearing loan

        —       —      —      —      —      19,000    19,000

Lease liabilities

        6.47 %   —      236    357    —      —      593

Employee benefits

        6.00 %   —      5,261    258    22    —      5,541
               
  
  
  
  
  
                —      5,497    615    22    24,652    30,786
               
  
  
  
  
  

 

F-43


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

30.4 Net Fair Values of Financial Assets and Liabilities

 

Monetary financial assets and financial liabilities not readily traded in an organised financial market are determined by valuing them at the present value of contractual future cash flows on amounts due from customers or due to suppliers.

 

     CONSOLIDATED

     2003

   2002

    

Carrying

Amount

$’000


  

Net fair

value

$’000


  

Carrying

amount

$’000


  

Net fair

value

$’000


The carrying amounts and net fair values of financial assets and liabilities as at the reporting date are as follows:

                   

Financial assets

                   

Cash assets

   9,007    9,007    13,764    13,764

Receivables

   3,300    3,300    17,126    17,126

Financial liabilities

                   

Payables

   3,973    3,973    5,652    5,652

Non interest bearing loan

   19,000    10,009    19,000    9,442

Lease liabilities

   340    340    593    593

Employee benefits

   2,715    2,715    5,541    5,541

 

31. EVENTS SUBSEQUENT TO REPORTING DATE

 

Share Purchase Plan

 

On 6 June 2003, the Company announced that it would be making an offer, via a Share Purchase Plan (“SPP”), to its Australian and New Zealand resident shareholders, to each purchase up to A$5,000 worth of ordinary shares in the Company at an issue price of A$0.12 per share.

 

The offer under the SPP closed on 10 July 2003. Approximately A$3.280 million, net of transaction costs of approximately A $0.245 million, was raised from valid applications received under the SPP, resulting in the allotment of 29,392,691 ordinary shares on 17 July 2003.

 

F-44


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP

 

The consolidated financial statements of Orbital Engine Corporation Limited have been prepared in accordance with Australian Generally Accepted Accounting Principles (AUS GAAP) which differ in some respects from Generally Accepted Accounting Principles in the United States (US GAAP). The significant differences between AUS GAAP and US GAAP affecting the statements of operations and shareholders’ equity are summarised below:

 

(a) Accounting for Stock Based Compensation

 

Under AUS GAAP, the granting of share options to employees does not require the recognition of compensation expense.

 

Under US GAAP, in accordance with Accounting Principles Board Opinion No. 25 (APB 25), “Accounting for Stock Issued to Employees”, compensation expense is recognised to the extent that the fair value of the equity instrument exceeds the exercise price of the option granted at a defined measurement date. The measurement date is the first date on which both the following are known: (i) the number of shares that an individual employee is entitled to receive; and (ii) the exercise price.

 

Under US GAAP, options with hurdle prices are accounted for under variable plan accounting until the date the hurdle prices have been met and the number of shares that an individual employee is entitled to receive is known.

 

The Company adopted an employee share plan (the “Plan”) pursuant to which the Company’s Board of Directors may grant stock options to employees. The Plan authorizes grants of options to purchase shares of authorized but unissued common stock. Series A options are granted at a fixed amount to employees with at least one year of service. Series A options are granted with an exercise price equal to a 10% discount on the stock’s weighted average value during the period of 5 business days ending 5 business days before the date of offer. Series B options are granted to employees with at least one year of service with an allocation based on remuneration and years of service. Series B stock options are granted with an exercise price equal to the stock’s fair market value at the date of grant. All stock options have 5 year terms and are fully vested at the date of grant.

 

The per share weighted average fair value of stock options granted during 2001 was $1.00 on the date of grant using the Black Scholes option-pricing model with the following weighted average assumptions: expected dividend yield 0%, risk-free interest rate of 6.00% and an expected life of 5 years.

 

The Company also has in place an Executive long term share plan, refer Note 19.1 to the financial statements for details.

 

The Company applies APB 25 in accounting for its Plans under US GAAP and, accordingly compensation cost has been recognised for its stock options in the financial statements based on the difference between the exercise price and the market price of the stock on the date of grant. In addition, options with hurdle prices have been accounted for under variable plan accounting until the date the hurdle prices have been met. Had the Company determined compensation cost based on the fair value at the grant date for its stock options and executive long term share plan under SFAS No. 123 “Accounting for Stock Based Compensation” and SFAS No.148 “Accounting for Stock-Based Compensation – Transition and Disclosure – an amendment of Statement No. 123”, Orbital’s net loss and loss per share would have been increased or decreased to the pro forma amounts indicated below:

 

          2003

    2002

    2001

 
          A$’000     A$’000     A$’000  

Net loss (US GAAP)

   As reported    (1,675 )   (25,693 )   (26,160 )
         

 

 

Compensation costs

   As reported APB 25    (254 )   (378 )   (584 )

Compensation costs

   Fair value SFAS 123 &148    (254 )   (378 )   (2,005 )
         

 

 

Compensation costs

   Pro forma adjustment    —       —       (1,421 )
         

 

 

Net loss (US GAAP)

   Pro forma    (1,675 )   (25,693 )   (27,581 )
          (in Australian cents)  

Loss per share

   As reported    (0.47 )   (7.24 )   (7.40 )

(Basic and diluted)

   Pro forma    (0.47 )   (7.24 )   (7.80 )

 

F-45


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

32. (a) Accounting for Stock Based Compensation (Continued)

 

Stock option activity during the periods indicated is as follows:

 

     Number of
Options


    Weighted Average
Exercise Price


Balance at June 30, 2000

   11,969,200     $ 1.02

Granted

   2,039,700     $ 1.68

Exercised

   (4,501,299 )   $ 1.13

Reinstated

   6,400     $ 1.34

Expired

   (2,340,700 )   $ 1.31
    

     

Balance at June 30, 2001

   7,173,301     $ 1.04

Granted

   —          

Exercised

   —          

Expired

   (1,822,651 )   $ 1.02
    

     

Balance at June 30, 2002

   5,350,650     $ 1.05

Granted

   —          

Exercised

   —          

Expired

   (1,906,400 )   $ 0.84
    

     

Balance at June 30, 2003

   3,444,250     $ 1.17
    

     

 

At June 30, 2003 the range of exercise prices and weighted average remaining contractual life of outstanding options was $0.53 - $1.79 and 1.47 years, respectively.

 

At June 30, 2003, 2002 and 2001 the number of options exerciseable was 2,518,950, 4,382,950 and 6,175,201 respectively, and the weighted average exercise price of those options was $0.94, $0.89 and $0.92 respectively.

 

F-46


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

(b) Investments

 

Under AUS GAAP, the Company’s investment in PT Texmaco Perkasa Engineering Tbk is carried at the lower of cost and recoverable amount. Under US GAAP, this investment was considered an available-for-sale security under Statement of Financial Accounting Standards No.115 “Accounting for Certain Investments in Debt and Equity Securities”, and was carried at fair value, with unrealized gains and losses excluded from earnings and reported in other comprehensive income. During the year ended June 30, 2002 due to the debt / capital reconstruction being undertaken by the Texmaco group and the lack of a liquid market for its shares this investment is no longer considered to be an available-for-sale security under Statement of Financial Accounting Standards No.115.

 

During the year ended June 30, 2002 the carrying value of this investment was written down to $nil for both AUS GAAP and US GAAP reporting. In accordance with US GAAP reporting definitions this write down is considered to be an other than temporary decline in value.

 

(c) Licence and Marketing Agreements

 

A difference totalling $0.484 million credit (2002: $2.319 million credit, 2001: $2.319 million credit) arises from the treatment of certain licence and marketing agreements. Under US GAAP, the fair value of assets transferred in a non-monetary transaction must be determinable with reasonable limits in order to account for the transaction at fair value. For an entity to record a non-monetary exchange involving advertising at fair value, certain criteria should be met to demonstrate that fair value is determinable. If the criteria are not met, the transaction should be recorded at the carrying amount of the asset surrendered. Under US GAAP, certain licence fees and pre-paid marketing relating to a licence and marketing agreement entered into during the year ended June 30, 2000 have not been recognised.

 

Under AUS GAAP, the Directors believe that these transactions should be reported to provide a true and fair reflection of Orbital’s operations. The capitalized pre-paid marketing expense has been amortized under Australian GAAP. The prepayment became fully amortized during the year ended June 30, 2003 and therefore no ongoing difference is carried forward between AUS GAAP and US GAAP.

 

(d) Accounting Standard Change AUS GAAP

 

During the year, the Company increased the provision for wages, salaries and annual leave to reflect the remuneration rates Orbital expects to pay. This is fundamentally consistent with US GAAP. However, pursuant to AUS GAAP transitional requirements of AASB 1028 “Employee Entitlements”, the increase in the provision, as at July 1, 2002 was recorded against opening accumulated losses. For US GAAP purposes, this increase in the provision has been recorded as part of the net loss for the current year.

 

(e) Interest received on Investments

 

Under AUS GAAP, interest received on investments has been classified in the statement of cash flows as an investing activity. Under US GAAP interest received on investments would be recorded as an operating activity.

 

(f) Discontinued Operations

 

Refer to Note 8 for discontinued operations in accordance with AUS GAAP. Under US GAAP the transfer of the marine and recreation systems business to Orbital’s 50% held associate Synerject LLC does not meet the criteria for a discontinued operation as Orbital has continued to have significant (50%) involvement in the operations of the transferred component after the disposal, and therefore does not require disclosure.

 

F-47


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

(g) Recent Changes to US GAAP

 

In June 2001, the FASB issued Statement of Financial Accounting Standards No.141 (SFAS 141), “Business Combinations” and Statement of Financial Accounting Standards No.142 (SFAS 142), “Goodwill and Intangible Assets”. SFAS 141 requires that the purchase method of accounting be used for all business combinations completed after June 30, 2001 and also specifies the types of acquired intangible assets that are required to be recognised and reported separately from goodwill and those acquired intangible assets that are required to be included in goodwill. SFAS 142 requires that goodwill not be amortized, but instead tested for impairment at least annually.

 

SFAS 142 also requires recognised intangible assets to be amortized over their respective estimated useful lives and reviewed for impairment in accordance with Statement of Financial Accounting Standards No.144 (SFAS 144), “Accounting for the Impairment or Disposal of Long-Lived Assets”. Any recognised intangible asset determined to have an indefinite useful life will not be amortized, but instead tested for impairment in accordance with SFAS 142 until its life is determined to no longer be indefinite.

 

The Company was required to adopt the provisions of SFAS 141 and 142 on July 1, 2002, with the exception of the immediate requirement to use the purchase method of accounting for all business combinations completed after June 30, 2001. Retroactive application of SFAS 141 and 142 is not permitted. However, any goodwill and any intangible asset determined to have an indefinite useful life that is acquired in a business combination completed after June 30, 2001 will not be amortized. Goodwill and intangible assets acquired in business combinations completed before July 1, 2001 continued to be amortized until June 30, 2002. The impact on Orbital of the adoption of SFAS 141 and 142 was immaterial.

 

In June 2001, the FASB issued Statement of Financial Accounting Standards No.143 (SFAS 143), “Accounting for Asset Retirement Obligations”. SFAS 143 addresses financial accounting and reporting for obligations associated with the retirement of tangible long-lived assets and the associated asset retirement costs, and applies to legal obligations associated with the retirement of long-lived assets and/or the normal operation of a long-lived asset. Under SFAS 143 the fair value of a liability for an asset retirement obligation is recognized in the period in which it is incurred if a reasonable estimate of fair value can be made. The associated asset retirement costs are capitalized as part of the carrying amount of the long-lived asset. The liability is discounted and accretion expense is recognized using the credit-adjusted risk-free interest rate in effect when the liability was initially recognized. SPAS 143 was effective for the Company as of July 1, 2002. The impact on Orbital of the adoption of SFAS 143 was immaterial.

 

In August 2001, the FASB issued Statement of Financial Accounting Standards No.144 (SFAS 144), “Accounting for the Impairment or Disposal of Long-Lived Assets”. SFAS 144 addresses financial accounting and reporting for the impairment of long-lived assets, and will supersede (a) SFAS 121 with respect to the accounting for the impairment or disposal of long-lived assets; and (b) Accounting Principles Board Opinion No.30 (Opinion 30) for the disposal of a segment of a business. SFAS 144 retains the requirements of SFAS 121 to (a) recognize an impairment loss only if the carrying amount of a long-lived asset is not recoverable from its undiscounted cash flows; and (b) measure an impairment loss as the difference between the carrying amount and fair value of the asset. SFAS 144 also requires that a long-lived asset to be abandoned, exchanged for a similar productive asset, or distributed to owners in a spin-off be considered held and used until the asset is disposed of.

 

F-48


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

(g) Recent Changes to US GAAP (Continued)

 

SFAS 144 retains the basic provisions of Opinion 30 for the presentation of discontinued operations in the income statement but broadens that presentation to include a component of an entity (rather than a segment of a business). A component of an entity comprises operations and cash flows that can be clearly distinguished, operationally and for financial reporting purposes, from the rest of the entity. A component of an entity that is classified as held for sale or that has been disposed of is presented as a discontinued operation if the operations and cash flows of the component will be (or have been) eliminated from the ongoing operations of the entity and the entity will not have any significant continuing involvement in the operations of the component. In addition, discontinued operations are no longer measured on a net realizable value basis, and future operating losses are no longer recognised before they occur.

 

SFAS 144 is effective for the Company as of July 1, 2002. As identified in Note 32 (f) above the disposal documented in note 8 as a discontinued operation under AUS GAAP does not meet the criteria for a discontinued operation under SFAS 144 (US GAAP). The impact on Orbital of the adoption of SFAS 144 has been immaterial.

 

In July 2002, the FASB issued Statement no. 146, “Accounting for Costs Associate with Exit or Disposal Activities.” Statement No. 146 is based on the general principle that a liability for a cost associated with an exit or disposal activity should be recorded when it is incurred and initially measured at fair value. Statement No. 146 applies to costs associated with (1) an exit activity that does not involve an entity newly acquired in a business combination, or (2) a disposal activity within the scope of Statement No 144. These costs include certain termination benefits, costs to terminate a contract that is not a capital lease, and other associated costs to consolidate facilities or relocate employees.

 

In November 2002, the FASB issued Interpretation No. 45, “”Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness to Others.” This Interpretation elaborates on the disclosures to be made by a guarantor in its interim and annual financial statements about its obligations under guarantees issued. This Interpretation also clarifies that a guarantor is required to recognize, at inception of a guarantee, a liability for the fair value of the obligation undertaken. The initial recognition and measurement provisions of this Interpretation are applicable to guarantees issued or modified after December 31, 2002. The adoption of this interpretation has not resulted in any additional disclosure, as the Group has not provided any further guarantees of indebtedness apart from the Guarantee to Siemens VDO as disclosed in Note 23, “Contingent liabilities” to the financial statements.

 

In December 2002, the FASB issued Statement No. 148, “Accounting for Stock Based Compensation – Transition and Disclosure – an amendment of Statement No. 123. “This Statement amends Statement No. 123, “”Accounting for Stock Based Compensation,” to provide alternative methods of voluntarily transitioning to the fair value-based method of accounting for stock-based employee compensation. Statement No. 148 also amends the disclosure requirements of Statement no. 123 to require more prominent disclosure of the method used to account for stock-based employee compensation and the effect of the method on reported results in both annual and interim financial statements. The disclosure provisions of Statement No. 148 are effective for Orbital for this fiscal 2003 filing. Such disclosures are outlined in note 32(a).

 

We have not yet completed our final evaluation of the valuation options presented by Statement No. 148. However, within this fiscal year, we expect to reach a determination of whether and, if so, when to change our existing accounting for stock-based compensation to the fair value method in accordance with the transition alternatives of Statement No. 148.

 

F-49


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

(g) Recent Changes to US GAAP (Continued)

 

In January 2003, the FASB issued Interpretation No. 46, “Consolidation of Variable Interest Entities.” This Interpretation requires the consolidation of entities that cannot finance their activities without the support of other parties and that lack certain characteristics of a controlling interest, such as the ability to make decisions about the entity’s activities via voting rights or similar rights. This Interpretation applies immediately to variable interests in variable interest entities created after January 31, 2003, and to variable interests in variable interest entities obtained after January 31, 2003. For companies with a variable interest in a variable interest entity created before February 1, 2003, this Interpretation applies to the Group no later than the beginning of the first interim or annual reporting period beginning after June 15, 2003. This Interpretation requires certain disclosures in financial statements issued after January 31, 2003 if it is reasonably possible that the Group will consolidate or disclose information about variable interest entities when the Interpretation becomes effective.

 

One example within the appendixes to FIN 46 relates to variable interests arising from guarantees and similar obligations. Orbital’s guarantee to Siemens VDO of a portion of Siemens loans funds to Synerject LLC could apply to make Synerject LLC a variable interest entity in relation to Orbital, if as a result Orbital were to absorb the majority of the risks and potential losses. The directors believe that Synerject LLC is not a variable interest entity in relation to Orbital, noting the guarantee is for only 50% of the loan funds.

 

The application of FIN 46 is not expected to have a material effect on Orbital’s financial staements.

 

In May 2003, the FASB issued Statement No. 150, “Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity.” (“SFAS 150”). This statement requires issuers to classify as liabilities (or assets in some circumstances) three classes of freestanding financial instruments (presently classified as equity) that embody obligation for the issuer. Generally, this statement is effective for financial instruments entered into or modified after May 31, 2003 and is otherwise effective at the beginning of the first interim period beginning after June 15, 2003. The impact on Orbital of the adoption of SFAS 150 has been immaterial.

 

F-50


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

(h) Additional disclosures regarding Deferred income taxes and Carry forward income tax losses for US GAAP reporting purposes.

 

In accordance with US GAAP, deferred tax assets are only recognised to the extent the likelihood of realizing the tax benefit is determined to be more likely than not. Although the US GAAP standard provides for a lower threshold than AUS GAAP, based upon the level of historical taxable income and projections for future taxable income over the periods in which the tax carry forward losses and deductible temporary differences will reverse, no deferred tax asset has been recognised.

 

A deferred tax asset of A$29.449 million is not recognised for tax carry forward losses of approximately A$86.615 million that are available to certain controlled entities in the United States. These losses expire as follows:

 

     YEAR

   A$’000

Carry forward US tax losses expire on June 30, in the following years

   2010    3,913
     2011    13,223
     2012    18,656
     2013    17,801
     2014    1,163
     2015    1,163
     2020    3,662
     2021    10,856
     2022    11,527
     2023    4,651
         
          86,615
         

 

Australian income tax carry forward losses of A$40.213 million do not expire and can be carried forward indefinitely.

 

The item entitled “non-resident controlled entities results not tax effected” at Note 4.1 consists of the following: -

 

     2003

    2002

    2001

 
     A$’000     A$’000     A$’000  

Foreign tax rate differential

   (138 )   34     —    

Non Assessable income

   221     1,013     668  

US tax losses utilised/(carried forward)

   956     (1,304 )   (4,272 )
    

 

 

     1,039     (257 )   (3,604 )
    

 

 

Income tax expense /(credit) is split as follows:

                  

Australian tax

   —       245     (980 )

Foreign withholding taxes

   125     656     173  

Other juristictions

   —       —       —    
    

 

 

     125     901     (807 )
    

 

 

Losses before related income tax comprise:

                  

Australian losses

   5,203     25,018     16,767  

Other juristictions (profit)/losses

   (3,463 )   857     10,601  
    

 

 

     1,740     25,875     27,368  
    

 

 

 

F-51


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

32. SIGNIFICANT DIFFERENCES BETWEEN AUS GAAP AND US GAAP (CONTINUED)

 

(i) Additional disclosures regarding Redundancy provision and expenses for US GAAP reporting purposes

 

During the year ended June 30, 2003 the Company expensed redundancy costs of A$0.377 million (2002: A$3.778 million) in relation to involuntary retrenchment of 15 staff (2002: 71 staff). Management, marketing and administration staff accounted for 8 (2002: 15) of these employees with the balance being engineers, technicians and operational staff. As at June 30, 2003, A$0.122 million had been paid and A$0.255 million was provided as payable. Of the A$0.255 million provision A$0.148 million was paid in the week immediately following June 30, 2003.

 

(i) Additional disclosures regarding Reorganization costs for US GAAP reporting purposes

 

During the year ended June 30, 2003 the Company incurred restructuring or reorganization costs of A$0.619 million (June 30, 2002 A$5.418 million) which included A$0.377 million (2002: A$3.778 million) in redundancy expenses detailed above, plus A$0.242 million (2002: A$1.150 million) in net surplus lease space expenses. The 2002 year also included a A$0.490 million write-off of leasehold improvements.

 

(k) Additional disclosures regarding Investment in Associate

 

SYNERJECT LLC—100%    2003

    2002

    2001

 
SUMMARY FINANCIAL DATA    A$’000     A$’000     A$’000  

Statement of Earnings Data*

                  

Total revenue

   58,286     45,350     43,625  

Net profit / (loss)

   1,712     (6,510 )   (26,259 )
    

 

 

Balance Sheet Data at Year End*

                  

Current assets

   17,897     17,010     18,331  

Property, plant and equipment

   8,469     11,983     16,273  

Intangibles

   14,813     17,971     20,324  
    

 

 

Total Assets

   41,179     46,963     54,927  

Current liabilities

   13,431     12,232     35,167  

Non current liablilites

   31,694     64,790     46,275  
    

 

 

Total Liabilities

   45,125     77,022     81,441  
    

 

 

Total Shareholders’ deficit

   (3,946 )   (30,059 )   (26,514 )
    

 

 


* A convenience translation of Statement of Earnings and Balance Sheet Data has been performed at Westpac Banking Corporation’s published buy rate for telegraphic transfers on the 30 June each year (2003: US$0.6680 = A$1.00, 2002: US$0.5628 = A$1.00, 2001: US$0.5100 = A$1.00).

 

F-52


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

          NOTE

    2003

    2002

    2001

 
                A$’000     A$’000     A$’000  

33.

  

RECONCILIATION OF ACCOUNTS TO US GAAP

                        

33.1

  

Statement of Operations

                        
     Net (loss) reported under AUS GAAP          (1,865 )   (26,776 )   (26,837 )
     Net tax effects of the US GAAP adjustments          —       (858 )   (1,058 )
     Stock compensation    32 (a)   (254 )   (378 )   (584 )
     Licence and marketing agreements    32 (c)   484     2,319     2,319  
     Accounting standard change AUS GAAP    32 (d)   (40 )   —       —    
               

 

 

     Net loss according to US GAAP          (1,675 )   (25,693 )   (26,160 )
               

 

 

     Loss per ordinary share - US GAAP (A cents)      (a)                  
     - Basic          (0.47 )   (7.24 )   (7.40 )
     - Diluted          (0.47 )   (7.24 )   (7.40 )
     Loss per American Depositary Share (ADS) - US GAAP (A cents)      (a)           (b)     (b)
     - Basic          (18.76 )   (289.45 )   (295.80 )
     - Diluted          (18.76 )   (289.45 )   (295.80 )
     Number of ordinary shares in calculation (000’s)                         
     - Basic          357,060     355,078     353,720  
     - Diluted          357,060     355,078     353,720  

(a) The options exercisable under the Company’s Employee Share Plan have been excluded from this calculation as their effect is anti-dilutive. This arises as a result of a net loss under US GAAP. If such options had been included in the calculation, the number of diluted ordinary shares in 2003 would have been 370,688,138.
(b) On May 8, 2003 Orbital Engine Corporation Limited changed its ratio of ADR’s to underlying ordinary shares from 1 : 8 to 1 : 40. The comparatives for 2002 and 2001 have been restated to reflect the current ratio.

 

F-53


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

33. RECONCILIATION OF ACCOUNTS TO US GAAP (CONTINUED)

 

                2003

    2002

    2001

 
                A$000’s     A$000’s     A$000’s  

33.2

  

Shareholders’ Equity

                        
     Shareholders’ equity reported per AUS GAAP financial statements          (11,983 )   (12,705 )   14,071  
     Tax effect of US GAAP adjustments          —       —       858  
     Investments    32 (b)   —       —       (1,367 )
     Licence and marketing agreements    32 (c)   —       (484 )   (2,802 )
               

 

 

     Shareholders’ equity (deficit) according to US GAAP          (11,983 )   (13,189 )   10,760  
               

 

 

33.3

  

Reconciliation of movements in Shareholders’ Equity according to US GAAP

                        
     Shareholders’ equity (deficit) according to US GAAP at the beginning of the period          (13,189 )   10,760     37,703  
     Net loss according to US GAAP          (1,675 )   (25,693 )   (26,160 )
     Equity issues - stock compensation          254     378     584  
     Equity issues - share placement (net of issue costs)          2,627     —       —    
     Investment writedown - other comprehensive income          —       1,367     (1,367 )
               

 

 

     Shareholders’ equity (deficit) according to US GAAP          (11,983 )   (13,189 )   10,760  
               

 

 

33.4

  

Consolidated Balance Sheets

                        
     Total assets reported per AUS GAAP financial statements          23,482     45,042     111,789  
     Future income tax benefit written off/reclassified          —       —       (2,627 )
     Investments    32 (b)   —       —       (1,367 )
     Licence and marketing agreements    32 (c)   —       (484 )   (2,802 )
               

 

 

     Total assets according to US GAAP          23,482     44,558     104,993  
               

 

 

 

33.5 Other Comprehensive Income

 

US GAAP defines comprehensive income as the change in equity of a business enterprise from transactions and other events and circumstances from non-owner sources. Examples include (in addition to net income or loss) unrealised holding gains and losses on available-for-sale securities, gains and losses from derivatives that qualify as cash flow hedges, and foreign currency translation adjustments.

 

There are no differences between net loss and other comprehensive loss determined under US GAAP for Orbital.

 

F-54


ORBITAL ENGINE CORPORATION LIMITED

NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS

FOR THE YEAR ENDED 30 JUNE 2003

 

34. STATEMENTS OF OPERATIONS ADJUSTED FOR US GAAP RECONCILING ITEMS AND PREPARED IN ACCORDANCE WITH US GAAP FORMAT

 

          2003

    2001

    2000

 
          A$000’s     A$000’s     A$000’s  

Revenue

                       

Revenue from operating activities

                       

System sales

        29,304     35,748     37,939  

Engineering and manufacturing services

        10,089     8,765     14,736  

Royalty income

        3,192     2,693     3,537  

Licence income

        699     3,758     1,398  
         

 

 

          43,284     50,964     57,610  

Other revenues from ordinary activities

   2    3,187     2,389     4,041  
         

 

 

Total revenue

        46,471     53,353     61,651  
         

 

 

Costs and expenses

                       

System purchases

        27,582     33,227     35,352  

Cost of engineering and manufacturing services and core product development

        9,228     9,619     17,034  

Licence costs

        549     477     —    

Provision for writedown in carrying value of investment

        —       6,446     —    

Selling, general and administration expenses

        11,981     24,378     21,996  

Borrowing costs

   3.2    32     72     69  

Net (profit) / loss of associate

        (1,351 )   3,068     12,834  
         

 

 

Total costs and expenses

        48,021     77,287     87,285  
         

 

 

Net loss before income taxes

        (1,550 )   (23,934 )   (25,634 )

Income taxes

        (125 )   (1,759 )   (250 )

Outside equity interest in net income

        —       —       (276 )
         

 

 

Net loss attributable to members of the parent entity

        (1,675 )   (25,693 )   (26,160 )
         

 

 

 

F-55


SYNERJECT, LLC AND SUBSIDIARIES

 

Consolidated Financial Statements

 

June 30, 2003, 2002 and 2001

 

(With Independent Auditors’ Report Thereon)

 

F-56


Independent Auditors’ Report

 

The Board of Directors

Synerject, LLC:

 

We have audited the accompanying consolidated balance sheets of Synerject, LLC and subsidiaries as of June 30, 2003 and 2002, and the related consolidated statements of operations, members’ equity (deficit) and comprehensive income (loss), and cash flows for each of the years in the three-year period ended June 30, 2003. These consolidated financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.

 

We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Synerject, LLC and subsidiaries as of June 30, 2003 and 2002, and the results of their operations and their cash flows for each of the years in the three-year period ended June 30, 2003 in conformity with accounting principles generally accepted in the United States of America.

 

KPMG LLP

 

July 27, 2003

 

F-57


SYNERJECT, LLC AND SUBSIDIARIES

 

Consolidated Balance Sheets

 

Years ended June 30, 2003 and 2002

 

     2003

    2002

 

Assets

              

Current assets:

              

Cash

   $ 2,203,642     152,660  

Trade accounts receivable, net of allowance for doubtful accounts of $568,473 in 2003 and $234,632 in 2002 (notes 2 and 10)

     6,935,081     6,338,113  

Inventories

     1,014,020     2,083,813  

Prepaid expenses and other assets (note 9)

     1,802,375     998,238  
    


 

Total current assets

     11,955,118     9,572,824  

Property, plant and equipment, net (note 6)

     5,750,895     6,743,929  

License agreements, net of accumulated amortization of $3,548,057 in 2003 and $2,654,131 in 2002 (note 7)

     9,801,441     10,114,274  
    


 

     $ 27,507,454     26,431,027  
    


 

Liabilities and Members’ Deficit

              

Current liabilities:

              

Accounts payable (note 2)

   $ 5,916,189     5,146,187  

Accrued expenses and other liabilities (note 11)

     2,264,111     783,299  

Current portion of long-term debt (note 4)

     791,481     723,673  

Line of credit (note 3)

     3,000,000     231,086  
    


 

Total current liabilities

     11,971,781     6,884,245  

Accounts payable - noncurrent (note 2)

     —       14,500,000  

Long-term debt, excluding current installments (note 4)

     1,171,857     1,963,338  

Line of credit (note 3)

     17,000,000     20,000,000  
    


 

Total liabilities

     30,143,638     43,347,583  

Total members’ deficit

     (2,636,184 )   (16,916,556 )

Commitments and subsequent events (note 8)

              
    


 

     $ 27,507,454     26,431,027  
    


 

 

See accompanying notes to consolidated financial statements.

 

F-58


SYNERJECT, LLC AND SUBSIDIARIES

 

Consolidated Statements of Operations

 

Years ended June 30, 2003, 2002 and 2001

 

     2003

    2002

    2001

 

Revenues (note 2):

                    

Net sales

   $ 36,983,432     21,184,969     19,876,824  

Engineering services revenue

     1,951,934     4,337,686     2,372,557  
    


 

 

       38,935,366     25,522,655     22,249,381  
    


 

 

Costs and expenses (note 2):

                    

Cost of goods sold

     28,172,971     19,438,084     22,321,989  

Engineering expense

     4,225,571     3,686,613     7,484,902  

Selling, general and administrative expenses

     3,659,266     3,849,485     4,175,164  

Loss on disposal of property, plant and equipment

     556,076     918,649     —    
    


 

 

       36,613,884     27,892,831     33,982,055  
    


 

 

Operating income (loss)

     2,321,482     (2,370,176 )   (11,732,674 )
    


 

 

Other income (expense):

                    

Interest expense

     (654,295 )   (979,508 )   (1,539,022 )

Other

     (523,255 )   (314,330 )   (120,450 )
    


 

 

       (1,177,550 )   (1,293,838 )   (1,659,472 )
    


 

 

Net income (loss)

   $ 1,143,932     (3,664,014 )   (13,392,146 )
    


 

 

 

See accompanying notes to consolidated financial statements.

 

F-59


SYNERJECT, LLC AND SUBSIDIARIES

 

Consolidated Statements of Members’ Equity (Deficit) and Comprehensive Income (Loss)

 

Years ended June 30, 2003, 2002 and 2001

 

     Members’ equity (deficit)

   

Accumulated other

comprehensive income (loss)


    Total
members’
equity
(deficit)


 
     SVAC

    OFT

    Total

    SVAC

    OFT

    Total

   

Balances at June 30, 2000

   $ (4,367,618 )   (4,367,619 )   (8,735,237 )   101,224     101,226     202,450     (8,532,787 )

Capital contribution

     4,500,000     4,500,000     9,000,000     —       —       —       9,000,000  

Comprehensive loss:

                                            

Net loss for the year

     (6,696,073 )   (6,696,073 )   (13,392,146 )   —       —       —       (13,392,146 )

Foreign currency translation adjustment

     —       —       —       (298,421 )   (298,423 )   (596,844 )   (596,844 )
                                          

Total comprehensive loss

                                         (13,988,990 )
    


 

 

 

 

 

 

Balances at June 30, 2001

     (6,563,691 )   (6,563,692 )   (13,127,383 )   (197,197 )   (197,197 )   (394,394 )   (13,521,777 )

Comprehensive loss:

                                            

Net loss for the year

     (1,832,007 )   (1,832,007 )   (3,664,014 )   —       —       —       (3,664,014 )

Foreign currency translation adjustment

     —       —       —       134,617     134,618     269,235     269,235  
                                          

Total comprehensive loss

                                         (3,394,779 )
    


 

 

 

 

 

 

Balances at June 30, 2002

     (8,395,698 )   (8,395,699 )   (16,791,397 )   (62,580 )   (62,579 )   (125,159 )   (16,916,556 )

Capital contribution

     6,353,603     6,353,603     12,707,206     —       —       —       12,707,206  

Comprehensive income:

                                            

Net income for the year

     571,966     571,966     1,143,932     —       —       —       1,143,932  

Foreign currency translation adjustment

     —       —       —       214,617     214,617     429,234     429,234  
                                          

Total comprehensive loss

                                         1,573,166  
    


 

 

 

 

 

 

Balances at June 30, 2003

   $ (1,470,129 )   (1,470,130 )   (2,940,259 )   152,037     152,038     304,075     (2,636,184 )
    


 

 

 

 

 

 

 

See accompanying notes to consolidated financial statements.

 

F-60


SYNERJECT, LLC AND SUBSIDIARIES

 

Consolidated Statements of Cash Flows

 

Years ended June 30, 2003, 2002 and 2001

 

     2003

    2002

    2001

 

Cash flows from operating activities:

                    

Net income (loss)

   $ 1,143,932     (3,664,014 )   (13,392,146 )
    


 

 

Adjustments to reconcile net income (loss) to net cash provided by (used in) operating activities:

                    

Depreciation

     1,358,797     1,263,696     928,785  

Amortization

     815,538     792,563     699,936  

Loss on disposal of property, plant and equipment

     556,076     918,649     —    

Foreign currency translation adjustments affecting operating activities

     (167,023 )   (375,364 )   40,831  

Changes in assets and liabilities increasing (decreasing) cash flows from operations:

                    

Accounts receivable

     (596,968 )   (1,364,143 )   4,100,757  

Inventories

     1,069,793     760,829     (2,328,378 )

Prepaid expenses and other assets

     (804,137 )   173,930     (219,610 )

Accounts payable

     (1,229,998 )   4,209,080     2,479,215  

Accrued expenses

     1,480,812     (1,037,841 )   1,481,133  
    


 

 

Total adjustments

     2,482,890     5,341,399     7,182,669  
    


 

 

Net cash provided by (used in) operating activities

     3,626,822     1,677,385     (6,209,477 )
    


 

 

Cash flows from investing activities:

                    

Acquisitions of property, plant and equipment

     (573,176 )   (465,081 )   (3,695,007 )

Increase in expenditures for license agreement

     (47,905 )   (58,910 )   (16,770 )
    


 

 

Net cash used in investing activities

     (621,081 )   (523,991 )   (3,711,777 )
    


 

 

Cash flows from financing activities:

                    

Net repayments under lines of credit

     (231,086 )   (749,997 )   (2,398,198 )

Proceeds from issuance of long-term debt

     —       —       3,758,000  

Principal payments on long-term debt

     (723,673 )   (608,770 )   (462,219 )

Capital contributions

     —       —       9,000,000  
    


 

 

Net cash (used in) provided by financing activities

     (954,759 )   (1,358,767 )   9,897,583  
    


 

 

Net increase (decrease) in cash

     2,050,982     (205,373 )   (23,671 )

Cash at beginning of the year

     152,660     358,033     381,704  
    


 

 

Cash at end of the year

   $ 2,203,642     152,660     358,033  
    


 

 

Supplemental disclosure of cash flow information -

                    

Cash paid during the year for interest

   $ 462,438     965,752     1,511,854  

Noncash financing activities:

                    

Forgiveness of payables owed to related parties recorded as capital contributions (note 2)

     12,500,000     —       —    

Contribution of equipment by members (note 2)

     207,206     —       —    

 

See accompanying notes to consolidated financial statements.

 

F-61


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

(1) Summary of Significant Accounting Policies

 

  (a) Organization and Description of Business

 

Synerject, LLC (Synerject or the Company), a Delaware limited liability company, was formed on June 25, 1997 to manufacture, distribute, and sell fuel rail assemblies incorporating charge delivery injectors, which deliver air and premetered quantities of gasoline directly into the combustion chambers of both two-stroke and four-stroke internal combustion engines.

 

The Company is the result of a Joint Venture and Limited Liability Company Agreement (the Agreement) between Siemens VDO Automotive Corporation (SVAC), formerly Siemens Automotive Corporation (SAC) and Orbital Fluid Technologies, Inc. (OFT), whereby each member owns 50% of the Company. SVAC is a wholly owned subsidiary of Siemens Corporation, which is wholly owned by Siemens Aktiengesellschaft (Siemens AG), a corporation organized under the laws of the Federal Republic of Germany. OFT is a wholly owned subsidiary of Orbital Engine Corporation Limited (OECL), a corporation organized under the laws of West Australia.

 

Pursuant to the terms of the Agreement, allocation of net income (loss) will be to and among the members in accordance with their ownership percentages. As of April 2003, under an amendment to the Agreement, the CEO and CFO of Synerject were added to the Company’s board of directors. Voting control of the Company’s board of directors is shared equally between SVAC, OFT and Synerject.

 

The initial term of the Agreement is 20 years and is subject to renewal upon terms and conditions as shall be mutually agreed by SVAC and OFT.

 

In November 1998, the Company began functioning as a systems integrator for motorcycle, scooter and other two-wheel applications utilizing direct injection technology. In addition, in September 1999, the Company began functioning as a systems integrator for nonautomotive equipment utilizing certain Siemens port injection technology. In April 2003, the Company began systems integration services and supply of systems components to customers in the Marine and Recreation market segment, and to a new customer, Bombardier Rotax (Austria), for engines supplied to the snowmobile, motorcycle and personal watercraft markets.

 

  (b) Principles of Consolidation

 

The consolidated financial statements include the financial statements of Synerject, LLC and its wholly owned subsidiaries. All significant intercompany balances and transactions have been eliminated in consolidation.

 

  (c) Trade Accounts Receivable

 

Trade accounts receivable are recorded at the invoiced amount and do not bear interest. The allowance for doubtful accounts is the Company’s best estimate of the amount of probable credit losses in the Company’s existing accounts receivable. The Company determines a specific allowance based on a review of past due balances, and a general allowance utilizing a percentage applied on current receivable balances. The Company reviews its allowance for doubtful accounts monthly. Account balances are charged off against the allowance after all means of collection have been exhausted and the potential for recovery is considered remote. The Company does not have any off-balance-sheet credit exposure related to its customers.

 

  (d) Inventories

 

Inventories are stated at the lower of cost or market. Cost includes material, labor and applicable manufacturing overhead and is determined using standard costs, which approximate average costs.

 

F-62


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

  (e) Property, Plant and Equipment

 

Property, plant and equipment are stated at cost, net of accumulated depreciation and amortization. Depreciation and amortization are provided using the straight-line method over the estimated useful lives of the property as follows:

 

Leasehold improvements

   10 years

Manufacturing machinery and equipment

   10 years

Testing equipment

   10 years

Tooling and motor vehicles

   5 years

Office equipment

   5 years

Computer equipment

   5 years

Computer software

   3 years

 

  (f) Intangible Assets – License Agreements

 

In June 1997, the Company entered into a license agreement with OFT for licensed technology. In November 1998, this license agreement was expanded, and the Company acquired the right to provide system integration services and products to the motorcycle market which utilizes direct injection technology. In September 1999, the Company obtained a license agreement with an affiliate of SVAC for the right to use Siemens VDO Technology for systems integration for nonautomotive equipment. The license agreements are stated at cost, net of accumulated amortization.

 

In June 2001, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (SFAS) No. 142, Goodwill and Other Intangible Assets. SFAS No. 142 requires that goodwill and intangible assets with indefinite useful lives no longer be amortized, but instead tested for impairment at least annually in accordance with the provisions of SFAS No. 142. SFAS No. 142 also requires that intangible assets with estimable useful lives be amortized over their respective estimated useful lives to their estimated residual values, and reviewed for impairment in accordance with SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets.

 

The Company adopted the provisions of SFAS No. 142 as of July 1, 2002. Upon adoption of SFAS No. 142, the Company was required to reassess the useful lives and residual values of all intangible assets acquired, and make any necessary amortization period adjustments by the end of the first interim period after adoption. The results of this analysis did not have an impact on the Company’s financial statements.

 

  (g) Warranty Liability

 

The Company provides for estimated warranty costs based on a percentage of sales and accrues for specific items at the time their existence is known and the amounts are determinable.

 

  (h) Income Taxes

 

The Company has elected to have the income or loss of Synerject reported by the individual members on their U.S. income tax returns rather than by the Company. Accordingly, no income taxes related to the Company have been provided for in the accompanying financial statements.

 

The subsidiaries of the Company have also elected to have their income or loss reported by the individual members on their income tax returns. The individual members will be entitled to a tax credit for foreign income taxes paid by these subsidiaries.

 

  (i) Use of Estimates

 

Management of the Company has made a number of estimates and assumptions relating to the reporting of assets and liabilities and the disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenue and expenses during the reporting period to prepare these financial statements in conformity with accounting principles generally accepted in the United States of America. Actual results could differ from those estimates.

 

F-63


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

  (j) Translation of Foreign Currencies

 

The financial position and results of operations of the Company’s non-U.S. subsidiaries and branches are measured using the Euro as the functional currency. Assets and liabilities are translated at the exchange rate in effect at the financial statement date. Income statement accounts are translated at the average rate of exchange prevailing during the period. Net exchange gains and losses resulting from the translation of foreign financial statements and the effect of exchange rate changes on intercompany transactions of a long-term investment nature are included in the cumulative foreign currency translation adjustment account in accumulated other comprehensive income (loss) in members’ equity (deficit).

 

  (k) Impairment or Disposal of Long-Lived Assets

 

The Company accounts for long-lived assets in accordance with the provisions of SFAS No. 144. This statement requires that long-lived assets be reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. Recoverability of assets to be held and used is measured by a comparison of the carrying amount of an asset to future net cash flows expected to be generated by the asset. If the carrying amount of an asset exceeds its estimated future cash flows, an impairment charge is recognized by the amount by which the carrying amount of the asset exceeds the fair value of the asset. Assets to be disposed of are reported at the lower of the carrying amount or fair value less costs to sell.

 

  (l) Revenue Recognition

 

The Company recognizes revenue on sales after products are shipped and the customer takes ownership and assumes risk of loss. The Company recognizes revenue related to engineering services based on output measures and the achievement of certain milestones.

 

(2) Transactions with Related Parties

 

The Company purchases services and materials from SVAC, OFT and their related affiliates. Included in accounts receivable at June 30, 2003 and 2002 are approximately $202,000 and $535,000, respectively, due from related parties. These receivables primarily relate to product sales and reimbursement of engineering services. Included in accounts payable at June 30, 2003 and 2002 are approximately $2,613,000 and $15,582,000, respectively, due to related parties. These payables primarily relate to product purchases and operating expenses, including technical assistance.

 

F-64


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

A breakdown of these related party receivables and payables at June 30, 2003 and 2002 is as follows:

 

     2003

   2002

Related party receivables:

           

SVAC and its affiliates

   $ 50,000    30,000

OFT and its affiliates

     152,000    505,000
    

  
     $ 202,000    535,000
    

  

Related party payables:

           

SVAC and its affiliates

   $ 2,406,000    9,616,000

OFT and its affiliates

     207,000    5,966,000
    

  
     $ 2,613,000    15,582,000
    

  

 

On April 1, 2003, SVAC and OFT restructured the Agreement to include the forgiveness of $12,500,000 of payables owed to SVAC and OFT by Synerject and the contribution of $207,206 of equipment. Both transactions were recorded as capital contributions from the members.

 

(3) Lines of Credit

 

As of June 30, 2002, the Company had a master line of credit agreement with Siemens Capital Corporation, a related party. On December 20, 2002, the Company replaced this line of credit with a new master line of credit agreement with SVAC. This SVAC master line of credit had a maximum facility of $21,000,000, which was reduced to $20,000,000 as of June 30, 2003. The maximum amount will be further reduced by $3,000,000 at June 30, 2004. The agreement expires on September 30, 2006 and 50% of all amounts drawn on the line of credit are guaranteed by OECL.

 

During the term of the line of credit, interest rates are fixed for periods ranging from 1 to 12 months. The fixed interest rate is LIBOR for each relevant period plus 6/8% (2.138% at June 30, 2003 and through September 30, 2003). The total outstanding balance on each line of credit is $20,000,000 and $20,231,086 at June 30, 2003 and 2002, respectively.

 

(4) Long-Term Debt

 

Long-term debt consists of a term loan from Siemens Financial Services, a related party, under an agreement dated October 2000, maturing in October 2005. Interest accrues at a rate of 8.99%. The term loan is payable in monthly installments of principal and interest of $77,992 and is secured by certain property, plant and equipment.

 

The aggregate maturities of long-term debt for each of the years subsequent to June 30, 2003 are as follows: 2004, $791,481; 2005, $865,645; and 2006, $306,212.

 

(5) Employee Benefit Plan

 

The Company sponsors a defined contribution 401(k) plan for its employees. Participation in the 401(k) plan is voluntary and is open to all employees over 18 years of age with six months of service.

 

F-65


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

Discretionary employee contributions are based upon a percentage of annual salary (as defined by the 401(k) plan). The Company matches 50% of every dollar of employee contributions up to the first 3% of each employee’s salary. The Company may also make profit-sharing contributions at its discretion. Company contributions vest over a two-year period. The Company’s total expense under the plan was $134,097, $145,167 and $126,595 for the years ended June 30, 2003, 2002 and 2001, respectively.

 

(6) Property, Plant and Equipment

 

Property, plant and equipment consist of the following at June 30, 2003 and 2002:

 

     2003

   2002

Leasehold improvements

   $ 129,770    77,081

Manufacturing machinery and equipment

     5,589,412    5,719,274

Testing equipment

     732,089    560,851

Tooling

     2,285,278    2,288,427

Office equipment

     63,322    68,694

Computer equipment

     144,719    176,531

Computer software

     281,046    134,426

Motor vehicles

     23,359    23,359

Construction in progress

     90,513    243,947
    

  
       9,339,508    9,292,590

Less accumulated depreciation and amortization

     3,588,613    2,548,661
    

  
     $ 5,750,895    6,743,929
    

  

 

(7) Intangible Assets – License Agreements

 

All intangible assets were acquired and consist of the following as of June 30, 2003:

 

     As of June 30, 2003

 
     Gross
carrying
amount


   Weighted
average
amortization
period


   Accumulated
amortization


 

Amortizing intangible assets:

                  

License agreement – OFT

   $ 11,333,760    18.9 yrs    (3,007,282 )

License agreement – SVAC affiliates

     2,015,738    8.4 yrs    (540,775 )
    

       

     $ 13,349,498         (3,548,057 )
    

       

 

Aggregate amortization expense for amortizing intangible assets for the year ended June 30, 2003 was $815,538. Estimated amortization expense for the next five years is: $849,808 in 2004, $849,808 in 2005, $849,808 in 2006, $848,734 in 2007 and $839,649 in 2008.

 

F-66


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

(8) Leases

 

The Company has signed several operating leases, primarily for office and manufacturing facilities and manufacturing machinery and equipment. These leases generally contain renewal options for a period of one year. Rental expense for the years ended June 30, 2003, 2002 and 2001 was approximately $1,447,000, $1,391,000 and $1,189,000, respectively. For the years ended June 30, 2003, 2002 and 2001, rental expense of approximately $678,000, $608,000 and $1,189,000, respectively, was paid to Siemens Financial Services, a related party.

 

As of June 30, 2003, future minimum lease payments, including residual value guarantees and excluding renewal option periods, are as follows:

 

2004

   $ 766,787

2005

     761,170

2006

     624,183

2007

     612,255

2008

     618,014

Thereafter

     1,306,054
    

     $ 4,688,463
    

 

(9) Other Current Assets

 

Included in other current assets are Value Added Tax (VAT) refunds due from Italian tax authorities of $824,552 and $797,558 at June 30, 2003 and 2002, respectively.

 

 

F-67


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

(10) Allowance for Doubtful Accounts

 

The activity in the allowance for doubtful accounts for the years ended June 30, 2003, 2002 and 2001 follows:

 

     2003

    2002

    2001

 

Allowance for doubtful accounts at beginning of year

   $ 234,632     337,832     1,081,453  

Additions charged to bad debt expense or net sales

     396,555     374,900     —    

Write-offs, net of recoveries charged against the allowance

     (71,316 )   (478,100 )   (743,621 )

Effects of foreign currency translation adjustments

     8,602     —       —    
    


 

 

Allowance for doubtful accounts at end of year

   $ 568,473     234,632     337,832  
    


 

 

 

(11) Warranty Liability

 

The activity in the warranty liability, which is included in accrued expenses, for the years ended June 30, 2003, 2002 and 2001 follows:

 

     2003

    2002

    2001

 

Liability at beginning of year

   $ 221,177     161,128     —    

Additions charged to warranty expense

     507,468     70,644     173,283  

Write-offs charged against liability

     (218,882 )   (25,045 )   (12,155 )

Effect of foreign currency translation adjustments

     94,440     14,450     —    
    


 

 

Liability at end of year

   $ 604,203     221,177     161,128  
    


 

 

 

(12) Fair Value of Financial Instruments

 

The fair value of a financial instrument is the amount at which the instrument could be exchanged in a current transaction between willing parties. The following methods and assumptions were used to estimate the fair value of each class of financial instruments:

 

Cash, trade accounts receivable, accounts payable, accrued expenses and other liabilities: The carrying amounts approximate fair value because of the short maturity of these items.

 

Line of credit: The carrying amount approximates fair value, as the obligation has recently been renegotiated and bears interest at a rate that fluctuates with the market.

 

F-68


SYNERJECT, LLC AND SUBSIDIARIES

 

Notes to the Consolidated Financial Statements

 

Years ended June 30, 2003, 2002 and 2001

 

Long-term debt, including current installments: It is not practicable to estimates the fair value of long-term debt since it is with a related party and due to the lack of quoted market prices for similar issues.

 

F-69