EX-99.1 2 exhibit99-1.htm EXHIBIT 99.1 PolyMet Mining Corp.: Exhibit 99.1 - Filed by newsfilecorp.com


NorthMet Project

Form 43-101F1 Technical Report


This report is current as of 30 December 2022. The Technical Report Contributors’ Professional Qualifications and certificates are attached as Appendix A. These certificates are considered the date and signature of this report in accordance with Form NI 43-101F1.
 

Note: This Report contains "forward-looking statements". Within the meaning of applicable Canadian securities legislation and Section 27A of the United States Securities Act of 1933 and Section 21E of the United States Securities Exchange Act of 1934, forward-looking statements are not, and cannot be, a guarantee of future results or events. Forward looking statements are based on, among other things, opinions, assumptions, estimates and analyses that are subject to significant risks, uncertainties, contingencies, and other factors that may cause actual results and events to be materially different from those expressed or implied by the forward-looking statement. All statements in this Report that address events or developments that PolyMet expects to occur in the future are forward-looking statements and are generally, although not always, identified by words such as "expect", "plan", "anticipate", "project", "target", "potential", "schedule", "forecast", "budget", "estimate", "intend" or "believe" and similar expressions or their negative connotations, or that events or conditions "will", "would", "may", "could", "should" or "might" occur. These forward-looking statements include, but are not limited to, PolyMet's objectives, strategies, intentions, expectations, production, costs, capital, and exploration expenditures, including an estimated economics of future financial and operating performance and prospects for PolyMet based on the successful closing of the Transaction (as defined herein) and ability to obtain all necessary environmental and government approvals to completion. All forward-looking statements in this Report are qualified by this cautionary note.

The material factors or assumptions that PolyMet has identified and were applied by PolyMet in drawing the conclusions or making forecasts or projections set in the forward-looking statements include, but are not limited to:

  • various economic assumptions, in particular, metal price estimates, set out in Section 22 of this Report and elsewhere;
  • certain operational assumptions set out in the Report, including mill recovery, operating scenarios;
  • construction schedules and timing issues;
  • assumptions concerning timing and certainty regarding the environmental review and permitting process; and
  • assumption concerning timing and certainty regarding the successful completion of the Transaction.

The risks, uncertainties, contingencies and other factors that may cause actual results and events to differ materially from those expressed or implied by the forward-looking statement may include, but are not limited to, risks generally associated with the mining industry, such as: economic factors (including future commodity prices, currency fluctuations, inflation rates, energy prices and general cost escalation); uncertainties related to the development of the NorthMet Project; dependence on key personnel and employee relations; risks relating to political and social unrest or change, operational risk and hazards, including unanticipated environmental, industrial and geological events and developments and the inability to insure against all risks; failure of plant, equipment, processes, transposition and other infrastructure to operate as anticipated; compliance with governmental and environmental regulations, including permitting requirements; etc., as well as other factors identified and as described in more detail under the heading "Risk Factors" in PolyMet's most recent Annual Report, which may be viewed on www.sedar.com and sec.gov. The list is not exhaustive of the factors that may affect the forward-looking statements. There can be no assurance that such statements will prove to be accurate, and actual results, performance or achievements could differ materially from those expressed in, or implied by, these forward-looking statements. Accordingly, no assurance can be given that any events anticipated by the forward-looking statements will transpire or occur, or if any of them do, what benefits or liabilities PolyMet will derive therefrom. The forward-looking statements reflect the current expectations regarding future events and operating performance and speak only as of the date hereof and PolyMet does not assume any obligation to update the forward-looking statements if circumstances or management's beliefs, expectations or opinions should change other than as required by applicable law. For the reasons set forth above, undue reliance should not be placed on forward-looking statements.

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Cautionary Note to U.S. Investors - Information Concerning Preparation of Resource Estimates This Report has been prepared in accordance with the requirements of the securities laws in effect in Canada, which differ from the requirements of United States Securities laws. The terms "mineral reserve", "proven mineral reserve" and "probable mineral reserve" are Canadian mining terms as defined in accordance with Canadian National Instrument 43-101 - Standards of Disclosure for Mineral Projects ("NI 43-101") and the Canadian Institute of Mining Metallurgy and Petroleum (the "CIM") - CIM Definition Standards on Mineral Resources and Mineral Reserves, adopted by the CIM Council, as amended. These definitions differ materially from the definitions in the United States Securities and Exchange Commission's ("SEC") Industry Guide 7 under the United States Securities Act of 1933, as amended. Under SEC Industry Guide 7 standards, mineralization cannot be classified as a "reserve" unless the determination has been made that the mineralization could be economically and legally extracted at the time the reserve determination is made. The SEC did not recognize the reporting of mineral deposits which did not meet the SEC Industry Guide 7 definition of "reserve". In accordance with NI 43-101, the terms "mineral reserve", "proven mineral reserve", "probable mineral reserve", "mineral resource", "measured mineral resource", "indicated mineral resource" and "inferred mineral resource" are defined in accordance with CIM Definition Standards. While the terms "mineral resource", "measured mineral resource", "indicated mineral resource" and "inferred mineral resource" are recognized and required by NI 43-101, the SEC did not previously recognize them. However, the SEC has adopted final rules, effective February 25, 2019, to replace SEC Industry Guide 7 with new mining disclosure rules which recognize estimates of "measured mineral resources", "indicated mineral resources" and "inferred mineral resources," and amend the SEC's definitions of "proven mineral reserves" and "probable mineral reserves" to be substantially similar to international standards. Nevertheless, you are cautioned that, except for that portion of mineral resources classified as mineral reserves, mineral resources do not have demonstrated economic value. Inferred mineral resources have a high degree of uncertainty as to their existence and as to whether they can be economically or legally mined. It cannot be assumed that all or any part of an inferred mineral resource will ever be upgraded to a higher category. Therefore, you are cautioned not to assume that all or any part of an inferred mineral resource exists, that it can be economically or legally mined, or that it will ever be upgraded to a higher category. Likewise, you are cautioned not to assume that all or any part of measured or indicated mineral resources will ever be upgraded into mineral reserves.

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NORTHMET PROJECT

FORM 43-101F1 TECHNICAL REPORT

TABLE OF CONTENTS

SECTION PAGE
   
DATE AND SIGNATURES PAGE II
   
TABLE OF CONTENTS IV
   
LIST OF FIGURES AND ILLUSTRATIONS XII
   
LIST OF TABLES XV
   
1 SUMMARY 1
   
1.1 Key Results 1


1.1.1 Project Phases 1
1.1.2 Key Results for Both Phases 1
1.1.3 Phase I Key Results 2
1.1.4 Phase II Key Results 2
   
1.2 Location and Ownership 3


1.3 Geology and Mineralization 3


1.4 Status of Exploration 3


1.5 Mineral Reserve Statement 3


1.6 Mineral Resource Estimate 4


1.7 Mining and Processing 5


1.8 Environmental 6


1.9 Economics 6


1.10 Conclusions And Recommendations 8


2 INTRODUCTION 9
   
2.1 Sources of Information 9


2.2 Terms of Reference 10


2.3 Units of Measure 12


3 RELIANCE ON OTHER EXPERTS 13
   
4 PROPERTY DESCRIPTION AND LOCATION 14
   
4.1 Project Location 14


4.2 Project Ownership 15


4.3 Mineral Tenure 15


4.4 Surface Rights 16


4.5 Royalties And Encumbrances 16


4.6 Environmental Liabilities 16

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4.7 Permits 17


4.8 Social License 17


4.9 Significant Risk Factors 17


4.9.1 Permitting 17
4.9.2 Project Financing 18
4.9.3 Commodity Prices 18
   
4.10 Comments on Section 4 18


5 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE AND PHYSIOGRAPHY 19
   
5.1 Accessibility 19


5.2 Climate 19


5.3 Local Resources and Infrastructure 20


5.4 Physiography 20


5.5 Sufficiency of Surface Rights 20


6 HISTORY 21
   
6.1 Ownership 21


6.2 Exploration and Sampling 21


6.3 Historical Mineral Resource and Reserve Estimates 23


6.4 Historical Production 23


7 GEOLOGICAL SETTING AND MINERALIZATION 24
   
7.1 Regional Geology 24


7.1.1 Felsic Series 24
7.1.2 Early Gabbro Series 24
7.1.3 Anorthositic Series 24
7.1.4 Layered Series 24
   
7.2 Local And Property Geology 27


7.2.1 Local Lithology 28
7.2.2 Unit Definitions and Descriptions 30
   
7.3 Local Structure 32


7.4 Mineralization 32


8 DEPOSIT TYPES 34
   
9 EXPLORATION 35
   
10 DRILLING 36
   
10.1 Introduction 36


10.2 PolyMet Drilling 38


10.2.1 PolyMet Drilling, 1999 - 2000, Reverse Circulation Holes 38
10.2.2 PolyMet Drilling, 1999-2000, Diamond Core Holes 38

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10.2.3 PolyMet Drilling, 2005, Diamond Core Holes 38
10.2.4 PolyMet Drilling, 2007, Diamond Core Holes 39
10.2.5 PolyMet Drilling, 2010, Diamond Core Holes 39
10.2.6 PolyMet Drilling, 2018, Diamond Core Holes 39
10.2.7 PolyMet Drilling, 2019, Diamond Core Holes 39


10.3 Relevant Results And Interpretation 40
   
11 SAMPLE PREPARATION, ANALYSES AND SECURITY 41


11.1 Historic Sample Preparation, Analysis and Security 41
   
11.1.1 U.S. Steel and NERCO 41
11.1.2 PolyMet Sample Preparation, Analysis and Security 42
11.1.3 Sample Preparation 43


11.2 Analytical History 43
   
11.2.1 Base Metals 43
11.2.2 Platinum Group Elements 44
11.2.3 Total Sulfur 44


11.3 Quality Assurance/Quality Control Procedures 44
   
11.3.1 Blanks 45
11.3.2 Standards 46
11.3.3 Duplicates 51


11.4 Data Entry Validation Controls 54


11.5 Core Storage And Sample Security 54


11.6 Opinion On Adequacy 54
   
12 DATA VERIFICATION 55


12.1 PolyMet Data Compilation And Verification 2004 55


12.2 Database Audit 55


12.3 Certificates 56


12.4 Adequacy Of Data 56
   
13 MINERAL PROCESSING AND METALLURGICAL TESTING 57


13.1 Introduction 57


13.2 Comminution Circuit Test Work And Process Development 60


13.3 Flotation Circuit Test Work And Process Development 61


13.4 Flotation Circuit Design 66
   
13.4.1 Flotation Circuit Simulation 68


13.5 Metallurgical Modelling For Recovery And Concentrate Quality 70
   
13.5.1 Cobalt 71


13.6 Hydrometallurgical Test Work 75
   
13.6.1 PLATSOL™ Leaching Pilot Plant Testing 76

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13.6.2 Precipitation of PGMs by Copper Sulfide 78
13.6.3 Copper Concentrate Enrichment 79
13.6.4 Residual Copper Precipitation 81
13.6.5 Bulk Iron/Aluminum Removal 82
13.6.6 Mixed Hydroxide Precipitation (MHP) 83
13.6.7 Magnesium Removal 84
   
14 MINERAL RESOURCE ESTIMATES 85


14.1 Data 85


14.2 Block Model Physical Limits 85


14.3 Geological Models 85
   
14.3.1 Density 88


14.4 Exploratory Data Analysis 88
   
14.4.1 Sample Statistics 88
14.4.2 Correlation Analysis 91
14.4.3 Contact Plot Analysis 92


14.5 Estimation Methodology 96
   
14.5.1 Capping 96
14.5.2 Composite Study 97
14.5.3 Variograms 100
14.5.4 Estimation Strategy 105
14.5.5 Mineral Resource Classification 106
14.5.6 Model Validation 107


14.6 Mineral Resources 114
   
14.6.1 Net Smelter Return (NSR) and Cutoff 114
14.6.2 Test for Reasonable Prospect for Eventual Economic Extraction 115
14.6.3 Resource Statement 115
   
15 MINERAL RESERVE ESTIMATES 117


15.1 Calculation Parameters 117
   
15.1.1 Pit Slopes 117
15.1.2 Dilution and Mining Losses 117
15.1.3 Cutoff and NSR Calculation 118


15.2 Mineral Reserve Estimate 119


15.3 Factors That May Affect The Mineral Reserve Estimate 120
   
16 MINING METHODS 121


16.1 Open Pit Mine Plan 121


16.2 Resource Model Review 123


16.3 Definition Of Material Types 123
   
16.3.1 Ore Classification 123
16.3.2 Waste Rock Classification 123
16.3.3 Waste Rock Stockpile Liners 124

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16.3.4 Overburden Classification 124


16.4 Geotechnical 125


16.5 Pit Design 125


16.6 Preproduction Development 126


16.7 Production Schedule 126
   
16.7.1 Yearly Production 127
16.7.2 Pit and Stockpile Progression Maps 130


16.8 Water Management System 133


16.9 Mining Equipment 135
   
16.9.1 Production Schedule Parameters 135
16.9.2 Drill Equipment and Blast Parameters 136
16.9.3 Loading Equipment Requirements 137
16.9.4 Hauling Equipment Requirements 138
16.9.5 Auxiliary Equipment Requirements 138


16.10 Railroad 139


16.11 Mine Personnel 140
   
17 RECOVERY METHODS 143


17.1 Plant Design 143
   
17.1.1 Introduction 143
17.1.2 Crushing and Material Handling 144
17.1.3 Flotation 147
17.1.4 Concentrate Handling 149
17.1.5 Reagent Services 150
17.1.6 Piping Systems 150
17.1.7 Air Systems 152
17.1.8 Plant Electrical Distribution 152
17.1.9 Plant Instrumentation 152


17.2 Process Plant Flowsheet Development 153
   
17.2.1 Primary and Secondary Crushing 153
17.2.2 Milling 153
17.2.3 Flotation 156
17.2.4 Tailings Disposal 159
17.2.5 Concentrate Thickening and Filtration 160
17.2.6 Concentrate Storage 162
17.2.7 Reagents 162
17.2.8 Air Services 164
17.2.9 Water Circuits 164
17.2.10 Sampling and Metal Accounting 164


17.3 Hydrometallurgical Processing 165


17.4 Phase II - Optional Hydrometallurgical Plant 165
   
17.4.1 Autoclave 168

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17.4.2 Gold and Platinum Group Metals Recovery 168
17.4.3 Concentrate Enrichment 169
17.4.4 Copper Sulfide Precipitation 169
17.4.5 Iron, Aluminum and Acid Removal 169
17.4.6 Mixed Hydroxide Precipitation Recovery 170
17.4.7 Magnesium Removal 170
17.4.8 Process Consumables 170
17.4.9 Hydrometallurgical Plant Water 171
17.4.10 Metal Recoveries 171


17.5 Plant Site Air Quality Management 171
   
17.5.1 Hydrometallurgical Residue Management 172
17.5.2 Hydrometallurgical Residue Cell Design and Operations 172


17.6 Water Management 172
   
17.6.1 Hydrometallurgical Plant 172
   
18 PROJECT INFRASTRUCTURE 173


18.1 Plant And Administration Infrastructure 173
   
18.1.1 Asset Preservation 173
18.1.2 Plant Workshops 173
18.1.3 Plant Warehouses 173
18.1.4 Administration Offices 174
18.1.5 Site First Aid Station 174
18.1.6 Laboratory 174


18.2 Mine Infrastructure 174


18.2.1 Mine Workshops, Warehouses and Offices 174
18.2.2 Mine Site Service and Refueling Facility 174
18.2.3 Rail Loadout 174


18.3 Haul and Access Roads 175


18.4 Rail Facilities 175


18.5 Water Supply 175
   
18.5.1 Raw Water Supply 175
18.5.2 Potable Water Distribution 175
18.5.3 Fire Water Distribution 175
18.5.4 Sewage Collection and Treatment 175


18.6 Flotation Tailings Basin (FTB) 175


18.7 Wastewater Treatment 176


18.7.1 Mine Site Wastewater Collection and Distribution 176
18.7.2 Wastewater Treatment System 176


18.8 Power Supply 177


18.8.1 Plant Power Supply 177
18.8.2 Mine Site Power Supply 177
18.8.3 Emergency Power Plant 177

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18.9 Natural Gas Supply 178


18.10 Accommodations 178


19 MARKET STUDIES AND CONTRACTS 179
   
19.1 Commodity Price Projections 179


19.2 Contracts 179


20 ENVIRONMENTAL STUDIES, PERMITTING AND SOCIAL OR COMMUNITY IMPACT 180
   
20.1 Environmental Review and Permitting 180


20.2 Baseline Studies 181


20.3 Environmental Considerations 182


20.3.1 Waste Management 182
20.3.2 Water Management 183
20.3.3 Air Management 183
20.3.4 Land Management 184
   
20.4 Social Issues 184


20.4.1 Labor and Employment Support 184
20.4.2 Economic Impact 184
20.4.3 Treaties and Indigenous Groups 184
   
20.5 Closure Plan and Financial Assurance 185


20.6 Discussion on Permitting Risks to Mineral Resources and Mineral Reserves 185


20.7 Comments on Section 20 186


21 CAPITAL AND OPERATING COSTS 187
   
21.1 Capital Cost Estimate 187


21.1.1 Basis of Phase I Capital Cost Estimate 189
21.1.2 Hydrometallurgical Plant Cost Estimate 196
21.1.3 Indirect Costs 197
   
21.2 Operating Cost Estimates 199


21.2.1 Mine Operating Cost 199
21.2.2 Process Plant and Assay Operating Cost Estimate Summary 203
21.2.3 Basis of Process Plant Operating Cost Estimate 203
21.2.4 Hydrometallurgical Plant (Phase II) Operating Cost Estimate Summary     211
21.2.5 Basis of Hydrometallurgical Plant (Phase II) Operating Cost 211
   
22 ECONOMIC ANALYSIS 214
   
22.1 Feasibility Study Economic Analysis 214


22.1.1 Economic Assumptions 214
22.1.2 Key Data and Economic Analysis 215
22.1.3 Economic Sensitivities 218
22.1.4 Capital Costs 222
22.1.5 Operating Plans and Costs 222
22.1.6 Sustaining Capital 222
   
22.2 Financial Model 223

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23 ADJACENT PROPERTIES 225
   
24 OTHER RELEVANT DATA AND INFORMATION 227
   
24.1 Project Implementation 227


24.1.1 Engineering 227
24.1.2 Demolition 229
24.1.3 Execution and Construction 229
24.1.4 Ramp-up Evaluation 230
   
24.2 Potential Opportunities 233


24.2.1 Alternative Mining Scenarios 233
   
25 INTERPRETATION AND CONCLUSIONS 237
   
25.1 Introduction 237


25.2 Interpretation 237


25.2.1 Surface Rights, Royalties, and Mineral Tenure 237
25.2.2 Geology and Mineralization 237
25.2.3 Exploration 237
25.2.4 Drilling and Sampling 237
25.2.5 Data Verification 237
25.2.6 Metallurgy 238
25.2.7 Mineral Resources 238
25.2.8 Mineral Reserves 238
25.2.9 Mine Plan and Schedule 238
25.2.10 Metallurgical Recovery 238
25.2.11 Infrastructure 238
25.2.12 Market Studies and Contracts 238
25.2.13 Environment, Permits, and Social and Community Impacts 239
25.2.14 Capital and Operating Costs 239
25.2.15 Economic Analysis 239
   
25.3 Conclusions 239


25.4 Risks 239


25.5 Opportunities 241


26 RECOMMENDATIONS 243
   
27 REFERENCES 244

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LIST OF FIGURES AND ILLUSTRATIONS

FIGURE DESCRIPTION PAGE 
   
Figure 4-1: Property Layout Map 14
   
Figure 7-1: Regional Geology 25
   
Figure 7-2: Copper-Nickel Deposits in the Duluth Complex (after Severson) 26
   
Figure 7-3: NorthMet Stratigraphic Column (after Geerts, 1994) 28
   
Figure 7-4: NorthMet Property Bedrock Geology 29
   
Figure 7-5: NorthMet "Magenta Zone" in Cross Section 33
   
Figure 9-1: Surface sampling locations to the northeast of the pit limits 35
   
Figure 10-1: Drill-hole Collar Location by Campaign 37
   
Figure 11-1: Copper Blank Analysis 46
   
Figure 11-2: Nickel Blank Analysis 46
   
Figure 11-3: Copper Results for Standard 4-1 47
   
Figure 11-4: Nickel Results for Standard 4-1 47
   
Figure 11-5: Cu and Leco S Analytical Results 2005 through 2018 (2018 data highlighted in red) 48
   
Figure 11-6: Ni and Co Analytical Results 2005 through 2018 (2018 data highlighted in red)  49
   
Figure 11-7: PGM Analytical Results 2005 through 2018 (2018 data highlighted in red) 50
   
Figure 11-8: Copper and Nickel ¼ Core Duplicate Analysis 51
   
Figure 11-9: Copper and Nickel 1/8 Core Duplicate Analysis 52
   
Figure 11-10: Copper Pulp Duplicate Analysis 53
   
Figure 11-11: Nickel Pulp Duplicate Analysis 53
   
Figure 13-1: NorthMet Process Block Flow 59
   
Figure 13-2: Pilot Plant Flowsheet 63
   
Figure 13-3: Comparative Recoveries between C9 Pilot Work and Previous Pilot Work 64
   
Figure 13-4: General Block Flow - Rate Tested and Kinetic-Derived Process Streams from Report NM 1-2015 NorthMet Feb 2015 67
   
Figure 13-5: Total Cu Recovery vs. Cu Head 72
   
Figure 13-6: Total Ni Recovery vs. Ni Head 72
   
Figure 13-7: Total Co Recovery vs. Co Head 72
   
Figure 13-8: Final Tail S Assay vs. S Head 72
   
Figure 13-9: Total Pt Recovery vs. Pt Head 73
   
Figure 13-10: Total Pd Recovery vs. Pd Head 73
   
Figure 13-11: Total Au Recovery vs. Au Head 73
   
Figure 13-12: Total Ag Recovery vs. Ag Head 73

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Figure 13-13: Hydrometallurgical Pilot Plant Flowsheet 75
   
Figure 13-14: ACD Liquor Ni, Cu, Mg PLS Trends 77
   
Figure 13-15: ACD Residue Trends 77
   
Figure 13-16: Correlation between Cu and ORP Observed for Copper Enrichment Trials 80
   
Figure 13-17: Correlation Between ORP and Soluble Copper Concentration 82
   
Figure 14-1: Estimation Domains 86
   
Figure 14-2: Estimation Domains 87
   
Figure 14-3: Copper Correlation Plots for each Metal for all Domains with Copper Grades always on the X-Axis 91
   
Figure 14-4: Contact Plot Virginia Formation (U20) and Unit 1 (U1) 92
   
Figure 14-5: Contact Plot Unit 1 and Unit 3 93
   
Figure 14-6: Contact Plot Unit 3 and Unit 5 94
   
Figure 14-7: Contact Plot Unit 5 and Unit 6 95
   
Figure 14-8: Contact Plot Unit 6 and Unit 7 96
   
Figure 14-9: Copper Composite Study 98
   
Figure 14-10: Displaying the Variable Orientation for Copper within U1 Domain 105
   
Figure 14-11: Model Comparison Cumulative Frequency Plot (NN red, ID blue, Composites Black, OK Green) 109
   
Figure 14-12: Global Copper Swath Plot Along Rotated Easting 110
   
Figure 14-13: Global Copper Swath Plot Along Rotated Northing 110
   
Figure 14-14: Global Copper Swath Plot Along Elevation 111
   
Figure 14-15: Location of Estimate Sections 112
   
Figure 14-16: Copper Cross Section Along Rotated Easting 113
   
Figure 14-17: Copper Long Section Along Rotated Northing 113
   
Figure 14-18: Copper Plan Section 114
   
Figure 16-1: Mine Site Layout 122
   
Figure 16-2: Pit Shell Map - End of Year 1 131
   
Figure 16-3: Pit Shell Map - End of Year 22 132
   
Figure 16-4: Process Plant Water Balance 134
   
Figure 17-1: Plant Aerial View 144
   
Figure 17-2: Current Concentrator Arrangement 146
   
Figure 17-3: Milling Circuit 147
   
Figure 17-4: Flotation Circuit 149
   
Figure 17-5: Overall Plant Process Flow Diagram 155
   
Figure 17-6: Phase I & II - Overall Plant Process Flow Diagram, Highlighting the Hydrometallurgical Plant Section 167
   
Figure 22-1: Phase I NPV Sensitivity, after Tax @ 7% 219

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Figure 22-2: Phase I IRR Sensitivity, after Tax  219
   
Figure 22-3: Phase I & II NPV Sensitivity, after Tax @ 7%  221
   
Figure 22-4: Phase I & II IRR Sensitivity, after Tax  221
   
Figure 23-1: Mineral Properties in the Vicinity of the NorthMet Project 226
   
Figure 24-1: Project Execution Schedule Summary 231
   
Figure 24-2: Project Execution Schedule Summary Continued 232
   
Figure 24-4: Alternative 1 which includes mining to the bottom of the West Pit 234
   
Figure 24-5: Alternative 2 which expands the pit beyond current permit limits 235

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LIST OF TABLES

TABLE DESCRIPTION PAGE
   
Table 1-1: Mineral Reserve Statement - October 2022 4
   
Table 1-2: Summary Mineral Resource Statement for the NorthMet Project Inclusive of Mineral Reserves 5
   
Table 1-3: Capital Expenditure & Operating Costs - Phase I and Phase I & II 7
   
Table 1-4: Price Assumptions in the Financial Analysis 7
   
Table 1-5: Financial Summary - 32,000 STPD 8
   
Table 2-1: List of Qualified Persons 9
   
Table 2-2: Units, Terms and Abbreviations 10
   
Table 5-1: Current Iron Ore Mines on the Mesabi Iron Range 19
   
Table 10-1: NorthMet Project Drill Hole Summary 36
   
Table 10-2: Summary of Core Recoveries and RQD Measurements (includes all drilling through 2010) 40
   
Table 11-1: Detection Limits of Elements 44
   
Table 11-2: Detection Limits 44
   
Table 11-3: Details of Sampling of U.S. Steel Core by PolyMet 45
   
Table 12-1: Summary of the Analytical Data Used in the Estimation of Mineral Resources 56
   
Table 13-1: Summary of Comminution Test Work Results 60
   
Table 13-2: Summary of SMC Test Work Results Conducted by Hazen Research 61
   
Table 13-3: Milling Circuit Design 61
   
Table 13-4: Summary of Pilot Plant Test Work Results on Sample C9 63
   
Table 13-5: Projected Metallurgy of Cu-Ni Separation LCT of C9 Pilot Cleaner Concentrate 65
   
Table 13-6: Summary of Laboratory Test Work Results on Sample C10 65
   
Table 13-7: Flotation Stage Design Parameters 66
   
Table 13-8: Flotation Plant Simulation and Design Parameters 68
   
Table 13-9: Summary of Flotation Circuit Simulation 69
   
Table 13-10: NorthMet Tank Cell Sizing and Selection 70
   
Table 13-11: Summary of C-9 and C-10 Metallurgy Compared to Model 74
   
Table 13-12: Flotation Concentrate Head Assays Used in the Test Campaigns (C1 & C2) 76
   
Table 13-13: Average Autoclave Feed Flowrates 76
   
Table 13-14: Base Metal and PGM Recoveries 78
   
Table 13-15: Summary of PGM Precipitation Operating Parameters 78
   
Table 13-16: Comparison between PGM Precipitation Circuit Feed and Filtrate Concentrations 79
   
Table 13-17: Operating Conditions and Feed Parameter for Copper Concentrate Enrichment 80

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Table 13-18: Head and Copper Enrichment Solids and Filtrate Composite Assays 81
   
Table 13-19: Soluble Copper Precipitation Parameters 81
   
Table 13-20: NaHS Product Filter Cake Assays 82
   
Table 13-21: Test Conditions, Target Ni Concentrations and Ni and Co Feed Concentrations for MHP Tests 83
   
Table 13-22: MHP Stage 1 Final Product Analysis and Distribution for Campaigns C1 & C2 83
   
Table 13-23: Test Conditions for Bulk Magnesium Removal 84
   
Table 14-1: Specific Gravity Average per Unit (October 15 Dataset) 88
   
Table 14-2: Copper Sample Statistics by Domain and for All Domains (Global) 88
   
Table 14-3: Nickel Sample Statistics and for All Domains (Global) 89
   
Table 14-4: Platinum Sample Statistics and for All Domains (Global) 89
   
Table 14-5: Palladium Sample Statistics and for All Domains (Global) 89
   
Table 14-6: Gold Sample Statistics and for All Domains (Global) 90
   
Table 14-7: Silver Sample Statistics and for All Domains (Global) 90
   
Table 14-8:Cobalt Sample Statistics and for All Domains (Global) 90
   
Table 14-9: Summary of R2 values from Copper Correlations Plots 91
   
Table 14-10: Summary of capped Values for Each Metal by Domain 97
   
Table 14-11: Copper Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 98
   
Table 14-12: Nickel Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 98
   
Table 14-13: Platinum Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 99
   
Table 14-14: Palladium Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 99
   
Table 14-15: Gold Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 99
   
Table 14-16: Silver Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 100
   
Table 14-17: Cobalt Capped Composite Descriptive Statistics by Domain and for All Estimated Domains (Global) 100
   
Table 14-18: Variogram Parameters for the Hornfels Domain 101
   
Table 14-19: Variogram Parameters for the Magenta Domain 101
   
Table 14-20: Variogram Parameters for the U7 Domain 102
   
Table 14-21: Variogram Parameters for the U6 Domain 102
   
Table 14-22: Variogram Parameters for the U5 Domain 103
   
Table 14-23: Variogram Parameters for the U3 Domain 103
   
Table 14-24: Variogram Parameters for the U1 Domain 104
   
Table 14-25: Variogram Parameters for the U20-INCL Domain 104
   
Table 14-26: Variogram Parameters for the U20 Domain 105
   
Table 14-27: Search Volume Parameters for all Domains 106

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Table 14-28: Copper Model Statistics for All Estimated Domains 107
   
Table 14-29: Nickel Model Statistics for All Estimated Domains 107
   
Table 14-30: Platinum Model Statistics for All Estimated Domains 107
   
Table 14-31: Palladium Model Statistics for All Estimated Domains 107
   
Table 14-32: Gold Model Statistics for All Estimated Domains 108
   
Table 14-33: Silver Model Statistics for All Estimated Domains 108
   
Table 14-34: Cobalt Model Statistics for All Estimated Domains 108
   
Table 14-35: Resource Metal Prices and Estimated Recoveries 115
   
Table 14-36: Estimated Process Operating Costs 115
   
Table 14-37: Mineral Resource Statement for the NorthMet Project Inclusive of Mineral Reserves, Hard Rock Consulting, LLC, September 20, 2022 116
   
Table 15-1: Mineral Reserve NSR Cutoff 118
   
Table 15-2: Mineral Reserve Metal Prices 118
   
Table 15-3: Plant Recovery to Concentrates of Reserve Blocks 119
   
Table 15-: Mineral Reserve Statement - October 2022 119
   
Table 16-1: Waste Rock Classification 123
   
Table 16-2: Pit Design Criteria 126
   
Table 16-3: Yearly Mine Production Schedule 128
   
Table 16-4: Yearly Mill Feed Schedule 129
   
Table 16-5: Mine Schedule Parameters 135
   
Table 16-6: Major Mine Equipment Mechanical Availability, Utilization and Fleet Size 136
   
Table 16-7: Drill Productivity 136
   
Table 16-8: Loading Equipment Productivity 137
   
Table 16-9: Truck Fleet Requirements 138
   
Table 16-10: Mine Operations and Maintenance Personnel 141
   
Table 16-11: Mine Operations and Maintenance Salary Personnel 142
   
Table 17-1: List of Major Equipment in the Hydrometallurgical Plant 166
   
Table 17-2: Materials Consumed by the Hydrometallurgical Plant Process 170
   
Table 17-3: Hydrometallurgical Plant Metal Recoveries 171
   
Table 20-1: Environmental Permits Obtained 181
   
Table 21-1: Phase I Direct Costs 188
   
Table 21-2: Summary of Mine Capital Cost ($USx1000) 191
   
Table 21-3: Mine Capital Cost by Year 192
   
Table 21-4: Phase II Direct Costs (Hydrometallurgical Plant) 197

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Table 21-5: Direct and Indirect Costs (Phase I & II) 199
   
Table 21-6: Mine Operating Costs by Process 200
   
Table 21-7: Mine Operating Costs Per Ton Moved ($000) by Cost Centers 202
   
Table 21-8: Phase I Operating Cost Summary 203
   
Table 21-9: Labor Schedule and Rates 204
   
Table 21-10: Summary of Electric Power Costs 206
   
Table 21-11: Process Equipment Power Draw Summary 207
   
Table 21-12: HVAC and Dust Collection Electric Power Summary 208
   
Table 21-13: Summary of Natural Gas Costs (Heating) 208
   
Table 21-14: HVAC Natural Gas Demand 208
   
Table 21-15: Process Plant Reagent and Consumable Consumption and Costs 207
   
Table 21-16: Maintenance, Parts, and Supplies Factors 210
   
Table 21-17: Breakdown of Laboratory Assay Costs 211
   
Table 21-18: Phase II Operating Cost Estimate Summary 211
   
Table 21-19: Hydromet Labor Schedule and Rates 211
   
Table 21-20: Hydromet Equipment Power Draw Summary 212
   
Table 21-21: Hydromet Reagent Consumption and Cost 213
   
Table 22-1: LOM Operating Cost Highlights - Phase I and Phase I & II Combined 215
   
Table 22-2: 32,000 STPD (Phase I) Price and Operating Assumptions and Key Production Numbers 216
   
Table 22-3: Base Case (Phase I & II) Price and Operating Assumptions and Key Production Numbers 216
   
Table 22-4: Phase I Economic Projections on a Range of Metal Price Assumptions 217
   
Table 22-5: Phase I & II Economic Projections on a Range of Metal Price Assumptions 217
   
Table 22-6: Phase I NPV Sensitivity, after Tax @ 7% 218
   
Table 22-7: Phase I IRR Sensitivity, after Tax 218
   
Table 22-8: Phase I & II NPV Sensitivity, after Tax @ 7% 220
   
Table 22-9: Phase I & II IRR Sensitivity, after Tax 220
   
Table 22-10: Initial and Expansion Capital Summary ($000) 222
   
Table 22-11: Phase I and Phase I & II Operating Cost Summary 222
   
Table 22-12: Sustaining Capital Summary ($000) 223
   
Table 22-13: NorthMet Financial Model - 32,000 STPD with Hydrometallurgical Plant (Phase I and Phase II Combined) 224
   
Table 24-1: Alternative Mine Schedules 233
   
Table 25-1: Project Risks Identified for the Feasibility Study 240
   
Table 25-2: Project Opportunities Identified for the Feasibility Study 242

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Form 43-101F1 Technical Report

LIST OF APPENDICES

APPENDIX DESCRIPTION  
    
 A Feasibility Study Contributors and Professional Qualifications  
   

  Certificate of Qualified Person ("QP")

 

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Form 43-101F1 Technical Report

1 SUMMARY

Poly Met Mining, Inc. (PolyMet US), a Minnesota company and a wholly owned subsidiary of PolyMet Mining Corp. (PolyMet), contracted M3 Engineering & Technology Corporation (M3) to complete an updated Technical Report (the "Study" or this "report"), at a feasibility study level, for the NorthMet Copper and Nickel Project (the "Project" or "NorthMet") located near Hoyt Lakes, Minnesota, US. PolyMet US also retained Independent Mining Consultants (IMC), Senet, (Pty) Ltd. (Senet), Hard Rock Consulting, LLC (HRC) and Barr Engineering Company (Barr) to contribute to this Study. The update is based on feasibility-study-level engineering as well as the Final Environmental Impact Statement (FEIS, Nov 2015) and environmental permits (2018-2019) for the development of a 32,000-short ton per day (STPD) 225 million short ton production schedule.

Pursuant to a combination agreement dated July 19, 2022 (the "Combination Agreement") among PolyMet, PolyMet US, Teck Resources Limited ("Teck"), and Teck American Inc., a wholly owned subsidiary of Teck, the parties have agreed to form a 50:50 joint venture (the "Transaction") that will place NorthMet and Teck's Mesaba Project under single management. PolyMet and Teck will become equal owners in PolyMet US, which will be renamed NewRange Copper Nickel LLC upon closing of the Transaction. As of the date of this Report, the closing of the Transaction remains pending. 

1.1 Key Results

1.1.1 Project Phases

This Study details the construction and operation of the Project in two distinct phases. These phases are:

  • Phase I: Involves development of the NorthMet 225-million-ton orebody into an operating mine producing 32,000 STPD of ore over a 20-year life and rehabilitating an existing taconite processing plant, tailings storage facility and infrastructure (also referred to as the "Erie Plant") located approximately eight miles to the west. Phase I would produce commercial grade copper and nickel concentrates for which Glencore AG ("Glencore") currently holds offtake agreements payable at market terms.

  • Phase II: Involves construction and operation of a hydrometallurgical plant to treat nickel sulfide concentrates into upgraded nickel-cobalt hydroxide and recover additional copper and Platinum Group Metals ("PGM").

Execution of Phase II would be at PolyMet's discretion. However, both Phase I and Phase II are permitted, having been included in the FEIS and permits.

For the purposes of this Study, all monetary values are in United States Dollars ($). All references to "ton" or "tons" in this Study refer to US short tons except as noted otherwise. Life of Mine (LOM) capital and operating costs are reported in Table 1-3. Metal pricing used for the financial analysis is shown in Table 1-4. Key financial metrics and production figures are shown in Table 1-5.

1.1.2 Key Results for Both Phases

Both Phase I and Phase II were developed as Class 3 estimates as defined by AACE International (AACEI), which corresponds to estimates performed at a feasibility level.  Key results common to both phases are as follows:

  • Total Proven and Probable Mineral Reserves for the Project are estimated to be 289.154 million tons within the pit footprints evaluated in the FEIS and permits. Head grades for the Mineral Reserves are shown in Table 1-1.


NorthMet Project

Form 43-101F1 Technical Report

  • Of the Mineral Reserve tonnage, 225 million tons (Proven and Probable) are included in the 32,000 STPD mine plan based on metal prices shown in Table 1-4. For reference, the mill copper equivalent head grade is 0.631%.

  • The mine plan at 32,000 STPD yields a mine life of approximately 20 years.

  • Measured and Indicated Resources total 701.6 million tons at a copper equivalent grade of 0.513%, inclusive of Mineral Reserves, and using the price assumptions reported in Table 14-35.

  • Inferred Resources are estimated at 441.1 million tons at a copper equivalent grade of 0.509% (See Table 1-2).

  • Refurbishing the existing Erie Plant and associated infrastructure with a modern semi-autogenous grinding (SAG) mill and flotation plant is technically viable and will produce saleable copper and nickel concentrate products for the 32,000 STPD design used in this Study. PolyMet US plans to process 11.6 million tons of ore per year, or an average of 32,000 STPD, representing approximately one third of the historic capacity of the plant.

  • PolyMet US has secured offtake agreements at market terms for copper, nickel, cobalt and PGM products from Glencore.

1.1.3 Phase I Key Results

Under this phase, PolyMet US plans to refurbish the primary crushing circuit and replace the existing rod and ball mill circuits with a new modern semi autogenous grinding (SAG) mill, a new large ball mill, and a new flotation circuit. Once upgraded, the Erie Plant will produce copper and nickel concentrates that will be transported by rail to third-party smelting facilities. For Phase I, the 32,000 STPD case for this Study shows:

  • Initial Capital Cost Estimate (CAPEX) of $1,208 million,
  • After-tax Net Present Value at a 7.0% discount rate (NPV@7%) of $304 million, and
  • Internal Rate of Return (IRR) of 10.5%.

Under Phase I, which only includes revenues based on concentrate sales, payable metals in the concentrate are estimated as 1,131 million lbs of copper, 133 million lbs of nickel, a combined 1.139 million oz of platinum, palladium and gold, 1.078 million oz of silver and 5.6 million lbs of cobalt. Palladium is the predominant PGM product, totaling 0.906 million oz.

Total life-of-mine (LOM) copper recovery to mineral concentrates is expected to be 92.0% and nickel recovery to mineral concentrates is expected to be 64.0% in Phase I.

1.1.4 Phase II Key Results

Phase II of the Project involves constructing a hydrometallurgical processing facility that includes a 1,000 STPD autoclave to solubilize nickel, cobalt, and copper from the mineral concentrates to produce a nickel-cobalt hydroxide and a precious metals precipitate. Copper, which also solubilizes in the autoclave will form a precipitate from the process which will be combined with the copper concentrate for sale. Copper precipitates from the process will be combined with the copper concentrate. Timing of Phase II will depend on the nickel concentrate market. For Phase II, the 32,000 STPD case for this Study shows improved economics as follows:

  • Initial CAPEX of $1,534 million (inclusive of Phase I costs),
  • After-tax NPV@7% of $487 million, and
  • IRR of 11.5%.

NorthMet Project

Form 43-101F1 Technical Report

Under Phase II, payable metals in enriched copper concentrates and products from the hydrometallurgical plant are 1,194 million lbs of copper, 179 million lbs of nickel, 1.681 million combined oz of platinum, palladium and gold, 1.078 million oz of silver and 6.4 million lbs of cobalt. Palladium is the predominant PGM product, totaling 1.276 million oz.

1.2 Location and Ownership

The NorthMet Deposit is situated on a private mineral lease located in St Louis County in northeastern Minnesota, US, at approximately Latitude 47° 36' north, Longitude 91° 58' west, 90 road miles north of Duluth and 6.5 miles south of the town of Babbitt.

The NorthMet Project comprises two elements: The NorthMet Deposit and the nearby Erie Plant. PolyMet US leases the mineral rights to the NorthMet Deposit under a perpetually renewable lease and acquired the Erie Plant from Cliffs Erie, L.L.C. (Cliffs Erie) a subsidiary of Cleveland Cliffs (Cliffs).

1.3 Geology and Mineralization

The NorthMet Deposit is one of twelve known copper-nickel-platinum group metal deposits along the northern margin of the Duluth Complex. The Duluth Complex is a large, composite, layered, mafic intrusion that was emplaced into comagmatic flood basalts along a portion of the Mesoproterozoic Midcontinent Rift System. The NorthMet deposit is hosted by the Partridge River Intrusion (PRI), which consists of troctolitic, anorthositic and minor gabbroic rock types that have been subdivided into seven igneous stratigraphic units. The ore-bearing units are primarily found in the basal unit of the Duluth Complex, which contains disseminated sulfides and minor massive sulfides hosted in troctolitic rocks. The Duluth Complex dips shallowly to the southeast in the western end of the deposit but steepens moving to the east.

The metals of interest at NorthMet are copper, nickel, cobalt, platinum, palladium, silver, and gold. Minor amounts of rhodium, osmium, iridium, and ruthenium are also present though these are considered to have no economic significance. The majority of the metals are concentrated in, or associated with, four sulfide minerals: chalcopyrite, cubanite, pentlandite, and pyrrhotite. Platinum, palladium, and gold are found in bismuthides, tellurides, and alloys. In general, the metals have strong positive correlations with copper sulfide mineralization. Cobalt has a strong correlation with nickel. At the NorthMet Deposit, Duluth Complex rocks are overlain by up to 50 feet of overburden. Average overburden depth from all drill holes is 13 feet.

1.4 Status of Exploration

The NorthMet Deposit was formally discovered during drilling exploration carried out by U.S. Steel based on an anomaly identified during airborne survey work completed in 1966. Between 1969 and 1974, U.S. Steel drilled 112 holes for a total of 113,716 feet, producing 9,475 assay intervals, which are included in the Project database. U.S. Steel also collected three bulk surface samples for metallurgical testing from two discrete locations within the NorthMet Project area. In total, eight major exploration programs carried out at NorthMet (U.S. Steel, NERCO, and PolyMet US) have produced 436 boreholes, providing over 300,000 feet of stratigraphic control and extensive assay results.

All exploration data have been collated in a drill-hole database used for geologic modeling, resource estimation, and mine planning. PolyMet US has verified and validated all drill-hole collar locations, down-hole surveys, lithologies, geotechnical properties, and assay data, organized all related records, and established procedures for ongoing database maintenance.

1.5 Mineral Reserve Statement

Proven and Probable Mineral Reserves of 289.154 million tons are reported within the final pit design used for the mine production schedule and shown in Table 1-1. All inferred material was classified as waste and scheduled to the appropriate waste stockpile. The final Mineral Reserves are reported using a $9.39/t NSR cut-off inside the pit design using the diluted grades. Both the mineral resource and mineral reserve estimates take into consideration metallurgical recoveries, concentrate grades, transportation costs, smelter treatment charges and royalties in determining NSR values. Table 1-1 also shows the Mineral Reserves by classification category and grade. The Qualified Person responsible for the Mineral Reserve estimate is Herb Welhener, Vice President of IMC.


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Form 43-101F1 Technical Report

Table 1-1: Mineral Reserve Statement - October 2022

Class

Tonnage

(x 1,000)

Grades (Diluted)

Copper

Nickel

Platinum

Palladium

Gold

Cobalt

Silver

NSR

Cu-Eq

(%)

(%)

(ppb)

(ppb)

(ppb)

(ppm)

(ppm)

$/ton

(%)

Proven

173,031

0.292

0.085

80

275

40

74.42

1.06

21.51

0.602

Probable

116,123

0.286

0.082

78

263

38

73.65

1.09

21.10

0.590

Total

289,154

0.290

0.084

79

270

39

74.11

1.07

21.35

0.597

Source: IMC, October 2022

Notes:

(1) Mineral reserve tonnage and contained metal have been rounded to reflect the accuracy of the estimate, and numbers may not add due to rounding

(2) All reserves are stated above a $9.39/t NSR cutoff and bound within the final pit design.

(3) Tonnage and grade estimates are in Imperial units and reported on a diluted basis

(4) At a waste:ore strip ratio of 1.36 (rounded), total tonnage within the pit is 681,463 ktons.

(5) Copper Equivalent (CuEq) values are based on the metal prices in Table 15-2 and total mill recoveries in Table 15-3 and diluted mill feed.

(6) Copper Equivalent (CuEq) = ((Cu head grade x recovery x Cu Price) + (Ni head grade x recovery x Ni Price) + (Pt head grade x recovery x Pt Price) + (Pd head grade x recovery x Pd Price) + (Au head grade x recovery x Au Price) + (Co head grade x recovery x Co Price) + (Ag head grade x recovery x Ag Price)) / (Cu recovery x Cu Price)

(7) NSR values include post property concentrate transportation, smelting and refining costs and payable metal calculations.

1.6 Mineral Resource Estimate

Mr. Richard Schwering, P.G., SME-RM, of HRC is responsible for the resource estimate presented here. Mr. Schwering is a qualified person as defined by NI 43-101 and is independent of PolyMet. The QP estimated the mineral resource for the NorthMet polymetallic Project from drill-hole data constrained by geologic boundaries with an Ordinary Kriging ("OK") algorithm using Leapfrog EDGE® a module within Leapfrog Geo®. The metals of interest at NorthMet are copper, nickel, cobalt, platinum, palladium, gold, silver, and sulfur. The economic metals of interest for the Project include copper ("Cu"), nickel ("Ni"), cobalt ("Co"), platinum ("Pt"), palladium ("Pd"), gold ("Au"), and silver ("Ag").

The NorthMet Deposit was divided into eleven units for geological modeling: the Biwabik Iron Formation including banded iron formation, sedimentary marine rocks of the Virginia Formation that overlie the Biwabik Formation, five distinct units within the Duluth Complex, inclusions of the Virginia Formation within the overlying units, Hornfels, and overburden.

The Magenta Zone, a smaller mineralized zone that cuts through Units 3 through 7 but resides primarily within Units 5 and 6, was modeled from select intercepts provided by PolyMet US.

HRC created a rotated three-dimensional (3D) block model in Leapfrog EDGE mining software. The block resource model was estimated using the lithologic boundaries of the Duluth Complex as the basis for an estimation domain. Units 1, 3, 5, 6, 7, the Magenta Zone, Hornfels, Virginia Formation inclusions, and Virginia Formation were all estimated using only samples that resided inside of the defined boundaries. Grades were estimated from 10-foot (ft) down-hole composites using Ordinary Kriging. Composites were coded according to their domain. Each metal was estimated using variogram parameters established by the QP using Leapfrog EDGE.

The mineral resource estimate reported herein was prepared in a manner consistent with the "CIM Estimation of Mineral Resources & Mineral Reserves Best Practice Guidelines" prepared by the CIM Mineral Resource and Mineral Reserve Committee and adopted by the CIM Council in November 2019. The mineral resources have been classified as Measured, Indicated and Inferred in accordance with standards defined by the Canadian Institute of Mining, Metallurgy and Petroleum ("CIM") "CIM Definition Standards - For Mineral Resources and Mineral Reserves," prepared by the CIM Standing Committee on Reserve Definitions and adopted by the CIM Council in May 2014. Each individual mineral resource classification reflects an associated relative confidence of the grade estimates.


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Form 43-101F1 Technical Report

The mineral resources estimated for the NorthMet Project includes 701.6 million tons of Measured and Indicated Resources and 441.1 million tons Inferred Resources. The resource has been limited to the material that resides above the optimized pit shell. All mineralization below the optimized pit shell has been excluded from any resource classification and is not considered to be part of the mineral resource.

The mineral resource estimate for the NorthMet Project is summarized in Table 1-2. This mineral resource estimate includes all drill data obtained as of September 20, 2022 and has been independently verified by the QP.  Mineral resources that are not mineral reserves do not have demonstrated economic viability and may be materially affected by modifying factors including but not restricted to mining, processing, metallurgical, infrastructure, economic, marketing, legal, environmental, social, and governmental factors. Inferred mineral resources are that part of a mineral resource for which the grade or quality are estimated on the basis of limited geological evidence and sampling. Inferred mineral resources do not have demonstrated economic viability and may not be converted to a mineral reserve. It is reasonably expected, though not guaranteed, that the majority of Inferred mineral resources could be upgraded to Indicated mineral resources with continued exploration.

Table 1-2: Summary Mineral Resource Statement for the NorthMet Project Inclusive of Mineral Reserves

 

Volume (M
ft
3)

Density
(st/ft
3)

Tonnage
(M st)

Cu (%)

Ni (%)

Pt
(ppb)

Pd
(ppb)

Au
(ppb)

Co
(ppm)

Ag
(ppm)

NSR
(US$/t)

Cu-Eq (%)

Measured

3,417.7

0.092

314.5

0.257

0.077

68

240

35

72

0.94

21.78

0.526

Indicated

4,206.9

0.092

387.1

0.248

0.073

66

229

33

68

0.93

20.74

0.502

M+I

7,624.6

0.092

701.6

0.252

0.074

67

234

34

70

0.94

21.20

0.513

Inferred

4,791.4

0.092

441.1

0.254

0.070

67

243

34

55

0.92

21.23

0.509

Source: Hard Rock Consulting, LLC, September 20, 2022

*Notes:

(1) The effective date of the 2022 Mineral Resource estimate is September 20, 2022.  The QP for the estimate is Richard Schwering P.G., RM-SME, of Hard Rock Consulting, LLC.

(2) Mineral resources are not mineral reserves and do not have demonstrated economic viability.

(3) Mineral Resources are reported inclusive of Mineral Reserves at a $8.17 NSR cut-off.  The Mineral Resources are considered amenable to open pit mining and are reported within an optimized pit shell.  The pit optimization is based on total ore costs of $8.17/t processed, mining costs of $1.20/t at surface and increasing $0.025/t for every 50ft of depth and pit slope angles of 48 degrees.

(4) Cu-Eq (copper equivalent grade) is based on the mill recovery to concentrates and metal prices shown in Table 14-35.  Mill recoveries were based on average recoveries of 91.0% for Cu, 60.6% for Ni, 30.0% for Co, 77.3% for Pd, 71.1% for Pt, 57.0% for Au and 53.8% for Ag. 

(5) Copper Equivalent (Cu Eq) = ((Cu head grade x recovery x Cu Price)) + (Ni head grade x recovery x Ni Price) + (Pt head grade x recovery x Pt Price) + (Pd head grade x recovery x Pd Price) + (Au head grade x recovery x Au Price) + (Co head grade x recovery x Co Price) + (Ag head grade x recovery x Ag Price)) / (Cu recovery x Cu Price).

(6) Tonnage is estimated in US Customary Units and grade estimates are in metric units and percent.

(7) Mineral resource tonnage and contained metal have been rounded to reflect the accuracy of the estimate, and numbers may not add due to rounding

1.7 Mining and Processing

The NorthMet Deposit will be mined from three pits: The East Pit, the Central Pit, and the West Pit. After mining in each pit is completed, waste from the West Pit will be backfilled into the East and Central Pits, along with waste rock from the temporary waste rock stockpiles.


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Form 43-101F1 Technical Report

Run of Mine (ROM) ore will be loaded onto rail cars at the Mine Site and transported eight miles to the Erie Plant by private railroad.

The Erie Plant processed Taconite from 1957 to 2001, processing up to 100,000 tons per day.

PolyMet US plans to refurbish the plant and reuse the existing primary crusher and replace the downstream mill circuit with a new 40' diameter x 22.5' Effective Grinding Length (EGL) SAG mill and one new 24' diameter x 37' ball mill.

Primary ground ore will be processed through a rougher flotation circuit to produce a bulk copper and nickel concentrate. The bulk concentrate will be reground and separated in cleaner flotation. The rougher tailings will be sent to the pyrrhotite flotation circuit so that PGM-rich iron sulfide can be captured as a pyrrhotite nickel concentrate.

Tailings from the flotation circuit will be disposed of in the existing tailings basin, which is partially filled with taconite tailings exclusively, but has sufficient capacity for the planned operations. The waste stream from the Hydrometallurgical Process Plant will be permanently stored in the Hydromet Residue Facility (HRF).

1.8 Environmental

Minnesota has stringent environmental standards and environmental review and permitting processes. The NorthMet environmental review process involved the Minnesota Department of Natural Resources (MDNR), the United States Army Corps of Engineers (USACE), and the United States Forest Service (USFS) as "Co-Lead Agencies." The United States Environmental Protection Agency (EPA) and tribal authorities served as cooperating agencies and the Minnesota Pollution Control Agency (MPCA) took part in the process as a permitting agency.

The most significant area of attention is water quality - the NorthMet Project is in the headwaters of the St Louis River, which flows into Lake Superior and is therefore governed by Great Lakes standards. It is important to note that the NorthMet Project is south of the Laurentian Divide, which is in a separate watershed from the Boundary Waters Canoe Area Wilderness and Voyagers National Park located to the northeast.

Mineral and property tenure is secure. Permitting risks for the Project were reduced with the completion of a Final Environmental Impact Statement (FEIS) (Nov 2015) and issuance of the Record of Decision (ROD) from the State of Minnesota (March 2016) indicating that the Project, as reviewed, can meet federal and state environmental standards. The State of Minnesota issued all major state environmental permits in 2018, and the USACE issued its federal wetland permit in 2019. A few of these permits are currently held up as a result of litigation brought by project opponents. See Section 20 for a listing of permits.

The NorthMet Project is located within an established mining district of existing open pit iron ore mines that have been mined over the last 100 years. The Peter Mitchell pit of the Northshore operations of Cleveland Cliffs lies immediately north of the NorthMet Deposit. Major impacts from the Project are limited to tailings storage in a permitted Flotation Tailings Basin (FTB), HRF, and waste rock stockpiles and mine pits in low-lying areas.

1.9 Economics

Phase I of the NorthMet Project involves development of the 225-million-ton orebody into an operating mine producing 32,000 tons per day of ore and rehabilitating an existing taconite processing plant, tailings storage facility and infrastructure located approximately eight miles to the west. Phase I would produce commercial grade copper and nickel concentrates for which Glencore currently holds offtake agreements payable at market terms. Phase II of the Project involves construction and operation of hydrometallurgical plant to process nickel sulfide concentrates into upgraded nickel-cobalt hydroxide and recover additional copper and PGMs. An estimate of Project capital expenditure and annual operating costs over the life of the mine for Phase I and the combined Phase I and Phase II are summarized in Table 1-3.


NorthMet Project

Form 43-101F1 Technical Report

Table 1-3: Capital Expenditure & Operating Costs - Phase I and Phase I & II

Cost Category

UOM

Phase I

Phase I & II

Capital Costs

 

 

 

Initial Project Capital

$M

1,208

1,534

LOM Sustaining Capital

$M

345

345(1)

Operating Costs

 

LOM

Mining & Delivery to Plant

$/t processed

4.37

4.37

Processing

$/t processed

8.72

11.33

G&A

$/t processed

1.26

1.26

Total

$/t processed

14.35

16.96

(1) Sustaining capex for Phase II is included as OPEX for replacement parts, piping liners etc.

To evaluate the economic potential of the capital investment, Phase I was structured to independently assess the overall economics both with and without Phase II (hydrometallurgical plant). The company compiled, with the aid of its financial partners, a commodity price forecast based on historical estimates from an extensive list of financial and industry analysts. These prices are the basis for the financial analysis and are summarized in Table 1-4.

Table 1-4: Price Assumptions in the Financial Analysis

 

Units

LOM

Copper

US$/lb.

3.52

Nickel

US$/lb.

8.13

Cobalt

US$/lb.

25.86

Platinum

US$/oz

975

Palladium

US$/oz

2,202

Gold

US$/oz

1,747

Silver

US$/oz

21.76

The economic summary and financial analysis reflects processing 225 million tons of the 289 million ton Mineral Reserve over a twenty-year mine life, at an average processing rate of 32,000 STPD. Key financial results for Phase I and combined Phases I and II are presented in Table 1‑5.


NorthMet Project

Form 43-101F1 Technical Report

Table 1-5: Financial Summary - 32,000 STPD

 

Units

Phase I

 

Phase I & II

 

First 5 Yrs. 1

LOM

 

LOM 2

Life of Mine

Yrs.

 

20

 

20

Material Mined

Mt

193

631

 

631

Ore Mined

Mt

58

225

 

225

Waste: Ore Ratio

 

2.3

1.8

 

1.8

Ore Grade

 

 

 

 

 

Copper

%

0.325

0.304

 

0.304

Nickel

%

0.090

0.087

 

0.087

Cobalt

ppm

76

75

 

75

Palladium

ppm

0.318

0.287

 

0.287

Platinum

ppm

0.094

0.084

 

0.084

Gold

ppm

0.047

0.041

 

0.041

Annual Payable Metal Produced

 

 

 

 

 

Copper

mlb

58.0

52.0

 

54.0

Nickel

mlb

6.0

6.0

 

8.0

Cobalt

mlb

0.32

0.28

 

0.32

Palladium

koz

55.9

45.3

 

63.8

Platinum

koz

11.6

9.1

 

15.5

Gold

koz

3.3

2.5

 

4.7

Copper Equivalent3

mlb

112.2

97.0

 

117.6

 

 

 

 

 

 

Cash Costs: by-product

$/lb. Cu

0.15

0.72

 

-0.11

Cash Costs: Cu equivalent

$/lb. CuEq

1.98

2.21

 

2.04

 

 

 

 

 

 

Development Capital

$M

1,208

1,208

 

1,534

Sustaining Capital

$M

117

345

 

345

 

 

 

 

 

 

Annual Revenue

$M

436

377

 

457

Annual EBITDA

$M

209

161

 

216

NPV7 (After Taxes)

$M

 

304

 

487

IRR (After Taxes)

%

 

10.5

 

11.5

Payback (after taxes, from first production)

Years

 

7.2

 

7.4

1 Represents first five years at full concentrator production. 

2 Phase II production is projected to commence in Year 3 of operations.

3 Cu Eq recovered payable metal, is based on prices shown in Table 1-4, mill recovery assumptions shown in Table 15-3 and Hydromet Phase II recoveries shown in Table 13-14.

Financial returns for the Project are highly sensitive to changes in metal prices. A +/-20% change in prices results in a corresponding $635 million change in NPV@7% after-tax for Phase I. Inclusive of Phase II, the NPV@7% after-tax sensitivity of a +/-20% change in prices is estimated to be +/-$746 million.

1.10 Conclusions And Recommendations

M3 offers the following recommendations:

  • M3 recommends that PolyMet proceed with final design, construction, and operation of the 32,000 STPD design that is discussed in this Technical Report, and
  • Review and update the scope of the Project design to reflect any changes resulting from the environmental review and permitting process.

NorthMet Project

Form 43-101F1 Technical Report

2 INTRODUCTION

This report has been prepared specifically for PolyMet by the Qualified Persons (QPs) listed in Table 2-1 to provide 'Expert Study' on the NorthMet Project. The findings and conclusions are based on information available at the time of preparation and data supplied by other consultants as indicated.

This report has been prepared in accordance with the guidelines provided in National Instrument 43-101, Standards of Disclosure for Mineral Projects (NI 43-101). This Technical Report has been prepared to the level of a Feasibility Study. The effective date of this report is October 31, 2022.

2.1 Sources of Information

Table 2-1 shows the list of Qualified Persons with their associated responsibilities.

Table 2-1: List of Qualified Persons

Name of Qualified Person Certification Company Last Site Visit Section Responsibilities
Alberto Bennett P.E. M3 Engineering N/A Sections 18.1 - 18.5.4, 18.8 -18.10 and 25.2.11.
Nicholas Dempers Pr. Eng., SAIMM Senet 1 March 2018 Sections 1.1.3, 13 - 13.5.1, 17 - 17.2.10, 17.5 - 17.6.1, 18.7 -18.7.2, 18.9,  21.1.1, 24.2 -24.2.1, 25.2.6 and 25.2.10.
Daniel Neff P.E. M3 Engineering 6 October 2015 Sections 1.9, 21-21.1, 21.1.2 -21.1.3, 21.2.4 - 21.2.5, 22 and 25.2.14 - 25.2.15.
Thomas J. Radue P.E. Barr Engineering Co.

11 October 2017 Sections 1.8, 4.6, 16.3.3, 18.6, 20.1 – 20.3.1, 20.3.3 – 20.7, and 25.2.13.
Daniel Roth P.E. M3 Engineering 6 October 2015 Sections 1 - 1.1.4 (except 1.1.3), 1.2, 1.10, 2, 3, 4 (except 4.6), 5, 19, 24.1, 25.1 - 25.2.1, 25.2.12, 25.3-25.5, 26 and 27.
Richard Schwering

SME-RM Hard Rock Consulting 9-12 September 2019 Sections 1.3, 1.4, 1.6, 6 - 12, 14, 23, 25.2.2 - 25.2.5, 25.2.7, and 27.
Laurie Tahija

 QP M3 Engineering

N/A Sections 1.7, 13.6 - 13.6.7, 17.3 - 17.4.10, 25.2.6, and 25.2.10.
Jeff S. Ubl P.E. Barr Engineering Co. N/A Sections 18.7 and 20.3.2.
Herbert E. Welhener SME -RM Independent Mining Consultants 7 September  2022 Sections 1.5, 1.7, 15, 16 (except 16.3.3), 21.2 - 21.2.3, 24.2 - 24.2.1, and 25.2.8 - 25.2.9.


NorthMet Project

Form 43-101F1 Technical Report

2.2 Terms of Reference

Table 2-2: Units, Terms and Abbreviations

Abbreviation

Meaning

 

Abbreviation

Meaning

#

Pound per yard (for rail)

 

EGL

Effective Grinding Length

$

United States Dollars

 

EIS

Environmental Impact Statement (Note that most of the document refers to the FEIS.)

%

Percent

 

EIS

Environmental Impact Statement

'

foot or feet

 

EMC

Eurus Mineral Consultants

"

Inch or inches

 

EMP

Environmental Management Plan

°C

Degrees Celsius

 

EPA

United States Environmental Protection Agency

°F

degrees Fahrenheit

 

EPCM

Engineering, Procurement and Construction Management

°F

Fahrenheit

 

ERM

Environmental Resource Management

µm

Micrometers

 

Fe

Iron

3D

Three-dimensional

 

FEIS

Final Environmental Impact Statement

AACEI

AACE International

 

FEL

front-end loader

ACME

ACME Laboratories

 

Fleck

Fleck Resources Ltd.

Actlabs

Activation Labs

 

Fond du Lac

Fond du Lac Band of Lake Superior Chippewa

Ag

Silver

 

ft

foot or feet

AGP

AGP Mining Consultants Inc.

 

FTB

Flotation Tailings Basin

Ai

Abrasion Index Test

 

g

Gram or grams

AMDAD

Australian Mine Design & Development Pty Ltd.

 

G&A

General and Administrative

ARD

Acid rock drainage

 

Geo

Leapfrog Geo (a software package)

ARL

Applied Research Laboratory

 

GMD

Gearless Mill Drives

asl

above sea level

 

Golder

Golder Associates Ltd.

ASL

Analytical Solutions Ltd., Toronto

 

gpm or GPM

Gallons per minute

Au

Gold

 

GPS

Global Positioning system

Barr

Barr Engineering

 

Grand Portage

Grand Portage Band of Chippewa

BAS

Basalt

 

H&S

Hellman and Schofield

BDL

Below Detection Limits

 

HP

Horsepower

BIF

Biwabik Iron Formation

 

HRC

Hard Rock Consulting

Bois Forte

Bois Forte Band of Chippewa

 

HRF

Hydrometallurgical Residue Facility

BOM

Bill of materials

 

ID

Inverse Distance

BQ

55.6 mm diameter drill bit and rods

 

IFRS

International Financial Reporting Standards

BWi

Bond Ball Work Index

 

IMC

Independent Mining Consultants, Inc.

CAPEX

Capital Cost Estimate

 

in

Inch or inches

CFP

Cumulative frequency plots

 

IQR

Inter Quartile Range

Chemex

ALS Chemex

 

IRR

Internal Rate of Return

CIM

Canadian Institute of Mining, Metallurgy and Petroleum

 

KO

Krech Ojard

Cliffs

Cleveland Cliffs

 

Ktons

Kilotons (US Short Tons)

Cliffs Erie

Cliffs Erie, L.L.C.

 

kV

Kilovolt

CM

Construction Management

 

kWh

Kilowatt hour

CN

Canadian National

 

L

Liter

Co

Cobalt

 

lb.

Pound

COV

Covariance

 

lbs.

Pounds

cp

Chalcopyrite

 

LCT

Locked cycle test(s)

CPS

Central Pumping Station

 

LCY

Loose Cubic Yard

Cu

Copper

 

LG stockpile

Low grade stockpile

cy

Cubic yard(s)

 

LMC

LMC Minerals

DB

Dedicated Distribution Switchboards

 

LOM

Life-of-mine

DCu

Direct Copper Process

 

LTVSMC

LTV Steel Mining Company

EA

Environmental Assessment

 

LV

Low voltage

EBITDA

Earnings Before Interest, Tax, Depreciation and Amortization

     

Eco Tech

Eco Tech Laboratories Ltd.

     


NorthMet Project

Form 43-101F1 Technical Report


Abbreviation

Meaning

 

Abbreviation

Meaning

m

meters

 

PP

Pre-Production

M Millions   ppb Parts per billion

m/s

meters per second

 

ppm

Parts per million

M3

M3 Engineering & Technology Corporation

  PQ

114.3 mm diameter drill bit and rods

m3

Cubic meters

 

PRI

Partridge River Intrusion

Ma

Million years ago

 

Project

NorthMet Copper and Nickel Project

MCC

Motor Control Centers

 

Pt

Platinum

MDNR

Minnesota Department of Natural Resources

 

QA/QC

Quality Assurance and Quality Control

MHP

Mixed Hydroxide Precipitation

 

QP

Qualified Person

min

Minute

 

RC

Reverse Circulation (a type of drillhole)

mlbs

Million pounds

 

REE

Rare Earth Elements

Mo

Molybdenum

 

RGGS

RGGS Land & Minerals Ltd., L.P.

MPCA

Minnesota Pollution Control Agency

 

RM

Reference Material

mph

Miles per hour

 

RO

Reverse Osmosis

MPP

Mine to Plant Pipelines

 

ROD

Record of Decision

MRE

Mineral Resource Estimate

  ROM

Run-of-mine

MRSFs

mine rock storage facilities

 

RQD

Rock quality designation

MSFMF

Mine Site Fueling and Maintenance Facility

 

RTH

Rail Transfer Hopper

MSHA

Mine Safety and Health Administration

 

RWi

Rod Mill Work Index Test

Mt

Millions of tons (US short tons)

 

SABC

Autogenous ball-mill-crushing

MTO

Material Take-off (list of materials)

 

SAG

Semi-Autogenous Grinding

MV

Medium voltage

 

scfm or SCFM

Standard cubic feet per minute

MW

Megawatt

 

SGS

SGS Lakefield

Nc

Critical Speed

 

SKI

South Kawishiwi Intrusion

NF

Nanofiltration

 

SMC

SAG Milling Circuit Test

Ni

Nickel

 

SOW

Scope of Work

NI 43-101

National Instrument 43-101

 

SP

Self-potential

NMV

Net Metal Value

 

SR

Strip ratio

NN

Nearest Neighbor

 

st

US short ton

NorthMet

NorthMet Copper and Nickel Project

 

STPD

Short ton per day

NPV

Net Present Value

  STPD

Short tons per day

NPV@7%

Net Present Value when calculated at a 7% discount rate

 

Study

Feasibility Study (or this Technical Report)

NQ

69.9 mm diameter drill bit and rods

 

SX-EW

Solvent Extraction/Electro-winning

NRRI

Minnesota Natural Resources Research Institute

 

t

Ton or tons (US short tons)

NSR

Net Smelter Return

 

t, ton

US short ton

OB

overburden

 

t/a

US short tons per year

OEM

Original equipment manufacturers

 

TB

Tailings basin

OK

Ordinary Kriging

 

Teck

Teck Resources Limited

OMC

Orway Mineral Consultants

 

ton

US short ton

OPEX

Operating Cost Estimate

 

TWP

Treated Water Pipeline

OSLA

Overburden Storage Laydown Area

 

U.S. Steel

U.S. Steel Corporation

OSP

Ore surge pile

 

UCS

Unconfined Compressive Strength Test

oz

Ounces; note that for base metals such as copper and nickel, it refers to the avoirdupois ounce, whereas precious metals such as gold, silver and palladium use troy ounces.

 

UOM

Unit of Measure

Pd

Palladium

 

USACE

United States Army Corps of Engineers

PFD

Process flow diagram

 

USFS

United States Forest Service

PGE

Platinum group element

 

USGS

United States Geological Survey

PGM

Platinum Group Metals

 

V

Volt

PLS

Pregnant Leach Solution

 

VES

Vertical Electrical Soundings

Po

Pyrrhotite

 

VMT

Vehicle miles traveled

PolyMet

PolyMet Mining Corp.

 

VSEP

Secondary membrane system

PolyMet US

Poly Met Mining, Inc.

 

WMP

Water Management Plan

     

WWTS

Wastewater Treatment System

     

yd

Yard

     

ΔV

IP and electric potential

     

ZAR

South Africa Rand



NorthMet Project

Form 43-101F1 Technical Report

2.3 Units of Measure

This report uses U.S. Customary Units expressed in short tons (ton, t, 2,000 lbs), feet, and gallons consistent with U.S. Standards - unless stated otherwise. The monetary units are expressed in United States Dollars.


NorthMet Project

Form 43-101F1 Technical Report

3 RELIANCE ON OTHER EXPERTS

M3 relied upon contributions from a range of technical and engineering consultants as well as PolyMet. Data used in this report has been verified where possible and this report is based upon information believed to be accurate at the time of completion.  M3 is not aware of any reason why the information provided by these contributors cannot be relied upon.

Environmental, permitting, and Owner's costs were supplied by PolyMet.

An independent verification of land title and tenure was not performed.  M3 has not verified the legality of any underlying agreement(s) that may exist concerning the licenses or other agreement(s) between third parties.  Likewise, PolyMet has provided data for land ownership, and claim ownership.  All mineral and surface title work on the project and land exchange is managed by the law firm Hanft Fride, a Professional Association, out of Duluth, Minnesota, USA.


NorthMet Project

Form 43-101F1 Technical Report

4 PROPERTY DESCRIPTION AND LOCATION

4.1 Project Location

The NorthMet Project comprises two key elements: the NorthMet Deposit (or Mine Site) and the Erie Plant. The NorthMet Deposit is situated on mineral leases located in St. Louis County in northeastern Minnesota at Latitude 47° 36' north, Longitude 91° 58' west, about 70 miles north of the City of Duluth and 6.5 miles south of the town of Babbitt, as shown in Figure 4-1. The Erie Plant is approximately eight miles west of the NorthMet Deposit.

The NorthMet Deposit site totals approximately 5,980 acres and the Erie Plant site, including the existing tailings basin, covers approximately 12,400 acres.

The NorthMet Project is located immediately south of the eastern end of the historic Mesabi Iron Range and is in proximity to a number of existing iron ore mines including the Peter Mitchell open pit mine located approximately two miles to the north of the NorthMet Deposit. NorthMet is one of several known mineral deposits that have been identified within the 30-mile length of the Duluth Complex, a well-known geological formation containing copper, nickel, cobalt, platinum group metals, silver, gold, and titanium.

The NorthMet Deposit is connected to the Erie Plant by a transportation and utility corridor that is comprised of an existing private railroad that will primarily be used to transport ore, a segment of the existing private Dunka Road that will be upgraded to provide vehicle access, and new water pipelines and electrical power network for the NorthMet Mine Site.

Figure 4-1: Property Layout Map


NorthMet Project

Form 43-101F1 Technical Report

4.2 Project Ownership

PolyMet Mining Corp. (PolyMet) owns 100% of Poly Met Mining, Inc. (PolyMet US), a Minnesota corporation, indirectly through its wholly owned subsidiary PolyMet US, Inc.  PolyMet US controls 100% of the NorthMet Project.  As PolyMet is the owner of PolyMet US, for the sake of simplicity, this Study will for the most part refer to both entities as PolyMet, except when specific differentiation is required for legal clarity.  The mineral rights covering 4,282 acres or 6.5 square miles at the NorthMet orebody are held through two mineral leases:

  • The U.S. Steel Lease dated January 4, 1989, subsequently amended and assigned, covers 4,162 acres originally leased from U.S. Steel Corporation (U.S. Steel), which subsequently sold the underlying mineral rights to RGGS Land & Minerals Ltd., L.P. (RGGS). PolyMet has extended the lease indefinitely by making $150,000 annual lease payments on each successive anniversary date. The lease payments are advance royalty payments and will be deducted from future production royalties payable to RGGS, which range from 3% to 5% based on the net smelter return, subject to minimum payments of $150,000 per annum.

  • On December 1, 2008, PolyMet entered into an agreement with LMC Minerals (“LMC”) whereby PolyMet leases 120 acres that are encircled by the RGGS property. The initial term of the renewable lease is 20 years with minimum annual lease payments of $3,000 on each successive anniversary date until the earlier of NorthMet commencing commercial production or for the first four years, after which the minimum annual lease payment increases to $30,000. The initial term may be extended for up to four additional five-year periods on the same terms, subject to the Project meeting specified production and timing criteria. The lease payments are advance royalty payments and will be deducted from future production royalties payable to LMC, which range from 3% to 5% based on the net smelter return, subject to a minimum payment of $30,000 per annum.

The surface rights at the Mine Site are owned by PolyMet as a result of a land exchange with the USFS that was completed in 2018 - see Section 4.4. PolyMet also holds leasehold interests and licenses to certain surface lands adjacent to or near the Mine site.

PolyMet US purchased the Erie Plant, which covers approximately 12,400 acres, or 19.4 square miles, from Cliffs Erie, L.L.C. (Cliffs Erie). Additionally, PolyMet holds various leases through a combination of state, county, and private entities and various other rights of use with Cliffs Erie that give it control of 100% of the existing Plant site.

Pursuant to the Combination Agreement among PolyMet, PolyMet US, Teck and Teck American Inc., a subsidiary of Teck, the parties have agreed to form a 50:50 joint venture that will place NorthMet and Teck's Mesaba Project under single management. PolyMet and Teck will become equal owners in PolyMet US, which will be renamed NewRange Copper Nickel LLC upon closing of the Transaction. As of the date of this Report, the closing of the Transaction remains pending.

4.3 Mineral Tenure

In the 1940s, copper and nickel were discovered near Ely, Minnesota, following which, in the 1960s, U.S. Steel drilled what is now the NorthMet Deposit. U.S. Steel investigated the NorthMet Deposit as a high-grade, underground copper-nickel resource, but considered it to be uneconomic based on its inability to produce separate, clean nickel and copper concentrates with the metallurgical processes available at that time. In addition, prior to the development of the automobile-catalyst market in the 1970s, there was little market for platinum group metals (PGMs) and there was no economic and reliable method to assay for low grades of these metals.

In 1987, the Minnesota Natural Resources Research Institute (NRRI) published data suggesting the possibility of a large resource of PGMs in the base of the Duluth Complex.


NorthMet Project

Form 43-101F1 Technical Report

PolyMet, as Fleck Resources, acquired a 20-year perpetually renewable mineral rights lease to the NorthMet Deposit in 1989 from U.S. Steel. PolyMet leases an additional 120 acres of mineral rights from LMC. The U.S. Steel and LMC leases are described above in further detail.

Mineral and surface rights have been severed, with the USFS owning the surface rights within most of the lease area. U.S. Steel retained the mineral rights and certain rights to explore and mine on the site under the original documents that ceded surface title to the USFS.

4.4 Surface Rights

PolyMet purchased the Erie Plant, including 12,400 acres or 19.4 square miles, from Cliffs Erie, L.L.C. (Cliffs Erie), with title transfer occurring on November 1, 2018. Additionally, PolyMet holds various leases through a combination of state, county, and private entities and various other rights of use with Cliffs Erie that give it control of 100% of the existing plant.

Surface rights of the NorthMet Deposit are held by PolyMet following a land exchange between the USFS and PolyMet that was completed in June 2018. The United States, through the USFS, acquired the surface rights from U.S. Steel in 1938 under provisions of the Weeks Act of 1922. U.S. Steel retained certain mining rights, which PolyMet secured under the U.S. Steel Lease, along with the mineral rights.

PolyMet and the USFS completed the land exchange to consolidate their respective land ownerships. As a result of the land exchange, USFS acquired 6,690 acres of private land in four separate tracts held by PolyMet, which became part of the Superior National Forest and are managed under the laws relating to the National Forest System. Already located within the Superior National Forest boundaries, these lands will have multiple uses including recreation, research, and conservation. The USFS conveyed 6,650 acres of federally owned surface land to PolyMet, which includes the surface rights overlying and surrounding the NorthMet Deposit. These lands are located near an area heavily used for mining and mine infrastructure, are consistent with regional land uses, and will generate economic benefits to the region through employment and tax revenues. PolyMet sold 759 acres of these lands to Northshore Mining Company, a subsidiary of Cleveland Cliffs in 2020, leaving 5,890 acres for the NorthMet Project.

Following the Final NorthMet Environmental Impact Statement (FEIS), the Superior National Forest of USFS issued a Final Record of Decision (ROD) to proceed with the administrative land exchange in January 2017. The ROD stated, among other things, that the proposed exchange will be beneficial to the USFS and is in the public's interest. The land exchange was completed June 2018 with title transfer to PolyMet.

4.5 Royalties And Encumbrances

The NorthMet Deposit mineral rights carry variable royalties of 3% to 5% based on the Net Smelter (NSR) per ton of ore mined. For a Net Metal Value (NMV) of under $30 per ton, the royalty is 3%, for NMV of $30-35 per ton it is 4%, and above $35 per ton it is 5%. Both the U.S. Steel lease (RGGS) and the LMC lease carry advance royalties which can be recouped from future royalty payments, subject to minimum payments in any year. The US Steel leases were transferred through sale to RGGS though the underlying agreement terms remain the same.

4.6 Environmental Liabilities 

Federal, state, and local laws and regulations concerning environmental protection affect the PolyMet operation. As part of the purchase of the Erie Plant and associated infrastructure, the Company indemnified Cliffs, and its subsidiary Cliffs Erie, for reclamation and remediation obligations of the acquired property.

According to PolyMet US, the Company's estimate of the environmental rehabilitation provision under International Financial Reporting Standards (IFRS) on September 30, was $57.548 million based on estimated cash flows required to settle this obligation in present day costs of $67.689 million, a projected inflation rate of 2.4%, a market risk-free interest rate of 3.5% and expenditures expected to occur over a period of approximately 30 years. This estimate includes but is not limited to water treatment and infrastructure closure and removals, with costs estimated by PolyMet and its consultants and construction contractors. This estimate has been reviewed and accepted by auditors for PolyMet's financial statement.


NorthMet Project

Form 43-101F1 Technical Report

4.7 Permits

Prior to construction and operation of the NorthMet Project, PolyMet acquired several permits from federal and state agencies - see Section 20.4. A few of these permits are currently held up as a result of litigation brought by project opponents.

4.8 Social License

The environmental review process is described in Section 20. The federal, state, and local government permits needed for PolyMet to construct and operate the NorthMet Project are described in Section 20.4.

PolyMet has maintained an active community outreach program for many years. The focus of the program has been to provide information about the Project, its likely impact on the environment, and the socioeconomic benefits. The local communities are supportive of the Project. PolyMet continues to receive outstanding community and political support for the Project.  The local mayors, U.S. Senators, Congressmen, and elected state officials continue to express public support for both the process and the Project.

The Bois Forte Band of Chippewa (Bois Forte), Grand Portage Band of Chippewa (Grand Portage), and the Fond du Lac Band of Lake Superior Chippewa (Fond du Lac) were cooperating agencies in preparation of the FEIS. Fond du Lac has expressed the strongest opposition throughout environmental review and permitting, primarily related to cultural heritage issues, and seeking to ensure that water quality is protected. Fond du Lac has also filed multiple legal challenges to the Project.

The most active environmental groups in the area are focused on protecting the Boundary Waters Canoe Area Wilderness, which is located approximately 25 miles northeast of the NorthMet site, in a different watershed.

4.9 Significant Risk Factors

4.9.1 Permitting

Permitting is the most significant risk factor for the Project. The NorthMet Project is the first copper-nickel project in Minnesota to seek permits for construction and operation. Environmental review and permitting is, perhaps, the biggest challenge facing any mining project in the United States.

Permitting risk falls into two primary categories:

1. Permits may be legally challenged, or

2. Operating requirements imposed by the permits could be so financially burdensome that the Project is unable to proceed.

While all major state and federal permits required for the Project have been issued, a few of these permits are currently held up as a result of litigation brought by project opponents. While these legal challenges may not need to be complete prior to the start of Project construction, it is necessary that none of the permits are still held up by litigation (e.g., remanded, suspended, or stayed).


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4.9.2 Project Financing

PolyMet will require successful project financing in order to complete development and construction of the NorthMet Project.  If PolyMet cannot raise the money necessary to fund the Project, development will be suspended. Sources of such external financing may include future equity and debt offerings. This risk is partially mitigated through the company's ongoing relationship with Glencore.

Phase II of the Project includes construction of a hydrometallurgical facility after Phase I operations have commenced.  Financing risk associated with this phase of the Project is mitigated by Phase I financials. 

4.9.3 Commodity Prices

If the price of metals in the PolyMet ore body decrease below a specified level, it may no longer be profitable to develop the NorthMet Project. Once developed, if metal prices are, for a substantial period, below foreseeable costs of production PolyMet operations could be negatively affected. 

See Section 25.4 of this Study for a discussion of additional risks.

4.10 Comments on Section 4

Mineral and property tenure is secure, as referenced in Sections 4.4 and 4.6, respectively. Permitting risk remains for three Project permits that are currently held up in litigation or agency action as a result of litigation.


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5 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE AND PHYSIOGRAPHY

The Project site is located just south of the eastern end of the historically significant Mesabi Iron Range, a world-class mining district that has the capacity to produce, annually, approximately 44 million gross tons of iron ore pellets and concentrate from iron bearing ore named taconite. There are currently six iron ore mines on the Mesabi Iron Range, see Table 5-1.

Table 5-1: Current Iron Ore Mines on the Mesabi Iron Range

Operation Name

Ownership

Annual Capacity

Location

Status as of Oct. 1,
2022

Minntac

100% United States Steel

16 million net tons

Mt. Iron, Minnesota

Operating

Keetac

100% United States Steel

6 to 9.6 million net tons

Keewatin, Minnesota

 

Operating

Minorca Mine

100% Cleveland Cliffs

2.9 million tons

Virginia, Minnesota

Operating

United Taconite

100% Cleveland Cliffs

5.4 million gross tons

The mine is located near Eveleth, Minnesota, the plant is located approximately 10 miles away in Forbes, Minnesota

Operating

Northshore Mining

100% Cleveland Cliffs

6 million gross tons of pellets and concentrate

The mine is located near Babbitt, Minnesota, the plant is located approximately 47 miles away in Silver Bay, Minnesota

Idle

Hibtac

85.3% Cleveland Cliffs

14.7% United States Steel

Note:  This operation is managed by Cleveland Cliffs

8 million gross tons

Hibbing, Minnesota

Operating

The Northshore Mining Peter Mitchell Pit is located approximately two miles north of the NorthMet Deposit.

5.1 Accessibility

Access to the NorthMet Project is by a combination of good quality asphalt and gravel roads via the Erie Plant site. The nearest center of population is the town of Hoyt Lakes, which has a population of about 2,500 people. There are a number of similarly sized communities in the vicinity, all of which are well serviced, provide ready accommodations, and have been, or still are, directly associated with the region's extensive taconite mining industry. The road network in the area is well developed, though not heavily trafficked, and there is an extensive railroad network which serves the taconite mining industry across the entire Range. There is access to ocean shipping via the ports at Taconite Harbor and Duluth/Superior (on the western end of Lake Superior) and the St. Lawrence Seaway.

5.2 Climate

Climate is continental and characterized by wide temperature variations and significant precipitation. The temperature in the town of Babbitt, about 6.5 miles north of the NorthMet Deposit, averages four degrees Fahrenheit (°F) in January and 66°F in July. During short periods in summer, temperatures may reach as high as 90°F with high humidity. Average annual precipitation is about 28 inches with about 30% of this falling mostly as snow between November and April. Annual snowfall is typically about 60 inches with 24 to 36 inches on the ground at any one time. The local taconite mines operate year-round, and it is rare for snow or inclement weather to cause production disruption.


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5.3 Local Resources and Infrastructure

The area has been economically dependent on the mining industry for many years and while there is an abundance of skilled labor and local mining expertise, the closure in 2001 of the LTVSMC open pit mines and taconite processing facility has had a significant negative impact on the local economy and population growth. There are, however, several other operating mines in other parts of the Iron Range. Because of this, the mining support industries and industrial infrastructure remains well developed and of a high standard.

The Erie Plant site is connected to the electrical power supply grid and a main HV electrical power line (138 kV) runs parallel to the road and railroad that traverse the southern part of the mining lease area. PolyMet has a long-term power contract with Minnesota Power.

There are plentiful local sources of fresh water, and electrical power and water is available nearby. Previous operations at the site processed 100,000 STPD with adequate water supply, which is more than three times the plan for PolyMet.

5.4 Physiography

The Iron Range forms an extensive and prominent regional topographic feature. The Project site is located on the southern flank of the eastern Range where the surrounding countryside is characterized as being gently undulating. Elevation at the Project site is about 1,600 ft asl (1,000 ft above Lake Superior). Much of the region is poorly drained and the predominant vegetation comprises wetlands and boreal forest. Forestry is a major local industry and the Project site and much of the surrounding area has been repeatedly logged. Relief across the site is approximately 100 ft.

5.5 Sufficiency of Surface Rights

Tenure of surface rights are described in some detail in Section 4.4. PolyMet owns the surface rights over the ore body and at the Erie Plant.


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6 HISTORY

6.1 Ownership

U.S. Steel held mineral and surface rights over much of the region, including the NorthMet lease, until the 1930s when, for political and land management reasons, surface title was ceded to the USFS. In negotiating the deeds that separated the titles, U.S. Steel retained the mineral rights and the rights to explore and mine any mineral or group of minerals.

U.S. Steel first drilled what is now known as the modern day NorthMet deposit in the 1960s during exploration for a high-grade, underground copper-nickel resource. In 1989, Fleck Resources Ltd. of British Columbia, Canada, acquired a 20-year perpetually renewable mineral rights lease to the NorthMet deposit from U.S. Steel. Fleck Resources developed joint ventures with NERCO Inc. in 1991, and with Argosy Mining Corp. in 1995, in order to advance exploration of the NorthMet deposit.

In June 1998, Fleck Resources changed its name to PolyMet Mining Corp. U.S. Steel sold much of its real estate and mineral rights in the region in 2004, including the NorthMet deposit, to privately held RGGS of Houston Texas. PolyMet's U.S. Steel lease was transferred to RGGS at that time without any change in conditions. With the exception of a hiatus between 2001 and 2003, PolyMet has continuously carried out exploration and evaluation of the NorthMet deposit since 1989, and currently holds 100% interest in the NorthMet Project.

6.2 Exploration and Sampling

U.S. Steel's interest in the NorthMet deposit (also known as the Dunka deposit) was triggered by an anomaly identified during airborne survey work conducted in 1966. U.S. Steel mapped and ground surveyed the property the following year, and initiated drilling exploration in 1968. Drilling has been the primary method of exploration at the Project, however, 240 geophysical soundings, numerous test pits, and down-hole geophysical testing have been completed to better understand the depth to bedrock and the lithologic contacts.

Geophysical Sounding

Ninety-Eight Vertical Electrical Soundings (VES) were completed at the NorthMet project in 2006. The VES geophysical method was selected to determine the depth to bedrock and to characterize the overburden material. The method is based on the estimation of the electrical conductivity or resistivity of the material. The estimation is performed based on the measurement of voltage of electrical field induced by the grounded electrodes (current electrodes).

In general, the measured profiles consisted of three differing resistive layers. A high resistivity layer primarily consisting of the surficial frozen layer. Below the surficial layer a resistivity low represents the till. The resistivities varied widely in this layer, depending on the material properties of the till. The bottom layer is bedrock, either Duluth complex or Virginia formation. In nearly all of the measurements the bottom layer has a higher resistivity than the till above, with the exception of a few locations above the Virginia formation. Portions of the Virginia formation can be enriched in pyrite, pyrrhotite or graphite, making it more conductive than the till above.

U.S. Steel Bulk Sampling

U.S. Steel took at least three bulk samples from the Dunka Road deposit, labeled in their documentation as Bulk No. 1, Bulk No. 2, and Bulk No. 3. U.S Steel also took a few small trench samples and processed some drill core composites from the site. These are recorded in the sample receiving books at Coleraine Minerals Research Laboratory (Patelke and Severson, 2006).


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Bulk No. 1 was collected in 1980 in NW¼ Section 10, T59N, R13W, near the location of U.S. Steel drill-hole DDH 26058. Historic records indicate that a 70 to 85-ton sample was collected from this site, which returned a reported bulkhead grade of 0.39% Cu, 0.14% Ni, and 0.50% S, but there is no associated documentation regarding site selection or metallurgical testing (Patelke and Severson, 2006).

Bulk No. 2 was the first of two samples collected from the Project in 1971. This sample consisted of 300 tons of material from a pit located directly north of the up-dip projection of DDH 26105. According to U.S. Steel documents, the sample did not intersect the grades expected, and the low grade was attributed to contamination by barren footwall rock.

Bulk No. 3 was collected at the south edge (stratigraphically higher) Bulk No. 2 pit to move up-section from the footwall rock contamination encountered in Bulk No. 2. A 20-ton sample was collected, which returned a bulkhead grade of 0.58% Cu, 0.22% Ni, and 0.98% S (Patelke and Severson, 2006).

Associated U.S. Steel documents only reference DDH 26105 prior to collecting the bulk samples. It is not known whether any blast holes or studies were completed in preparation or during the collection of the samples.

The pilot plant tests on three bulk samples of copper-nickel sulfides from the Project resulted in recoveries of 83 to 89 percent of the total copper and 72 to 85 percent of the sulfide nickel in a cleaned bulk sulfide concentrate containing 20 percent copper and 4.5 percent nickel. Mineral liberation required grinding to 75 percent passing a minus 200 mesh. Crushing and grinding consumed about 23 net kWh per ton.

Differential flotation of the bulk sulfide concentrate was unsuccessfully attempted to make separate copper and nickel concentrates.  It was determined that a selective flotation scheme maintained good selectivity and high metal recovery in bench scale tests. This was accomplished in two steps: 1) floating the copper sulfides, and 2) and floating the previously depressed nickel sulfides. However, this method was problematic in the pilot plant as it was difficult to control the critical parameters, notably pH of the pulp, during the various stages of flotation.

The historic documents indicate that U.S. Steel was confident that the extraction process would be economically feasible. However, the additional test work required for detailed costing was never completed (Patelke and Severson, 2006).

Downhole Geophysical Testing

In 1970 and 1971, a geophysical company and the United States Geological Survey (USGS) respectively, initiated two separate attempts to determine if down-hole geophysical methods could be used to:

  • Determine the distribution of sulfide-mineralized material around a single drill hole,
  • Determine the continuity of sulfide-mineralized zones between drill holes,
  • Determine if lithologic rock type differences could be detected by geophysical methods,
  • Provide background information for surface exploration techniques, and/or
  • Test new and modified logging instruments.

Hewitt Enterprises of Draper, UT, conducted two types of down-hole surveys on five U.S. Steel drill-holes in 1970. An in-hole electrical survey was used to make resistivity and induced polarization (IP) measurements at regular intervals in three drill holes, and five drill holes were logged using the potential drop method to measure self-potential (SP), IP and electric potential (ΔV). Results from both surveys were judged to be ineffectual in responding to sulfide content or lithology (Severson and Heine, 2007).

In 1971, the USGS made in-hole logging measurements of seven U.S. Steel drill holes. Due to several unfortunate incidents with the probe becoming stuck in some of the holes, only a minimum of information was obtained. According to Severson and Heine (2007), preliminary results suggested that:


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  • Continuous in-hole logging is more advantageous than the spot measurements that were made in 1970,
  • IP measurements could not be made because of the extremely high resistivity of 20,000 to 30,000-ohm meters and relatively short delay time (12 milliseconds) after cessation of current pulse,
  • The gamma ray logs delineated the graphitic hornfels with an associated higher background radioactivity,
  • Resistivity and magnetic susceptibility measurements could be used collectively to distinguish between pyrrhotite-rich zones and magnetite-rich zones,
  • It appeared that resistivity could not be used to correlate sulfide zone in one hole to a nearby hole, and
  • In-hole logging does not appear to show any meaningful results for determining the continuity of mineralized zones between drill holes, and thus, does not appear to be a substitute for drilling.

U.S. Steel Drilling Exploration 1969-1974

Between 1969 and 1974, U.S. Steel drilled 112 holes for a total of 113,716 ft, producing 9,475 assay intervals which are included in the modern-day Project database. Assay data from U.S. Steel core samples was not necessarily collected at the time of the original drilling. The drill-hole and data accumulated during exploration by U.S. Steel provides important stratigraphic information and is used to help define the edges of the NorthMet geologic model.

Early U.S. Steel drilling programs were designed to test geophysical targets. The US Steel drilling was designed to intersect a potential geophysical conductor. The first hole drilled on the NorthMet deposit intersected 4.8% Cu in a 3-ft intersection of massive sulfide, 115 ft from the surface. Follow up drill results were less impressive, though drilling resulted in the delineation of a broad zone of low-grade copper-nickel sulfide mineralization. Further drilling indicated that the original geophysical target was graphitic argillite in the footwall, rather than mineralization in the Duluth Complex.

The majority of the core was BQ size. All but 14 of the holes drilled by US Steel were vertical. Hole depths ranged from 162 ft to 2,647 ft, averaging 1,193 ft.  Five holes were drilled to depths exceeding 2,500 ft.

Nerco Drilling 1991

NERCO conducted a minor drilling campaign in 1991, which consisted of four holes at two sites.  At each site, a BQ sized core hole (1.43 inches) was drilled, and the entire drill hole was sampled. A PQ (3.3 inch) hole twinned each of these holes, and the associated core was sent in its entirety for metallurgical work on the assumption that the assays on the smaller diameter core would represent the larger diameter core. Both sets of holes twinned existing U.S. Steel holes (Pancoast, 1991). A total of 165 assays from the smaller diameter cores were processed at ACME.

6.3 Historical Mineral Resource and Reserve Estimates

A number of historic mineral resource estimates were completed (U.S. Steel, Fleck Resources, NERCO) prior to PolyMet's acquisition of the NorthMet Project.  These resource estimates predate current NI 43-101 reporting standards and the associated resource models, electronic or otherwise, are not available for verification.  Although it is reasonable to presume that they were completed using industry best practices at the time, these mineral resources are not classified using current CIM definition standards, are not reported according to modern reporting codes, are not considered reliable, and therefore are not presented here.

6.4 Historical Production

There is no historical production data to report for the NorthMet Project.


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Form 43-101F1 Technical Report

7 GEOLOGICAL SETTING AND MINERALIZATION

Much of the information contained in this section of the Study was previously presented in the Geology and Mineral Potential of the Duluth Complex and Related Rocks of the Northeastern Minnesota (Miller et al., 2002).

7.1 Regional Geology

The NorthMet Deposit is situated on the western edge of the Duluth Complex in northeastern Minnesota (shown in Figure 7-1). The Duluth complex is a series of distinct intrusions of mafic to felsic tholeiitic magmas that intermittently intruded at the base of a comagmatic volcanic edifice during the formation of the Midcontinental rift system between 1108 and 1098 Ma. The intrusives of the Duluth Complex represent a relatively continuous mass that extends in an arcuate fashion from Duluth to the northeastern border between Minnesota and Canada near the town of Grand Portage.  Footwall rocks are predominantly comprised of Paleoproterozoic and Archean rocks, the hanging wall rocks are made up of mafic volcanic rocks and hypabyssal intrusions, and internally scattered bodies of strongly granoblastic mafic volcanic and sedimentary hornfels can be found.

The Duluth Complex has been subdivided into four general rock series based on age, dominant lithology, internal structure, and structural position within the complex.

7.1.1 Felsic Series

Massive granophyric granite and smaller amounts of intermediate rock that occur as a semi continuous mass of intrusions strung along the eastern and central roof zone of the complex emplaced during early-stage magmatism (~1108 Ma).

7.1.2 Early Gabbro Series

Layered sequences of dominantly gabbroic cumulates that occur along the northeastern contact of the Duluth Complex that were also emplaced during early-stage magmatism (~1108 Ma).

7.1.3 Anorthositic Series

A structurally complex suite of foliated, but rarely layered, plagioclase-rich gabbroic cumulates that was emplaced throughout the complex during main stage magmatism (~1099 Ma).

7.1.4 Layered Series

A suite of stratiform troctolitic to ferrogabbroic cumulates that comprises at least 11 variably differentiated mafic layered intrusions and occurs mostly along the base of the Duluth Complex. These intrusions were emplaced during main stage magmatism, but generally after the anorthositic series (~1099 Ma).


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Figure 7-1: Regional Geology

Intrusive rocks of the layered series typically reside along the western edge of the Duluth Complex and host the 11-known copper-nickel deposits (some contain platinum group elements) including the NorthMet Deposit (Figure 7-2). The layered series is comprised of 11 discrete mafic layered intrusions spread throughout the Duluth Complex. The 11 known layered series intrusives are known as; Layered series at Duluth, Boulder Lake intrusion, Western Margin intrusion, Partridge River intrusion, South Kawishiwi intrusion, Lake One troctolite, Tuscarora intrusion, Wilder Lake intrusion, Bald Eagle intrusion, Greenwood Lake intrusion, and Osier Lake intrusion.


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Figure 7-2: Copper-Nickel Deposits in the Duluth Complex (after Severson)


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Form 43-101F1 Technical Report

7.2 Local And Property Geology

The NorthMet Deposit is situated within the Partridge River Intrusion ("PRI"). The PRI has been mapped, drilled, and studied in detail because of its importance as a host for copper-nickel ("Cu-Ni") and iron-titanium ("Fe-Ti") deposits. The PRI consists of varied troctolitic and (minor) gabbroic rock types that are exposed in an arcuate shape that extends from the Water Hen (Fe-Ti) deposit in the south to the Babbitt (Cu-Ni) deposit in the North (Figure 7-2). Miller and Ripley (1996) estimated the PRI to be nearly 8,000 feet thick. The PRI is bound on the west by the Paleoproterozoic Virginia Formation (slate and graywacke), and to a lesser extent, the Biwabik Iron Formation ("BIF"). The upper portion of the PRI forms a complex contact, and assemblage of anorthositic, gabbroic, and hornfelsic rocks. This assemblage is also found as large inclusions within the interior of the PRI (Severson and Miller, 1999). The inclusions are thought to represent earlier roof zone screens that were overplated by later emplacement of Partridge River intrusion magmas.

The bottom 3,000 feet of the PRI is well defined from the abundance of exploration drill core. There are over 1,100 exploration drill holes in this part of the Complex, and nearly 1,000,000 feet of core has been logged or re-logged in the past fifteen years by a small group of company and university research geologists (see Patelke, 2003). This margin zone, consisting of varied troctolitic and gabbroic rock types, is subdivided into seven stratigraphic units (Severson and Hauck, 1990, 1997; Geerts, 1991; Severson, 1991, 1994) that can be correlated over a strike length of 15 miles. These igneous units generally exhibit shallow dips (10º to 25°) to the southeast. The stratigraphy shown in Figure 7-3 is based on the relogging of drill core.


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Figure 7-3: NorthMet Stratigraphic Column (after Geerts, 1994)

7.2.1 Local Lithology

The following paragraphs describe the principal rock types (and associated map units) within the Project area.

Igneous rock types in the PRI are classified at NorthMet by visually estimating the modal percentages of plagioclase, olivine, and pyroxene. Due to subtle changes in the percentages of these minerals, a variation in the defined rock types within the rock units may be present from interval to interval or hole to hole. This is especially true for Unit 1.

Unit definitions are based on overall texture of a rock type package, mineralogy, sulfide content, and context with respect to bounding surfaces (i.e., ultramafic horizons, oxide-rich horizons). Unit definitions are not always immediately clear in logging, but usually clarified when drill holes are plotted on cross-sections. In other words, to correctly identify a particular igneous stratigraphic unit, the context of the units directly above and below must also be considered.  shows a plan view of the NorthMet geological contacts within the mining lease area.

Based on drill hole logging, the generalized rock type distribution at NorthMet is about 83% troctolitic, 6% anorthositic, 4% ultramafic, 4% sedimentary inclusions, 2% noritic and gabbroic rocks, and the rest as pegmatites, breccia, basalt inclusions and others.


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Figure 7-4: NorthMet Property Bedrock Geology


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7.2.2 Unit Definitions and Descriptions

The units of the NorthMet deposit are described below starting at the top of the PRI.

7.2.2.1 Unit 7

Unit 7 is the uppermost unit intersected in drill holes at the NorthMet Deposit. It consists predominantly of homogeneous, coarse-grained, anorthositic troctolite and troctolitic anorthosite. The unit is characterized by a continuous basal ultramafic sub-unit that averages 20 ft thick. The ultramafic consists of fine to medium-grained melatroctolite to peridotite and minor dunite. The average thickness of Unit 7 is unknown due to the truncation by erosion on the surface exposure.

7.2.2.2 Unit 6

Similar to Unit 7, Unit 6 is composed of homogeneous, fine to coarse-grained, troctolitic anorthosite and troctolite. It averages 400 ft thick and has a continuous basal ultramafic sub-unit that averages 15 ft thick. Sulfide mineralization is generally minimal, although many drill-holes in the southwestern portion of the NorthMet deposit contain significant copper sulfides and associated elevated platinum group elements (Geerts 1991, 1994). Sulfides within Unit 6 generally occur as disseminated chalcopyrite/cubanite with minimal pyrrhotite.

7.2.2.3 Unit 5

Unit 5 exhibits an average thickness of 250 ft and is composed primarily of homogeneous, equigranular-textured, coarse-grained anorthositic troctolite. Anorthositic troctolite is the predominant rock type but can locally grade into troctolite and augite troctolite towards the base of the unit. The lower contact of Unit 5 is gradational and lacks any ultramafic sub-unit; therefore, the contact with Unit 4 is a somewhat arbitrary pick. Due to the ambiguity of the contact, reported thicknesses of both units vary dramatically. The combined thickness of Units 4 and 5, however, is fairly consistent across the extent of the deposit.

7.2.2.4 Unit 4

Unit 4 is somewhat more mafic than Unit 5, and is characterized by homogeneous, coarse-grained, ophitic augite troctolite with some anorthosite troctolitic. Unit 4 averages about 250 ft thick. At its base, Unit 4 may contain a thin (<6 in), discontinuous, local ultramafic layer or oxide-rich zone. The lower contact with Unit 3 is generally sharp. With the exception of the Magenta Zone (described further in Section 7.2), sulfides only occur in Unit 4 in trace amounts of finely disseminated grains of chalcopyrite and pyrrhotite.

7.2.2.5 Unit 3

Unit 3 is the primary marker bed used to determine stratigraphic position in drill core. Unit 3 is composed of fine to medium-grained, poikilitic and/or ophitic, troctolitic anorthosite to anorthositic troctolite. Characteristic poikilitic olivine gives the rock an overall mottled appearance. On average, Unit 3 is 300 ft thick. The lower contact of Unit 3 can be disrupted, with multiple "false starts" into relatively homogeneous rocks typical of Unit 2, only to return to the mottled appearance characteristic of Unit 3 with depth. This roughly alternating sequence, or transitional zone, is commonly encountered in the southwestern portion of the NorthMet deposit and can span for many tens of feet of core before the transition into Unit 2 can be confidently identified. The transitional zone between Units 2 and 3 suggests that Unit 3 is disturbed and intruded by Unit 2 near the base of Unit 3. As with Units 4 and 5, the independent thicknesses of Units 2 and 3 tend to be highly variable, whereas their combined depth is relatively consistent throughout the deposit (though not as consistent as Units 4 and 5).


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Unit 3 can contain both footwall meta-sedimentary (Virginia Formation) and hanging wall basalt inclusions, which are interpreted as an indication of earliest emplacement within the intrusive sequence of the NorthMet deposit. This interpretation is exemplified by the fact that few sedimentary inclusions are found above Unit 3, and few basalt inclusions are found below it, which can be attributed to the intrusion of Unit 3 between the two rock types.

7.2.2.6 Unit 2

Unit 2 is characterized by homogeneous, medium to coarse-grained troctolite and pyroxene troctolite with a consistent basal ultramafic sub-unit. The continuity of the basal ultramafic sub-unit, in addition to the relatively uniform grain size and homogeneity of the troctolite, cause this unit to be distinguishable from Units 1 and 3. Unit 2 has an average thickness of 100 ft. The ultramafic sub-unit at the base of Unit 2 is the lowermost continuous basal ultramafic horizon at the NorthMet deposit, averaging 25 ft thick, and is composed of melatroctolite to peridotite and minor dunite.

The boundaries of Unit 2 and its arrangement within the sequence of intrusion are ambiguous; it can be interpreted as the lower part of Unit 3, the upper part of Unit 1, or a separate unit all together.  Based on the continuity of the ultramafic sub-unit, it seems to be a lower, more mafic, counterpart to Unit 3. The general lack of footwall inclusions in Unit 2 counter the contention that Unit 2 is older than Unit 1, and instead indicate an intrusive sequence of 3, 1 then 2. Though Unit 2 has historically been described as barren, mineralization which is grossly continuous at the top of Unit 1, has been encountered in Unit 2 in the western portion of the NorthMet deposit.

7.2.2.7 Unit 1

Of the seven igneous rock units represented within the NorthMet Deposit, Unit 1 is the only unit that contains significant, deposit-wide sulfide mineralization. Sulfides occur primarily as disseminated interstitial grains between a dominant silicate framework and are chalcopyrite > pyrrhotite > cubanite > pentlandite. Unit 1 is also the most complex unit, with internal ultramafic sub-units, increasing and decreasing quantities of mineralization, complex textural relations and varying grain sizes, and abundant metasedimentary inclusions. It averages 450 ft thick but is locally 1,000 ft thick and is characterized lithologically by fine to coarse-grained heterogeneous rock ranging from anorthositic troctolite (more abundant in the upper half of Unit 1) to augite troctolite with lesser amounts of gabbro-norite and norite (becoming increasingly more abundant towards the basal contact) and numerous metasedimentary inclusions. By far, the dominant rock type in Unit 1 is medium-grained ophitic augite troctolite, though with wildly variable texture. Two internal ultramafic sub-units with an average thickness of 10 ft are encountered in drill holes in the southwest portion of the deposit.

7.2.2.8 Footwall: Animikie Group and Archean Rocks

The footwall rocks of the NorthMet deposit consist of Paleoproterozoic (meta) sedimentary rocks of the Animikie Group. These rocks are represented by the following three formations, from youngest to oldest: the Virginia Formation; the Biwabik Iron Formation; and the Pokegama Quartzite. They are generally underlain by Archean granite of the Giants Range Batholith, but there are Archean basalts and metasediments mapped in an outcrop near the Project area. The Virginia Formation is the only member of the Animikie Group in contact with the Duluth Complex in the NorthMet Project area.

The Virginia Formation was metamorphosed during emplacement of the Duluth Complex. Non-metamorphosed Virginia Formation (as found to the north of the site) consists of a thinly bedded sequence of argillite and greywacke, with lesser amounts of siltstone, carbonaceous-sulfidic argillite/mudstone, cherty-limey layers, and possibly some tuffaceous material. However, in proximity to the Duluth Complex, the grade of metamorphism (and associated local deformation) progressively increases, and several metamorphic varieties and textures are superimposed on the original sedimentary package at an angle to the original stratigraphy. At least four distinctive metamorphosed Virginia Formation varieties are present at NorthMet and are informally referred to as the cordieritic metasediments; disrupted unit; recrystallized unit; and graphitic argillite (often with pyrrhotite laminae). These sub-units are fully described in Severson et al., 2000.


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7.2.2.9 Inclusions in the Duluth Complex

Two broad populations of inclusions occur at NorthMet: hanging wall basalts (Keweenawan) and footwall meta-sedimentary rocks. The basalts are fine-grained, generally gabbroic, with no apparent relation to any mineralization. Footwall inclusions may carry substantial sulfide (pyrrhotite) and often appear to contribute to the local sulfur content. Footwall inclusions are all Virginia Formation; no iron-formation, Pokegama Quartzite, or older granitic rock has been recognized as an inclusion at NorthMet.

7.3 Local Structure

Footwall faults are inferred from bedding dips in the underlying sedimentary rocks, considering the possibility that Keweenawan syn-rift normal faults may affect these underlying units and show less movement, or indeed no effect on the igneous units. Nonetheless, without faults, the footwall or igneous unit dips do not reconcile perfectly with the overall slope of the footwall. There are some apparent offsets in the igneous units, but definitive and continuous fault zones have not been identified. So far, no apparent local relation between the inferred location of faults and mineralization has been delineated.

Outcrop mapping (Severson and Zanko, 1996) shows apparent unit relations that require faults for perfect reconciliation. However, as with information derived from drill core, neither igneous stratigraphic unit recognition, nor outcrop density, is sufficiently definitive to establish exact fault locations without other evidence.

There is a wealth of regional (and some local) geophysical data available, though the resolution of core logging and field mapping is probably better than that of the geophysics, hence while the geophysical data is interesting, it has not yet been useful at delineating the structural geology of the site nor proved to be a guide to mineralization.

7.4 Mineralization

The metals of interest at NorthMet are copper, nickel, cobalt, platinum, palladium, silver, and gold. Minor amounts of rhodium and ruthenium are present though these are considered to have no economic significance. In general, except for cobalt and gold, the metals are positively correlated with copper mineralization. Cobalt is well correlated with nickel. Most of the metals are concentrated in, or associated with, four sulfide minerals: chalcopyrite, cubanite, pentlandite, and pyrrhotite, with platinum, palladium and gold also found as elements and in bismuthides, tellurides, and alloys.

Mineralization occurs in four broadly defined horizons or zones throughout the NorthMet property. Three of these horizons are within basal Unit 1, though they likely will not be discriminated in mining. The sulfide mineralization occurs as primarily as disseminated interstitial grains between a dominant silicate framework and are chalcopyrite > pyrrhotite > cubanite > pentlandite. The thickness of each of the three Unit 1 enriched horizons varies from 5 ft to more than 200 ft. Mineralization in Unit 1 occurs along the strike length of the NorthMet property and extends down dip from the surface to a depths 2,600 feet below surface. Mineralization in Unit 1 locally penetrates up into Unit 2 along strike and down dip of Unit 1. The copper-rich, sulfur-poor disseminated mineralization in the Magenta Zone (Figure 7-5) crosscuts Units 4, 5 and 6 in the western part of the NorthMet. The Magenta Zone dips shallowly to the southeast and has a strike length of 8,700 feet, and average thickness of approximately 100 feet and occurs at depths starting at the surface to depths of 800 below surface. The mineralization within Unit 1, Unit 2, and the Magenta Zone accounts for over 90% of the mineralized material at NorthMet.


NorthMet Project

Form 43-101F1 Technical Report

Figure 7-5: NorthMet "Magenta Zone" in Cross Section


NorthMet Project

Form 43-101F1 Technical Report

8 DEPOSIT TYPES

Much of the information contained in this section was previously presented in the Occurrence Model for Magmatic Sulfide-Rich Nickel-Copper-(Platinum Group Element) Deposits Related to Mafic and Ultramafic Dike-Sill Complexes (Schulz et al., 2014).

The NorthMet deposit is considered a magmatic Copper - Nickel ± platinum group element (PGE) deposit. These are a broad group of deposits containing nickel, copper, and PGEs occurring as sulfide concentrations associated with a variety of mafic and ultramafic magmatic rocks (Zientek, 2012; Eckstrand and Hulbert 2007). Magmatic Cu-Ni sulfide deposits with or without PGEs account for approximately 60 percent of the world's nickel production. Magmatic Ni-Cu±PGE sulfide deposits are spatially and genetically related to bodies of mafic and/or ultramafic rocks. The sulfide deposits form when the mantle-derived magmas become sulfide-saturated and segregate immiscible sulfide liquid, commonly following interaction with continental crustal rocks.

Deposits of magmatic Ni-Cu sulfides occur with mafic and/or ultramafic bodies in a wide array of geologic settings. The deposits range in age from Archean to Tertiary, but the largest number of deposits are Archean and Paleoproterozoic, as with the NorthMet deposit. Although deposits occur on most continents, ore deposits (deposits of sufficient size and grade to be economic to mine) are relatively rare; major deposits are present in Russia, China, Australia, Canada, and southern Africa. Ni-Cu sulfide ore deposits can occur as single or multiple sulfide lenses within mafic and/or ultramafic bodies with clusters of such deposits comprising a district. Typically, deposits contain grades of between 0.5 and 3.0 percent Ni and between 0.2 and 2.0 percent Cu. Tonnages of individual deposits range from a few tens of thousands to tens of millions of tons (Mt). Two giant Ni-Cu districts, with ≥10 Mt Ni, dominate world Ni sulfide resources and production. These are the Sudbury district, Ontario, Canada, where sulfide ore deposits are at the lower margins of a meteorite impact-generated igneous complex and contain 19.8 Mt Ni; and the Noril'sk-Talnakh district, Siberia, Russia, where the deposits are in subvolcanic mafic intrusions related to flood basalts and contain 23.1 Mt Ni. In the United States, the Duluth Complex in Minnesota, comprised of a group of mafic intrusions related to the Midcontinent Rift system, represents a major Ni resource of 8 Mt Ni. The Duluth Complex deposits generally exhibit lower grades of nickel and copper (0.2 percent Ni, 0.66 percent Cu).

The sulfides in magmatic Ni-Cu deposits generally constitute a small volume of the host rock(s) and tend to be concentrated in the lower parts of the mafic and/or ultramafic bodies, often in physical depressions or areas marking changes in the geometry of the footwall topography. In most deposits, the sulfide mineralization can be divided into disseminated, matrix, and massive sulfide, depending on a combination of the sulfide content of the rock and the silicate texture. The major Ni-Cu sulfide mineralogy typically consists of an intergrowth of pyrrhotite, pentlandite, and chalcopyrite. Cobalt, PGE, and gold (Au) are extracted from most magmatic Ni-Cu ores as by-products, and such elements can have a significant impact on the economics of the deposits, such as the Noril'sk-Talnakh deposits, which produces much of the world's palladium. In addition, deposits may contain between 1 and 15 percent magnetite associated with the sulfides.

The NorthMet deposit is a large tonnage, disseminated accumulation of sulfide in mafic rocks, with rare massive sulfides. Copper to nickel ratios generally range from 3:1 to 4:1. Primary mineralization is probably magmatic, though the possibility of structurally controlled re-mobilization of the mineralization (especially PGE) has not been excluded.  The sulfur source is both local and magmatic (Theriault et al., 2011).  Extensive detailed logging has shown no definitive relation between specific rock type and the quantity or grade quality of sulfide mineralization in the Unit 1 mineralized zone or in other units, though local noritic to gabbronoritic rocks (related to footwall assimilation) tend to be of poorer PGE grade and higher in sulfur.


NorthMet Project

Form 43-101F1 Technical Report

9 EXPLORATION

Historical exploration completed on the Northmet Project by previous owners is presented in Section 6 of this report. Other than drilling, very little exploration has been carried out at the NorthMet Project by PolyMet except for certain field mapping and surface sampling which was completed in 2018. The field mapping and surface samples focused on an undrilled area to the northeast of the east pit. Historical mapping in the area identified mineralized outcrops, subcrops and float, interpreted as Unit 1 mineralization.

The area of mineralized outcrop extends over 3,300 ft from the east pit northeastwards towards the property boundary and terminates under cover near the Partridge River as shown in Figure 9-1. There are no drill holes testing the near surface mineralization. Two drill holes in the area are collared in a tongue of footwall Virginia Formation and did not intersect the footwall intrusive rocks of the deposit. Deeper drilling to the southeast does intersect mineralized Unit 1 at depth. A total of 34 surface rock chip samples collected from boulders and outcrops were collected in the area with the locations surveyed by handheld GPS units. Copper grades of the grab samples are similar to Unit 1 mineralization and ranged from 43 to 7,530 ppm as shown in Figure 9-1 below.

Figure 9-1: Surface sampling locations to the northeast of the pit limits


NorthMet Project

Form 43-101F1 Technical Report

10 DRILLING

10.1 Introduction

Exploration drilling was carried out by U.S. Steel between 1969 and 1974. In total, eight drilling programs have been conducted at NorthMet (U.S. Steel, NERCO, and PolyMet) resulting in 469 drill holes, representing over 300,000 feet of stratigraphic control and analytical results.

In addition to the data provided by the drilling exploration programs, stratigraphic data is available from another seventy exploration holes drilled in the area for nearby projects, hydrogeological studies, or water supply wells. All exploration data is maintained by PolyMet in a drill-hole database used for resource evaluation, reserve calculation, and mine planning. PolyMet has verified and validated all drilling locations, down-hole surveys, lithology, rock property, and assay data, organized all related records, and established procedures for ongoing database maintenance.

Prior to PolyMet's involvement in the Project, 116 core holes were drilled in the main Project area by U.S. Steel and NERCO, as described in some detail in current report Section 6. Table 10-1 lists the drill-holes by series, type and company drilled specifically for the NorthMet Project.  Figure 10-1 shows the drill-hole locations.

Table 10-1: NorthMet Project Drill Hole Summary

Date

Hole Identification
Range

Exploration
Company

Drill-hole Type

No. of Holes
Drilled

Reported/Actual
Feet

1969 -1974

26010 - 26143

U.S. Steel

Core

112

133,716

1991

26086A, 26101A

NERCO

Core

2(4)

842

1998-2000

"98-," "99-," "00-"

PolyMet

RC

52

24,650

1999-2000

"99-," "00-"

PolyMet

Core

32

22,156

2000

"99-"

PolyMet

Core

3

2,697

2005

"05-"

PolyMet

Core

109

77,167

2007

"07-"

PolyMet

Core

61

24,530

2010

"10-"

PolyMet

Core

66

20,132

2018

"18-"

PolyMet

Core

18

7,443

2019

"19-"

PolyMet

Core

14

9,101



NorthMet Project

Form 43-101F1 Technical Report

Figure 10-1: Drill-hole Collar Location by Campaign


NorthMet Project

Form 43-101F1 Technical Report

10.2 PolyMet Drilling

PolyMet completed 355 drill holes between 1998 and 2019 totaling 187,964 ft. Of the 355 holes drilled by PolyMet, 52 were drilled using reverse circulation, and 303 are diamond core holes. Drilling exploration conducted by PolyMet is summarized in Table 10-1, and drill hole distribution is shown on Figure 10-1.

10.2.1 PolyMet Drilling, 1999 - 2000, Reverse Circulation Holes

From 1998 to 2000, PolyMet drilled 52 vertical reverse circulation (RC) holes to supply material for a bulk sample. A portion of these drill-holes twinned U.S. Steel holes, and others served as in-fill over the extent of the NorthMet deposit. The RC holes averaged 474 ft, with a minimum of 65 ft and a maximum depth of 745 ft. The drilling was completed by a contractor from Duluth with extensive RC experience and was carried out year-round. The type of bit and extraction system used (cross-over sub or face-sampling) is not known.  Available recorded sample weights indicate a recovery of at least 85%. Metallurgical core drilling, in approximately February and March of 2005, twinned some of these RC holes.

10.2.2 PolyMet Drilling, 1999-2000, Diamond Core Holes

The first PolyMet core drilling program was carried out during the later parts of the RC program, with three holes drilled late in 1999 and the remainder in early 2000. There were seventeen BTW (1.65 inch) and fifteen NTW (2.2 inch) diameter holes all of which were vertical. Three RC holes were re-entered and deepened with AQ core. Core holes averaged 692 ft in depth, with a minimum of 229 ft and a maximum depth of 1,192 ft (not including RC holes extended with AQ core). These holes were assayed from top to bottom (with minimal exception) on 5-foot intervals. Samples were split into half core at the PolyMet field office in Aurora, Minnesota. Core logging was completed at the PolyMet office by geologists trained to recognize the stratigraphic units and the subtleties of the mineralogy and textures described by Severson (1988).

10.2.3 PolyMet Drilling, 2005, Diamond Core Holes

PolyMet's 2005 drilling program had four distinct goals: collection of metallurgical samples, continued in-fill drilling for resource estimation, resource expansion, and collection of oriented core for geotechnical data. The program included 109 holes totaling 77,165 ft, including:

  • 15 one-inch diameter holes for metallurgical samples (6,974 ft) drilled by Boart-Longyear of Salt Lake City (February - March 2005).
  • PQ sized holes (core diameter 3.3 inches) totaling 6,897 ft, to collect bulk sample material, and to improve the confidence in the known resource area (February - March 2005).
  • 52 NTW sized holes (2.2 inches) totaling 41,403 ft for resource definition.
  • 30 NQ2 sized holes (2.0 inches) totaling 21,892 ft for resource definition and geotechnical purposes. The NTW and NQ2 size core was drilled in the spring (February-March) and fall (September-December) of 2005.

Roughly 11,650 multi-element assays were collected from the 2005 drilling program. Another 1,790 assays were performed on previously drilled U.S. Steel and PolyMet core during, as well. ALS-Chemex completed all the analytical test work for 2005 drilling and re-sampling program.

Of the 109 holes drilled in 2005, 93 were drilled at an angle. The angled holes were aligned on a grid oriented N34W with dips ranging from -60° to -75°. Sixteen NQ2 sized holes were drilled and marked for oriented core at varying dips, for geotechnical assessment across the Project. These holes targeted positions of the projected pit walls, as defined by Whittle pit shells (AMDAD mining consultants). The targeted locations and geotechnical data are continually reviewed as the project advances and are considered to be reasonable for the current iteration of the pit design.


NorthMet Project

Form 43-101F1 Technical Report

PolyMet analyzed close to 900 core intervals for "whole rock" oxides, 300 samples were analyzed for Rare Earth Elements (REE), and thousands of density measurements were completed. This data is used to support resource evaluation as well as waste characterization efforts required for permitting.

Separately, about 100 samples from previously drilled and analyzed core were submitted for humidity cell testing. These samples represented a broad cross-section of units, rock-types, metal content, and sulfur content. In addition, these humidity cell samples were all re-assayed, analyzed for whole rock and assessed in thin-section and by micro-probe.

10.2.4 PolyMet Drilling, 2007, Diamond Core Holes

In 2007, PolyMet conducted two drilling programs, a winter program of 47 holes totaling 19,102.5 ft and a summer program of 14 holes totaling 5,437.5 ft. The initial 16 winter holes were NTW sized, the remaining drill holes from both programs were NQ2 core. Most of these holes were angled to north-northwest (azimuth 326°). The 2007 holes averaged 402 ft in depth, with a minimum of 148 ft and maximum of 768.5 ft.

10.2.5 PolyMet Drilling, 2010, Diamond Core Holes

In 2010, PolyMet conducted a winter drilling program consisting of 66 drillhole totaling 20,132 feet with two objectives:

1. Collect detailed geostatistical data across a grid in the initial mining area, and

2. Develop a geologic and assay framework around the west margin of the deposit.

Secondary to these purposes was the gathering of approximately ten tons of potential bulk sample material.

The grid area in the planned east pit encompassed 8,720 ft of drilling with 1,664 multi-element assays and the western drilling totaled 11,412 ft with 1,345 samples taken. Grid drilling was sampled by elevations representing bench levels. Data from this was used to establish appropriate sampling protocols during mining.

Assay results in the grid area were consistent with expectations from previous block models. In the west, Unit 1 and Magenta Zone ore grade mineralization continue well outside the planned pit boundaries with the furthest hole in this program 2,600 feet to the west of the planned pit edge.

10.2.6 PolyMet Drilling, 2018, Diamond Core Holes

In 2018, PolyMet conducted an infill drilling program with the purpose of converting inferred blocks within the resource shell to measured and indicated. A total of 18 holes were drilled using HQ size core for a total 7,443 feet. All drill-holes were surveyed down-the-hole on either 10, 20, or 25 ft intervals. Four drill-holes were located in the southwest portion of the resource shell, six drill-holes were located in the central eastern portion of the resource shell, and eight drill-holes were located in the northeast portion of the resource shell. Fourteen of the drill-holes were oriented either vertically, or perpendicular to the strike and dip of the stratigraphic sequence. Four drill-holes in the northeast drilling area were oriented perpendicular to strike, but down dip of the geology due to limited access in the target area. They are 18-017, 18-001, 18-018, and 18-004. The base metal grades and lithologies intersected by the by the drilling program were consistent with the most recent block model.

10.2.7 PolyMet Drilling, 2019, Diamond Core Holes

In 2019, PolyMet conducted an infill drilling program with the purpose on converting inferred blocks within the resource shell to measured and indicated. A total of 14 holes were drilled using NQ size core for a total 9,190 feet. All drill-holes were surveyed down-the hole on 25 ft intervals. Nine drill-holes were located in the southwest portion of the resource shell and 5 drill-holes were located in the northwest portion of the recourse shell. All but one of the drill-holes were oriented in the either vertically, or perpendicular to the strike and dip of the stratigraphic sequence. Drill-hole 19-009 was oriented steeply to the southeast due to limited access in the target area. The base metal grades and lithologies intersected by the by the drilling program were consistent with the most recent block model.


NorthMet Project

Form 43-101F1 Technical Report

10.3 Relevant Results And Interpretation

Very little documentation is available on drilling and sampling procedures employed by U.S. Steel and NERCO.  However, the drilling was conducted by companies experienced in exploration and production and is considered reliable.

In all cases, drilling has shown a basal mineralized zone (Unit 1) in heterogeneous troctolitic rocks with the highest values in the upper portion with grades generally diminishing to depth along drill holes. Grade appears to increase down dip, but less information is available as the depth to the unit intersection increases. The main ore zone is 200 to 1,000 ft thick, averaging about 450 ft. The mineralization extends from base of the till at the north edge of the Project and continues to depths greater than 2,500 ft. Sampling on the deepest holes is sparse, with little in-fill work done since the original U.S. Steel drilling. PolyMet collected 700 samples from the deeper U.S. Steel holes in the spring of 2006, this data is included in the exploration database.

Core recovery is reported by PolyMet to be upwards of 99% (Table 10-2) with rare zones of poor recovery. Rock quality designation (RQD) is also very high, averaging 85% for all units, excluding the Iron formation. Experience in the Duluth Complex indicates that core drilling has no difficulty in producing samples that are representative of the rock mass. Rock is fresh and competent and the types of alteration (when observed: sausserization, uralization, serpentinization and chloritization) do not affect recovery.

Values exceeding 100 may arise from errors associated with assembling broken core or from core runs that are slightly longer than the core barrel.

Table 10-2: Summary of Core Recoveries and RQD Measurements (includes all drilling through 2010)

Unit

Recovery Count

Recovery Percentage (%)

RQD
Count

RQD
Percent

1

8,906

99.9

4,194

91.8

2

1,879

99.5

968

90.3

3

4,374

100

2,632

93.5

4

2,160

100

1,063

96.4

5

1,901

100

838

94.3

6

2,262

100

1,041

94.7

7

951

99.3

396

87.4

Virginia Formation

2,095

99.7

1,069

87.6

Inclusions

62

98.1

57

86.6

Biwabik Iron Formation

381

100

60

79.8

Duluth Complex Average

 

99.96

 

92.82



NorthMet Project

Form 43-101F1 Technical Report

11 SAMPLE PREPARATION, ANALYSES AND SECURITY

There are multiple generations of sample analyses that contribute to the overall project assay database:

  • Original U.S. Steel core sampling, by U.S. Steel, 1969-1974
  • Re-analysis of U.S. Steel pulps and rejects, selection by Fleck and NRRI, 1989-1991
  • Analysis of previously un-sampled U.S. Steel core, sample selection by Fleck and NRRI in 1989-1991, and 1999-2001
  • Analysis of 2 of the 4 NERCO drill-holes, 1991
  • PolyMet RC cuttings, 1998-2000
  • PolyMet core, 2000, 2005, 2007, 2010, 2018, and 2019

The laboratories utilized by U.S. Steel were not independent of the company, and no information regarding accreditation is available. All the labs that have provided analytical testing for PolyMet were or currently are fully accredited, independent, commercial labs that are not related to any of the exploration companies or any of its directors or management.

PolyMet's drill hole and assay database is administered by company geologic staff from the operational headquarters in Hoyt Lakes. PolyMet uses Excel and Gemcom GEMS to manage the geologic data. Paper logs are available at the operational headquarters.

11.1 Historic Sample Preparation, Analysis and Security

11.1.1 U.S. Steel and NERCO

There is no documentation indicating sample handling protocols at drill sites, and only limited documentation of sample handling between the drill site and assay laboratory for programs conducted by U.S. Steel and NERCO.

U.S. Steel assayed approximately 22,000 ft of the 133,716 ft drilled, on nominal 10-ft intervals. The drill programs were focused on delineating an underground resource and sampling was restricted to zones of continuous "higher grade" mineralization. The selected sample intervals targeted the primary zone of mineralization (Unit 1) rather than intermittent mineralized intervals or presumed waste rock.

Core was split by U.S. Steel using a manual core splitter. Samples submitted for assay were typically half core.

Samples were shipped to Lerch Brothers of Hibbing Minnesota (Lerch) or to the State of Minnesota for preparation prior to analysis. Both laboratories used a jaw crusher to reduce the nominal sample size to minus 1/4 inch. The samples were then reduced to a 250-gram split, and a Bico Type Plate grinder pulverized the remaining sample to minus 149 µm. Samples processed by Bondar Clegg were processed in the same manner but were pulverized in a ring mill to minus 106 µm.

U.S. Steel completed approximately 2,200 samples. Each sample was analyzed for copper, nickel, sulfur, and iron. Assays were completed at one of two U.S. Steel laboratories in Minnesota, the Applied Research Laboratory (ARL) in Coleraine (now the NRRI mineral processing laboratory), or at the Minnesota Ore Operations (MOO) laboratory at the Minntac Mine in Mountain Iron, MN. It is not known what type of certification ARL or MOO may have had between 1969-1974.

The analytical methods utilized at the U.S. Steel laboratories is unknown. While standards were developed and used (as evidenced by documents in PolyMet files), it is not thought the standards were inserted into the sample stream in a blind manner. It is likely that these were used for calibration or spot checks.


NorthMet Project

Form 43-101F1 Technical Report

U.S. Steel was cognisant of the potential PGEs from the assaying of concentrates derived from bench scale tests but did not systematically assay for these metals on drill core. Most of the U.S. Steel samples have been replaced in the database by the results of the reanalysis programs that include PGEs. There are less than 200 sample intervals of U.S. Steel copper-nickel values that remain in the database.

Seventeen of the U.S. Steel holes were "skeletonized" after assaying, with only 1 ft retained for each 5 or 10-ft "un-mineralized" and un-sampled run. Drilling by PolyMet adjacent to the locations of skeletonized core indicate the possibility that some mineralized intervals may have been missed and discarded in the skeletonizing process.

U.S. Steel geologists did not document any interpretation of comprehensive igneous stratigraphy during drill hole logging. Mark Severson of the Natural Resources Research Institute (NRRI), in Duluth, Minnesota began re-logging the U.S. Steel drill holes in the late 1980s as part of a Partridge River intrusion geochemistry project. He recognized Unit 3 as a marker horizon, which led to reliable correlations among the other units. Steve Geerts, working for the NRRI with Fleck Resources, refined the geologic model for the NorthMet Deposit considering the igneous stratigraphy. His interpretation is still considered valid by PolyMet, and currently guides the interpretation of the NorthMet Deposit (Severson 1988, Severson and Hauck 1990, Geerts et al. 1990, Geerts 1991, 1994).

Starting in 1989 Fleck and NRRI began to reanalyze pulp rejects and unsampled intervals from the U.S. Steel drill programs. Fleck, NRRI, and PolyMet continued the reanalysis through 2006. In total 5,032 samples intervals and 229 duplicates were submitted for analysis.

The remaining available core from the U.S. Steel drill programs is stored at the Project and is available for further analysis.

11.1.2 PolyMet Sample Preparation, Analysis and Security

Employees of PolyMet (or Fleck Resources) have been either directly or indirectly involved in all sample selection since the original U.S. Steel sampling. Sample cutting and preparation of core for shipping has been done by PolyMet employees or contract employees. Reverse circulation sampling at the rig was done by, or in cooperation with, PolyMet employees and the drilling contractor.

The diamond drillers remove the drill core samples from the rods and place them into covered core boxes. PolyMet representatives collect the trays and transport them to the core storage facility located near the processing plant each day where the core is inventoried prior to processing. Once the geologist is ready to log the hole, the core trays are laid out on core logging tables where all logging takes place prior to sampling.

Drill core samples are placed into plastic sample bags, sealed, and placed into a cardboard box. The cardboard box is sealed shut with tape and couriered to the laboratory. Once the laboratory has accepted delivery of the samples they remain under the control of the laboratory.

The RC holes were assayed on 5-ft intervals. Six-inch RC drill-holes produced about 135 lb. to 150 lb. of sample for every 5 feet of drilling. This material was split using a riffle splitter into two samples and placed in plastic bags and stored underwater in five-gallon plastic buckets. A 1/16th sample was taken by rotary splitter from each 5-ft interval of chip sample for assay. The assay values were used to develop a composite pilot plant sample from bucket samples.  Actual compositing was completed after samples had been shipped to Lakefield (Patelke and Severson, 2006). A second 1/16th sample was sent to the Minnesota Department of Natural Resources for their archive.

There are 5,216 analyses from the RC drilling in the current PolyMet database. RC sample collection involved a 1/16 sample representing each five-foot run. These were sent to Lerch for preparation, and then sent to ACME or Chemex for analysis.


NorthMet Project

Form 43-101F1 Technical Report

Chip samples were collected and logged at the PolyMet office and are currently retained at the PolyMet warehouse. While the chip sample logging is less precise than logging of core samples, the major silicate and sulfide minerals are identifiable, and the location of marker horizons can be derived based on the composition of the individual samples. The underlying metasedimentary rocks (Virginia Formation) are readily recognized in chip sample, and the base of the NorthMet Deposit is relatively easy to define. Where rock recognition is difficult, the higher zinc content of the footwall rocks is used to help define the contact.

PolyMet geologists log all drill cores at the core storage facility located near the processing plant. The geologists record information for each drillhole including the hole number, azimuth, total depth, coordinate datum, drilling company, hole logger, start and end of drilling dates, rock codes, and a written description of stratigraphy, alteration, texture, mineralogy, structure, grain size, ground conditions, and any notable geologic features. The rock quality designation (RQD) and recovery percentage are also recorded.

Sample intervals are determined by the geologist with respect to stratigraphy, mineralization, and sulfide content, otherwise a standard 10-ft interval is sampled. Zones of increased sulfide mineralization >2.5 ft are sampled down to 5-ft intervals. Core within Unit 1 is sampled on 5-ft intervals. Core samples are cut to ¼ or 1/8 of the total core with a diamond bladed saw by trained personnel following written procedures. Each sample is placed in a numbered plastic sample bag with the corresponding sample number tag and placed in a cardboard box for transport to the laboratory. All QA/QC samples are inserted into the sample stream prior to shipment.

11.1.3 Sample Preparation

Samples were prepared for analysis at Lerch, Acme, or Chemex facilities. In general, all the facilities followed a similar preparation procedure. Samples were crushed to an approximate -10 mesh, prior to being reduced to a 250-gram split for pulverization (149 to 106 µm range). Pulps were split again to separate a sample for the following analyses:

  • Base metals (Cu, Co, Mo, Ni, and Zn) - Four-acid digestion with ICP-AES finish,
  • Base metals and Silver (Ag, Cu, Co, Mo, Ni, and Zn) - Aqua Regia digestion with ICP-AES finish,
  • PGEs (Au, Pt, and Pd) - 30 gm fire assay with ICP-AES finish, and
  • Total Sulphur by LECO furnace.

Select core samples were crushed to -½ inch and placed in a poly bottle, purged with nitrogen, and capped and sealed for special metallurgical and environmental analysis

11.2 Analytical History

Information in this section is largely excerpted and/or modified from the Review of the PolyMet 2005-2006 Quality Control Program (Bloom, 2006).

11.2.1 Base Metals

PolyMet samples were analyzed using a 0.250 g Aqua Regia or four-acid digestion with an Inductively Coupled Plasma - Atomic Emission Spectroscopy (ICP-AES) finish. Detection limits for the elements analyzed by these methods are presented in Table 11-1.


NorthMet Project

Form 43-101F1 Technical Report

Table 11-1: Detection Limits of Elements

Element

Symbol

Detection Limit

Upper Limit

Units

Silver

Ag

2

10

ppm

Cobalt

Co

1

10,000

ppm

Copper

Cu

0.001

1

%

Molybdenum

Mo

1

10,000

ppm

Nickel

Ni

0.001

1

%

Zinc

Zn

2

10,000

ppm

11.2.2 Platinum Group Elements

Samples analyzed for PGEs utilized 30 g Fire Assay (FA) with an ICP-AES finish. In this method a prepared sample (30 g) is mixed with a fluxing agent. The flux assists in melting, helps fuse the sample at a reasonable temperature and promotes separation of the gangue material from the precious metals. In addition to the flux, lead or nickel is added as a collector. The sample is then heated in a furnace where it fuses and separated from the collector material button, which contains the precious minerals. The button is digested for 2 minutes at high power by microwave in dilute nitric acid. The solution is cooled, and hydrochloric acid is added. The solution is digested for an additional 2 minutes at half power by microwave. The digested solution is then cooled, diluted to 4 ml with 2% hydrochloric acid, homogenized and then analyzed for gold, platinum, and palladium by inductively coupled plasma - atomic emission spectrometry emission spectrometry. Detection limits for the elements analyzed by this method is presented in Table 11-2.

Table 11-2: Detection Limits

Element

Symbol

Detection Limit

Upper Limit

Units

Gold

Au

1

10,000

ppb

Platinum

Pt

1

10,000

ppb

Palladium

Pd

5

10,000

ppb

11.2.3 Total Sulfur

Total sulfur was analyzed by a LECO Furnace with Infrared Spectroscopy. In this method the sample is analyzed for total sulfur using a Leco analyzer. A stream of oxygen passes through a prepared sample (0.05 to 0.6 g) while it is heated in a furnace to approximately 1350°C. Sulfur dioxide released from the sample is measured by an infrared detection system and the total sulfur result is provided. This technique has a lower detection limit of 0.01% and an upper detection limit of 50%.

11.3 Quality Assurance/Quality Control Procedures

QA/QC samples used by PolyMet include blanks, standards, and field duplicates. PolyMet inserts QA/QC samples into the sample stream at the following frequencies:

  • Insertion of coarse blank every 40 samples;
  • Insertion of Standard Reference Material (SRM) every 40 samples; and
  • Submission of duplicate ¼ or 1/8 of the drill core every 40 samples.

A stockpile of crushed Biwabik Iron Formation rock was submitted as a coarse preparation blank. The blank is uncertified, but analysis has demonstrated that is below detection limit for the metals of interest.


NorthMet Project

Form 43-101F1 Technical Report

PolyMet contracted CDN Resources Laboratories Ltd. (Vancouver) to prepare three SRMs for the drilling programs. The SRMs were prepared by CDN Resources Laboratories Ltd. (Vancouver) from 63 coarse reject U.S. Steel samples in 2004. The SRM performance range was determined through a round robin analysis in 2005. The round robin results are shown in Table 11-3.

Table 11-3: Details of Sampling of U.S. Steel Core by PolyMet

Element

SM 4-1

SM 4-2

SM 4-3

Average

Std. Dev

Average

Std. Dev

Average

Std. Dev

Co (ppm)

90.1

10.44

95.10

10.64

110.73

11.11

Cu (%)

0.201

0.008

0.378

0.009

0.589

0.019

Mo (ppm)

13.87

1.78

9.61

1.36

12.25

1.40

Ni (%)

0.109

0.007

0.143

0.009

0.197

0.015

Zn (ppm)

174.15

14.62

116.77

12.18

124.76

12.65

Au (ppb)

57.85

12.70

33.32

6.48

54.18

7.36

Pt (ppb)

36.54

9.50

55.76

11.15

125.52

15.55

Pd (ppb)

117.52

10.66

238.95

14.64

518.05

22.18

S (%)

1.17

0.04

0.91

0.04

1.15

0.005

Averages are based on twenty samples of each standard with 4-acid digestion ICP-AES assays completed in 2005.

PolyMet submitted ¼ or 1/8 of the core as a duplicate interval. During the drilling programs, PolyMet submitted coarse blanks, core duplicates, and SRMs.

11.3.1 Blanks

Coarse blanks monitor the integrity of sample preparation and are used to detect contamination during crushing and grinding of samples. Blank failures can also occur during laboratory analysis or as the result of a sample mix-up. A blank analysis ≥5 times the detection limit is considered a blank failure, shown in Table 11-1 and Table 11-2.

PolyMet submitted 697 coarse pulp blanks to monitor sample preparation during the drilling programs. Less than 4% of the samples blank samples submitted to reported values exceeding 5 times the detection limit for a particular element. In all cases 10 samples either side of the blank were re-submitted, and a new blank was inserted. Results were acceptable. Copper and nickel blank analyses are presented in graphical form in Figure 11-1 and Figure 11-2, respectively.


NorthMet Project

Form 43-101F1 Technical Report

Figure 11-1: Copper Blank Analysis

Figure 11-2: Nickel Blank Analysis

11.3.2 Standards

Standards are used to monitor laboratory consistency and to identify sample mix-ups. PolyMet inserted standards into the sample stream at a rate of 1:40 for the drill programs conducted between 2005 and 2010. During the drilling programs, acceptable reference standards tolerances were established at ±2 standard deviations ("stdev" or "σ") from the mean of the standard. In total 762 (301 SM4-1, 287 SM4-2, and 174 SM4-3) standards were submitted for analysis with approximately 5.0% of the samples exceeding the established thresholds. Overall, the means of each standard were in line with the reference mean. Standards exceeding the tolerances established by PolyMet were reviewed and, depending on the nature of the failures, samples may be re-run or discarded from the dataset.

In 2016, HRC reviewed the standards employed by PolyMet to insure reliable assay information throughout the database. The QP has since reviewed this study and affirms its accuracy. The individual standards were plotted against ±2 and ±3 standard deviations of the expected standard mean (Figure 11-3 and Figure 11-4). The two types of failures can be identified by the red- and orange-colored symbols on the figures.


NorthMet Project

Form 43-101F1 Technical Report

Figure 11-3: Copper Results for Standard 4-1

Figure 11-4: Nickel Results for Standard 4-1


NorthMet Project

Form 43-101F1 Technical Report

In 2018, PolyMet conducted an internal evaluation and follow up of standards performance, including standards used during the 2018 drilling program (certified standards PLM 4-1, 4-2, and 4-3). Results of that evaluation indicate a minor under-reporting of copper (+/-S) over time, and minor over-reporting of nickel and cobalt. Comparison of the 2018 standard analytical results with standard data from 2005 through 2010 show a slight low bias in copper and sulfur in 2018 (Figure 11-5), consistently elevated nickel and cobalt in 2018 (Figure 11-6), and well constrained results for the 2018 platinum group minerals (Figure 11-7).

Figure 11-5: Cu and Leco S Analytical Results 2005 through 2018 (2018 data highlighted in red)


NorthMet Project

Form 43-101F1 Technical Report

Figure 11-6: Ni and Co Analytical Results 2005 through 2018 (2018 data highlighted in red)


NorthMet Project

Form 43-101F1 Technical Report

Figure 11-7: PGM Analytical Results 2005 through 2018 (2018 data highlighted in red)


NorthMet Project

Form 43-101F1 Technical Report

11.3.3 Duplicates

11.3.3.1 Core Duplicates

Duplicates are used to monitor sample batches for sample mix-ups, data variability due to laboratory error and sample homogeneity at each step of preparation. Sample duplicates should be inserted at every sample split during sample preparation, and they should not be placed in sequential order. When original and duplicates samples are plotted in a scatterplot, perfect analytical precision will plot on x=y (45°) slope. Core duplicates are expected to perform within ±30% of the x=y slope, coarse preparation duplicates should perform within ±20% of the x=y slope while pulp duplicates are expected to perform within ±10% of the x=y slope on a scatterplot.

PolyMet submitted ¼ and 1/8 core duplicates in the drilling programs prior to 2007. A total of 236 quarter-core duplicate pairs were submitted. The Cu and Ni assays for the original and duplicate samples are compared in Figure 11-8.

Figure 11-8: Copper and Nickel ¼ Core Duplicate Analysis

A total of 87 one-eight-core duplicate pairs were submitted. The Cu and Ni assays for the original and duplicate samples are compared in Figure 11-9.


NorthMet Project

Form 43-101F1 Technical Report

Figure 11-9: Copper and Nickel 1/8 Core Duplicate Analysis

The core duplicate performance suggests that the sample size is adequate for copper and no bias is evident in the comparison.

11.3.3.2 Historic Pulp Re-analysis

The analysis of U.S. Steel pulps, sampling of previously un-sampled core, and two NERCO core holes was completed between 1989-1991 by Fleck Resources in cooperation with the NRRI in Duluth. Many pulps and coarse rejects from the original U.S. Steel drilling were re-assayed for copper, nickel, PGE, and a full suite of other elements. The NRRI selected, sampled, and re-logged the unsampled core. This was the first large-scale testing for PGE done on the Project. Figure 11-9, Figure 11-10, and Figure 11-11 compare the U.S. Steel results with the reanalysis. The copper results generally agree, but the nickel results demonstrated a bias toward the U.S. Steel assays. Most of the U.S. Steel samples have been replaced in the database by the results of the reanalysis programs that include PGEs. There are less than 200 sample intervals of U.S. Steel copper-nickel values that remain in the database.


NorthMet Project

Form 43-101F1 Technical Report

Figure 11-10: Copper Pulp Duplicate Analysis

Figure 11-11: Nickel Pulp Duplicate Analysis


NorthMet Project

Form 43-101F1 Technical Report

11.4 Data Entry Validation Controls

PolyMet manages the drill-hole assay data with a project specific Microsoft Access® database maintained in Gemcom Gems software and various excel spreadsheets. All information has been audited by the QP with limited errors identified. It is the QP's opinion that PolyMet maintains a complete, well documented, and easily auditable geological and assay database.

11.5 Core Storage And Sample Security

The U.S. Steel core has been stored, either at the original U.S. Steel warehouse in Virginia, Minnesota during drilling, or more recently at the CMRL (now a part of the University of Minnesota). Core has been secured in locked buildings within a fenced area that is locked at night where a key must be checked out. The NERCO BQ size core is also stored at this facility.

The PolyMet core and RC reference samples were stored in a PolyMet leased warehouse in Aurora, Minnesota during drilling and pre-feasibility. Core and samples were then moved in 2002 to a warehouse in Mountain Iron, Minnesota where they remained until 2004. They were then moved to a warehouse at the Erie Plant site in Hoyt Lakes. Access to this warehouse is limited to PolyMet employees.

11.6 Opinion On Adequacy

The QP concludes that the sample preparation, security, and analytical procedures are appropriate and adequate for the purpose of this Technical Report. The sample methods and frequency are appropriate, and the samples are of sufficient quality to comprise a representative, unbiased database.


NorthMet Project

Form 43-101F1 Technical Report

12 DATA VERIFICATION

12.1 PolyMet Data Compilation And Verification 2004

The mineral resource and reserve estimates rely in part on the following information provided to HRC by PolyMet with an effective date of March 22, 2022:

  • Discussions with PolyMet personnel,
  • An exploration drilling database received as .csv files,
  • Modeled solids for the 3 formations present at the Project; the Biwabik Iron Formation, the Duluth Complex, and the Virginia Formation; along with modeled solids for the site overburden and Magenta domain, and
  • A drill-hole database received as .csv files for drilling conducted in 2018 and 2019

Topography was provided as 2-ft contours derived from air photo work in 1999.

12.2 Database Audit

The NorthMet mineral resource estimate is based on the exploration drill-hole database available as of March 13, 2019. Drill hole data including collar coordinates, down-hole surveys, sample assay intervals, and geologic logs were provided by PolyMet in Microsoft Excel spreadsheets. The database was reviewed and validated by the QP prior to estimating mineral resources. The NorthMet database includes: 116 historic drill holes 2 of which were twinned holes, 355 PolyMet drill holes, 240 vertical sounding holes, 15 depths to bedrock test pits, and 47 geologic holes from the surrounding area. Of the 739 drill holes, only 469 drill holes were used in the estimation, although many of the 469 holes include only select analytical information. The database was validated using Leapfrog Geo 3D® (multiple versions) software.

  • No overlapping intervals,
  • Down-hole surveys at drill-hole collar,
  • Consistent drill-hole depths for all data tables, and
  • No gaps in the "from - to" data tables.

The analytical information used for the resource estimate includes copper, nickel, platinum, palladium, gold, silver, cobalt, and sulfur. All assay values Below Detection Limits (BDL) were assigned a value of one half of the detection limit and missing or non-sampled intervals were assigned a value of zero (0). Table 12-1 summarizes the validated analytical information utilized in the estimation of mineral resources.


NorthMet Project

Form 43-101F1 Technical Report

Table 12-1: Summary of the Analytical Data Used in the Estimation of Mineral Resources

Metal

Missing Intervals

Assay Values

BDL Intervals

Cu (%)

1611

38467

791

Ni (%)

1611

38467

153

Pt (ppb)

1805

38273

10477

Pd (ppb)

1805

38273

1496

Au (ppb)

1805

38273

5430

Ag (ppm)

1731

38347

19932

Co (ppm)

1731

38347

1

S (%)

1971

38107

26

12.3 Certificates

The QP has received original assay certificates in excel format for the samples collected in 2010 in the current database. A random manual check of 10% of the database against the original certificates was conducted. The error rate within the database is considered to be less than 1% based on the number of samples spot checked.

12.4 Adequacy Of Data

The QP has reviewed PolyMet's check assay programs and considers the programs to provide adequate confidence in the data. Samples that are associated with QA/QC failures were reviewed and reanalyzed as necessary.

From September 9th - 12th, 2019, the QP was at the NorthMet Project. While the primary purpose of the visit was to review mineral resource estimates, reserve calculations, and other logistics related to mine planning, a tour of the Property and review of select core intervals was conducted. The QP affirms the geologic interpretations and adequacy of the data.

Exploration drilling, sampling, security, and analysis procedures were conducted in a manner that meets or exceeds industry standard practice. All drill cores and cuttings from PolyMet's drilling have been photographed. Drill logs have been digitally entered into an exploration database organized and maintained in Gemcom. The split core and cutting trays have been securely stored and are available for further checks.


NorthMet Project

Form 43-101F1 Technical Report

13 MINERAL PROCESSING AND METALLURGICAL TESTING

This section was adapted from Senet's Engineering Report entitled, NorthMet Copper Project: Feasibility Study Technical Report, Revision 2, dated March 2016 and results from the most recent pilot study investigation conducted by SGS on hydrometallurgical processes entitled, An Investigation into PLATSOLTM Processing of the NorthMet Deposit, Project 12269-001 - Final Report dated April 20th, 2010.

13.1 Introduction

The NorthMet Deposit is hosted in the Duluth Complex in northeastern Minnesota. The Duluth Complex is a large, composite, grossly layered tholeiitic mafic intrusion. The sulfide mineralization of the complex contains metals (copper, nickel, cobalt, titanium and PGMs) that are of economic interest. A significant amount of metallurgical test work has been conducted on the Duluth Complex; therefore, the general metallurgy of the complex is fairly well understood.

Orway Mineral Consultants (OMC) in 2014 studied SAG Mill based comminution circuits for the Project. This was done to assess if a SAG Mill based circuit would be practical for the Project and capable of rationalizing the existing 4-stage crushing circuit (total of 11 crushers) and 12 lines of Rod Mill + Ball Mill grinding circuits in the existing Erie concentrator. Comminution test work results from SGS were interpreted by OMC and used to scope out a SAG mill-based comminution circuit to process 32,000 STPD. Further comminution test work was conducted by Hazen Research (Golden, Co.) in 2015 to confirm the comminution parameters.

The development of the current NorthMet flotation process flowsheet was based on test work (SGS, 2015) and includes the following:

  • Flotation Test work conducted by SGS Lakefield (SGS) between 1998 and 2014, and
  • Supplementary flotation test work conducted by SGS in 2015 and interpreted by Eurus Mineral Consultants (EMC) for circuit modeling and flotation plant design.

SGS conducted extensive flotation test work up until 2010. The work covered by SGS included significant amounts of batch and rate flotation test work on a number of samples provided by PolyMet. A flotation process block flow diagram was developed from the results and observations of the initial batch test work conducted by SGS. The process block flow diagram shown in Figure 13-1 can be summarized into three main circuits as follows:

1. The Bulk Copper-Nickel Flotation circuit

2. The Copper-Nickel Separation Circuit

3. The Pyrrhotite Flotation Circuit

Pilot scale test work was conducted by SGS to demonstrate the flowsheet developed for the NorthMet process as indicated in Figure 13-1. The results of the pilot test work are also included in the SGS report.

Additional flotation test work was requested of SGS in 2015 to fill in gaps in the flotation test work. EMC conducted a flotation circuit simulation of the process flow based on the results obtained from both SGS's batch and pilot scale test work. The work that EMC conducted was initially targeted at simulating the pilot plant, and then to producing full production scale results. EMC's simulations were based on a throughput of 32,000 STPD. The results of the simulations were used to review the previous design and update the current process plant design basis and criteria.

In 2019 Expert Process Solutions (XPS) carried out a test work program which had three principal mandates:

1. The first objective was to perform tests to investigate the potential to increase the grade of the nickel concentrate produced.


NorthMet Project

Form 43-101F1 Technical Report

 

2. The second objective was to investigate improving the commercial value of the pyrrhotite concentrate produced.

3. The third objective was to examine performance variability to identify and assess project risks. Minimum process optimization was planned and much of the testwork was based on several years of flotation testing on ore samples from the deposit. The test program was not designed as a complete re-engineering and flowsheet development exercise for what is essentially a well-studied ore. Rather, it was anticipated that a relatively compact assessment program would be carried out upon a Y1-3 "Master Composite" to identify and capture any opportunities for enhanced grade or recovery.

 


NorthMet Project

Form 43-101F1 Technical Report

Source: SGS Flotation Report (2015).

Figure 13-1: NorthMet Process Block Flow


NorthMet Project

Form 43-101F1 Technical Report

A second pilot plant program was carried out by SGS in 2009 to investigate hydrometallurgical processes. This is discussed in more detail starting from Section 13.6 of this report.

13.2 Comminution Circuit Test Work And Process Development

The comminution circuit was designed based on the work done by OMC and vendor information. The comminution circuit was modelled to be capable of processing 32,000 STPD and was based on the historical comminution results available from the test work conducted by SGS. The following comminution test work was conducted on three composite samples:

  • SAG milling circuit (SMC) tests
  • Abrasion index (Ai) tests
  • Rod mill work index (RWi) tests
  • Bond ball work index (BWi) tests

An Unconfined Compressive Strength (UCS) test was conducted on a composite of the three (3) samples: Comp 1, Comp 2, and Comp 3. The comminution test work results are given in Table 13-1.

Table 13-1: Summary of Comminution Test Work Results

Parameter

Unit

Comp 1

Comp 2

Comp 3

UCS

BWi

 

 

 

 

 

1

kWh/t

14.8

15.0

16.0

-

2

kWh/t

16.3

15.4

15.1

-

3

kWh/t

15.7

15.2

15.7

-

Average

kWh/t

15.6

15.2

15.6

-

RWi

kWh/t

13.2

13.0

13.9

-

Ai

g

0.39

0.42

0.40

-

UCS

 

 

 

 

 

Min.

MPa

-

-

-

41.3

Max.

MPa

-

-

-

234.2

Average

MPa

-

-

-

108.6

JK Drop Weight Test

 

 

 

 

 

A

 

96.5

100

99.0

-

b

 

0.38

0.38

0.36

-

A × b

 

36.7

38.0

35.6

-

ta

 

0.24

0.26

0.22

-

SG

 

3.02

3.02

2.98

-

Further comminution test work was conducted by Hazen Research in February 2015 to confirm the historical comminution results. A summary of the comminution test work results is given in Table 13-2.


NorthMet Project

Form 43-101F1 Technical Report

Table 13-2: Summary of SMC Test Work Results Conducted by Hazen Research

Parameter

Units

Value

BWi

kWh/t

13.8

RWI

kWh/t

12.7

Abrasion Index, Ai

g

0.391

JK Drop Weight Test:

 

 

A

 

73.4

b

 

0.54

A × b

 

39.6

ta

 

0.29

Solids SG

lb/ft3

164

Table 13-3 summarizes the mill specifications when applying parameters obtained from OMC's simulation.

Table 13-3: Milling Circuit Design

Criteria

Unit

SAG Mill

Ball Mill

Diameter Inside Shell

m

12.19

7.32

Effective Grinding Length (EGL)

m

6.86

11.28

Imperial Mill Dimensions

ft × ft

40.0 × 22.5

24.0× 37.0

L:D Ratio

m/m

0.56

1.54

Discharge Arrangement

 

Grate

Overflow

Cone Angle

°

15

20

Speed Range

% Nc

60 - 80

Fixed

Speed - Duty

% Nc

67

75

Liner Thickness

mm

120

100

Ball Top Size

mm

125

50

Ball Charge - Duty

% Vol

5

20

Ball Charge - Maximum

% Vol

18

33

Total Load - Duty

% Vol

25

-

Total Load - Maximum

% Vol

35

-

Pinion/Shell Power - Duty

kW

12,900

7,490

Pinion/Shell Power - Maximum at 75% Critical Speed (Nc)

kW

22,830

10,820

13.3 Flotation Circuit Test Work And Process Development

Previous test work reports authored by SGS, and G&T Metallurgical Services, Kamloops, Canada between 2006 and 2014 were received and reviewed by EMC. These reports covered laboratory batch and locked cycle tests (LCTs) as well as pilot scale campaigns for the Bulk Cu-Ni and pyrrhotite circuits. The work also included laboratory scale test work conducted on the Bulk Cu-Ni concentrate. Kinetics were only conducted on selected rougher and cleaner streams as follows:

  • Cu-Ni Bulk rougher feed
  • Pyrrhotite rougher feed
  • Cu-Ni separation rougher feed
  • Cu-Ni Bulk rougher concentrate with regrind
  • Cu-Ni separation 1st cleaner
  • Pyrrhotite 1st cleaner feed with regrind

NorthMet Project

Form 43-101F1 Technical Report

The current flotation design is based on all of the test work conducted by SGS. This includes the recent flotation test work carried out by SGS in June 2015 to cover information gaps from previous SGS test work and to confirm the repeatability of the results and generate additional kinetic data for the various flotation stages.

In June 2009, SGS completed a small laboratory scale test work program on an alternative split cleaner circuit for the NorthMet mineralization, shown in Figure 13-2. The test work program produced encouraging results compared to results from previous test work. The previous flowsheet had produced a total Bulk sulphide concentrate and had a Cu-Ni separation on the concentrate to produce a salable Cu concentrate.

A decision was therefore made to carry out a small laboratory scale optimization program followed by a pilot plant campaign and a Cu-Ni separation program to demonstrate the suitability of this flowsheet option. The split cleaner flowsheet produces a good quality Bulk Cu+Ni concentrate which allows for easy separation of the Cu minerals from the Ni and Fe minerals to produce a good quality Cu concentrate and a salable Ni concentrate. The Bulk circuit is then followed by a Pyrrhotite "scavenger" circuit to recover all the remaining sulphides and valuable minerals. The circuit essentially treats the rougher and scavenger concentrates in separate cleaning circuits, and hence the label of "split cleaner" flowsheet.

On September 8, 2009, approximately 6.6 tons of a composite sample identified as C9 was delivered to SGS for the optimization test work and pilot program. A series of seven open circuit batch tests and two LCTs were carried out to establish the flotation kinetics of the C9 composite and to optimize process variables such as regrind targets, reagent dosages, and reagent addition points in preparation of the pilot plant campaign.

The pilot plant was only run on the front end of the circuit without the Cu/Ni separation stage. This was due to the fact that there was a very low mass recovery in the Cu-Ni 3rd cleaner concentrate. The pilot plant flowsheet including reagent addition points and dosages is shown in Figure 13-2.

A total of six surveys were completed and each survey was balanced using the Bilmat mass-balancing software. The results of the pilot run are summarized in Table 13-4.

Comparisons were made between the performance of the split cleaner flowsheet piloted in 2009 and the previous work conducted on different flowsheets. The performance of the 2009 pilot plant and the previous pilot work are shown in Figure 13-3.


NorthMet Project

Form 43-101F1 Technical Report

Source: SGS Report (2009)

Figure 13-2: Pilot Plant Flowsheet

Table 13-4: Summary of Pilot Plant Test Work Results on Sample C9

Product

wt. %

Assays (%, ppm)

Distribution (%)

Cu

Ni

S

Pt

Pd

Au

Cu

Ni

S

Pt

Pd

Au

Cu-Ni 3rd Cleaner Concentrate

1.48

18.2

3.41

27.7

2.41

10.5

1.33

89.1

58.0

66.1

65.1

69.4

61.3

Po 3rd Cleaner Concentrate

0.53

2.81

0.85

25.5

1.43

4.59

0.89

4.8

5.2

21.8

13.8

10.9

14.3

Combined Concentrate

2.01

14.1

2.74

27.0

2.15

8.97

1.21

93.9

63.2

87.9

78.9

80.3

75.6

Scavenger Tails

98

0.02

0.032

0.08

0.012

0.045

0.008

6.1

36.8

12.1

21.1

19.7

24.1

Feed

100

0.30

0.086

0.61

0.005

0.22

0.003

100

100

100

100

100

100

Source: SGS Report 2009


NorthMet Project

Form 43-101F1 Technical Report

Figure 13-3: Comparative Recoveries between C9 Pilot Work and Previous Pilot Work


NorthMet Project

Form 43-101F1 Technical Report

The following conclusions were drawn:

  • The split cleaner flowsheet test work produced a combined concentrate grade and recovery that was comparable with the results that were achieved in the 2008 pilot plant campaign and even exceeded the performance of historic pilot plant operations when considering the composite head grades.

  • The Ni recovery in the final concentrate was the lowest of all the pilot plants. However, it must be noted that the head grade of 0.085% was also amongst the lowest with the exception of the C8 composite.

  • Considering the very efficient recovery of the sulfides in the current pilot plant campaign, it is postulated that the C9 composite may have had more Ni units associated with non-sulphide gangue minerals

  • The split cleaner flowsheet produced very good PGM recoveries when compared to previous pilot plant results, especially since the PGM head grades of the C9 composite were amongst the lowest of all samples tested.

  • The Cu-Ni 3rd cleaner concentrate that was generated in the pilot plant was subject to four small-scale open-circuit Cu/Ni separation tests to establish suitable flotation conditions for a larger scale Cu/Ni separation LCT. The separation was deemed to produce a better Cu concentrate with an easier to conduct separation than from the previous bulk flotation circuit. The projected metallurgy of this LCT combined with the Pilot Plant results is shown in Table 13-5.

Table 13-5: Projected Metallurgy of Cu-Ni Separation LCT of C9 Pilot Cleaner Concentrate

Product

 

wt.%

Assays (%, ppm)

Distribution (%)

Cu

Ni

S

Cu

Ni

S

Cu 5th Cleaner Concentrate

0.85

26.9

0.56

30.0

80.0

5.6

54.6

Po 3rd Cleaner Concentrate

0.53

2.81

0.85

25.5

4.8

5.2

21.8

Cu 1st Cleaner Scavenger Tail

0.14

7.33

7.50

20.9

3.5

12.1

5.1

Cu Rougher Tail (Ni Concentrate)

0.49

3.87

7.94

25.2

5.6

40.3

15.4

Combined Cu Tail (Ni Concentrate)

0.63

3.81

4.48

24.8

13.9

57.6

42.3

Calculated Head

100

0.30

0.086

0.61

100

100

100

The test work was also conducted on a composite sample identified as C10. The C10 composite was obtained from a shallow part of the NorthMet Deposit. The EMC review also was to confirm the repeatability of the results and generate kinetic data for the various flotation stages. A total of fifteen batch tests and a LCTs were conducted on the C10 composite and the results are summarized in Table 13-6.

Table 13-6: Summary of Laboratory Test Work Results on Sample C10

 

wt.%

Assay (% or ppm)

Distribution (%)

 

Cu

Ni

S

Pt

Pd

Au

Cu

Ni

S

Pt

Pd

Au

Cu Sep 4th Cl Concentrate

0.79

28.2

0.66

31.8

1.26

13.7

2.79

76.5

5.5

35.8

13.9

43.2

46.2

Cu Sep Ro Tail

0.48

3.36

6.75

17.8

5.22

8.97

0.41

5.6

34.3

12.2

35.0

17.2

4.1

Cu Sep 1st Cl Scv Tail

0.19

5.27

7.63

21.0

5.27

13.2

0.64

3.5

15.4

5.7

14.1

10.1

2.6

Combined Ni Concentrate

0.67

3.90

7.00

18.7

5.23

10.2

0.48

9.0

49.7

17.9

49.1

27.3

6.7

Po 3rd Cl Concentrate

1.07

1.17

0.67

21.3

0.66

2.36

0.27

4.3

7.5

32.3

9.9

10.0

6.1

Po Ro Tail

97.5

0.03

0.036

0.10

0.02

0.05

0.02

10.2

37.3

13.9

27.2

19.5

40.9

Feed

100

0.30

0.095

0.70

0.07

0.25

0.05

100

100

100

100

100

100



NorthMet Project

Form 43-101F1 Technical Report

The parameters that were used for the design of the flotation plant are summarized in Table 13-7.

Table 13-7: Flotation Stage Design Parameters

Parameter

Unit

Design

Cu-Ni Rougher Flotation

 

 

Grind (P80)

µm

120

pH

 

8.5 (natural)

Activator

 

-

Depressant

 

-

Cu-Ni Cleaner Flotation

 

 

Grind (P80)

µm

35

pH

 

8.5 (natural)

Activator

 

-

Depressant

 

CMC

Cu-Ni Separation Flotation

 

 

Grind (P80)

µm

15-25

pH

 

11.5 (lime)

Activator

 

-

Depressant

 

CMC

Po Rougher Flotation

 

 

Grind (P80)

µm

120

pH

 

8.5 (natural)

Activator

 

CuSO4

Depressant

 

CMC

Po Cleaner Flotation

 

 

Grind (P80)

µm

35

pH

 

8.5 (natural)

Activator

 

CuSO4

Depressant

 

CMC

13.4 Flotation Circuit Design

The split cleaner flowsheet test work resulted in increased performance when compared to previous test work, and as such, formed the basis for the flotation circuit design. The simulation and scale-up of the pilot test results to the full- scale plant was carried out by EMC. EMC was requested to review all the existing flotation test work data and use the information available to simulate a full-scale plant design for the NorthMet Deposit using the split cleaner flowsheet. A summary of EMC's work is presented in this section.

EMC's review of the available test work data revealed that sufficient rate tests were performed to kinetically characterize the ore and the various sub-circuits. The flotation performance of the C9 composite was simulated using appropriate kinetics from the C9 and C10 rate tests. C10 kinetics were used, in as-is or modified state, when the C9 kinetics were not representative of the flotation performance in that section of the circuit.

The split circuit flowsheet in Figure 13-4, shows the streams that were rate tested or where the kinetics were derived.


NorthMet Project

Form 43-101F1 Technical Report

Figure 13-4: General Block Flow - Rate Tested and Kinetic-Derived Process Streams from Report NM 1-2015
NorthMet Feb 2015


NorthMet Project

Form 43-101F1 Technical Report

13.4.1 Flotation Circuit Simulation

The simulation and scale-up of the pilot scale results into the production scale plant design were conducted using SUPASIM®, a proprietary flotation simulation program of EMC. SUPASIM® uses the rate data from the two component Kelsall rate equation as the input data and then adjusts the number of cells and cell aeration rate to project along the kinetic curves to determine the optimum time and hence cell volume requirements for each separation stage of the plant. A total of some 60 case studies have been made using this technology.

EMC simulated the production scale plant design based on a throughput of 32,000 STPD. The parameters used for the plant simulation and design are shown in Table 13-8. These are the parameters that were adopted for the process plant design criteria.

Table 13-8: Flotation Plant Simulation and Design Parameters

Parameter

Unit

Value

Throughput

 

 

Throughput

STPD

32,000

Throughput

STPH

1,340

Flotation Feed Solids

% w/w

33.2

Head Grades

 

 

Cu

% w/w

0.300

Ni

% w/w

0.086

Co

% w/w

0.010

Fe

% w/w

9.480

S

% w/w

0.610

Au

ppm

0.050

PGM (Rh, Pd, Pt)

% w/w

0.330

The production scale simulations were performed and parameters such as retention time and flotation volume requirements were produced. EMC produced a mass balance using the results of the simulation. The mass balance analyzed the copper, nickel, and sulfur elements. Recoveries and concentrate mass yields were calculated for each stage of the circuit. The simulation for the circuit is summarized in Table 13-9.


NorthMet Project

Form 43-101F1 Technical Report

Table 13-9: Summary of Flotation Circuit Simulation

Stream

Simulated Plant Mass Balance

% Mass

% Solids

Pulp

% Cu

Cu % Rec

% Ni

Ni % Rec

% S

S % Rec

Gpm (m3/h)

New Feed

100.00

33.2

13838 (3143)

0.300

100.0

0.086

100.0

0.61

100.0

Cu-Ni Bulk Rougher Concentrate

11.8

30.7

1810 (411)

2.26

89.0

0.44

60.6

3.67

71.1

Cu-Ni Bulk 1st Cleaner Concentrate

4.11

28.0

705 (160)

6.48

88.7

1.22

58.1

10.4

70.1

Cu-Ni Bulk 2nd Cleaner Concentrate

2.83

24.1

581 (132)

9.52

89.8

1.79

58.9

15.7

72.6

Cu-Ni Bulk 3rd Cleaner Concentrate

1.82

23.5

387 (88)

14.6

88.4

2.74

58.0

23.1

68.9

Cu-Ni Bulk 4th Cleaner Concentrate

 

 

 

 

 

 

 

 

 

Cu-Ni Bulk 1st Cleaner Tail

10.00

32.5

1422 (323)

0.018

0.6

0.022

2.6

0.14

2.2

Feed to Cu-Ni Sep Rougher

1.82

23.5

387 (88)

14.6

88.4

2.74

58.0

23.1

68.9

Cu-Ni Sep Rougher Concentrate

1.56

23.2

335 (76)

16.8

87.1

1.58

28.6

23.2

59.2

Cu-Ni Sep 1st Cleaner Concentrate

1.51

23.1

326 (74)

17.8

89.1

1.12

19.6

23.7

58.5

Cu-Ni Sep 2nd Cleaner Concentrate

1.29

23.0

282 (64)

20.1

86.3

0.81

12.2

27.1

57.3

Cu-Ni Sep 3rd Cleaner Concentrate

1.27

22.9

277 (63)

21.6

91.8

0.65

9.6

30.1

62.8

Cu-Ni Sep 4th Cleaner Concentrate

0.90

22.8

198 (45)

26

77.7

0.45

4.7

34.4

50.6

Cu-Ni Sep 5th Cu Cleaner Concentrate

 

 

 

 

 

 

 

 

 

Cu-Ni Sep 1st Cleaner Tail

0.66

23.8

137 (31)

4.30

9.4

3.13

23.9

7.93

8.6

Cu-Ni Sep Tail (Ni Concentrate)

0.92

24.2

189 (43)

3.49

10.8

4.96

53.3

12.1

18.2

Cu-Ni Bulk Rougher Tail

98.2

33.5

13451 (3055)

0.035

11.6

0.037

42.0

0.19

31.1

Feed to Po Rougher

98.2

33.5

13451(3055)

0.035

11.6

0.037

42.0

0.19

31.1

Po Rougher Concentrate

5.79

29.2

942 (214)

0.35

6.8

0.10

7.0

4.33

41.1

Po 1st Cleaner Concentrate

7.67

29.0

1321 (300)

0.33

8.5

0.10

8.8

13.8

41.9

Po 2nd Cleaner Concentrate

5.65

29.0

945 (215)

0.71

13.4

0.20

13.5

15.6

34.9

Po 3rd Cleaner Concentrate

0.52

28.9

88 (20)

3.08

5.4

0.82

5.0

26.1

22.4

Po 1st Cleaner Tail

5.23

29.3

854 (194)

0.079

1.4

0.03

2.0

2.11

18.1

Po Rougher Tail

97.6

33.5

13363 (3035)

0.019

6.2

0.033

37.0

0.050

8.0

                   


NorthMet Project

Form 43-101F1 Technical Report

The results of the simulation were used to size the flotation equipment as given in Table 13-10.

Table 13-10: NorthMet Tank Cell Sizing and Selection

EMC Tank Cell Sizing and Selection

Flotation Bank

Number of Cells

Cell Volume yd3 (m3)

Total Bank Volume yd3 (m3)

Nominal Residence Time (min)

Cu-Ni Bulk Rougher Bank

4

653 (500)

2612 (2000)

38

Cu-Ni Bulk 1st Cleaner Bank

4

210 (160)

840 (640)

60

Cu-Ni Bulk 2nd Cleaner Bank

3

131 (100)

393 (300)

88

Cu-Ni Bulk 3rd Cleaner Bank

2

131 (100)

262 (200)

83

Cu-Ni Bulk 4th Cleaner Bank

-

-

-

-

Total

13

 

4107 (3140)

269

Cu-Ni Sep Rougher Bank

3

65 (50)

210 (150)

91

Cu-Ni Sep 1st Cleaner Bank

3

65 (50)

210 (150)

107

Cu-Ni Sep 2nd Cleaner Bank

3

39 (30)

117 (90)

59

Cu-Ni Sep 3rd Cleaner Bank

3

39 (30)

117 (90)

63

Cu-Ni Sep 4th Cleaner Bank

3

39 (30)

117 (90)

69

Cu-Ni Sep 5th Cleaner Bank

3

26 (20)

78 (60)

50

Total

18

 

849 (630)

439

Po Rougher Bank

5

653 (500)

3265 (2500)

50

Po 1st Cleaner Bank

2

210 (160)

420 (320)

57

Po 2nd Cleaner Bank

2

131 (100)

262 (200)

83

Po 3rd Cleaner Bank

2

65 (50)

131 (100)

57

Po 4th Cleaner Bank

 

 

-

-

Total

11

 

4078 (3120)

247

13.5 Metallurgical Modelling For Recovery And Concentrate Quality

Total metal recovery was adapted from the SGS report "Flotation Grade-Recovery Study Phase II," Project 11603-004. This report presented the recovery of all the relevant metals as a function of the Cu head grade. This data was then augmented with additional data from key laboratory samples and from pilot plant data. This was done for two primary purposes:

  • To further add to the dataset
  • Compare pilot performance to the lab performance

The data found that the pilot data fit well with the laboratory data. The data was then re-presented for all metals' recovery as a function of their own head grade rather than to Cu head grade. Although the head grades for all elements generally follow the Cu head grade well, it seemed more appropriate to present each metal as a function of its own head grade. These plots are given in Figure 13-5 through Figure 13-12.

The next step was to build to a full metallurgical model from the total metal recovery curves as a function of the head grade. The primary data to fill in all the output streams from the flowsheet (3 concentrates and 1 tailings) were taken primarily from the C-9 and C-10 testing. These are the only two samples which have undergone rigorous "Split Cleaner" flowsheet testing. Testing prior to this used a different flowsheet (bulk concentrate production which eventually led to a Cu-Ni separation) and hence this data is not fully relevant for the individual products. Data from two other lab samples tested were reviewed but were rejected since these samples only underwent simple batch testing and would therefore require data manipulation to reflect an LCT-type of result.


NorthMet Project

Form 43-101F1 Technical Report

The following steps were performed:

1. Calculate the total metal recovery.

2. Estimate the Pyrrhotite concentrate recoveries.

a. This was taken as the average recovery from the C-9 and C-10 samples.

b. This then allows calculating the Bulk Cu+Ni concentrate (Cu Separation circuit feed) recovery.

3. Calculate the recovery to the Cu concentrate as a fixed recovery factor for each metal from the Bulk Cu+Ni concentrate (i.e., 90% for Cu, 40% for Pt, etc.).

a. The Cu concentrate has some fixed grade targets of 27% Cu, 0.6% Ni and 31% S. These are average values from the C-9 and C-10 testing.

b. The above recovery values and concentrate grade targets permit full calculation of the Cu concentrate assays, recoveries, and the mass of product.

4. Calculate the Ni concentrate as the difference from Bulk Cu+Ni concentrate and the Cu concentrate. This is done at a fixed concentrate assay of 20% S, again averaged from the C-9 and C-10 test work.

5. The final tails recovery is calculated as the difference of 100 less the total metal recovery determined in Step 1) above. The %S in the tail is a function of the S head grade vs. recovery, which is different from the other elements.

6. The next step is a small iterative step (done within EXCEL) which estimates the total concentrate wt.% so that the Pyrrhotite concentrate, and tails mass can be estimated. (Tails mass equates to 100 less the total concentrate mass, and Po concentrate mass equates to tails less Bulk Cu+Ni concentrate).

7. With the mass estimated, then all the assays for the Pyrrhotite concentrate can be determined from the known recoveries and the mass is then iterated for a small adjustment to make the balance whole.

13.5.1 Cobalt

Cobalt is handled differently, mostly since the overall head grade vs. recovery trend is poor. Cobalt is similar to Ni in that a notable portion of it is tied up in olivine and hence much of the cobalt is non-recoverable as non-sulphide. Thus, for total recovery we have applied the average recovery for all the samples used for modelling. The next assumption was that all the sulphide Co was associated with pentlandite; hence, we calculated out the Co assays for the concentrate streams as a simple ratio to the Ni assay. The ratio was taken from the available mineral chemistry data. This last assumption is reasonable as most of the sulphide Co is in pentlandite and only a small portion of the Co is as discrete Co minerals. It is assumed that the discrete Co minerals will likely respond in a fashion similar to pentlandite.


NorthMet Project

Form 43-101F1 Technical Report


NorthMet Project

Form 43-101F1 Technical Report


NorthMet Project

Form 43-101F1 Technical Report

Table 13-11 shows the overall mass balance for C-9, C-10 compared to the result of modelling the C-10 heads.

Table 13-11: Summary of C-9 and C-10 Metallurgy Compared to Model

 

C-9

C-10

Model C-10

Assay

Recovery

Assay

Recovery

Assay

Recovery

Feed

Wt.%

100

 

100

 

100

 

Cu

0.30

 

0.29

 

0.29

 

Ni

0.065

 

0.095

 

0.095

 

Co ppm

86

 

 

 

75

 

Pt ppb

70

 

72

 

72

 

Pd ppb

220

 

250

 

250

 

Au ppb

30

 

48

 

48

 

Ag ppm

<2

 

1.3

 

1.3

 

S

0.61

 

0.70

 

0.70

 

Cu Concentrate

Wt.%

0.75

 

0.79

 

0.84

 

Cu

26.9

80.0

28.2

76.5

27.0

78.5

Ni

0.56

5.6

0.66

5.5

0.60

5.3

Co ppm

360

 

 

 

300

3.4

Pt ppb

1760

28.8

1260

13.9

2055

24.1

Pd ppb

11600

46.3

13700

43.2

13444

45.4

Au ppb

1280

40.9

2790

46.2

2381

41.9

Ag ppm

60

 

61.8

38.5

65.6

42.5

S

30

45.6

31.8

35.8

31.0

37.4

Ni Concentrate

Wt.%

0.73

 

0.67

 

0.48

 

Cu

4.16

8.8

3.90

9

5.25

8.7

Ni

7.08

51.7

7.00

49.7

10.39

52.7

Co ppm

3300

 

 

 

5194

33.4

Pt ppb

3767

36.3

5230

49.1

5395

36.1

Pd ppb

11200

23.1

10170

27.3

11588

22.3

Au ppb

3060

20.4

480

6.7

1042

10.5

Ag ppm

33

 

30.4

16.1

28.7

10.6

S

17.7

20.5

18.7

17.9

20.0

13.8

Po Concentrate

Wt.%

0.58

 

1.10

 

1.02

 

Cu

2.81

4.8

1.17

4.3

1.28

4.5

Ni

0.85

5.2

0.67

7.5

0.74

8.0

Co ppm

630

 

 

 

371

5.1

Pt ppb

1430

13.8

650

9.9

844

12.0

Pd ppb

4590

10.9

2360

10

2443

10.0

Au ppb

890

14.3

270

6.1

469

10.0

Ag ppm

18

 

8.2

6.9

12.7

10.0

S

25.5

21.8

21.3

32.3

24.0

35.1

Tails

Wt.%

98.0

 

97.5

 

97.7

 

Cu

0.020

6.1

0.030

10.2

0.024

8.2

Ni

0.032

36.8

0.036

37.3

0.033

34.0

Co ppm

57

 

 

 

45

58.2

Pt ppb

12

21.1

20

27.2

20

27.8

Pd ppb

45

19.7

50

19.5

57

22.3

Au ppb

8

24.4

20

40.9

19

37.7

Ag ppm     0.5 38.5 0.5 36.8
S 0.08 12.1 0.10 13.9 0.10 13.8


NorthMet Project

Form 43-101F1 Technical Report

13.6 Hydrometallurgical Test Work

The development of the current Phase II process flowsheet (Figure 13-13) was based on the results of the following test work:

1. PLATSOL™ (autoclave) leaching of nickel and pyrrhotite concentrate,

2. Ferric iron reduction,

3. Copper Sulfide Precipitation of PGM,

4. Copper Concentrate Enrichment,

5. Residual Copper precipitation with NaHS, and

6. Mixed Hydroxide Precipitation (MHP) Recovery.

Figure 13-13: Hydrometallurgical Pilot Plant Flowsheet

Bench-scale tests and a pilot plant campaign yielded promising PLATSOL™ autoclave leaching parameters for extraction of base metals and Au+PGMs from NorthMet concentrates (SGS Lakefield, 2006; SGS Minerals, 2005 and SGS, 2006). Results from the most recent continuous hydrometallurgical pilot plant program conducted by SGS (SGS, 2010) are summarized herein and are the basis for the hydrometallurgical process described in this Study.

 


NorthMet Project

Form 43-101F1 Technical Report

13.6.1 PLATSOL™ Leaching Pilot Plant Testing

Nickel Concentrate and Copper Concentrate from 2008 flotation testing (C1) and a pyrrhotite concentrate and copper concentrate from 2009 flotation testing were tested with PLATSOL leach. Head assays for the concentrates are presented in Table 13-12.

The single pass autoclave retention time based on a 33-liter autoclave working volume at approximately 225°C was 64 minutes for campaign C1 and 119 mins for campaign C2. The feed to the autoclave was 9.2-9.5% solid and O2 over pressure ranged from 100-110 psi. ACD pulp was filtered on filter pans without thickening or flocculation and residue recycling was initiated as soon as sufficient leach residue cake was available. Filter cakes were repulped in ACD PLS and adjusted to target pulp density to reach a target of 100% solids recycling.

In this study, two campaigns were conducted for PLATSOL leach and copper enrichment pilot tests, using two copper concentrates: A nickel concentrate from the 2008 flotation testing (C1), and a pyrrhotite concentrate from the 2009 flotation testing (C2). Each campaign had a runtime of 12-15 hours. Head assays for the concentrates are presented in Table 13-12.

The PLATSOL continuous tests were conducted in a 33-liter (working volume) autoclave at approximately 225°C with residence times of 64 minutes for Concentrate C1 and 119 minutes for Concentrate C2, and an oxygen overpressure of 100 to 110 psi. The pulp densities in the autoclave ranged from 9.2 to 9.5% solids after cooling water injection. Part of the autoclave discharge residue was recycled to the autoclave feed such that the residue stream mass is equal to the mass of fresh feed. The autoclave discharge (ACD) was filtered on filter pans without thickening or flocculation and residue recycling was initiated as soon as sufficient leach residue cake was available. The recycled filter cakes were repulped with ACD pregnant leach solution (PLS) to the target feed pulp before feeding back to the autoclave.

Table 13-12: Flotation Concentrate Head Assays Used in the Test Campaigns (C1 & C2)

Campaign

Sample Type

Ni

(%)

Cu

(%)

Fe

(%)

Co

(%)

Al

(%)

Mg

(%)

Cr

(%)

Ca

(%)

Zn

(%)

Si

(%)

S

(%)

S2-

(%)

Au

(g/t)

Pt

(g/t)

Pd

(g/t)

C1

NiCon

3.44

5.66

34.7

0.18

1.82

1.91

0.07

1.16

0.06

5.68

24.4

23.3

0.9

3.35

10.3

C2

PoCon

0.8

2.17

32.4

0.04

1.39

2.07

0.04

0.84

0.07

5.21

25.3

23.2

0.62

0.97

3.32

Campaign C2 immediately followed Campaign C1, allowing uninterrupted solids recycling, which meant that campaign C1 leach residue was recycled with the new C2 feed early in the C2 campaign. PLS from campaign C1 was collected 2 hours into campaign C2 before collection of C2 PLS commenced. The pH of both liquors was adjusted to 2.

Average autoclave feed flowrates are reported in Table 13-13.

Table 13-13: Average Autoclave Feed Flowrates

Campaign

Flot Con

ACD Recycling

Dilution
Liquor

Total Flow

% solids

PD, g/L

mL/min

% solids

PD, g/L

mL/min

mL/min

mL/min

C1

57%

1707

63

51%

1764

64

391

518

C2

51%

1676

36

49%

1721

41

201

278

Average autoclave compartment temperatures over the last 4 hours of each campaign ranged from 220.3°C to 225.3°C for C1 and 224.9°C to 227.0°C for C2. Overall oxygen flowrates for both campaigns ranged from 36 to 45 L/min.

Metal recoveries were calculated after correction for mass losses using Si assays as the tie element. While the amounts of silicon that dissolved were minor, they were still corrected for.


NorthMet Project

Form 43-101F1 Technical Report

ACD liquor and residue trends are shown in Figure 13-14 and Figure 13-15 respectively. The change over to C2 happened shortly before 4 Nov 00:00, which caused the Ni content in the liquor to decrease. PLATSOLTM leaching was successful in both campaigns. Recoveries of base metal and PGMs into the leach liquors are reported in Table 13-14.

Source: SGS PLATSOL™ Processing Report (2010).

Figure 13-14: ACD Liquor Ni, Cu, Mg PLS Trends

Source: SGS PLATSOL™ Processing Report (2010).

Figure 13-15: ACD Residue Trends

PLATSOL™ Leaching was successful in both campaigns leading to the base metal recoveries reported in Table 13-14.

 


NorthMet Project

Form 43-101F1 Technical Report

Table 13-14: Base Metal and PGM Recoveries

Campaign

Ni
(%)

Cu
(%)

Fe
(%)

Co
(%)

Al
(%)

Mg
(%)

Cr

(%)

Ca
(%)

Zn
(%)

Si
(%)

S2-
(%)

Au
(%)

Pt

(%)

Pd
(%)

C1

97.0

99.1

-0.4

98.1

25.5

33.8

10.1

-66.4

97.4

3.1

95.5

91.0

87.6

92.0

C2

95.5

99.0

3.7

96.7

45.0

61.4

-13.2

-12.3

99.1

2.1

97.4

84.0

94.2

95.9

13.6.2 Precipitation of PGMs by Copper Sulfide

The precipitation of platinum group metals (PGM) by CuS is similar to the cementation process based on following reactions:

The CuS is less noble than each of the Au, PdS, PtS, hence the PGMs in solution precipitate in exchange for Cu going into solution. The reaction is conducted at elevated temperatures to accelerate the reactions. The result is a mixed CuS-S-Au-PtS-PdS precipitate for refining.

The PGM Precipitation circuit consisted of a preheat tank, two PGM precipitation tanks and a SO2 reduction tank. Autoclave filtrates from campaigns were heated to 95°C in the preheat tank, sparged with gaseous SO2 to reduce ferric iron in the SO2 reduction tank. The addition of SO2 was controlled by online ORP measurements.

In the first PGM tank, dissolved PGMs were precipitated onto synthetic CuS beads injected into the tank (target 10 g/L CuS concentration), then filtered onto Buchner filters. Filtered solids were repulped in the second tank filtrate and recycled back to the first tank to reduce the amount of CuS required. Summarized conditions for the PGM Circuit are presented in Table 13-15.

Table 13-15: Summary of PGM Precipitation Operating Parameters

Campaign

Flow rate

RT

Temps

ORP

CuS (dry)

Feed

PGM 1

PGM 2/3

PGM1

PGM2

PGM3

PGM1

PGM2

PGM3

fresh

rec.

total

conc

mL/min

Min

°C

(mV)

g/min

g/l

C1

61

73

87

97

96

95

446

452

498

0.2

0.0

0.2

3.9

64

69

84

98

96

95

401

390

375

0.6

0.1

0.7

10.4

60

73

81

95

95

95

412

381

357

0.2

0.9

1.1

18.0

60

73

78

96

96

95

445

382

359

0.2

0.8

1.0

16.2

C2

63

70

83

95

95

95

423

380

361

0.1

0.8

0.9

14.2

62

71

83

95

95

88

402

366

356

0.1

0.4

0.5

7.5

63

70

84

95

95

95

417

369

360

0.0

0.7

0.8

12.0

67

65

85

95

95

95

400

363

358

0.3

0.5

0.8

11.2

Table 13-16 compares the PGM Precipitation circuit feed liquor composition to the PGM Precipitation filtrate composition.


NorthMet Project

Form 43-101F1 Technical Report

Table 13-16: Comparison between PGM Precipitation Circuit Feed and Filtrate Concentrations

Campaign

Ni
mg/L

Cu
mg/L

Fe
mg/L

Fe(II)

mg/L

Co
mg/L

Al

mg/L

Mg
mg/L

Cr
mg/L

Ca
mg/L

Zn
mg/L

Si
mg/L

Cl
mg/L

Au
mg/L

Pt
mg/L

Pd
mg/L

PGM Feed Liquor

C1

23000

7500

1970

50

1100

820

4800

21

540

480

430

9620

0.05

0.18

0.72

C2

11000

4800

5500

79

540

1900

6600

32

670

520

350

10700

0.04

0.20

0.63

PGM Filtrate

 

Ni
mg/L

Cu
mg/L

Fe

mg/L

 

Co
mg/L

Al

mg/L

Mg
mg/L

Cr

mg/L

Ca
mg/L

Zn
mg/L

Si

mg/L

 

Au

mg/L

Pt
mg/L

Pd
mg/L

C1

18000

6100

2400

--

880

430

3900

11

450

490

230

--

<0.01

0.01

<0.01

20000

6700

2000

920

640

4300

16

480

410

350

--

<0.01

<0.01

0.01

C2

18000

6500

3100

--

840

1100

5400

25

560

460

380

--

<0.01

<0.01

0.01

13000

5300

4900

--

580

1700

6100

27

640

520

380

--

<0.01

<0.01

<0.01

12000

4800

5300

--

550

1900

6400

27

690

530

360

--

0.01

0.01

0.01

Table 13-16 shows that in both campaigns the precipitation with synthetic CuS beads was successful at clearing all PGM elements in solution to less than 0.01 mg/L. The final precipitate of the PGM Precipitation Circuit yielded as much as 244 g/t Pd.

13.6.3 Copper Concentrate Enrichment

In the copper enrichment (CuE) stage of the pilot study, soluble copper in the PGM filtrate is mixed with copper concentrate. The following metathesis reactions are thought to occur resulting in an enriched copper grade and Ni & Fe dissolution.

CuFeS2 + CuSO4 = 2CuS + FeSO4

CuFe2S3 + 2CuSO4 = 3CuS + 2FeSO4

Fe7S8 + 7CuSO4 = 7CuS + 7FeSO4 + S0

Nickel Sulfides also react to provide lower Ni in the copper concentrate.

NiS + CuSO4 = CuS + NiSO4

Campaign C1 PLS was contacted with the corresponding copper concentrate from the 2008 flotation test program and Campaign C2 PLS was contacted with copper concentrate from the corresponding 2009 flotation program. The process was conducted in three tanks CuE1, CuE2 and CuE3, with only the first tank heated to the reaction temperature and the last two tanks insulated.

Table 13-17 presents the feed rates and operating conditions employed during copper enrichment of C1 and C2. Discharge from CuE3 was filtered on filter pans with no washing. The filter cakes were then repulped in CuE3 filtrate and recycled back to CuE1. The target weight ratio of recycled over fresh concentrate was 1. However, Table 13-17 shows that actual values after commissioning were more in the order of 0.5 to 0.7.


NorthMet Project

Form 43-101F1 Technical Report

Table 13-17: Operating Conditions and Feed Parameter for Copper Concentrate Enrichment

Conc Feed Rate,
mL/min
Fresh Cu
Conc, g/min
Recycle Cu
Conc, g/min
Ratio, Recycle
to Fresh
Temperature, °C ORP, mV Pulp Density, g/L
CuE1 CuE2 CuE3 CuE1 CuE2 CuE3 CuE1 CuE2 CuE3
C1 65
51
55
10.8
11.5
8.1
0
1.5
3.8
0
0.1
0.5
93
95
90
66
74
82
50
53
60
369
304
335
335
257
277
364
346
319
1189
1245
1270
1211
1200
1288
1203
1243
1278
C2 58
63
63
64
9.9
12.6
13.5
9.6
4.6
4.4
6.1
7.0
0.5
0.3
0.5
0.7
89
87
82
81
79
63
66
66
62
54
54
55
319
298
301
308
227
262
250
277
326
309
298
324
1281
1265
1273
1271
1243
1270
1281
1311
1262
1269
1280
1263

Results indicated that the reactions were stable at temperatures as low as 60-70°C and retention times as little as 2-3 hours (data not shown) and that there was a distinct correlation between residual soluble copper and ORP (). Hence, ORP can be used to gauge the level of residual copper providing useful opportunities for process control.

Figure 13-16: Correlation between Cu and ORP Observed for Copper Enrichment Trials

The material was pulped to a target pulp density and head samples were assayed. Composite liquor and residue assays were also obtained and are presented in together with the head assays in Table 13-18. These data show that no PGM metals were lost to the filtrate (all assays reported <0.01 mg/L).


NorthMet Project

Form 43-101F1 Technical Report

Table 13-18: Head and Copper Enrichment Solids and Filtrate Composite Assays

Campaign

NI %

Cu %

Fe %

Co %

Al %

Mg %

Cr %

Ca %

Zn %

Si %

S %

S2- %

Au g/t

Pt g/t

Pd g/t

Head Assays

Cu Con (C1)

0.38

30.5

33.5

0.018

0.09

0.47

<0.004

0.07

0.038

1.23

32.7

30.5

1.32

1.13

5.76

Cu Con (C2)

0.64

30.5

31.5

0.025

0.15

0.36

<0.006

0.36

0.056

1.21

31.1

29.8

1.6

1.44

9.24

Copper Enrichment Cu3 Solids Assays

Cu Con (C1)

0.33

0.31

0.39

26.5

31.2

30.7

30.4

24.3

30.3

0.02

0.02

0.02

0.21

0.11

0.09

0.66

0.39

0.33

<0.004

<0.004

<0.004

0.1

0.06

<0.04

0.062

0.045

0.043

1.95

1.1

0.9

31.4

31

31.6

29.8

30.9

31.6

nss

1.3

1.7

nss

1.1

1.5

nss

5.2

6.4

Cu Con (C2)

0.39

0.52

0.55

30.7

30.5

29.7

30.3

28.5

29.4

0.02

0.02

0.02

0.09

0.12

0.14

0.33

0.38

0.41

<0.004

<0.004

<0.004

<0.04

<0.04

<0.04

0.043

0.049

0.054

0.9

1.11

1.23

31.6

32

32.7

31.6

32

31.3

1.7

1.6

1.6

1.5

1.3

1.3

6.4

7.7

8.5

Copper Enrichment Cu3 Filtrate Assays

 

Ni

g/L

Cu

g/L

Fe

g/L

Co

g/L

Al

g/L

Mg

g/L

Cr

mg/L

Ca

g/L

Zn

g/L

Si

mg/L

Cl

g/L

Au

mg/L

Pt

mg/L

Pd

mg/L

-

Cu Con (C1)

21

17

17

5.4

1.6

0.29

8.3

8.8

8.9

1.10

0.89

0.86

0.34

0.59

0.89

5.4

4.5

4.1

5

10

19

0.69

0.66

0.67

0.69

0.51

0.48

200

290

390

9.31

7.89

7.90

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

-

Cu Con (C2)

17

15

11

0.29

0.24

0.25

8.9

9.3

9.8

0.86

0.67

0.48

0.89

1.40

1.80

4.1

4.9

5.8

19

23

25

0.67

0.81

0.88

0.48

0.48

0.51

390

440

390

7.90

9.07

9.12

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

<0.01

-

In campaign C1, copper levels decreased from ~6.5 g/L in PGM filtrates to <0.3 g/L Cu, while iron levels increased from ~2.5 g/L Fe to 8.9 g/L. In campaign C2, copper levels decreased from 0.29 g/L to 0.25 g/L Cu, while iron levels increased from 8.9 g/L to 9.8 g/L Fe. Nickel and cobalt dissolution from the copper concentrates was calculated to be 5.6% and 1.8%, respectively in campaign C1, and 29.1% and 20%, respectively in campaign C2.

No PGM losses from the copper flotation stream were observed based on the consistent filtrate assays of <0.01 mg/L for Au, Pt, and Pd compared to PGMs contained in the feed/head assays.

13.6.4 Residual Copper Precipitation

Residual soluble copper recovered in the depleted liquor from the copper enrichment stage was precipitated with NaHS (37.5 g/L) in duplicate titanium tanks. Table 13-19 presents the parameters used for this stage in the process.

Table 13-19: Soluble Copper Precipitation Parameters

Tanks

2

Volume per tank (L)

7.4

Average NaHS Feed Flow (mL/min)

65

RT per tank (min)

114

NaHS tanks were not heated (to minimize corrosion), but the copper enrichment filtrate was preheated in a separate glass vessel. NaHS addition/flows were governed by monitoring ORP level as a direct correlation between ORP measurements and soluble copper concentrations was observed (Figure 13-17) in test samples and data acquisition. In general, an ORP level of less than 150 mV was required to achieve a target concentration of 10 mg/L soluble Cu or less. NaHS consumption was calculated to be 0.027 mol/h with a corresponding copper throughput of 0.015 mol/h for a 2:1 mole ratio of NaHS to copper. Copper recovered in the NaHS product filter cakes produced a copper grade of approximately 35% (Table 13-20) for both campaigns, C1 & C2. Table 13-20 also indicates that some PGMs were precipitated out of solution during this stage.


NorthMet Project

Form 43-101F1 Technical Report

Figure 13-17: Correlation Between ORP and Soluble Copper Concentration

Table 13-20: NaHS Product Filter Cake Assays

 

Ni %

Cu %

Fe %

Co %

Al %

Mg %

Cr %

Ca %

Zn %

Si %

S %

S= %

Au g/t

Pt g/t

Pd g/t

Cake 1

2.04

35.0

1.12

0.16

0.05

0.041

0.005

<0.05

0.029

0.62

30.3

25.3

0.05

0.09

0.19

Cake 2

1.73

34.8

1.51

0.11

0.26

0.11

<0.006

<0.05

0.018

1.27

39.9

20.2

0.09

0.1

0.48

The Cu-NaHS filtrate streams were then subjected to an Fe/Al removal stage followed by two stages of mixed hydroxide precipitation (MHP), ending with a magnesium removal stage.

13.6.5 Bulk Iron/Aluminum Removal

Fresh lime (CaCO3) was used to precipitate the Fe and Al from the Cu-NaHS filtrate to achieve final soluble Fe and Al concentrations of less than 10 ppm and 30 ppm, respectively. The filtrate was heated to 80°C, agitated and sparged with oxygen. Dry lime was added to achieve a target pH of approximately 4.0. Supernatant samples were analyzed for Fe and Al periodically while maintaining the target pH. Once Fe and Al concentration targets had been achieved, pulps were filtered hot, and the products assayed. Analysis of the final supernatant showed that Fe and Al concentrations had both been reduced to <5 mg/L. The amount of limestone used in the Fe/Al removal stage ranged from 61.3 kg limestone per m3 Cu-NaHS filtrate treated in C1 to 74.6 kg limestone per m3 Cu-NaHS filtrate treated in C2. Analysis of the precipitate also showed that some nickel and cobalt precipitated along with Fe and Al as was observed in a previous study (SGS, 2006).


NorthMet Project

Form 43-101F1 Technical Report

13.6.6 Mixed Hydroxide Precipitation (MHP)

Filtered Fe/Al precipitated solids were repulped in deionized water and combined with remaining filtrate from the Fe/Al removal stage for each campaign. The resultant solutions were heated and agitated prior to adding a Magnesium Oxide (MgO) pulp (Magchem 30™) to precipitate Ni and Co in Stage 1. Similarly, the filtrate and repulped filtrate produced in Stage 1 MHP was heated and mixed with hydrated lime to further recover more Ni and Co in the precipitate in Stage 2. Table 13-21 shows test conditions employed for both stages of the MHP process for the two campaigns, C1 & C2. ORP and pH were monitored constantly for both stages and samples were taken periodically. When target Ni concentrations were achieved, testing was discontinued.

Table 13-21: Test Conditions, Target Ni Concentrations and Ni and Co Feed Concentrations for MHP Tests

 

Stage 1-C1

Stage 1-C2

Stage 1-C1

Stage 1-C2

Feed Source

Fe/AL removal filtrate

Stage 1 MHP filtrate

Feed Volume (L)

69.6

100

63.6

93.3

Reagent

MgO

MgO

Ca(OH)2

Ca(OH)2

Reagent Pulp Density % (w/w)

20

20

20

20

Target initial pH

-

-

7.3

7.3

Cumulative Reagent Addition (g)

3445

3189

1419

1508

Target Temp. °C

70

70

65

65

Target soluble Ni conc. (mg/L)

20%

20%

10

10

For Stage 1, fresh 20% w/w MgO was added at an initial target dosage of approximately 0.65 kg of MgO per kg of Ni+Co based on previous results (SGS, 2006). Similar results were obtained for both campaigns whereby the Ni concentration in samples taken at the 0.65 dosage rate measured more than 99% of the 80% Ni precipitation anticipated. In the final Stage 1 filtrate for C1, 83% of the Ni was precipitated along with 94% of the Co; whereas, for C2, 78% of the Ni was precipitated and only 89% of the Co was precipitated as shown in Table 13-22.

Table 13-22: MHP Stage 1 Final Product Analysis and Distribution for Campaigns C1 & C2

 

Vol

L, g

Assays

Distribution

Ni

mg/L, %

Co

mg/L, %

Zn

mg/L, %

Fe

Mg/L, %

Mg

Mg/L, %

Ni

%

Co

%

Zn

%

Fe

%

Mg

%

Campaign C1

Feed (Bulk Fe/Al-C1)

69.6

14900

595

350

0.8

4400

-

-

-

-

-

Primary Filtrate

63.6

2580

32.4

<2

<0.2

10000

17.1

4.4

0.6

1.0

99.0

Repulp Wash 1

60.4

282

2.07

 

 

 

1.8

0.3

0.0

0.0

0.0

Repulp Wash 2

56.1

141

1.2

 

 

 

0.8

0.1

0.0

0.0

0.0

Displ. Wash

50.3

128

1.28

 

 

 

0.7

0.1

0.0

0.0

0.0

Residue

1.499

50.9

2.96

1.52

0.081

0.45

79.6

95.0

99.4

99.0

1.0

 

Total

100.0

100.0

100.0

100.0

100.0

Campaign C2

Feed (Bulk Fe/Al-C1)

100.0

8760

354

270

0.8

4100

-

-

-

-

-

Primary Filtrate

93.3

1980

37.4

2

<0.2

7600

21.7

8.7

0.7

3.3

98.7

Repulp Wash 1

62.4

207

3.23

 

 

 

1.5

0.5

0.0

0.0

0.0

Repulp Wash 2

59.9

115

1.6

 

 

 

0.8

0.2

0.0

0.0

0.0

Displ. Wash

45.4

76.4

1.34

 

 

 

0.4

0.2

0.0

0.0

0.0

Residue

1.3

50.5

2.86

2.11

0.043

0.73

75.5

90.4

99.3

96.7

1.3

 

Total

100.0

100.0

100.0

100.0

100.0


NorthMet Project

Form 43-101F1 Technical Report

For Stage 2, an initial dosage of 1211 g of 20% (w/w) Ca(OH)2 was estimated to precipitate the remainder of the Ni to below the 10 mg/L for C1 and 1361 g was estimated for C2 in Stage 2. Actual cumulative 20% (w/w) Ca(OH)2 additions in Stage 2 to precipitate Ni to at (or below) the 10 mg/L target concentration were within 20% and 10% for C1 and C2, respectively. Hydrated lime consumption to achieve a solution pH upwards of 7.5 ranged from 3.2 to 4.5 kg per m3 Stage 1 filtrate tested. The composition of the precipitate produced in Stage 2 ranged from 20.8% to 21.9% Ni and 0.29% to 0.38% Co. Mg co-precipitation was low (data not shown).

13.6.7 Magnesium Removal

Bulk magnesium removal was carried out on Stage 2 MHP filtrates including the repulped filtrate. Test conditions for filtrates from both Campaigns (C1 & C2) in agitated heated tanks, are presented in Table 13-23.

Table 13-23: Test Conditions for Bulk Magnesium Removal

Campaign

C1

C2

Feed Source

Stage 2 MHP filtrate

Feed Volume (L)

66.7

87.9

Reagent

Ca(OH)2

Ca(OH)2

Reagent Pulp Density % (w/w)

20

20

Target initial pH

8.0

8.0

Estimated Reagent Addition (g)

6220

6787

Cumulative Reagent Addition (g)

6257

6811

Target Temp. °C

50

50

Target Mg precipitation

50%

50%

The amount of hydrated 20% slurry w/w lime required to precipitate 50% of the Mg was calculated based stoichiometrically on the Mg assay obtained for the Stage 2 MHP filtrate. Test results for Mg assay in Stage 2 MHP filtrate for C1 decreased 59% from 9.3 g/L to 4.3 g/L at pH 8.6 and decreased 60% for C2 from 7.7 to 4 g/L at pH 8.3.


NorthMet Project

Form 43-101F1 Technical Report

14 MINERAL RESOURCE ESTIMATES

14.1 Data

Mr. Richard Schwering, P.G., SME-RM, of HRC is responsible for the resource estimate presented here. Mr. Schwering is a qualified person as defined by NI 43-101 and is independent of PolyMet. The QP estimated the mineral resource for the NorthMet polymetallic Project from drill-hole data constrained by geologic boundaries with an Ordinary Kriging ("OK") algorithm. Datamine Studio 3® software was used in combination with Sage 2001 for the variography and Leapfrog Geo® for the geologic model. The metals of interest at NorthMet are copper, nickel, cobalt, platinum, palladium, gold, silver, and sulfur.

The mineral resource estimate reported herein was prepared in a manner consistent with the "CIM Estimation of Mineral Resources & Mineral Reserves Best Practice Guidelines" prepared by the CIM Mineral Resource and Mineral Reserve  Committee and adopted by the CIM Council in November 2019. The mineral resources have been classified as Measured, Indicated, and Inferred in accordance with standards defined by the Canadian Institute of Mining, Metallurgy and Petroleum ("CIM") "CIM Definition Standards - For Mineral Resources and Mineral Reserves," prepared by the CIM Standing Committee on Reserve Definitions and adopted by the CIM Council in May 2014. Each individual mineral resource classification reflects an associated relative confidence of the grade estimates.

14.2 Block Model Physical Limits

The QP created a rotated three-dimensional ("3D") block model in Datamine Studio 3® mining software. The block model was created with individual block dimensions of 50 x 50 x 50 feet (xyz) rotated 33.94° west of north. The model origin is located at 727,575 northing, 2,896,310 easting, and at an elevation of 1,200 ft below sea level. The block model extends 22,500 ft (450 blocks) in the easting direction, 10,000 ft (200 blocks) in the northing direction, and vertically 3,000 ft (60 blocks) to an elevation of 1,800 ft asl. All of the block model coordinates are stored in Minnesota State Plane Grid (North Zone, NAD83, NAVD 88). All property and minerals within the block model extents are owned or claimed by PolyMet.

14.3 Geological Models

The NorthMet Project geology is divided into 3 formations consisting of the Biwabik Iron Formation ("BIF"), the Virginia Formation and the Duluth Complex. The Duluth Complex is comprised of 7 main lithological units (1 through 7) and is the primary host of mineralization. The QP used Leapfrog Geo to model the stratigraphic sequence (bottom to top) consisting of the BIF, Virginia Formation, Unit 1, Unit 2 (Units 2 and 3 combined), Unit 4 (Units 4 and 5 combined), Unit 6, Unit 7, and overburden. The Magenta Zone, a smaller mineralized zone that cuts through Units 3 through 7 but resides primarily within 5 and 6, was modeled from select intercepts provided by PolyMet. Figure 14-1 depicts a typical easterly facing geologic cross-section from the geologic model with the Magenta Zone highlighted.


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-1: Estimation Domains


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-2: Estimation Domains


NorthMet Project

Form 43-101F1 Technical Report

14.3.1 Density

A total of 6,975 density measurements have been made on core to date using a variety of methods. Typically, measurements have been completed on core samples that have not been oven dried or sealed.  This can result in an overstatement in density due the inclusion of water that would typically be dried out in the oven, although the difference is expected to be less than 1%.

The QP considers that the densities presented in Table 14-1, including the average specific gravity determinations sorted by unit (October 2007 dataset), are appropriate for use in estimation.

Table 14-1: Specific Gravity Average per Unit (October 15 Dataset)

Unit

Mean Density (tn/ft3)

Mean Density (sg)

Count

Hornfels

0.0865

2.77

Assigned as similar to U20

Magenta

0.0905

2.90

Assigned as similar to U5 and U6

U7

0.0911

2.92

326

U6

0.0905

2.90

902

U5

0.0905

2.90

1,266

U3

0.0911

2.92

1,818

U1

0.0931

2.98

2,381

U20-INCL

0.0865

2.77

Assigned as similar to U20

U20

0.0865

2.77

273

BIF

0.0989

3.17

9

14.4 Exploratory Data Analysis

The QP completed an Exploratory Data Analysis ("EDA") on the copper, nickel, platinum, palladium, gold, silver, cobalt, and sulfur analytical information contained in the NorthMet exploration database. The purpose of an EDA is to summarize the main characteristics of the data provided using both statistical and visual methods. The QP utilized Leapfrog Geo ("Geo") and ioGas Software to analyze the assay data.

14.4.1 Sample Statistics

A statistical analysis of each metal within each unit and the Magenta Zone was completed. Descriptive statistics by metal and domain are presented in Table 14-2 through Table 14-9.

Table 14-2: Copper Sample Statistics by Domain and for All Domains (Global)

Cu (%) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

0.1023

0.19

1.82

0.0005

0.0200

4.9900

10_OVB

734

10,655.8

0.0031

0.03

8.54

0.0005

0.0005

0.5700

Hornfels

468

4,563.4

0.0195

0.04

2.20

0.0005

0.0100

0.6600

Magenta

2,671

15,823.5

0.2140

0.22

1.04

0.0005

0.1480

2.2900

U7

612

10,017.6

0.0149

0.05

3.69

0.0005

0.0005

1.2100

U6

1,141

19,095.6

0.0184

0.07

3.76

0.0005

0.0005

1.4900

U5

2,775

37,898.2

0.0274

0.08

2.99

0.0005

0.0100

1.9600

U3

9,133

74,497.2

0.0478

0.11

2.38

0.0005

0.0200

4.1700

U1

22,856

132,640.1

0.2081

0.23

1.12

0.0005

0.1300

4.9900

U20-INCL

58

290.0

0.0894

0.09

0.96

0.0040

0.0560

0.4090

U20

1,403

25,441.5

0.0082

0.03

3.70

0.0005

0.0005

0.5600

BIF

87

4,185.3

0.0005

0.00

0.00

0.0005

0.0005

0.0005



NorthMet Project

Form 43-101F1 Technical Report

Table 14-3: Nickel Sample Statistics by Domain and for All Domains (Global)

Ni (%) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

0.0357

0.05

1.36

0.0005

0.0200

2.3600

10_OVB

734

10,655.8

0.0015

0.01

5.34

0.0005

0.0005

0.1400

Hornfels

468

4,563.4

0.0111

0.01

1.19

0.0005

0.0100

0.1500

Magenta

2,671

15,823.5

0.0610

0.04

0.67

0.0005

0.0500

0.4100

U7

612

10,017.6

0.0209

0.03

1.25

0.0005

0.0170

0.1800

U6

1,141

19,095.6

0.0170

0.02

1.19

0.0005

0.0005

0.2200

U5

2,775

37,898.2

0.0156

0.03

2.15

0.0005

0.0200

2.3600

U3

9,133

74,497.2

0.0265

0.03

1.12

0.0005

0.0200

0.8000

U1

22,856

132,640.1

0.0638

0.06

0.94

0.0005

0.0500

1.1700

U20-INCL

58

290.0

0.0376

0.03

0.77

0.0050

0.0260

0.1430

U20

1,403

25,441.5

0.0049

0.01

2.20

0.0005

0.0005

0.1700

BIF

87

4,185.3

0.0005

0.00

0.00

0.0005

0.0005

0.0005

Table 14-4: Platinum Sample Statistics by Domain and for All Domains (Global)

Pt (ppb) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

26.9

59.79

2.22

0.5

2.5

4,780.0

10_OVB

734

10,655.8

1.5

9.23

6.33

0.5

0.5

180.0

Hornfels

468

4,563.4

3.6

6.41

1.81

0.5

2.5

145.0

Magenta

2,671

15,823.5

87.3

101.43

1.16

0.5

51.0

1,390.0

U7

612

10,017.6

9.0

28.68

3.20

0.5

2.5

562.0

U6

1,141

19,095.6

12.6

57.58

4.58

0.5

0.5

1,430.0

U5

2,775

37,898.2

9.6

27.30

2.85

0.5

2.5

525.0

U3

9,133

74,497.2

18.3

55.59

3.03

0.5

2.5

4,780.0

U1

22,856

132,640.1

45.7

67.71

1.48

0.5

20.0

1,535.0

U20-INCL

58

290.0

9.0

10.84

1.20

2.5

6.0

51.0

U20

1,403

25,441.5

2.0

6.66

3.40

0.5

0.5

242.0

BIF

87

4,185.3

0.5

0.14

0.28

0.5

0.5

2.5

Table 14-5: Palladium Sample Statistics by Domain and for All Domains (Global)

Pd (ppb) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

91.4

213.06

2.33

0.5

7.0

10,386.0

10_OVB

734

10,655.8

3.6

33.14

9.18

0.5

0.5

587.0

Hornfels

468

4,563.4

5.9

17.72

3.00

0.5

3.0

322.0

Magenta

2,671

15,823.5

232.0

289.50

1.25

0.5

126.0

3,540.0

U7

612

10,017.6

16.8

66.60

3.97

0.5

0.5

1,030.0

U6

1,141

19,095.6

29.0

156.27

5.38

0.5

0.5

3,680.0

U5

2,775

37,898.2

19.9

81.37

4.09

0.5

1.0

2,690.0

U3

9,133

74,497.2

54.1

165.22

3.05

0.5

7.0

6,610.0

U1

22,856

132,640.1

175.1

272.16

1.55

0.5

66.0

10,386.0

U20-INCL

58

290.0

54.1

179.25

3.31

0.5

15.0

1,330.0

U20

1,403

25,441.5

3.7

23.66

6.46

0.5

0.5

1,135.0

BIF

87

4,185.3

0.5

0.03

0.05

0.5

0.5

1.0



NorthMet Project

Form 43-101F1 Technical Report

Table 14-6: Gold Sample Statistics by Domain and for All Domains (Global)

Au (ppb) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

14.1

39.91

2.84

0.5

2.0

3,410.0

10_OVB

734

10,655.8

0.9

5.21

5.68

0.5

0.5

126.0

Hornfels

468

4,563.4

4.2

5.33

1.28

0.5

4.0

88.0

Magenta

2,671

15,823.5

42.3

92.56

2.19

0.5

25.0

3,150.0

U7

612

10,017.6

3.9

14.63

3.79

0.5

0.5

289.0

U6

1,141

19,095.6

4.7

17.95

3.84

0.5

0.5

388.0

U5

2,775

37,898.2

5.0

19.24

3.86

0.5

0.5

900.0

U3

9,133

74,497.2

9.9

29.64

2.99

0.5

2.0

1,490.0

U1

22,856

132,640.1

24.2

47.50

1.96

0.5

12.0

3,410.0

U20-INCL

58

290.0

9.3

7.76

0.83

2.0

7.0

40.0

U20

1,403

25,441.5

1.5

3.63

2.44

0.5

0.5

130.0

BIF

87

4,185.3

0.5

0.00

0.00

0.5

0.5

0.5

Table 14-7: Silver Sample Statistics by Domain and for All Domains (Global)

Ag (ppm) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

0.43

0.75

1.76

0.01

0.25

50.50

10_OVB

734

10,655.8

0.03

0.10

3.82

0.01

0.01

2.10

Hornfels

468

4,563.4

0.26

0.32

1.22

0.01

0.25

4.60

Magenta

2,671

15,823.5

0.80

1.02

1.27

0.01

0.50

23.10

U7

612

10,017.6

0.15

0.21

1.41

0.01

0.25

4.50

U6

1,141

19,095.6

0.16

0.31

2.00

0.01

0.01

6.30

U5

2,775

37,898.2

0.19

0.31

1.63

0.01

0.25

6.20

U3

9,133

74,497.2

0.27

0.43

1.63

0.01

0.25

15.60

U1

22,856

132,640.1

0.77

0.98

1.28

0.01

0.40

50.50

U20-INCL

58

290.0

0.47

0.67

1.41

0.25

0.25

4.50

U20

1,403

25,441.5

0.13

0.27

2.02

0.01

0.01

2.50

BIF

87

4,185.3

0.01

0.02

1.52

0.01

0.01

0.25

Table 14-8:Cobalt Sample Statistics by Domain and for All Domains (Global)

Co (ppm) Length-weighted Statistics

Domain

Count

Length

Mean

Std. Dev.

CV

Min

Median

Max

Global

41,988

356,454.0

41.4

36.63

0.88

0.5

44.0

713.0

10_OVB

734

10,655.8

2.1

8.64

4.20

0.5

0.5

121.0

Hornfels

468

4,563.4

24.9

17.83

0.72

0.5

26.0

129.0

Magenta

2,671

15,823.5

63.9

20.64

0.32

0.5

63.0

232.0

U7

612

10,017.6

36.6

41.31

1.13

0.5

29.0

160.0

U6

1,141

19,095.6

29.8

32.02

1.07

0.5

0.5

143.0

U5

2,775

37,898.2

27.8

27.59

0.99

0.5

40.0

421.0

U3

9,133

74,497.2

42.3

29.42

0.70

0.5

44.0

430.0

U1

22,856

132,640.1

62.0

35.93

0.58

0.5

60.0

713.0

U20-INCL

58

290.0

70.5

48.32

0.69

13.0

46.0

214.0

U20

1,403

25,441.5

8.6

15.03

1.74

0.5

0.5

188.0

BIF

87

4,185.3

0.5

0.29

0.55

0.5

0.5

5.0



NorthMet Project

Form 43-101F1 Technical Report

14.4.2 Correlation Analysis

The QP completed a correlation analysis on each metal within each unit (restricted to the Duluth complex). The correlation matrix shown in Table 14-9, created using the nonparametric Spearman Rank method, identifies a good overall correlation between the metals, particularly copper. The overall correlation between copper and the other metals is relatively consistent, as illustrated in Figure 14-3.

Table 14-9: Summary of R2 values from Copper Correlations Plots

Metal

Global

U1

U3

Magenta

Ag : Cu

0.863

0.835

0.700

0.687

Au : Cu

0.804

0.746

0.665

0.766

Co : Cu

0.782

0.687

0.660

0.375

Ni : Cu

0.885

0.903

0.740

0.715

Pd : Cu

0.852

0.799

0.711

0.775

Pt : Cu

0.742

0.740

0.688

0.738

Figure 14-3: Copper Correlation Plots for each Metal for all Domains with Copper Grades always on the X-Axis


NorthMet Project

Form 43-101F1 Technical Report

14.4.3 Contact Plot Analysis

The QP examined the relationship of mineralization across the contacts of each unit model. This examination was completed on copper only, assuming that the other metals would behave in a similar manner due to the higher correlation coefficients.

Contact plots are created by averaging the grade of copper over a set distance from the modeled lithologic boundary. The plotted results assist in understanding the relationship of grades as they approach and cross geologic boundaries. This relationship is used in determining whether these boundaries are treated as hard or soft boundaries during the estimation process.

The contact between the Virginia Formation and the base of Unit 1 forms a hard boundary with the mineralized material residing within Unit 1, as shown in Figure 14-4.

Figure 14-4: Contact Plot Virginia Formation (U20) and Unit 1 (U1)


NorthMet Project

Form 43-101F1 Technical Report

The contact between Unit 1 and Unit 3 is a hard boundary with higher grades found within Unit 1 trending along the contact. A decrease in average grade across the boundary into Unit 3 suggests two different sample populations in Units 1 and 3. See Figure 14-5.

Figure 14-5: Contact Plot Unit 1 and Unit 3


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-6 shows the contact between Units 3 and 5 is mineralized, and grading into lower grade material away from the contact.

Figure 14-6: Contact Plot Unit 3 and Unit 5


NorthMet Project

Form 43-101F1 Technical Report

The contact between Unit 5 and Unit 6 is gradational with a slight increase of grade in Unit 6. See Figure 14-7.

Figure 14-7: Contact Plot Unit 5 and Unit 6


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-8 shows that the copper grades across the contact between Unit 6 and Unit 7 are relatively similar. An increase in grade is visible in Unit 6 as the distance from the contact increases.

Figure 14-8: Contact Plot Unit 6 and Unit 7

14.5 Estimation Methodology

The block model was estimated using the lithologic boundaries of the Duluth Complex as the basis for an estimation domain. Units 1, 3, 5, 6, 7, the Magenta Zone, Virginia Formation, Hornfels, and Virginia Formation inclusions were all estimated using only samples that resided inside of the defined boundaries, see Figure 14-2. This was done based on the results of the contact plots to prevent the smearing of higher grades into adjacent domains.

14.5.1 Capping

Grade capping assigns statistically high outliers a maximum value in order to arrive at a better estimate of the true mean for the metal being estimated. Considering the CV for most estimated domains is less than 2, the capping limits should be relatively high with only a few samples being capped in each domain. The capping analysis was performed on the raw assays using histograms and the assay data looking for significant breaks in grade. Samples above the cap were replaced the preceding highest grade. The summary of the capped values is presented in Table 14-10.


NorthMet Project

Form 43-101F1 Technical Report

Table 14-10: Summary of capped Values for Each Metal by Domain

Domain

Ag (ppm)

Au (ppb)

Co (ppm)

Cu (%)

Cap

Count

Cap

Count

Cap

Count

Cap

Count

Hornfels

2

1

26

3

110

2

0.31

2

Magenta

7.5

5

545

2

142

4

---

0

U1

32

1

918

5

435

4

2.61

2

U3

4

19

777

2

---

0

1.44

4

U5

3.1

9

204

2

208

3

0.97

5

U6

2.5

4

118

6

---

0

0.98

2

U7

2.8

1

164

1

---

0

0.4

4

U20

---

0

52

3

128

3

---

0

U20_INCL

2.2

1

28

1

---

0

0.241

2

Domain

Ni (%)

Pd (ppb)

Pt (ppb)

 

Cap

Count

Cap

Count

Cap

Count

Hornfels

---

0

166

1

35

2

Magenta

0.364

1

1975

5

700

3

U1

---

0

3100

5

680

14

U3

0.46

1

2320

4

555

3

U5

0.27

2

1140

3

290

5

U6

0.14

2

1590

4

664

2

U7

0.13

1

302

10

289

1

U20

---

0

349

4

98

3

U20_INCL

0.103

1

178

2

26

3

14.5.2 Composite Study

The QP completed a composite study comparing the population variance and average grades. See Figure 14-10. A target composite length of 10-ft down-hole was selected for estimation as it is larger in length than the longest sample intervals; long enough to provide a variance reduction relative to using raw assay data, and still short enough to allow the estimate to show local variability of grade consistent with the sample distribution of the deposit. Compositing was done by domain, and lengths were distributed equally if the last composite was less than 5 ft. Table 14-11 through Table 14-17 summarized capped composited statistics by domain.


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-9: Copper Composite Study

Table 14-11: Copper Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Cu (%) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

0.1131

0.18

1.56

0.0005

0.0250

1.9331

Hornfels

473

0.0190

0.03

1.83

0.0005

0.0100

0.3050

Magenta

1,590

0.2118

0.19

0.91

0.0005

0.1641

1.2877

U1

13,278

0.2077

0.21

1.02

0.0005

0.1416

1.9331

U3

7,473

0.0479

0.09

1.92

0.0005

0.0190

1.4400

U5

3,804

0.0277

0.07

2.48

0.0005

0.0100

0.9700

U6

1,929

0.0179

0.06

3.13

0.0005

0.0005

0.9800

U7

1,036

0.0134

0.03

2.30

0.0005

0.0005

0.3688

U20-INCL

29

0.0820

0.06

0.76

0.0129

0.0790

0.2410

U20

2,577

0.0082

0.03

3.27

0.0005

0.0005

0.3919

Table 14-12: Nickel Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Ni (%) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

0.0396

0.05

1.15

0.0005

0.0250

0.9000

Hornfels

473

0.0109

0.01

1.07

0.0005

0.0100

0.1050

Magenta

1,590

0.0605

0.04

0.58

0.0005

0.0512

0.2477

U1

13,278

0.0637

0.05

0.85

0.0005

0.0500

0.9000

U3

7,473

0.0267

0.03

1.01

0.0005

0.0200

0.3572

U5

3,804

0.0155

0.02

1.20

0.0005

0.0200

0.2180

U6

1,929

0.0169

0.02

1.14

0.0005

0.0005

0.1400

U7

1,036

0.0206

0.03

1.23

0.0005

0.0100

0.1300

U20-INCL

29

0.0366

0.03

0.69

0.0123

0.0309

0.1010

U20

2,577

0.0049

0.01

2.02

0.0005

0.0005

0.1232



NorthMet Project

Form 43-101F1 Technical Report

Table 14-13: Platinum Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Pt (ppb) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

29.5

51.18

1.73

0.5

7.5

667.0

Hornfels

473

3.4

4.07

1.20

0.5

2.5

40.0

Magenta

1,590

86.2

84.48

0.98

0.5

59.2

526.7

U1

13,278

45.4

58.02

1.28

0.5

22.8

667.0

U3

7,473

18.2

33.63

1.85

0.5

5.5

476.8

U5

3,804

9.7

23.82

2.46

0.5

2.5

504.0

U6

1,929

11.7

37.48

3.22

0.5

0.5

580.8

U7

1,036

8.9

24.42

2.75

0.5

0.7

410.7

U20-INCL

29

8.1

6.51

0.80

2.5

6.6

28.4

U20

2,577

1.9

4.83

2.51

0.5

0.5

69.2

Table 14-14: Palladium Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Pd (ppb) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

100.4

189.26

1.89

0.5

15.8

2259.1

Hornfels

473

5.7

13.29

2.34

0.5

2.9

132.0

Magenta

1,590

228.2

240.23

1.05

0.5

148.6

1816.2

U1

13,278

174.0

232.98

1.34

0.5

76.9

2259.1

U3

7,473

53.9

122.95

2.28

0.5

10.1

2143.7

U5

3,804

20.1

66.96

3.33

0.5

1.9

1320.0

U6

1,929

26.4

107.92

4.09

0.5

0.5

1590.0

U7

1,036

14.7

45.45

3.09

0.5

0.5

970.0

U20-INCL

29

29.9

35.15

1.17

2.2

18.8

165.5

U20

2,577

3.5

14.94

4.29

0.5

0.5

226.2

Table 14-15: Gold Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Au (ppb) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

15.3

28.38

1.86

0.5

4.0

916.0

Hornfels

473

4.0

3.47

0.88

0.5

3.4

21.2

Magenta

1,590

40.2

41.53

1.03

0.5

28.2

519.1

U1

13,278

23.9

33.74

1.41

0.5

13.0

916.0

U3

7,473

9.9

21.81

2.20

0.5

3.0

548.0

U5

3,804

5.0

12.94

2.61

0.5

0.7

175.0

U6

1,929

4.2

10.63

2.53

0.5

0.5

118.0

U7

1,036

3.7

10.43

2.81

0.5

0.5

121.0

U20-INCL

29

9.0

6.10

0.68

2.0

8.3

28.0

U20

2,577

1.5

2.67

1.81

0.5

0.5

38.3



NorthMet Project

Form 43-101F1 Technical Report

Table 14-16: Silver Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Ag (ppm) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

0.47

0.66

1.41

0.01

0.25

23.49

Hornfels

473

0.25

0.27

1.07

0.01

0.25

1.80

Magenta

1,590

0.78

0.72

0.92

0.01

0.53

5.53

U1

13,278

0.77

0.83

1.08

0.01

0.50

23.49

U3

7,473

0.27

0.33

1.26

0.01

0.25

4.00

U5

3,804

0.19

0.25

1.36

0.01

0.25

3.10

U6

1,929

0.15

0.21

1.41

0.01

0.01

2.50

U7

1,036

0.15

0.18

1.20

0.01

0.03

2.60

U20-INCL

29

0.40

0.28

0.69

0.25

0.25

1.20

U20

2,577

0.13

0.25

1.90

0.01

0.01

1.81

Table 14-17: Cobalt Capped Composite Descriptive Statistics by Domain and for All Estimated Domains
(Global)

Capped Composited Co (ppm) Statistics

Domain

Count

Mean

Std. Dev.

CV

Min

Median

Max

Global

32,189

45.9

34.24

0.75

0.5

48.0

405.5

Hornfels

473

24.4

16.97

0.69

0.5

25.6

106.5

Magenta

1,590

63.6

18.69

0.29

0.5

63.2

135.0

U1

13,278

62.0

33.17

0.54

0.5

60.5

405.5

U3

7,473

42.4

28.07

0.66

0.5

44.3

382.7

U5

3,804

27.9

26.42

0.95

0.5

39.9

190.0

U6

1,929

29.6

31.50

1.06

0.5

0.5

116.0

U7

1,036

35.9

40.75

1.13

0.5

7.3

158.0

U20-INCL

29

70.9

46.68

0.66

28.7

48.9

188.0

U20

2,577

8.6

14.39

1.66

0.5

0.5

124.2

14.5.3 Variograms

Variography establishes the appropriate contribution that any specific composite should have when estimating a block value within a model by comparing the orientation and distance used in the estimation to the variability of other samples of similar relative direction and distance.

Variograms for all elements and for all domains were completed in Leapfrog EDGE. Variograms where calculated by orienting the ellipse across strike, 150 degrees azimuth, and down dip, between 30 and 12 degrees, for each domain. The pitch was determined by examining radial plots and determining the direction of maximum continuity. The variograms were all normalized for simplicity where the total sill (variance), is set to one. Downhole variograms were used to determine the nugget, and either two or one spherical structures were used to fit the variogram model to the sample pairs. Ranges and orientations were rounded to whole numbers.

Domains with significant mineralization such as U1, U3, U20, and Magenta, usually had enough sample pairs to model reliable variograms. In the remaining domains, there were some instances where not enough sample pairs were calculated to model the variograms, and reasonable models were assumed based on variograms for other domains.  Summaries of the variogram parameters are shown in Table 14-18 through Table 14-26.


NorthMet Project

Form 43-101F1 Technical Report

Table 14-18: Variogram Parameters for the Hornfels Domain

Hornfels

Ag (ppm)

Hornfels

Au (ppb)

Hornfels

Co (ppm)

Hornfels

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.0745

0.9255

 

0.0745

0.9255

 

0.0493

0.9507

 

0.0493

0.9507

 

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

275

 

Major

445

 

Major

770

 

Major

800

 

Semi Major

120

 

Semi Major

220

 

Semi Major

250

 

Semi Major

190

 

Minor

70

 

Minor

255

 

Minor

200

 

Minor

50

 

Orientation

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

85

Pitch

160

Pitch

25

Pitch

25

Hornfels

Ni (%)

Hornfels

Pd (ppb)

Hornfels

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.0493

0.9507

 

0.0493

0.9507

 

0.0493

0.9507

 

Range (ft)

Range (ft)

Range (ft)

Major

300

 

Major

380

 

Major

700

 

Semi Major

175

 

Semi Major

205

 

Semi Major

220

 

Minor

50

 

Minor

50

 

Minor

50

 

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

160

Table 14-19: Variogram Parameters for the Magenta Domain

Magenta

Ag (ppm)

Magenta

Au (ppb)

Magenta

Co (ppm)

Magenta

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.0803

0.4978

0.4219

0.2473

0.7527

 

0.2434

0.3756

0.381

0.0803

0.3851

0.5346

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

285

390

Major

400

 

Major

185

1925

Major

140

445

Semi Major

30

355

Semi Major

400

 

Semi Major

300

750

Semi Major

30

360

Minor

30

225

Minor

80

 

Minor

60

880

Minor

30

245

Orientation

Orientation

Orientation

Orientation

Dip

12

Dip

12

Dip

12

Dip

12

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25

Pitch

25

Magenta

Ni (%)

Magenta

Pd (ppb)

Magenta

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.0746

0.6739

0.2515

0.1798

0.2903

0.5299

0.3274

0.3522

0.3204

Range (ft)

Range (ft)

Range (ft)

Major

180

450

Major

275

570

Major

160

700

Semi Major

135

300

Semi Major

35

325

Semi Major

30

340

Minor

45

360

Minor

45

145

Minor

20

160

Orientation

Orientation

Orientation

Dip

12

Dip

12

Dip

12

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25



NorthMet Project

Form 43-101F1 Technical Report

Table 14-20: Variogram Parameters for the U7 Domain

U7

Ag (ppm)

U7

Au (ppb)

U7

Co (ppm)

U7

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.1

0.9

 

0.2

0.8

 

0.35

0.65

 

0.12

0.88

 

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

1090

 

Major

1000

 

Major

475

 

Major

500

 

Semi Major

675

 

Semi Major

395

 

Semi Major

450

 

Semi Major

500

 

Minor

355

 

Minor

100

 

Minor

200

 

Minor

225

 

Orientation

Orientation

Orientation

Orientation

Dip

12

Dip

12

Dip

12

Dip

12

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25

Pitch

25

U7

Ni (%)

U7

Pd (ppb)

U7

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.08

0.92

 

0.1979

0.8021

 

0.2

0.8

 

Range (ft)

Range (ft)

Range (ft)

Major

430

 

Major

1150

 

Major

700

 

Semi Major

240

 

Semi Major

890

 

Semi Major

370

 

Minor

330

 

Minor

90

 

Minor

125

 

Orientation

Orientation

Orientation

Dip

12

Dip

12

Dip

12

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

115

Pitch

25

Pitch

25

Table 14-21: Variogram Parameters for the U6 Domain

U6

Ag (ppm)

U6

Au (ppb)

U6

Co (ppm)

U6

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.0822

0.9178

 

0.2058

0.7942

 

0.0888

0.9112

 

0.0942

0.9058

 

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

770

 

Major

620

 

Major

1240

 

Major

560

 

Semi Major

650

 

Semi Major

320

 

Semi Major

840

 

Semi Major

405

 

Minor

95

 

Minor

320

 

Minor

250

 

Minor

60

 

Orientation

Orientation

Orientation

Orientation

Dip

15

Dip

15

Dip

15

Dip

15

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25

Pitch

25

U6

Ni (%)

U6

Pd (ppb)

U6

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.0243

0.3917

0.584

0.1933

0.8067

 

0.1873

0.8127

 

Range (ft)

Range (ft)

Range (ft)

Major

215

880

Major

1130

 

Major

910

 

Semi Major

450

675

Semi Major

700

 

Semi Major

575

 

Minor

150

300

Minor

190

 

Minor

290

 

Orientation

Orientation

Orientation

Dip

15

Dip

15

Dip

15

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25



NorthMet Project

Form 43-101F1 Technical Report

Table 14-22: Variogram Parameters for the U5 Domain

U5

Ag (ppm)

U5

Au (ppb)

U5

Co (ppm)

U5

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.1512

0.4611

0.3877

0.1513

0.4747

0.374

0.0225

0.9775

 

0.1813

0.2918

0.5269

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

320

1295

Major

350

1010

Major

1700

 

Major

685

1400

Semi Major

410

490

Semi Major

795

955

Semi Major

1500

 

Semi Major

100

225

Minor

235

310

Minor

210

310

Minor

335

 

Minor

20

245

Orientation

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25

Pitch

25

U5

Ni (%)

U5

Pd (ppb)

U5

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.094

0.906

 

0.094

0.906

 

0.189

0.3545

0.4565

Range (ft)

Range (ft)

Range (ft)

Major

685

 

Major

830

 

Major

450

780

Semi Major

525

 

Semi Major

480

 

Semi Major

180

405

Minor

140

 

Minor

225

 

Minor

70

250

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

160

Pitch

25

Pitch

25

Table 14-23: Variogram Parameters for the U3 Domain

U3

Ag (ppm)

U3

Au (ppb)

U3

Co (ppm)

U3

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.2026

0.4532

0.3442

0.1987

0.3087

0.4926

0.1813

0.3093

0.5094

0.1813

0.3093

0.5094

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

475

2800

Major

290

1375

Major

565

980

Major

565

980

Semi Major

550

810

Semi Major

535

775

Semi Major

200

430

Semi Major

200

430

Minor

65

460

Minor

25

210

Minor

30

235

Minor

30

235

Orientation

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25

Pitch

25

U3

Ni (%)

U3

Pd (ppb)

U3

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.3154

0.395

0.2896

0.2428

0.2407

0.5165

0.2197

0.3174

0.4629

Range (ft)

Range (ft)

Range (ft)

Major

390

2460

Major

390

1150

Major

255

765

Semi Major

25

550

Semi Major

370

745

Semi Major

145

530

Minor

220

460

Minor

30

225

Minor

30

235

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

160

Pitch

25

Pitch

160



NorthMet Project

Form 43-101F1 Technical Report

Table 14-24: Variogram Parameters for the U1 Domain

U1

Ag (ppm)

U1

Au (ppb)

U1

Co (ppm)

U1

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.181

0.4388

0.3802

0.051

0.4758

0.4732

0.1974

0.2576

0.545

0.238

0.4072

0.3548

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

180

525

Major

140

825

Major

60

665

Major

40

1000

Semi Major

160

305

Semi Major

205

410

Semi Major

120

605

Semi Major

30

570

Minor

35

200

Minor

30

315

Minor

75

550

Minor

70

235

Orientation

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

160

Pitch

160

Pitch

25

U1

Ni (%)

U1

Pd (ppb)

U1

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.1426

0.2604

0.597

0.1426

0.3477

0.5067

0.0757

0.289

0.6353

Range (ft)

Range (ft)

Range (ft)

Major

245

720

Major

110

1075

Major

130

925

Semi Major

215

575

Semi Major

40

820

Semi Major

100

750

Minor

30

215

Minor

50

300

Minor

45

300

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

160

Pitch

25

Pitch

25

Table 14-25: Variogram Parameters for the U20-INCL Domain

U20-INCL

Ag (ppm)

U20-INCL

Au (ppb)

U20-INCL

Co (ppm)

U20-INCL

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.15

0.85

 

0.15

0.85

 

0.15

0.85

 

0.15

0.85

 

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

600

 

Major

600

 

Major

600

 

Major

600

 

Semi Major

400

 

Semi Major

400

 

Semi Major

400

 

Semi Major

400

 

Minor

200

 

Minor

200

 

Minor

200

 

Minor

200

 

Orientation

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25

Pitch

25

U20-INCL

Ni (%)

U20-INCL

Pd (ppb)

U20-INCL

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.15

0.85

 

0.15

0.85

 

0.15

0.85

 

Range (ft)

Range (ft)

Range (ft)

Major

600

 

Major

600

 

Major

600

 

Semi Major

400

 

Semi Major

400

 

Semi Major

400

 

Minor

200

 

Minor

200

 

Minor

200

 

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

25



NorthMet Project

Form 43-101F1 Technical Report

Table 14-26: Variogram Parameters for the U20 Domain

U20

Ag (ppm)

U20

Au (ppb)

U20

Co (ppm)

U20

Cu (%)

Structure

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.19

0.5001

0.3099

0.1743

0.8257

 

0.1084

0.8916

 

0.1071

0.8929

 

Range (ft)

Range (ft)

Range (ft)

Range (ft)

Major

180

525

Major

390

 

Major

650

 

Major

650

 

Semi Major

160

305

Semi Major

180

 

Semi Major

560

 

Semi Major

560

 

Minor

35

200

Minor

115

 

Minor

100

 

Minor

100

 

Orientation

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

25

Pitch

25

Pitch

160

Pitch

160

U20

Ni (%)

U20

Pd (ppb)

U20

Pt (ppb)

 

Structure

Structure

Structure

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

Nugget (C0)

C1

C2

0.1071

0.8929

 

0.079

0.921

 

0.079

0.921

 

Range (ft)

Range (ft)

Range (ft)

Major

720

 

Major

540

 

Major

590

 

Semi Major

365

 

Semi Major

365

 

Semi Major

490

 

Minor

150

 

Minor

70

 

Minor

150

 

Orientation

Orientation

Orientation

Dip

30

Dip

30

Dip

30

Dip Azi

150

Dip Azi

150

Dip Azi

150

Pitch

160

Pitch

160

Pitch

160

14.5.4 Estimation Strategy

Because of the subtle changes in direction of the mineralized contacts, the estimation method selected to model the mineralization changes is Ordinary Kriging (OK) using Leapfrog EDGE variable orientations for all domains except Hornfels and U20-INCL. With this method, the orientation of the search and variogram ellipses changes on a block-by-block basis utilizing wireframe interpretations of each of the unit boundaries. Additionally, the modeled variogram for each element in each domain is used to assign the plunge. Figure 14-10 shows a schematic of the input surfaces and the resulting variable orientation for copper grades inside U1.

Figure 14-10: Displaying the Variable Orientation for Copper within U1 Domain

The grades were estimated from 10-foot downhole composites using OK. The anisotropy of the search ellipse is based on the entirety of the variograms. Three estimation passes where used in order to estimate grades into the blocks. In the first pass, a search ellipse of 300 ft x 170 ft x 40 ft was used, and the search ellipse required a minimum of 6, a maximum of 15, and no more than 5 composites from a single drill-hole in order to estimate a block. Based on the composite selection requirements, composites from at least 2 drill-holes are required to estimate a block. In the second pass, the search ellipse was expanded by a factor of 2 with the same composite selection. The third pass allowed the original search ellipse to expand by a factor of 3. The minimum number of composites required to estimate a block was reduced to 2, allowing for estimates to be made by a single drill-hole. In order to maintain the recognized continuity of U1, the intermediate range of the third pass for U1 was allowed to expand from 500 ft to 700 ft. Table 14-27 summarizes the search parameters used in the estimation of mineral resources.


NorthMet Project

Form 43-101F1 Technical Report

Table 14-27: Search Volume Parameters for all Domains

Domain

Pass

Search Ellipse

Composite Selection

Orientation

Range

Min

Max

Max/DH

Dip

Dip Az.

Pitch

Maximum

Intermediate

Minimum

Hornfels

1

30

150

25

300

170

40

6

15

5

2

30

150

25

600

340

80

6

15

5

3

30

150

25

900

500

115

2

15

5

Magenta

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

500

115

2

15

5

U7

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

500

115

2

15

5

U6

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

500

115

2

15

5

U5

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

500

115

2

15

5

U3

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

500

115

2

15

5

U1

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

700

115

2

15

5

U20-INCL

1

30

150

25

300

170

40

6

15

5

2

30

150

25

600

340

80

6

15

5

3

30

150

25

900

500

115

2

15

5

U20

1

Dynamic Anistropy+Metal Varoigram

300

170

40

6

15

5

2

Dynamic Anistropy+Metal Varoigram

600

340

80

6

15

5

3

Dynamic Anistropy+Metal Varoigram

900

500

115

2

15

5

14.5.5 Mineral Resource Classification

The QP used a combination of the estimation pass, slope of regression, number of samples, and the average sample distance from the copper estimate in order to assign mineral resource classifications to blocks. Measured resources are all blocks estimated in the first pass (300 ft x 170 ft x 40 ft), and includes blocks estimated in the second pass (600 ft x 340 ft x 80 ft) with:

  • a Slope of Regression >= 0.8,
  • Number of Samples >= 11 (three drill-holes), and
  • an Average Distance <= 300-ft.

Indicated resources are all blocks estimated in the second (600 ft x 340 ft x 80 ft) pass not classified as Measured and includes blocks estimated in the third pass (900 ft x 500 ft x 115 ft) with:


NorthMet Project

Form 43-101F1 Technical Report

  • a Slope of Regression >= 0.8,
  • Number of Samples >= 6 (two drill-holes), and
  • an Average Distance <= 500-ft

Inferred resources are all remaining blocks with estimated copper grades.

14.5.6 Model Validation

Overall, the QP utilized several methods to validate the results of the estimation method. The combined evidence from these validation methods verifies the OK estimation model results.

14.5.6.1 Comparison with Inverse Distance and Nearest Neighbor Models

Inverse Distance Cubed (ID) and Nearest Neighbor (NN) models were run to serve as comparison with the estimated results from the OK method. Descriptive statistics for the OK method along with those for the ID, NN, and drill-hole composites (CMP) are shown in Table 14-28 through Table 14-34 "N" signifies number of samples in the tables. Of note, the OK estimate does show negative grades, this is usually the result of high-grade composites being in close proximity to low-grade composites. In all cases the number of negative blocks is less than 0.1% of the total estimate and occur predominately in domains with lower average grades.

Table 14-28: Copper Model Statistics for All Estimated Domains

Cu (%) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

0.1131

0.18

1.56

0.0005

0.0250

1.9331

NN

856,445

0.0558

0.13

2.40

0.0005

0.0005

1.9331

ID

875,536

0.0563

0.11

2.01

0.0005

0.0053

1.9299

OK

873,755

0.0566

0.11

1.90

-0.0318

0.0070

1.2900

Table 14-29: Nickel Model Statistics for All Estimated Domains

Ni (%) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

0.0396

0.05

1.15

0.0005

0.0250

0.9000

NN

858,350

0.0206

0.03

1.69

0.0005

0.0005

0.8464

ID

875,713

0.0206

0.03

1.44

0.0005

0.0057

0.6428

OK

874,196

0.0207

0.03

1.39

-0.0041

0.0080

0.4547

Table 14-30: Platinum Model Statistics for All Estimated Domains

Pt (ppb) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

29.5

51.18

1.73

0.5

7.5

667.0

NN

856,448

15.2

41.67

2.75

0.5

0.5

666.9

ID

874,251

14.8

31.82

2.14

0.5

1.6

423.0

OK

873,194

14.9

29.76

1.99

-8.9

2.1

346.8



NorthMet Project

Form 43-101F1 Technical Report

Table 14-31: Palladium Model Statistics for All Estimated Domains

Pd (ppb) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

100.4

189.26

1.89

0.5

15.8

2259.1

NN

856,445

49.0

151.14

3.08

0.5

0.5

2259.1

ID

875,536

48.6

118.29

2.44

0.5

1.7

2245.2

OK

873,755

48.7

111.76

2.29

-22.7

2.2

1717.6

Table 14-32: Gold Model Statistics for All Estimated Domains

Au (ppb) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

15.3

28.38

1.86

0.5

4.0

916.0

NN

855,708

7.9

22.56

2.87

0.5

0.5

916.0

ID

875,526

7.8

16.35

2.09

0.5

1.0

444.5

OK

874,150

7.9

15.38

1.96

-5.9

1.2

310.6

Table 14-33: Silver Model Statistics for All Estimated Domains

Ag (ppm) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

0.47

0.66

1.41

0.01

0.25

23.49

NN

855,635

0.26

0.53

2.07

0.01

0.01

23.49

ID

875,888

0.26

0.42

1.64

0.01

0.07

23.30

OK

874,512

0.26

0.40

1.54

-0.04

0.11

9.10

Table 14-34: Cobalt Model Statistics for All Estimated Domains

Co (ppm) Estimate Comparative Statistics for All Domains

Estimate

Count

Mean

Std. Dev.

CV

Min

Median

Max

CMP

32,189

45.9

34.24

0.75

0.5

48.0

405.5

NN

856,542

25.2

31.38

1.25

0.5

0.5

405.5

ID

875,174

25.1

28.29

1.13

0.5

9.0

261.2

OK

873,393

25.3

27.70

1.10

-8.3

13.1

214.9

The overall reduction of the maximum, mean, standard deviation, and coefficient of variation (COV) within the OK and ID models represents an appropriate amount of smoothing to account for the point to block volume variance relationship. This is confirmed in Figure 14-11, comparing the Unit 1 copper cumulative frequency plots of each of the models and drill-hole composites.


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-11: Model Comparison Cumulative Frequency Plot (NN red, ID blue, Composites Black, OK Green)

14.5.6.2 Swath Plots

Swath plots were generated to compare average estimated grade from the OK method to the two validation model methods (ID and NN). The results from the OK model, plus those for the validation ID model method are compared using the swath plot to the distribution derived from the NN model. Figure 14-12 through Figure 14-14 show the Copper Swath Plot for all estimated domains in the rotated X Y and Z directions respectively. The NN estimate, particularly in the Z direction shows less variability than the ID and OK estimates. This is a result of the NN estimate in Leapfrog being unable to use the variable orientation applied to the ID and OK estimates. In order to prove this, a 2nd ordinary krige estimate (OK_CU2) without variable orientation was done, and the same smoothing effect can be observed.


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-12: Global Copper Swath Plot Along Rotated Easting

Figure 14-13: Global Copper Swath Plot Along Rotated Northing


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-14: Global Copper Swath Plot Along Elevation

On a local scale, the nearest neighbor model does not provide a reliable estimate of grade, but on a much larger scale, it represents an unbiased estimation of the grade distribution based on the total dataset. Therefore, if the OK model is unbiased, the grade trends may show local fluctuations on a swath plot, but the overall trend should be similar to the distribution of grade from the nearest neighbor. The NN estimate, particularly in the Z direction shows less variability than the ID and OK estimates. This is a result of the of the NN estimate in Leapfrog being unable to use the variable orientation applied to the ID and OK estimates. In order to prove this, a 2nd ordinary krige estimate (OK_CU2) without variable orientation was done, and the same smoothing effect can be observed.

Overall, there is good correlation between the grade models, although deviations occur near the edges of the deposit and in areas where the density of drilling is less and material is classified as Inferred resources.

14.5.6.3 Evaluation of Non-Sampled Intervals

There are significant amounts of non-sampled intervals in the database. The QP requested and received an export of the complete assay database on June 7th, 2019, from PolyMet in order to verify the intervals were non-sampled. The unsampled intervals were verified and the database contains 1,213 unsampled intervals totaling 79,772.2 ft.

Drilling conducted by US Steel accounts for 70,898.5 ft. of non-sampled intervals. The original sampling of these holes was based on the presence of visibly mineralized material. PolyMet re-assayed all the available core with significant sulfide content originally assayed by US Steel. The re-assaying program was conducted by experienced geologists familiar with the Duluth Complex mineralization. This means the remaining unsampled US Steel intervals were not assayed either due to missing core, or due to low sulfide content. The remaining 8,873.7 ft of un-assayed material is from drilling conducted by PolyMet and were unsampled based on lithology.

In conclusion, the non-sampled intervals were replaced with below detection limit values for the resource estimation in order to prevent the smearing of grade in areas where mineralization is likely not to be present.


NorthMet Project

Form 43-101F1 Technical Report

14.5.6.4 Sectional Inspection

Bench plans, cross-sections, and long sections comparing modeled grades to the 10-ft composites were evaluated. Sections displaying copper estimated grades and composite grades are shown in Figure 14-16 through Figure 14-18. The location of the sections is shown in Figure 14-15. The figure shows good agreement between modeled grades and the drill-hole grades. In addition, the modeled blocks display continuity of grades along strike and down dip.

Figure 14-15: Location of Estimate Sections


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-16: Copper Cross Section Along Rotated Easting

Figure 14-17: Copper Long Section Along Rotated Northing


NorthMet Project

Form 43-101F1 Technical Report

Figure 14-18: Copper Plan Section

14.6 Mineral Resources

The mineral resources for the NorthMet Project are calculated at 795.2 million tons Measured and Indicated and 441.1 million tons Inferred. The mineral resources have been updated utilizing data from the 2018/19 winter infill drilling program which was concluded in late February 2019. The fourteen-hole, 9,190-foot program was designed to convert resources from the Inferred category into the Measured and Indicated Resource classifications under NI 43-101 guidelines. In additional to the infill drilling, an eighteen-hole, 7,443-foot metallurgical sampling and condemnation drilling program, which was drilled on 2018, was also included in the Resource update. The Mineral Resources and grades are summarized in Table 14‑37 and are reported inclusive of Mineral Reserves.

14.6.1 Net Smelter Return (NSR) and Cutoff

For each block in the mineral resource model, the net smelter return (NSR) was calculated utilizing the same formulas utilized by IMC in calculating the mineral reserves (see Section 15.1.3). The NSR calculation takes into account the estimated metal recovery curves for each metal, the treatment charges, payment terms, deducts, penalties, shipping charges and royalties. HRC reviewed the smelter terms and found them to be within industry norms.  The NSR formula utilized the metal prices as presented in Table 14-35 and included royalty deducts of 5% if the NSR was over $35.00/t, 4% if the NSR was under $35.00/t but over $30.00/t and 3% if the NSR was under $30.00/t. The resource metal prices are based on a 15% increase to the reserve prices. Table 14-35 also shows the estimated average metal recoveries for the resources which are calculated from the recovery curves presented in Section 13.6.


NorthMet Project

Form 43-101F1 Technical Report

Table 14-35: Resource Metal Prices and Estimated Recoveries

Metal

Price

Recovery

Copper ($/lb)

3.66

91.0

Nickel ($/lb)

6.78

60.6

Cobalt ($/lb)

28.75

30.0

Palladium ($/oz)

1,323

77.3

Platinum ($/oz)

1,265

71.1

Gold ($/oz)

1,668

57.0

Silver ($/oz)

23.00

53.8

Table 14-36 summarizes the operating costs used to develop the $8.17/t NSR cutoff used as the base case for reporting of mineral resources. The estimated operating costs were provided by PolyMet and the cutoff reflects the potential economic, marketing, and other issues relevant to an open pit mining scenario based on a milling recovery process producing copper and nickel concentrates. The operating costs are based on the potential savings and efficiencies that may be realized in the future with improvements over the current reserve plan.  The QP has reviewed the cost estimates and finds them to be within industry averages and adequate for reporting of the mineral resources.

Table 14-36: Estimated Process Operating Costs

Department

Cost

Process Cost ($/t)

7.30

Property G&A Costs ($/t)

0.57

Wastewater Treatment Costs ($/t)

0.30

Total Cost ($/t)

8.17

14.6.2 Test for Reasonable Prospect for Eventual Economic Extraction

In order to identify the mineralization that meets the test for reasonable prospects of eventual economic extraction, and thus be classified as mineral resources, a Lerchs-Grossman pit shell was generated. The optimization parameters utilized the NSR values calculated in each block based on the metal prices presented in Table 14-35 and the operating costs presented in Table 14-36. Mining costs for the optimization were estimated at $1.20/t mined at surface and for every 50 feet of depth the mining costs increased $0.025/t. Pit slope angles were restricted to 48 degrees.

The mineral resource estimate presented in Table 14-37 is inclusive of the mineral reserves. The resource has been limited to the material that resides above the optimized pit shell. All mineralization below the optimized pit shell has been excluded from any resource classification and is not considered to be part of the mineral resource.

14.6.3 Resource Statement

The mineral resource estimate for the NorthMet Project is summarized in Table 14-37. This mineral resource estimate includes all drill data obtained as of September 20, 2022 and has been independently verified by the QP. Mineral resources that are not mineral reserves do not have demonstrated economic viability and may be materially affected by modifying factors including but not restricted to mining, processing, metallurgical, infrastructure, economic, marketing, legal, environmental, social, and governmental factors. Inferred mineral resources are that part of a mineral resource for which the grade or quality are estimated on the basis of limited geological evidence and sampling. Inferred mineral resources do not have demonstrated economic viability and may not be converted to a mineral reserve. It is reasonably expected, though not guaranteed, that the majority of Inferred mineral resources could be upgraded to Indicated mineral resources with continued exploration.


NorthMet Project

Form 43-101F1 Technical Report

Table 14-37: Mineral Resource Statement for the NorthMet Project Inclusive of Mineral Reserves, Hard Rock
Consulting, LLC, September 20, 2022

 

Volume
(M ft
3)

Density
(st/ft
3)

Tonnage
(M st)

Cu

(%)

Ni

(%)

Pt

(ppb)

Pd

(ppb)

Au

(ppb)

Co

(ppm)

Ag

(ppm)

NSR

(US$/t)

Cu-Eq

(%)

Measured

3,417.7

0.092

314.5

0.257

0.077

68

240

35

72

0.94

21.78

0.526

Indicated

4,206.9

0.092

387.1

0.248

0.073

66

229

33

68

0.93

20.74

0.502

M+I

7,624.6

0.092

701.6

0.252

0.074

67

234

34

70

0.94

21.20

0.513

Inferred

4,791.4

0.092

441.1

0.254

0.070

67

243

34

55

0.92

21.23

0.509

*Notes:

(1) The effective date of the 2022 Mineral Resource estimate is September 20, 2022.  The QP for the estimate is Richard Schwering P.G., RM-SME, of Hard Rock Consulting, LLC.

(2) Mineral resources are not mineral reserves and do not have demonstrated economic viability.

(3) Mineral Resources are reported inclusive of Mineral Reserves at a $8.17 NSR cut-off. The Mineral Resources are considered amenable to open pit mining and are reported within an optimized pit shell. The pit optimization is based on total ore costs of $8.17/t processed, mining costs of $1.20/t at surface and increasing $0.025/t for every 50 ft of depth and pit slope angles of 48 degrees.

(4) Cu-Eq (copper equivalent grade) is based on the mill recovery to concentrates and metal prices shown in Table 14-35.  Mill recoveries were based on average recoveries of 91.0% for Cu, 60.6% for Ni,30.0% for Co, 77.3% for Pd, 71.1% for Pt, 57.0% for Au and 53.8% for Ag. 

(5) Copper Equivalent (Cu Eq) = ((Cu head grade x recovery x Cu Price)) + (Ni head grade x recovery x Ni Price) + (Pt head grade x recovery x Pt Price) + (Pd head grade x recovery x Pd Price) +(Au head grade x recovery x Au Price) + (Co head grade x recovery x Co Price) + (Ag head grade x recovery x Ag Price)) / (Cu recovery x Cu Price).

(6) Tonnage is estimated in US Customary Units and grade estimates are in metric units and percent.

(7) Mineral resource tonnage and contained metal have been rounded to reflect the accuracy of the estimate, and numbers may not add due to rounding


NorthMet Project

Form 43-101F1 Technical Report

15 MINERAL RESERVE ESTIMATES

The pits were evaluated according to the updated Measured and Indicated Resources and demonstrated to be economically viable; therefore, Measured and Indicated Mineral Resources within the final pit design have been converted to Proven and Probable Reserves. The mineral reserves use the terminology, definitions and guidelines given in the CIM Standards on Mineral Resource and Mineral Reserves (May 2014).  All inferred material was classified as waste and scheduled to the appropriate waste stockpile.

15.1 Calculation Parameters

The pit designs used in this study were compared with pit optimizations run on the updated operating costs and metal prices used in this report and were found to be well within the optimized shells. The optimized shells were only used to confirm the validity of the pit designs and to report the minable resource.

15.1.1 Pit Slopes

The pit slopes for the pit and internal phase designs followed the recommendations from the June 2006 Golder NorthMet Open Pit Rock Slope Design Report which was reviewed by IMC, and the recommended inter-ramp and overall pit wall recommendations have been incorporated into the designs.

The Golder report indicated inter-ramp angles of 51.4 degrees for all sectors, except one, were possible. That one sector utilized an inter-ramp angle of 55.1 degrees and was achieved with a bench face angle of 70 degrees versus the other sectors' 65-degree face angle. The area impacted by the increased bench face angle was minimal. To simplify the pit design, all areas were designed with a bench face angle of 65 degrees.

The Golder report also included the following design recommendations which are incorporated into the pit wall slopes:

  • In cases where the vertical lift is less than 400 ft between haul ramps, a 33.2 ft catch bench is included every 100 ft of vertical lift to achieve an inter-ramp angle of 51.4 degrees.
  • In cases where the vertical lift exceeds 400 ft between haul ramps, an additional 27.2 ft is added to one of the normal 33.2 ft catch benches to achieve an overall slope angle of 49.1 degrees.

15.1.2 Dilution and Mining Losses

The mineral resource estimate for NorthMet is considered to be internally diluted by compositing.  HRC also calculated an external diluted grade for all of the grade elements; these diluted grades were used by IMC for the mineral reserve calculation.  To apply the external dilution, each side of every block with an NSR value of $9.39.t or greater was queried to determine if it had a waste block adjacent to any side.. If the adjacent block was determined to be waste (less than $9.39/t NSR), then 12.5% of the waste block was included in a weighted average grade estimate for the block. The 12.5% of the waste block is calculated based on a wedge with a 12.5-foot-wide bottom included as dilution. If two sides of the block are adjacent to waste then the dilution percent is 22%, three sides would be 30%, and all four sides would be 36.0%. Any ore block surrounded on all sides by blocks with an NSR value equal to or greater than $9.39/t received no external dilution; in other words, an ore block surrounded by ore blocks was not diluted.

This was applied to all metals and on average, the dilution percentages for the blocks contained within the mineral reserve pit design and above the $9.39/t NSR cutoff grade (the internal cutoff grade including the costs for process, G&A and water treatment) are:

  • Copper = 1.60%
  • Nickel = 0.89%
  • Platinum = 1.59%

NorthMet Project

Form 43-101F1 Technical Report

  • Palladium = 1.67%
  • Gold = 1.62%
  • Cobalt = 0.50%
  • Silver = 0.87%

15.1.3 Cutoff and NSR Calculation

The mineral reserves are reported using a $9.39/t cutoff inside of the final pit design which includes the estimated plant operating costs, all G&A costs, and the water treatment costs during pit operation and shown on Table 15-1.

Table 15-1: Mineral Reserve NSR Cutoff

 

NSR Cutoff, $/t

Process Cost (including rail haulage of ore)

$8.39

Property G&A Costs, per ton of ore

$0.66

Wastewater Treatment Costs, per ton of ore

$0.34

Total Cost per ton ore

$9.39

In order to apply the cutoff for the tabulation of the mineral reserve, each block in the mineral resource model was assigned an NSR (Net Smelter Return) value calculated in $/ton. Metal prices used for the estimate are presented in Table 15-2.

Table 15-2: Mineral Reserve Metal Prices

3 Year Average Metal Prices (January 31,2016)

Copper

$3.16

$/lb

Nickel

$5.90

$/lb

Cobalt

$25.00

$/lb

Palladium

$1150

$/oz

Platinum

$1100

$/oz

Gold

$1450

$/oz

Silver

$20.00

$/oz

To account for the variable metal recoveries based on each block's grade, the results from the Beneficiation Pilot Plant campaigns and various metallurgical sampling campaigns were used to model elemental recovery versus the head assay. The total average percent mill recovery based on the mineral reserve averaged head grades for elements presented in Table 15-3, except Co, is derived from the natural log (ln) of the head grade for that element. The mill produces a bulk concentrate which is sub-divided to Cu, Ni, and Pyrrhotite concentrates. The average percent recovery of each element (based on the average grades in the mine schedule) is distributed across each concentrate as shown in Table 15-3.


NorthMet Project

Form 43-101F1 Technical Report

Table 15-3: Plant Recovery to Concentrates of Reserve Blocks

Metal

Overall Mill Recovery Formula

Average Recovery to Concentrates

Copper

Nickel

Pyrrhotite

Copper

Copper (Cu), %

5.6511 x ln (Cu) + 98.76

78.77%

8.75%

4.50%

92.03%

Nickel (Ni), %

20.664 x ln (Ni) + 114.68

6.12%

64.22%

8.00%

64.22%

Cobalt (Co), ppm

 

3.54%

26.46%

0.00%

30.00%

Palladium (Pd), ppb

6.9122 x ln (Pd/1000) + 87.29

40.32%

19.86%

10.00%

70.19%

Platinum (Pt), ppb

15.438 x ln (Pt/1000) + 112.82

32.62%

48.93%

12.00%

93.56%

Gold (Au), ppb

15.417 x ln (Au/1000) + 120.13

40.03%

10.01%

10.00%

60.04%

Silver (Ag), ppm

28.635 x ln(Ag) + 55.66

38.92%

9.73%

10.00%

58.65%

The NSR calculation also takes into account all concentrate treatment charges, refining, payable deductions, and shipping charges for concentrates and precipitates produced. Only the copper and nickel concentrate values are included in the mineral reserve NSR value per ton. The treatment charges were provided by PolyMet, based on projected market conditions.  For copper concentrates these charges are estimated to be $75 per tonne of concentrate smelted and 7.5 cents per pound of copper refined.  Payable metal factors are 96.5% for copper, 97% for gold and 90% for platinum, palladium, and silver.  Nickel concentrates do not incur a direct treatment or refining charge.  Payable factors metals contained in nickel concentrates are assumed to be 67% for nickel, 30% for copper, 43% for platinum and palladium, 50% for gold, 20% for silver, and 55% for cobalt.

A royalty related to mineral rights is applied to the combined NSR of the copper and nickel concentrates based on the following royalty schedule: NSR less than $30, 3% royalty; NSR between $30 and $35, 4% royalty; NSR greater than or equal to $35, 5% royalty is applied.

15.2 Mineral Reserve Estimate

Proven and Probable Mineral Reserves of 289.154 million tons are reported within the final pit design used for the mine production schedule and shown in Table 15. All inferred material was classified as waste and scheduled to the appropriate waste stockpile. The final mineral reserves are reported using a $9.39 NSR cutoff inside the pit design using the diluted grades. Both the mineral resource and mineral reserve estimates take into consideration metallurgical recoveries, concentrate grades, transportation costs, smelter treatment charges and royalties in determining NSR values. Table 15 also shows the mineral reserves by classification category and grade. The Qualified Person responsible for the Mineral Reserve estimate is Herb Welhener, vice president of IMC.


NorthMet Project

Form 43-101F1 Technical Report

Table 15-4: Mineral Reserve Statement - October 2022

Class Tonnage
(x 1,000)
Grades (Diluted)
Copper Nickel Platinum Palladium Gold Cobalt Silver NSR Cu-EQ
(%) (%) (ppb) (ppb) (ppb) (ppm) (ppm) $/ton (%)
Proven 173,031 0.292 0.085 80 275 40 74.42 1.06 21.51 0.602
Probable 116,123 0.286 0.082 78 263 38 73.65 1.09 21.10 0.590
Total 289,154 0.290 0.084 79 270 39 74.11 1.07 21.35 0.597

*Notes:

(1) Mineral reserve tonnage and contained metal have been rounded to reflect the accuracy of the estimate, and numbers may not add due to rounding.

(2) All reserves are stated above a $9.39 NSR cutoff and bound within the final pit design.

(3) Tonnage and grade estimates are in Imperial units on a diluted basis

(4) At a waste:ore strip ratio of 1.36 (rounded), total tonnage within the pit is 681,463 ktons.

(5) Cu-Eq values are based on the metal prices in Table 15-2 and total mill recoveries in Table 15-3.

(6) Copper Equivalent (CuEq) = ((Cu head grade x recovery x Cu Price) + (Ni head grade x recovery x Ni Price) + (Pt head grade x recovery x Pt Price) + (Pd head grade x recovery x Pd Price) + (Au head grade x recovery x Au Price) + (Co head grade x recovery x Co Price) +(Ag head grade x recovery x Ag Price)) / (Cu recovery x Cu Price)

15.3 Factors That May Affect The Mineral Reserve Estimate

The mineral reserves are based on pit designs within the currently established footprints for disturbance areas evaluated in the FEIS and permitting. Pit optimizations run on the updated operating costs and metal prices used in this report, suggested pits that are larger than the current pit designs. If PolyMet were to decide to extend the mine life, the additional material excluded from the current pit design could be reviewed in an updated detailed mine plan and economic evaluation. If positive results are achieved, that additional material could be converted to mineral reserves, indicating a potential upside to the Project. This would more than likely require an updated Feasibility Study as the current project has been designed and costs estimated to the pit size evaluated in the FEIS and permit applications. In addition, as discussed in other sections of this Study, such changes could require additional environmental review and permitting.

The mineral reserves are based on the resource model, metal prices and recoveries, and costs presented in this report. Any changes to these could impact the mineral reserves estimate.


NorthMet Project

Form 43-101F1 Technical Report

16 MINING METHODS

16.1 Open Pit Mine Plan

The NorthMet Project contains mineralization at or near the surface that is ideal for open pit mining methods.

Mining is planned on a 7 day per week schedule, with two 12-hour shifts per day. Other mining schedules may prove to be more effective but are not expected to significantly change Project economics. The mine plan includes 225 million tons of ore at an overall strip ratio of 1.80:1. Mining is planned in three pits: The East Pit, the Central Pit, and the West Pit. As mining of the Central Pit commences, it will extend into the East Pit, thereby joining the pits. The combined pit will be referred to as the East Pit.

The method of material transport evaluated for this study is open pit mining using two 36.6-yd3 hydraulic front shovels as the main loading units with a 22.5-yd3 front end loader as a backup loading unit. The material will be loaded into 240-ton haul trucks and the ore will be hauled to the rail transfer hopper for rail haulage to the mill or ore surge pile (OSP) areas, and the waste rock to waste stockpiles or pit backfills.

During the first half of the operation, the more reactive waste rock mined will be placed in two temporary stockpiles (one west of the East Pit referred to as the Category 4 Stockpile, and one south of the East Pit referred to as the Category 2/3 Stockpile), and the least reactive waste rock will be placed in a permanent stockpile north of the West Pit (referred to as the Category 1 Stockpile). Once mining is completed in the East Pit, the more reactive waste rock mined will be placed directly in the East Pit as backfill. The more reactive waste rock in the Category 4 Stockpile (in the location of the future Central Pit) will then be relocated as backfill into the East Pit, thus clearing the area for mining of the Central Pit. The Category 2/3 Stockpile will  be moved into the West Pit as backfill at the end of mining. Once mining is completed in the Central Pit, waste rock will be backfilled into that pit, also. By the end of the mine life, all of the more reactive waste rock will be placed as backfill in the pits. As the least reactive waste rock is mined, it will be placed in the permanent Category 1 Stockpile until it is completed then into the East and Central Pits as backfill. The three mine pits will flood with water after mining and backfilling are completed, which results in the more reactive waste rock being permanently disposed of sub-aqueously. The general Mine Site layout, including pits, waste rock stockpiles, ore surge pile (used for temporary storage for ore), rail transfer facility, and overburden storage and laydown area are shown on Figure 16-1.


NorthMet Project

Form 43-101F1 Technical Report

Figure 16-1: Mine Site Layout


NorthMet Project

Form 43-101F1 Technical Report

16.2 Resource Model Review

IMC was requested to perform a brief review of the block model for the NorthMet Project in St. Louis County, Minnesota, US.  The model review was based on a 40-ft bench model provided to IMC during August 2015 by HRC. IMC also received a report that described the modeling procedures for a prior block model based on 20-ft benches. It was reported to IMC that the procedures were similar between the 20 ft and 40 ft bench height models. IMC subsequently received a 50 ft bench height resource model (documented in Section 14) which used the same grade estimation procedures as used for the 40 ft model reviewed by IMC. The difference in copper and nickel grades (the primary economic metals in the deposit) between the 40 ft and 50 ft models is in the third decimal place resulting in less than 0.5% difference in head grades.

The NorthMet deposit is a polymetallic deposit with copper, nickel, gold, silver, platinum, palladium, and cobalt contributing to economics.

It is also noted that IMC did work on the Project, including resource modeling, for the 2001 Preliminary Feasibility Study, and so has prior knowledge concerning the Project data and the geologic setting.

IMC has concluded that the resource block model is adequate for mine planning studies and the mineral reserve estimate in the main deposit area where the open pit designs are located. The IMC review is documented in a memo to PolyMet from Michael Hester of IMC dated March 29, 2016.

16.3 Definition Of Material Types

The material mined from the open pit can be divided into three material types: ore, waste rock and overburden. 

16.3.1 Ore Classification

The ore tonnage is subdivided into ore that is hauled from the pit to the rail transfer hopper for shipment to the processing plant and ore that is stored in a temporary stockpile (ore surge pile). The discussion of the development of the NSR value per ton on the diluted model grades is included in Section 15.1.3 of this report.

16.3.2 Waste Rock Classification

Waste Rock has been categorized into four categories defined according to the geochemical and associated acid-producing and metal-leaching properties of the waste rock. These waste rock categories and classification parameters are based on the sulfur grade and are summarized in Table 16-1.

Table 16-1: Waste Rock Classification

Waste Rock Categorization

Sulfur Content (%S)(1)

Category 1

%S ≤ 0.12

Category 2

0.12 < %S ≤ 0.31

Category 3

0.31 < %S ≤ 0.6

Category 4(2)

0.6 < %S

Note:

(1) In general, the higher the rock's sulfur content, the higher its potential for generating Acid Rock Drainage (ARD) or leaching heavy metals.

(2) Category 4 Includes all Virginia Formation rock.

 


NorthMet Project

Form 43-101F1 Technical Report

The decision on where to haul the waste rock will depend on the rock's waste category, which was developed through a sampling and analysis program approved by the MDNR. During the first nine years of mining, Category 2, 3 and 4 waste rock will be placed on the temporary Category 2/3 or Category 4 Stockpiles.  After mining of the East Pit is completed, Category 2, 3 and 4 waste rock will be placed directly in the East Pit as backfill starting in Year 10.  Category 2, 3 and 4 waste rock will also be used to backfill the Central Pit, after mining ceases in that pit in Year 14. The material in the temporary Category 4 Stockpiles will be relocated to the East Pit for subaqueous disposal during Year 10 and 11, thus making way for mining in the Central Pit during years 12 to 14. The waste rock in the Category 2/3 stockpile is move to the bottom of the West Pit at the end of mining and the Category 2/3 stockpile footprint is reclaimed. The pit backfill tonnage represents approximately 48% of the waste rock mined during the production schedule. The remaining 42% of the rock waste is stored the permanent Category 1 Stockpile.

16.3.3 Waste Rock Stockpile Liners

With the exception of the Category 1 Stockpile, the waste rock stockpiles and the Ore Surge Pile (OSP) are all temporary and will include liner systems to capture water passing through the stockpiles. In liner construction areas where the underlying soils are not geotechnically stable, unsuitable material will be removed, and a stable foundation will be built with suitable construction material. Stockpiles will be constructed using foundation underdrains, if necessary, to provide gravity drainage where elevated groundwater is encountered to prevent or minimize the potential for excess pore pressures in liner foundation soils as the stockpile is loaded. In addition, the liner systems will consist of a hydraulic barrier layer (geomembrane) underlain by a compacted soil liner to limit the downward infiltration of water through the liner system, and an overliner drainage layer constructed above the hydraulic barrier layer to promote the conveyance of water that reaches the barrier layer to a collection and removal point along the barrier layer via gravity. These three design details (hydraulic barrier, compacted soil liner, and overliner drainage layer) and underdrains, if necessary, enhance liner effectiveness and integrity.

Category 1 waste rock will be disposed in the only permanent stockpile at the Mine Site, which will be located north and west of the West Pit. The Category 1 Stockpile contains non-acid rock drainage (ARD) generating rock; therefore, it will be constructed differently than the temporary Category 2/3 and Category 4 Stockpiles and Ore Surge Pile that will contain rock with potential to generate ARD. A groundwater containment system will be constructed around the Category 1 Stockpile to collect stockpile drainage. The groundwater containment system will consist of a low permeability compacted soil barrier combined with a drainage collection system along the toe of the stockpile.

The Category 2/3 and Category 4 Stockpiles and OSP will be temporary and will not have cover systems.

The Category 1 Stockpile will have a cover system to limit water infiltration through the stockpile during reclamation and long-term closure. The stockpile cover will be constructed incrementally as waste rock placement in each area of the stockpile reaches final grade.

16.3.4 Overburden Classification

Overburden at the Mine Site has been divided into three categories based on physical and chemical properties; saturated mineral overburden (saturated overburden), unsaturated mineral overburden (unsaturated overburden) and organic soils (peat). The classification of the mineral overburden as saturated or unsaturated is based primarily on the location of the water table; unsaturated overburden is located above the water table, and saturated overburden is located below.

Waste characterization indicates that some of the saturated overburden contains iron sulfides and produces lower pH water in laboratory tests, implying that saturated overburden should be managed as a reactive mine waste. In certain applications, saturated overburden may be used as construction material. These applications include locations where drainage water will be collected, where the overburden will be placed back in a saturated location, or where applicable surface and groundwater standards will be met.  Saturated overburden not used for construction will be commingled with waste rock in the temporary waste rock stockpiles that have membrane liners and ultimately relocated to the pits for subaqueous disposal or directly placed in pit backfills after Year 9.


NorthMet Project

Form 43-101F1 Technical Report

Unsaturated overburden will be used as general-purpose construction material on-site, as needed. At times when the construction demands are not as great as the supply, the excess unsaturated overburden will be temporarily stored in the Overburden Storage Laydown Area (OSLA) or in areas of the Category 1 Stockpile. In reclamation and long-term closure, excess unsaturated overburden will be utilized in the East Pit wetland development or placed on the upper benches of the West Pit Lake.

Peat will be used for restoration and reclamation activities at the Mine Site. This may include the development of wetlands in the East Pit and within the reclaimed temporary stockpile footprints. Peat will also be mixed with unsaturated overburden to increase the organic content for restoration material across the Mine Site, including over the geomembrane cover of the Category 1 Waste Rock Stockpile. Excess peat will be stored in the OSLA until it is used for reclamation.

16.4 Geotechnical

The pit slopes for the pit and internal phase designs were based on the recommendations from the June 2006 Golder Rock Slope Design Report which was reviewed by IMC, and the recommended inter-ramp and overall pit wall recommendations have been incorporated into the designs.

The Golder report also included the following design recommendations which are incorporated into the pit wall slopes:

  • In cases where the vertical lift is less than 400 ft between haul ramps, a 27.2 ft catch benches included every 100 ft of vertical lift to achieve an inter-ramp angle of 51.4 degrees.

  • In cases where the vertical lift exceeds 400 ft between haul ramps, a 32-ft catch bench is included every 100 ft of vertical lift to achieve an inter-ramp angle of 49.1 degrees.

PolyMet is undertaking additional geotechnical drilling in the 22/23 winter season.

16.5 Pit Design

IMC compared the pit designs for this study with pit optimizations run on the updated costs and metal prices used in this report and found that the pit designs were well within the optimized shells. The pits were designed into six phases with the East Pit mined in two phases, the Central Pit in one phase and the West Pit in three phases.

Figure 16-2 and Figure 16-3 delineate the pits at Mine Year 1 and 22 (completion of mining and temporary stockpiles removal), but do not represent the exact mining sequence over time.

Pit slopes were designed based on the recommendations by Golder Associates, as noted above. Haul roads were designed at a width of 122 ft, which provides a safe truck width (27'3" canopy width) to running surface width ratio of 1:3.5, including a 26.5-ft width for a bench on the edge of the road. Maximum grade of the haul roads is 10%. The pit design criteria are presented in Table 16-2.


NorthMet Project

Form 43-101F1 Technical Report

Table 16-2: Pit Design Criteria

Mine Design Criteria

Pit Design Criteria

Parameter

Inter-ramp Angles with less than 400' between ramps

51.4°

Inter-ramp Angles with greater than 400' between ramps

49.1°

Face Angles

65°

Catch Bench (< 400' between ramps)

33.2 ft

Catch Bench (> 400' between ramps)

33.2 ft plus an additional 27.2 ft to one of catch benches

Catch Bench Vertical Spacing

100 ft

Minimum Turning Radius

200 ft

Ramp Widths

122 ft

Ramp Grade

10%

16.6 Preproduction Development

The preproduction mine development will be carried out by contractors until bedrock has been uncovered. Clearing, grubbing and harvesting of marketable timber and biomass will be completed as part of Mine Site development and mining. The surface overburden consists of glacial till and peat. Final pre-stripping overburden bank slopes will be maintained at a slope that is not steeper than 2.5H:1V. Excavated peat will be stockpiled in the OSLA or near construction footprints until it can be reused for construction and other on-site reclamation. The remaining glacial till fraction of the overburden will also be removed from the pit footprints and, where necessary, within the stockpile liner footprints, separated based on being saturated or unsaturated, and hauled to the appropriate construction or disposal areas, as described in Section 16.3.4.

Pre-production mine development will utilize on-site construction materials, where possible, including overburden materials and Category 1 waste rock, once available. Additional construction materials will be obtained, as approved by the MDNR. Potential construction materials include waste rock from the state-owned waste rock stockpile located approximately 5 miles west of the Mine Site along Dunka Road, and possibly waste rock and overburden from the inactive (LTVSMC) Area 5 Mine Site to the north and east of the FTB.

Before mining operations can begin, the Mine Site infrastructure, facilities and water management systems must be developed. Mine Site development will take 18-24 months. In the area of the pits, the pre-mining clearing, grubbing and overburden removal will be staged by pit area and completed during the year ahead of rock mining.

16.7 Production Schedule

The production schedule is driven by the nominal ore rate of 32,000 STPD equivalent to 11.6 million tons per annum (average of 362.5 days per year, or 99% availability) with a 20-year mill life. Mining is planned on a 7 day per week schedule, with two 12-hour shifts per day. The mine plan includes 225 million tons of ore and an overall strip ratio of 1.80:1. The production schedule has been calculated on an annual basis for the life of the mine.

The cutoff grade used for the mine schedule is based on the NSR values assigned to the block model described in report Section 15.1.3. The NSR value is based on the diluted metal grades and the dilution approach is described in Section 15.1.2. An elevated cutoff is used in the early mining years to achieve a higher metal content in the mill feed tonnage. The NSR cutoff ranges between $14.00/t to $12.00/t during years 1 through 13 and then is $9.39/t for years 14 through 20. The cutoffs for the mill ore are shown on Table 16-3 as part of the annual production schedule. The $9.39/t NSR cutoff covers the cost of processing, site G&A and wastewater treatment on a per ton of ore basis.


NorthMet Project

Form 43-101F1 Technical Report

16.7.1 Yearly Production

The Life of Mine (LOM) schedule was developed on an annual basis for all years. Milling of the mined ore begins in Year 1 and ramps up to full production; a total of 8.7 Mt are milled during Year 1, approximately 75% of a full year's production rate. The yearly mine production schedule showing ore and waste tonnages is presented in Table 16-3.  The mill feed schedule showing all the metal grades is presented in Table 16-4.


NorthMet Project

Form 43-101F1 Technical Report

Table 16-3: Yearly Mine Production Schedule

Total YEAR
-1
YEAR
1
YEAR
2
YEAR
3
YEAR
4
YEAR
5
YEAR
6
YEAR
7
YEAR
8
YEAR
9
YEAR
10
YEAR
11
YEAR
12
YEAR
13
YEAR
14
YEAR
15
YEAR
16
YEAR
17
YEAR
18
YEAR
19
YEAR
20
YEAR
21
YEAR
22
YEAR
23
YEAR
24



























Ore Mined NSR cutoff --> 14.00 14.00 14.00 14.00 13.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 9.39 9.39 9.39 9.39 9.39 9.39 9.39 0.00 0.00 0.00 0.00 0.00
ktons 225,000   8,700 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 7,500       0
Diluted NSR318royMI 22.43 24.09 25.22 24.33 24.80 23.56 23.78 23.22 22.69 22.81 22.16 21.83 23.83 23.18 21.36 20.96 20.09 18.33 19.85 20.90 21.93         0.00
Cu,% 0.304   0.320 0.340 0.320 0.332 0.316 0.318 0.314 0.308 0.309 0.305 0.306 0.316 0.305 0.295 0.284 0.256 0.258 0.282 0.293 0.313       0.000
Ni, % 0.087   0.099 0.102 0.089 0.091 0.084 0.085 0.091 0.090 0.086 0.089 0.090 0.092 0.093 0.085 0.080 0.067 0.072 0.080 0.083 0.088       0.000
Diluted CuEq, % 0.631 0.664 0.700 0.678 0.692 0.662 0.665 0.647 0.633 0.641 0.627 0.621 0.672 0.654 0.604 0.593 0.568 0.526 0.566 0.590 0.616         0.000
   
Mill Feed NSR cutoff --> 14.00 14.00 14.00 14.00 13.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 9.39 9.39 9.39 9.39 9.39 9.39 9.39          
ktons 225,000   8,700 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 11,600 7,500        
Diluted NSR318royMI 22.43 24.09 25.22 24.33 24.80 23.56 23.78 23.22 22.69 22.81 22.16 21.83 23.83 23.18 21.36 20.96 20.09 18.33 19.85 20.90 21.93          
Cu,% 0.304   0.320 0.340 0.320 0.332 0.316 0.318 0.314 0.308 0.309 0.305 0.306 0.316 0.305 0.295 0.284 0.256 0.258 0.282 0.293 0.313        
Ni, % 0.087   0.099 0.102 0.089 0.091 0.084 0.085 0.091 0.090 0.086 0.089 0.090 0.092 0.093 0.085 0.080 0.067 0.072 0.080 0.083 0.088        
Diluted CuEq, % 0.631 0.664 0.700 0.678 0.692 0.662 0.665 0.647 0.633 0.641 0.627 0.621 0.672 0.654 0.604 0.593 0.568 0.526 0.566 0.590 0.616          
   
Waste Total 406,014   21,928 27,507 27,408 27,613 27,668 25,225 19,636 14,090 14,726 18,026 19,777 20,587 18,006 19,715 21,101 11,400 15,978 20,769 21,217 13,637        
ktons                                                    
Cat 1 239,473   16,523 18,077 16,554 19,681 20,647 18,624 12,308 6,679 7,444 8,143 8,035 9,615 7,433 13,067 15,136 9,642 8,314 9,090 8,575 5,886        
Cat 2 103,810   1,970 4,939 7,031 5,372 5,373 4,916 4,786 4,734 5,008 6,724 7,283 5,637 5,312 3,892 3,868 1,526 5,373 8,392 7,570 4,104        
Cat 3 39,191   1,590 2,256 2,941 1,812 1,197 1,368 1,939 1,787 1,513 2,264 2,632 3,280 3,133 1,727 1,377 149 1,858 2,459 2,518 1,391        
Cat 4 23,540   1,845 2,235 882 748 451 317 603 890 761 895 1,827 2,055 2,128 1,029 720 83 433 828 2,554 2,256        
   
Total ktons Mined 631,014 30,628 39,107 39,008 39,213 39,268 36,825 31,236 25,690 26,326 29,626 31,377 32,187 29,606 31,315 32,701 23,000 27,578 32,369 32,817 21,137          
   
Re-handle, ktons                                                    
Waste Rock to  pit 103,156                   5,000 3,732                 12,500 37,750 44,174      
backfill                                                    
   
Total ktons moved 734,170 30,628 39,107 39,008 39,213 39,268 36,825 31,236 25,690 26,326 34,626 35,109 32,187 29,606 31,315 32,701 23,000 27,578 32,369 32,817 33,637 37,750 44,174      

 



NorthMet Project

Form 43-101F1 Technical Report

Table 16-4: Yearly Mill Feed Schedule

 

 

 

Total

Year -1

Year 1

Year 2

Year 3

Year 4

Year 5

Year 6

Year 7

Year 8

Year 9

Year 10

Year 11

Year 12

Year 13

Year 14

Year 15

Year 16

Year 17

Year 18

Year 19

Year 20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mill Feed NSR cutoff

 

14.00

14.00

14.00

14.00

13.00

12.00

12.00

12.00

12.00

12.00

12.00

12.00

12.00

9.39

9.39

9.39

9.39

9.39

9.39

9.39

 

ktons

225,000

 

8,700

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

11,600

7,500

 

NSR, $/t

22.43

 

24.09

25.22

24.33

24.80

23.56

23.78

23.22

22.69

22.81

22.16

21.83

23.83

23.18

21.36

20.96

20.09

18.33

19.85

20.90

21.93

 

Cu,%

0.304

 

0.320

0.340

0.320

0.332

0.316

0.318

0.314

0.308

0.309

0.305

0.306

0.316

0.305

0.295

0.284

0.256

0.258

0.282

0.293

0.313

 

Ni, %

0.087

 

0.099

0.102

0.089

0.091

0.084

0.085

0.091

0.090

0.086

0.089

0.090

0.092

0.093

0.085

0.080

0.067

0.072

0.080

0.083

0.088

 

Co, ppm

75.14

 

71.18

80.64

75.18

75.86

73.45

73.09

72.80

72.94

75.82

80.24

81.66

79.98

79.12

79.88

73.75

68.01

70.05

71.28

71.60

75.30

 

Pt, ppb

84.23

 

79.65

79.10

97.85

96.08

101.62

96.05

74.99

74.71

91.18

83.06

74.04

84.04

83.59

76.05

84.04

111.03

83.22

66.79

70.58

71.31

 

Pd, ppb

287.11

 

314.06

317.52

324.56

322.25

308.34

317.95

309.75

295.36

290.01

266.84

254.99

314.51

301.79

260.65

270.47

286.37

221.65

241.96

262.55

256.61

 

Au, ppb

41.42

 

36.62

41.23

49.79

47.57

48.85

45.18

37.39

36.61

43.13

41.22

39.36

42.21

41.70

38.23

39.99

48.40

37.98

35.06

36.88

38.77

 

Ag, ppm

1.11

 

1.10

1.22

1.14

1.20

1.17

1.17

1.13

1.18

1.15

1.12

1.09

1.16

1.13

1.09

1.07

0.94

0.94

1.03

1.05

1.08

 

S, %

0.64

 

0.79

0.90

0.65

0.66

0.52

0.56

0.72

0.74

0.65

0.71

0.70

0.64

0.67

0.69

0.55

0.38

0.49

0.55

0.62

0.72

 

CuEq, %

0.631

 

0.664

0.700

0.678

0.692

0.662

0.665

0.647

0.633

0.641

0.627

0.621

0.672

0.654

0.604

0.593

0.568

0.526

0.566

0.590

0.616

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contained Copper Pounds x 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

per year

 

 

 

55,680

78,880

74,240

77,024

73,312

73,776

72,848

71,456

71,688

70,760

70,992

73,312

70,760

68,440

65,888

59,392

59,856

65,424

67,976

46,950

 

cumulative

 

 

 

55,680

134,560

208,800

285,824

359,136

432,912

505,760

577,216

648,904

719,664

790,656

863,968

934,728

1,003,168

1,069,056

1,128,448

1,188,304

1,253,728

1,321,704

1,368,654

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Year -1

Year 1

Year 2

Year 3

Year 4

Year 5

Year 6

Year 7

Year 8

Year 9

Year 10

Year 11

Year 12

Year 13

Year 14

Year 15

Year 16

Year 17

Year 18

Year 19

Year 20



NorthMet Project

Form 43-101F1 Technical Report

16.7.2 Pit and Stockpile Progression Maps

Maps have been developed showing the progression of pit mining, stockpile geometries and backfilling of completed pits at the end of selected years based on the mine production schedule shown in Table 16-3. The haul routes used to transport the material are also shown.


NorthMet Project

Form 43-101F1 Technical Report


Figure 16-2: Pit Shell Map - End of Year 1


NorthMet Project

Form 43-101F1 Technical Report


Figure 16-3: Pit Shell Map - End of Yar 22


NorthMet Project

Form 43-101F1 Technical Report

16.8 Water Management System

Water at the Mine Site will be segregated as mine water and stormwater. Mine water is defined for this Project as water that has contacted surfaces disturbed by mining activities, such as drainage collected on stockpile liners, pit dewatering water, saturated overburden dewatering water, and runoff contacting ore, waste rock, and Mine Site haul road surfaces. Mine water is collected by mine water management systems at the Mine Site. Mine water runoff from the overburden storage and laydown area or saturated overburden will be routed to the FTB or used to backfill the East Pit during later years of the operation. The rest of the mine water would go through treatment by chemical precipitation or membrane separation treatment prior to discharge to the FTB or, after closure, to the Mine Site

Water at the Plant Site will also be segregated into process water and stormwater.  Water collected in the FTB seepage capture systems will be routed to the FTB or WWTS for treatment by membrane separation prior to discharge to wetlands downstream of the FTB seepage capture systems.

Stormwater includes runoff that has not been exposed to active mining activities and includes non-contact, industrial, and construction storm water. These include runoff from natural, stabilized, or reclaimed surfaces, or construction areas consisting primarily of unsaturated overburden or peat. Once areas are reclaimed, runoff is considered stormwater. Stormwater is routed to sedimentation ponds prior to discharge off-site to tributaries to the Partridge River.

A diagram of the Process Plant Water Balance is included in Figure 16-4.


NorthMet Project

Form 43-101F1 Technical Report

Figure 16-4: Process Plant Water Balance


NorthMet Project

Form 43-101F1 Technical Report

16.9 Mining Equipment

16.9.1 Production Schedule Parameters

The mine production schedule is based on a 7 day per week schedule, with two 12-hour shifts per day. There are four crews planned to cover the rotating schedule. Each 12-hour shift has a one-hour and 20-minute allowance for lunch, equipment inspections, and the start and ending of the shift for a total of 10.67 effective working hours. Blasting will take place during the day. A job efficiency factor of 50 minutes of work per 60 minutes of scheduled work is included to calculate the net productive operating hours per shift that equipment will be doing work. The job efficiency factor is an allowance for unscheduled delays throughout the shift which impede work. Table 16-5 shows typical shift and yearly schedule parameters.

Table 16-5: Mine Schedule Parameters

Mine Schedule
Crews 4
Shifts/Day 2
Hours/Shift 12 hr. (720 minutes)
Lunch, Breaks, etc. 50 minutes
Equipment Inspection 10 minutes
Start-up, Shutdown & Blasting 10 minutes
Fueling, Lube & Service 10 minutes
Scheduled Productive Time 640 minutes
Job Efficiency (50 minutes/hour) 83.3%
Net Productive Minutes/Shift 533 minutes
Days/Year 360 days
Scheduled Shifts/Year 720

The mine maintenance personnel work the same 12-hour shifts, two shifts per day. The schedule productive time for them is 660 minutes per shift (no fueling or vehicle inspection time) resulting in the net productive minutes per shift of 550 minutes. All vehicles shall be inspected per Mine Safety and Health Administration (MSHA) criteria.

The amount of equipment required to meet the scheduled tonnages is calculated based on the mine schedule, equipment availabilities, usages and haul and loading times for the equipment. The equipment requirements to accomplish this mine production schedule are based on PolyMet using a fleet of new equipment and the associated predicted productive time.

Equipment mechanical availabilities and utilization are shown on Table 16-6. Table 16-6 also shows the number of units purchased for the mine start-up in Year 1 (initial units) and the maximum number of equipment type in the fleet, for which the utilization values were calculated. Table 16-6 does not include the replacement or re-build requirements.

Some references to the equipment in the fleet use sizes or type nomenclature related to a particular manufacturer. This is to reference the size or type of equipment and does not imply a recommendation by IMC for a particular manufacturer.


NorthMet Project

Form 43-101F1 Technical Report

Table 16-6: Major Mine Equipment Mechanical Availability, Utilization and Fleet Size

Equipment Type Mechanical
Availability
Utilization of
Availability
Maximum
Utilization
Initial
Units
Maximum
Units
Rotary Drill (12.25 in) 0.90 0.90 0.81 2 2
Hydraulic Shovel (36.6 cy) 0.85 0.90 0.765 2 2
Front End Loader (22.5 cy) 0.90 0.90 0.81 1 1
Haul Truck (240t) 0.90 0.90 0.81 6 9
Track Dozers (i.e., D8, D9 & D10) or equivalent 0.90 0.75 0.675 3 3
Wheel Dozer (i.e., 562 HP) 0.88 0.75 0.66 2 2
Motor Graders (i.e., 16M & 14M) or equivalent 0.89 0.75 0.668 2 2
Water Truck (i.e., 30,000 Gal) 0.90 0.75 0.675 1 1
Auxiliary Loader (i.e., 992K) or equivalent 0.90 0.75 0.675 1 1
Auxiliary Truck (i.e., 777G) or equivalent 0.90 0.75 0.675 1 1
Excavator (396 HP) 0.89 0.95 0.846 1 1

16.9.2 Drill Equipment and Blast Parameters

Two 12.25-inch rotary blast hole drills will meet the drilling requirements of the mine production schedule. Table 16-7 shows the drill productivity for each material type. Both machines are new, one being electric and one being diesel powered as specified by PolyMet.

Table 16-7: Drill Productivity

    ORE CAT1 CAT23 CAT4
    50 ft 50 ft 50 ft 50 ft
    Dry Dry Dry Dry
Hole Diameter (in) 12.25 12.25 12.25 12.25
Bench Height (ft.) 50 50 50 50
Subgrade (ft.) 6.3 7.5 7.5 7.5
Powder Spg. Loaded (none) 1.25 1.25 1.25 1.25
Powder Factor (lbs./st) 0.70 0.46 0.46 0.46
Bank Density (cu ft./st) 10.909 10.909 10.909 10.909
Powder Load (lbs./ft.) 63.84 63.84 63.84 63.84
Powder Height (ft.) 31.33 28.25 28.25 28.25
Powder Per Hole (lbs.) 2000.20 1803.60 1803.60 1803.6
Stemming Height (ft.) 24.97 29.25 29.25 28.25
Rock Mass Per Hole (st) 2857.43 3920.87 3920.87 3920.87
Spacing and Burden (ft.) 24.97 29.25 29.25 29.25
Drilling Rate (ft./hr.) 96.5 107.3 107.3 107.3
Shift Drill Time (hr.) 8.89 8.89 8.89 8.89
Shift Total Drilling (ft.) 857.67 953.61 953.61 953.61
Shift Production (st) 43,530 65,026 65,026 65,026
Penetration and Drilling Rate          
Hole Depth (ft.) 56.3 57.5 57.5 57.5
Penetration Rate (ft./min) 2.1 2.4 2.4 2.4
Penetration Time Per Hole (min) 26.8 24.0 24.0 24.0
Move Time (min) 8.2 8.2 8.2 8.2
Steel Changes (none) 0 0 0 0
Time Per Steel Change (min) 1.5 1.5 1.5 1.5


NorthMet Project

Form 43-101F1 Technical Report


    ORE CAT1 CAT23 CAT4
    50 ft 50 ft 50 ft 50 ft
    Dry Dry Dry Dry
Operator Efficiency (%) 100% 100% 100% 100%
Total Time Per Hole (min) 35.0 33.7 33.7 33.7
Holes Per Hour (holes) 1.71 1.78 1.78 1.78
Average Drilling Rate (ft./hr.) 96.5 107.3 107.3 107.3

16.9.3 Loading Equipment Requirements

The loading of the blasted material will be done with two 36.6-cy hydraulic front shovels and one 22.5-cy front end loader. The hydraulic shovels will be the primary loading equipment with the front-end loader working as a back-up to the shovels and in the lower productivity areas of small tonnage benches or clean up areas. Table 16-8 shows the loading equipment productivities for waste rock.

Table 16-8: Loading Equipment Productivity

  Units Hydraulic Shovel Front End Loader
  Cat 1
Rock
Cat
2,3,4 Rk
Cat 1
Rock
Cat
2,3,4 Rk
Bucket Capacity (lcy) 36.6 36.6 22.5 22.5
Dry Bank Density (cu ft./st) 11.28 10.91 11.28 10.91
Swell (%) 35% 35% 35.0% 35.0%
Moisture Content (%) 2.5% 2.5% 2.5% 2.5%
Bucket Fill Factor (None) 0.95 0.95 0.90 0.90
Tons / Pass (Dry) (st) 61.65 63.74 35.90 37.12
Tons/ Pass (Wet) (st) 63.19 65.33 36.80 38.05
Shovel Cycle Time / Pass (min) 0.55 0.55 0.66 0.66
Waiting for Truck (min) 0.00 0.00 0.00 0.00
Truck Spot Time (min) 0.50 0.50 0.75 0.75
Shovel Dump Time (min) N.A. N.A. N.A. N.A.
Passes / Truck (passes) 4.0 4.0 7.0 7.0
Tons Per Truck (Dry) (st) 234.5 234.5 234.5 234.5
Tons Per Truck (Wet) (st) 240.3 240.3 240.3 240.3
Payload Fill Factor (none) 1.00 1.00 0.98 0.98
Last Bucket (none) Partial Partial Partial Partial
Total Time / Truck (min) 2.70 2.70 5.37 5.37
Shift Loading Time (min) 533 533 533 533
Truck Loads / Shift (loads) 197.41 197.41 99.26 99.26
Shift Production (Dry) (st) 46,284 46,284 23,271 23,271
Truck Specifications:          
Gross Vehicle Weight (lbs.) 860,000 860,000 860,00 860,000
Empty Vehicle Weight (lbs.) 379,360 379,360 379,360 379,360
Truck Rated Payload (st) 240.3 240.3 240.3 240.3
Truck Body Capacity (lcy) 250.0 250.0 250.0 250.0
Allowable GVW Overload (%) 0% 0% 0% 0%
Payload Limit (Dry Tons) (st) 234.5 234.5 234.5 234.5
Body Limit (Dry Tons) (st) 443.3 458.3 443.3 458.3


NorthMet Project

Form 43-101F1 Technical Report

16.9.4 Hauling Equipment Requirements

The haulage equipment requirements have been developed based on the tonnage moved each year. All of the haul routes have been measured and the travel times simulated. Table 16-9 shows the truck requirements by year. A maximum fleet of nine 240-ton haul trucks is needed with a maximum of eight trucks operating in any year. The inputs to the truck simulation runs include:

  • Fixed time for loading and dumping when loaded by the hydraulic shovel
    • Ore, 4.00 minutes; waste, 3.90 minutes
  • Fixed time for loading and dumping when loaded by the front-end loader
    • Ore, 6.67 minutes; waste 6.57 minutes
  • Maximum speeds: downhill > 6% is 18 mph, switchbacks are 15 mph, flats are 35 mph

The truck fleet requirements are based on 90% of the material being loaded by the hydraulic shovels. The number of average operating trucks shown in Table 16-9 is before mechanical availability is included. The required truck fleet is the total number of trucks necessary to be ready and available for service. After year 6 there may be more trucks on the property than required as fleet requirements will reduce.

Table 16-9: Truck Fleet Requirements

Year Average Operating Required Fleet Utilization
1 4.19 6 0.70
2 5.96 8 0.74
3 5.34 7 0.76
4 5.80 8 0.72
5 6.10 8 0.76
6 6.61 9 0.73
7 6.06 8 0.76
8 4.43 6 0.74
9 4.43 6 0.74
10 6.32 8 0.79
11 6.66 9 0.74
12 6.39 8 0.80
13 6.03 8 0.75
14 5.41 7 0.77
15 6.03 8 0.75
16 3.25 4 0.81
17 4.57 6 0.76
18 5.79 8 0.72
19 5.96 8 0.74
20 7.29 9 0.81
21 7.27 9 0.81
22 7.28 9 0.81

16.9.5 Auxiliary Equipment Requirements

The auxiliary equipment fleet is sized to handle all of the on-going road construction and maintenance, dump maintenance and clean up around the loading areas. Four multi-engine locomotives (2100 HP) are included in the fleet to transport the loaded ore cars from the Mine Site to the process plant, located eight miles west from the mine.  Smaller support equipment is included in the fleet and a complete list is included in the mine capital cost section of this report.


NorthMet Project

Form 43-101F1 Technical Report

This equipment includes 700 HP switch locomotive, fuel truck, lube truck, light plants, blast hole stemmer, cable handler, dewatering pumps, mine pickup trucks, and additional support equipment.

16.10 Railroad

PolyMet will utilize existing, private railroad infrastructure to transport ore from the Mine Site to the Coarse Crusher at the Plant Site, receive incoming process consumables and supplies and to stage outgoing railcars containing the final products on common carrier Canadian National (CN) track for shipping.  The existing private railroad infrastructure was constructed by the original operator, Erie Mining Company, and consisted of two railroads; one for hauling run-of-mine ore from the operating pits to the Coarse Crusher and the second for hauling the product, taconite pellets, to Taconite Harbor on Lake Superior. To ensure consistent operations, it was critical to the previous site operators that the two railroads were reliable, therefore the railroad infrastructure was well maintained. The track to be used by PolyMet for ore haulage between the Mine Site and the Plant Site is 136-pound per yard (#) and 140# rail, with much of the 140# rail being welded.  In 1999 a major railroad tie replacement program took place.  PolyMet has agreements in place with Cliffs Erie as part of its contract for deed arrangements with Cliffs Erie to utilize the existing railroad lines that will continue to be owned by Cleveland Cliffs.

As noted in Section 16.6, two new segments of railroad tracks will be constructed and as noted in Section 18.2.3, an ore storage and loading pocket, also known as the rail transfer hopper, will be re-constructed at the Mine Site. The rail transfer hopper is the transfer point where the run-of-mine ore is placed into the side dump rail cars for hauling to the Coarse Crusher.

In addition to the railroads and the loading pocket, infrastructure such as fueling stations, sand towers and maintenance facilities, are in place and will be refurbished and returned to service by PolyMet.

PolyMet acquired 120, 100-ton Difco side dump cars, for carrying the run-of-mine ore, from the previous operator. These ore cars need inspections of the air and braking systems, wheel sets and draft gears and pockets. Repairs will be made prior to being released for duty. In addition, adjustments will be made to the doors, dumping arms and linkages to minimize the gaps along the hinges and joint areas by replacing and tightening worn linkages, pins, and bushings to ensure proper operation while in transit from the Mine Site and when being dumped at the Coarse Crusher. Components such as brake shoes, hoses and bearings will also be replaced as needed.

Locomotives for the hauling of run-of-mine ore duty and switching incoming and outgoing product and consumable railcars will be obtained by purchase or lease.

The railroad requirements are based on the following assumptions: 

  • Live Capacity of the RTH as currently planned is 3000 to 3500 tons
  • Capacity of each rail car is 100 tons
  • Availability of the Crusher and RTH is 22 hrs/day
  • There are four trains; three in service, one as a spare
  • Train sets are comprised of 1 locomotive with 16 cars.
  • Dumping/Loading/Spotting of a 16-car train can be accomplished in approximately 30 to 40 minutes
  • Each loaded train set shall deliver ore to the existing primary crusher dump pocket at a rate of approximately 6-7 trains per day.

NorthMet Project

Form 43-101F1 Technical Report

A round trip between the crusher and RTH/Transfer Yard takes 1.8 hours. 20 trains/day split over 3 shifts, requiring 3 crews/shift (or 6 crews/day) to deliver the necessary tonnage.

This operating scenario will require 64 active rail cars. 

Plans are to rehabilitate 4300 ft of the railroad tracks and roadbed from the Primary Crusher to the Area 2 shops and replace worn rail along the route from the Area 2 shops to the mine. Sixty-four of the existing 120 rail cars requiring minor repairs will be refurbished and put into operation initially. Additionally, sixty-four (64) rail cars will be completely overhauled in lots of 16 spread over 4 years. These 64 overhauled railcars will replace the 64 initially put into service.

16.11 Mine Personnel

The mine personnel requirements are based on the annual shift schedule, the tonnages of material mined and moved and the number of pieces of equipment in operation. The equipment operator requirements assume that the operators are trained on multiple types of equipment and can move between types of equipment as needed to achieve the mine production schedule. Blasting personnel and tire crews are not required as these tasks will be contracted out. A fuel crew is not required. It is assumed that operators of rubber-tired equipment will fuel their own machines and tracked equipment will be fueled by the mine operations service crew. See Table 16-10 and Table 16-11.


NorthMet Project

Form 43-101F1 Technical Report

Table 16-10: Mine Operations and Maintenance Personnel

JOB TITLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
MINE OPERATIONS:                                            
Drill Operator 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 0 0
Shovel Operator 4 8 8 8 8 8 8 4 4 8 8 8 4 8 8 4 4 8 8 8 8 8
Loader Operator 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
Haul Truck Driver 24 32 28 32 32 36 32 24 24 32 36 32 32 28 32 16 24 32 32 36 36 36
Track & RT Dozer Operator 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
Grader Operator 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 4 4
Water Truck Operator 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Utility Equip Operator (Service Crew) 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 12 12
Blasting Crew 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 0 0
Locomotive Operator 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 0 0
Mine Dispatcher 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Operations Total 99 112 108 112 112 116 111 99 99 111 115 111 107 107 111 87 99 111 111 115 77 78
MINE MAINTENANCE:                                            
Senior Maintenance Mechanics 18 20 19 20 20 21 20 17 18 20 21 20 19 19 19 15 18 19 19 20 15 15
Maintenance Technicians 9 10 10 10 10 11 10 9 9 10 11 10 10 10 10 8 9 10 10 10 8 8
Welder / Mechanic 8 9 9 9 9 9 9 8 8 9 9 9 9 9 9 7 8 9 9 9 7 7
Electrician 8 9 9 9 9 9 9 8 8 8 9 9 9 9 9 7 8 9 9 9 7 7
Maintenance Total 43 48 47 48 48 50 48 42 43 48 50 48 47 47 47 37 43 47 47 48 37 37
VS&A at 0.00 % 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Total Labor Requirement 142 160 155 160 160 166 159 141 142 159 165 159 154 154 158 124 142 158 158 163 114 115
                                             
Maint/Operations Ratio NO RAIL (mine only) 0.49 0.48 0.49 0.48 0.48 0.48 0.48 0.48 0.49 0.48 0.49 0.48 0.49 0.49 0.47 0.49 0.49 0.47 0.47 0.47 0.48 .047
Notes: 1. Utility Crew operates Aux Loader, Aux Trucks, Excavators, etc.


NorthMet Project

Form 43-101F1 Technical Report

Table 16-11: Mine Operations and Maintenance Salary Personnel

Job Title 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
MINE OPERATIONS:                                            
Mine Operations Manager 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mine Operations Superintendent 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FL Supervisors 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Mine Operations Total 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
MINE MAINTENANCE:                                            
Maint. Superintendent 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mine Maintenance Manager                                            
FL Supervisors Maint 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Planner/Clerk 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mine Maintenance Total 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
MINE ENGINEERING:                                            
Long Range Mining Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1  
Short Range Mining Engineer 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1
Operations Mining Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Chief Surveyor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Surveyor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mine Engineering Total 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 4
MINE GEOLOGY:                                            
Senior Mine Geologist 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1    
Mine Geologist 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1    
Geo Tech - Sampler 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1    
Mine Geology Total 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 0
Total Personnel 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 17 16


NorthMet Project

Form 43-101F1 Technical Report

17 RECOVERY METHODS

17.1 Plant Design 

17.1.1 Introduction

There have been no substantive changes to the processing flowsheet since the March 26, 2018, Technical Report that would impact the project economics and, as such, the viability of the NorthMet Project.

The NorthMet Project plant design is based on utilizing as much of the existing infrastructure as feasible, while ensuring a safe and cost-effective operating philosophy by incorporating the latest technology.

The original plan for refurbishing the existing Erie plant comminution circuit was reviewed and the following was taken into consideration:

  • The existing circuit design and equipment is more than 60 years old
  • The plant has been idle for more than 20 years
  • The complex's operational and maintenance requirements associated with running a tertiary and quaternary crushing circuit as well as 12 milling streams
  • The large number of transfer points associated with the above

Based on this, the viability of replacing the existing milling circuit with larger, modern mills capable of handling the throughput requirements through a single stream was investigated. A single stream SAG and ball mill circuit with a pebble crusher would mean significant changes to the layout within the concentrator building, but has the following benefits:

  • Tertiary and quaternary crushing would no longer be required. This eliminates a large portion of the current circuit, which is highly maintenance intensive, and also requires significant dust control measures and building heating requirements.
  • The ore storage bin operating and discharge methodology would be changed to allow a greater volume of the bin to be used, while also reducing the number of operating transfer points. This would significantly reduce the dust emissions within the concentrator building.
  • The new milling circuit would have variable speed control on both mills allowing for greater process control and adaptability to cater to any potential variability in the upstream and downstream process characteristics.
  • New larger mills have greater operating efficiencies and less maintenance requirements, therefore reducing operating costs.
  • Simplified milling control system as a result of reduced service requirements to the mills. These include process water addition points, lubrication systems monitoring, discharge density and grind size control and ore feed.

Based on all of the above, the decision to change the milling philosophy to incorporate a new semi autogenous ball-mill-crushing (SABC), circuit was made. The concentrator building was modelled to accommodate the new equipment, while ensuring that the building structure remained as per the original design. The new circuit also allowed for the existing electrical rooms, cranes, and process water tanks to be utilized.

Existing equipment was analyzed to determine its suitability to the new process. Generally, existing equipment that was found to be compatible with the new process design would require refurbishment. Where possible, the original equipment manufacturers (OEMs) were utilized to determine the refurbishment requirements and costs.


NorthMet Project

Form 43-101F1 Technical Report

Detailed plant models were developed to identify existing infrastructure and to determine the space available for the new process equipment. Figure 17-1 illustrates the main buildings that would be utilized in the new plant design.

Figure 17-1: Plant Aerial View

The sections below give a detailed description of the proposed scopes of work associated with incorporating the new design in the different process plant areas.

17.1.2 Crushing and Material Handling

The Coarse Crushing building and equipment would be used for primary and secondary crushing of the plant ore feed. The building and most structures were found to be in good condition.

A new 60" primary crusher would be installed in the South Coarse Crushing facility. The existing crusher needs to be replaced as is it beyond economical to repair to ensure maximum plant availability. Only one primary crusher is required to achieve the plant throughput. All crusher auxiliaries including the lubrication unit, drive, counter shaft assembly and hydraulic pack would also be replaced with new equipment and control systems.

The four existing 36" secondary gyratory crushers associated with the primary crushing system would require complete refurbishment. A 36" gyratory crusher is no longer a standard available size from today's manufacturers. In addition to this, modifications have been made to these crushers during previous operations to alter the crusher product size. These units will need to be brought back to OEM specification, and all lubrication units, drives, counter shaft assemblies and hydraulic packs for these units would be replaced with new units and control systems.


NorthMet Project

Form 43-101F1 Technical Report

A new power unit will be installed for the rail car dump system with a manifold type of arrangement with new generation valves and proportional control. This will enable the dump system controls to be linked to the plant control system (DCS), allowing for finite control, and interlocking of the feed system.

All coarse crushing building ancillary systems, including apron discharge chute actuators, HVAC, and dust extraction systems will be replaced and/or refurbished, as required, in order to ensure that the equipment is brought in line with modern operating practices and HSE requirements.

The coarse crushing area cranes and rigging equipment will all need to be refurbished and upgraded. It is anticipated that most of these cranes will be refurbished as part of the asset preservation plan.

The Coarse Crusher conveyor (1A) needs extensive refurbishment and a complete replacement of the entire tail section of this conveyor will be required, as it is currently under ice.

Most chute work will need to be refurbished, modified, or replaced to provide for the different material properties of NorthMet mineralization and throughputs to ensure a simplified and maintenance friendly operation.

Numerous conveyor leg supports will be replaced. Conveyor pulleys will require new bearings and need to be re-lagged. The conveyor take-up systems will require complete refurbishment with new ropes, take-up trolleys and possibly sheaves. These take-ups will also need to be inspected and adjusted according to the new duties, and belt tensions. The 2A conveyor drives will be fully refurbished and fitted with new VS (variable speed) drives. Many conveyor idlers need to be replaced. The conveyor belting will be entirely replaced with a new belt correctly specified according to the updated conveyor duties. New scrapers and belt cleaners will be installed to ensure simplified belt cleaning and ease of operation.

A new HVAC and dust collection system will be installed in the drive / transfer house. New guarding and safety devices will be installed to bring the new installation in line with MSHA guarding standards. All walkways and access ways will be inspected and refurbished for safe access and operation.

Conveyor 2A, along with the conveyor gallery and support structure, will be modified so that it can be then feed onto existing Conveyor 4B. Conveyor 2A is currently equipped with a tripper car that feeds into an ore storage bin for the tertiary and quaternary cone crushers, which will no longer be required. The modified Conveyor 2A will discharge into a bin arrangement directly above Conveyor 4B. This modification would result in only a portion of the existing Fine Crushing Building being utilized. Currently tertiary stage and quaternary stage crushing equipment is located in the fine crushing building.

A wall is planned to be installed between the operating section and the redundant section of the Fine Crushing Building to reduce the HVAC requirements and to allow for the reclamation of equipment and demolition of the redundant section during operations.

Existing Conveyors 4A and 4B tail ends are presently under water and ice and will require extensive refurbishment. Conveyors 4A and 4B legs, pulleys, take-ups, drives, idlers, and belting will be refurbished or replaced as required. Conveyor 4B discharges onto Conveyor 5N, located in the Concentrator Building.

Conveyor 5N is equipped with a tripper car that discharges into the concentrator ore storage bins. Modifications to the tripper car trouser leg discharge chutes will be required to provide for the larger ore lump size. Certain 5N conveyor legs, pulleys, take-ups, drives, idlers, and belting would be refurbished or replaced as required.

The existing concentrator building will require major demolition work and modifications to accommodate the new SAG and ball mill, as well as their associated feed and slurry handling systems. Figure 17-2 shows the current Concentrator building arrangement, with the proposed area to be cleared and demolished (where required) to accommodate the new milling circuit.


NorthMet Project

Form 43-101F1 Technical Report

Figure 17-2: Current Concentrator Arrangement

The existing ore storage bin has a live capacity of approximately 36,000 t, equating to more than 26 hours of residence time. The bin's discharge slots will require modifications to facilitate the flow of the larger size ore. In addition to this, the existing rod mill feed conveyors and chute work would be entirely removed to allow two new conveyors to be installed below the ore storage bin. The two conveyors would run the length of the ore storage bin allowing for ore to be extracted from different zones within the bin in a controlled manner. These conveyors would feed onto a transfer conveyor. This arrangement reduces the number of transfer points when compared to the old design, from 157 to 62, therefore reducing the dust handling requirements. It also has the added benefit of maximizing the plant ore storage capabilities by allowing for the entire length of the ore storage bin to be utilized.

Modifications will be required to the grinding rod storage bays to accommodate a new transfer conveyor. The transfer conveyor will feed the new mill feed conveyor. The mill feed conveyor will be fitted with a weightometer to track and control the rate of ore addition to the SAG mill. A grinding ball loading station incorporating a programmable ball loading table will be installed handling automated loading of steel grinding media onto the mill feed conveyor.

Extensive demolition work will be required within the existing concentrator building to accommodate the following new equipment and infrastructure:

  • Mill feed conveyor with ball loading table
  • 40' SAG mill with feed chute, 28 MW Gearless Mill Drive (GMD) and lubrication units
  • SAG mill structural steel, including the suspended slab for the operation of the mill relining equipment
  • Civil bases, spillage containment areas, sumps and surface beds for the SAG mill and structures
  • SAG mill liner handler and bolt removal tool
  • SAG mill discharge screen
  • SAG mill discharge sump
  • SAG mill discharge pumps
  • 24' x 37' Ball mill with feed chute, 14 MW low speed drives and lubrication units

NorthMet Project

Form 43-101F1 Technical Report

  • Two (2) Ball mill cyclone clusters
  • Ball mill structural steel, including a suspended slab for the operation of the mill relining equipment
  • Civil bases, spillage containment areas, sumps and surface beds for the ball mill and structures
  • Ball mill liner handler and bolt removal tool
  • Ball mill trommel screen and chute work
  • Ball mill discharge sump and pumps
  • 2,358 cy flotation feed tank, agitator, and pumps
  • Grinding media scats (material that is not grindable and ejected from the grinding circuit) handling conveyors, bin, chutes, pebble crusher and associated structural steel and civil bases
  • Pipe racks

It is estimated that approximately 2,500 t of structural steel will need to be removed from the Concentrator building. Steel that is found to be in good condition can be re-used, if possible, while the remaining steel will be sold as scrap. In particular, existing rod mill feed conveyors will be utilized as scats conveyors.

Demolition of the rod and ball mill civil bases, surface beds, suspended slabs and structural steel bases will also be required to ensure a safe and accessible working floor. Additional rock blasting could be required in limited areas to make room for the SAG mill civil bases, which need to be cast directly into solid rock below the existing civils. It is estimated that approximately 8,371 cy of concrete will need to be demolished.

Figure 17-3 below illustrates the proposed equipment layout within the concentrator building.

Figure 17-3: Milling Circuit

The 200-ton maintenance overhead crane that currently spans the proposed position of the SAG and ball mill and runs the length of the building will be refurbished and utilized for mill installation and maintenance.

17.1.3 Flotation

A new Flotation Building will be located adjacent on the west side, to the existing Concentrator Building. The old tailing thickeners are currently located in this area and this equipment will need to be demolished to allow room for the new Flotation Building. The Flotation Building will need to be insulated for local weather/temperature conditions, regulations, and codes, as well as the inclusion of a sufficient HVAC system.


NorthMet Project

Form 43-101F1 Technical Report

The Flotation Building will house the entire flotation circuit, the three (3) re-grind mills, flotation blowers and the associated electrical Motor Control Centers (MCCs). Two new 50-t overhead cranes would be installed, operating over the length of the building.

The civil works for the Flotation Building, including structural support bases and spillage containment sumps for complete containment would be required.

The design allows for the use of new, larger rougher flotation cells which were not available in the market for the previous process design. The cleaner and separation stages have greater volumes than the previous design to better tolerate variability with the mineralized feed and from process disruptions. The new regrind mills are the vertical stirred mills which have been proven to be more efficient than the ball mills that were proposed previously.

The following equipment forms part of the new flotation circuit:

  • Four (4) 654 cy Cu/Ni Bulk rougher flotation cells
  • M15000 Cu/Ni rougher concentrate regrind mill, including new cyclone cluster
  • Four (4) 210 cy, and five (5) 131 cy Cu/Ni Bulk cleaner flotation cells
  • M5000 Cu/Ni Separation regrind mill, including new cyclone cluster
  • Three (3) 65 cy Cu/Ni separation rougher cleaner flotation cells
  • Three (3) 65 cy, nine (9) 39 cy and three (3) 26 cy Cu/Ni separation cleaner flotation cells
  • Five (5) 654 cy Po rougher flotation cells
  • M5000 Po rougher concentrate regrind mill, including new cyclone cluster
  • Two (2) 210 cy, two (2) 131 cy and two (2) 65 cy Po cleaner flotation cells
  • Three (3) air blowers to supply air to the flotation cells
  • Concentrate and tailings sumps, tanks, and splitter boxes
  • Pumps, interconnecting pipework and manual and actuated valves
  • Samplers, size analyzers and slurry analyzers with any intermediate pumps and piping
  • Flotation cell support structures, pipe racks and access platforms

The proposed flotation building and equipment layout is illustrated in Figure 17-4.


NorthMet Project

Form 43-101F1 Technical Report

Figure 17-4: Flotation Circuit

17.1.4 Concentrate Handling

The Cu, Ni and Po concentrate thickening, filtration, and loadout facilities will be located on the South end of the plant. The existing pipe tunnel will be refurbished to make room for slurry and service piping and electrical power distribution.

A new concentrate thickening building will be required to house the following equipment for the three separate circuits:

  • Concentrate trash screens prior to thickening
  • Three (3) concentrate thickeners
  • Ancillary compressors, hydraulic actuators and control systems associated with the filters
  • Filter feed, wash water and manifold flush tanks, pumps, and piping
  • Electrical MCCs

A concentrate storage shed will adjoin the concentrate thickening building. The three (3) concentrate filters would be located above the concentrate storage area and would feed onto concentrate discharge conveyors.

The Concentrate Storage Shed will consist of the following equipment:

  • Three (3) vertical filter presses in an enclosed area with HVAC
  • Three (3) filter cake discharge conveyors located below the filter presses
  • Dedicated concentrate storage bunkers below the filters
  • Two (2) concentrate conveyors with hoppers that feed the loadout station

The concentrate loadout station will be installed to load rail cars that haul concentrate offsite. The concentrate loadout station will consist of loadout bins that will be fed by the two (2) concentrate conveyors. A small reversible conveyor below each of the loadout bins will allow for the even distribution of the concentrate inside the rail cars.

The Concentrate Loadout Station will be equipped with an auger sampler to extract samples of the concentrate in each rail car for metallurgical accounting and reconciliation purposes.


NorthMet Project

Form 43-101F1 Technical Report

The Concentrate Loadout Station will also require equipment to remove rail car lids as the rail cars enter the station and to transfer the lids to the end of the station for refitting once the rail car has been loaded.

17.1.5 Reagent Services

The following flotation reagents would be required for the new plant:

  • Collector (SIPX)
  • Activator (CuSO4)
  • Depressant (CMC)
  • Frother (MIBC)
  • Lime (Hydrated)
  • Flocculant (Magna Floc 10)

Each reagent has a separate mixing and distribution system that includes make-up tanks, transfer pumps, dosing or distribution tanks, dosing pumps and distribution piping.

The Reagents Building will be located adjacent to the Flotation Building and will include a storage area, make-up, and dosing tanks, and allow for vehicle access for reagent off-loading and handling. The make-up areas will have dedicated hoists for the loading of reagents into the make-up tanks. The reagent make-up tanks would also include dust collection systems for the control of fugitive reagent dust.

17.1.6 Piping Systems

The existing process water, raw water, spray water, fire water and gland water systems will require major re-engineering to suit the new process plant design. However, some of the major existing infrastructure including the Flotation Tailing Basin (FTB), fire water reservoir, reclaim water barge and pipeline, and Colby Lake supply system are still usable.

New pipe racks will be required for the piping distribution systems within the Concentrator Building as well as all new buildings. Wherever practical, the piping distribution system will utilize the existing pipe tunnels to access these areas.

17.1.6.1 Slurry Distribution Piping

New process piping will be required for the milling, flotation and concentrate handling sections, including manual and actuated valves.

New tailing tanks, pumps and tailing pipelines will be installed.

17.1.6.2 Raw Water

Raw water will be supplied to the plant from Colby Lake via a refurbished pipeline which PolyMet has acquired under its agreements with Cliffs Erie. The water appropriation permit that PolyMet has authorizes the withdrawal of the adequate quantities from Colby Lake for process make-up water. The existing 60-year-old pipeline that conveys raw water 5.6 miles will be lined in part or fully with a 34" diameter HDPE pipe. The process plant raw water distribution system will be modified to suit the new plant design. The reclaim water supply piping from the FTB will need to be routed to the new Flotation and Concentrate buildings. Raw water will be supplied to the following areas and services:

  • Process water make-up
  • Potable water treatment
  • Gland seal water  make-up

NorthMet Project

Form 43-101F1 Technical Report

  • Mill cooling water feed
  • Reagent make-up
  • Filter press cloth wash

17.1.6.3 Process Water

The five (5) existing 1,179 cy process water tanks will be installed for plant process water storage. The process water distribution system design will suit the proposed plant equipment layout. Piping from the process water tanks will be routed to the new Flotation and Concentrate handling buildings. New distribution piping will be installed to the following areas and applications:

  • Mill dilution water
  • Flotation dilution water
  • Thickener dilution water
  • Regrind milling
  • Spray water feed
  • Spillage containment areas wash water

17.1.6.4 Spray Water

The plant spray water system will be fed by the process water system. This system will include a storage tank and pumps to deliver pressurized spray water to the following facilities:

  • Scalping screens
  • Flotation spray water

17.1.6.5 Gland Water

The gland seal water system would be fed by the raw water system, and will include a storage tank, pumps, filters, and recirculation piping. These services would be routed to the Concentrator Building and flotation areas.

17.1.6.6 Mill Cooling Water

The mill cooling water system will be fed by the raw water system, and will include a tank, pumps, and recirculation piping. These services will be routed to the SAG mill and ball mill.

17.1.6.7 Fire Water

The fire water system will be fed by the raw water reservoir and will include new pumps, recirculation piping, valves, hydrants, and hose reels. These services would be routed to the new plant areas (flotation and concentrate handling) and will be refurbished in the existing plant areas (conveyors and crushing) where required. Monitoring systems will be installed for fire suppression control and surveillance.

17.1.6.8 Potable Water

The potable water system is fed by the raw water system and includes a refurbished water treatment plant, new pumps, recirculation piping, valves, and safety showers. These services will be routed to all plant areas. Safety showers would be fitted with a shower and eye wash basin.


NorthMet Project

Form 43-101F1 Technical Report

17.1.7 Air Systems

New blowers are required to supply air to the flotation cells, and new compressors will be installed for plant and instrument air requirements.

17.1.7.1 Flotation Blower Air

The blower air system consists of blowers and distribution piping to the flotation cells. The blowers will be located in close proximity to the flotation cells to reduce distribution requirements but will be housed in an enclosed structure to reduce noise.

17.1.7.2 Plant and Instrument Air

New compressors, refrigerant dryers, filters, receivers, and the piping distribution system are planned for the plant and instrument air services. To the extent possible, the compressors will be located close to major instrument air consumers (pneumatic actuators) to reduce distribution requirements. These compressors will be housed in an enclosed structure to reduce noise.

The filter press compressors and ancillary equipment will be supplied as part of the filter package and will be located in close proximity to the filter.

17.1.8 Plant Electrical Distribution

A single main medium voltage 13.8 kV panel is proposed to supply power to the plant. The panel will be housed in a dedicated main consumer substation electrical building. From this main 13.8 kV the following equipment and facilities will be fed with medium voltage power:

  • 28 MW GMD SAG Mill
  • 14 MW Ball Mill
  • One (1)13.8 kV overhead power line (existing) to the Administration Building
  • Six (6) 4.16 kV medium voltage switchboards throughout the plant area
  • Twenty-one (21) feeders to the 480 Volt MCCs

All the distribution circuit breakers will be 3-pole and rated at a standard size of 630A, which will enable all circuits to carry continuous load and momentary short circuits. Shunt trips will be 110 V DC fed from a single battery tripping unit and shunt trip circuit.

The MCCs will provide power and contain motor starters for the various process plant areas. Motors up to 700 kW will be fed from 480 V MCCs. MCCs will be of the compartmentalized type with molded case circuit breakers, magnetic contactors, intelligent protection relays and ground bus, and will comply with the relevant statutory codes and standards.

Dedicated Distribution Switchboards (DBS) will distribute power to the offices, laboratory, workshops, warehouses, change rooms, toilets, kitchen, dining rooms, and security areas. These switchboards will be fed from suitably located switch rooms.

17.1.9 Plant Instrumentation

The entire plant instrumentation system will be replaced with modern instruments and infrastructure including the following:


NorthMet Project

Form 43-101F1 Technical Report

  • All conveyor process monitoring and safety instruments
  • Level, flow, density, and temperature monitoring instruments
  • All process safety and monitoring instruments such as gas analyzers
  • Complete PLC system linked to the SCADA monitoring and control system
  • Fiber optic backbone for the plant control system

The instrumentation control voltage will be 120 V, with 24 V DC signal voltage.

17.2 Process Plant Flowsheet Development

The overall plant process flows for the NorthMet Project are shown in Figure 17-5.

17.2.1 Primary and Secondary Crushing

ROM material is delivered to the two-stage crushing plant for size reduction, making it suitable for further liberation and beneficiation of the target economic metals. Two-stage crushing is used to achieve a final P80 crushed product size of 80% passing 4 in, which is then fed into the milling circuit for further liberation of the mineral.

The crushing circuit consists of a primary crusher feed bin, a gyratory primary crusher, a primary crusher product surge bin, and four gyratory secondary crushers.

Ore with a top-size of approximately 55 in is delivered by side-dumping rail cars to the primary crushing circuit. The rail cars dump their load directly into the gyratory crusher feed bin that in turn feeds the new 60" × 113" Traylor Type NT gyratory crusher on primary crushing duty. The P80 product, 80% passing 7 in from the primary crusher is discharged by chute arrangement to the Primary Crusher Product Surge Bin from where it is withdrawn via sliding gates into four parallel 36" × 72" Traylor gyratory secondary crushers. Each secondary crusher discharges 80% passing 4 in ore onto a dedicated variable speed apron feeder, which in turn feeds the Secondary Crusher Discharge Conveyor.

Weightometers will be installed on the belt conveyor to measure, display, and record the instantaneous and totalized tonnages.

The Crushed Ore Transfer Conveyor will receive material from the Secondary Crusher Discharge Conveyor and transports the crushed material to the Crushed Product Surge Bin. Material is withdrawn from the surge bin using an apron feeder, onto a conveyor which then discharges onto the tripper conveyor. The tripper belt conveyor transports the crushed ore to the Crushed Ore Storage Bin.

Dust produced from the crushers, and material handling equipment discharge points will be extracted using a dust collector.

Spillage within the crushed ore storage area will be washed down to a sump, from which the spillage will be recycled to the SAG mill discharge sump.

17.2.2 Milling

The milling section consists of a SAG mill operating in open circuit and a ball mill operating in closed circuit with two clusters of classifying hydro cyclone clusters to give a product of 80% passing 120 µm. A pebble crushing circuit has been incorporated to handle the SAG mill oversize.

Ore is transferred from the crushed ore storage bin to the SABC circuit, which consists of a SAG mill, ball mill and pebble crusher. The ball mill is fed by cyclone clusters. The overflow from the cyclones will discharge into a flotation feed tank that feeds the flotation circuit.


NorthMet Project

Form 43-101F1 Technical Report

Crushed ore is withdrawn from the crushed ore storage bin using 62 variable speed driven vibrating pan feeders. The pan feeders discharge through chute arrangements onto two reclaim conveyors. Between four and eight pan feeders per conveyor will operate at any one time.

Both reclaim conveyors discharge onto the transfer conveyor which in turn delivers ore to the SAG mill feed conveyor. The SAG mill feed is measured and recorded using a weightometer installed on the SAG mill feed conveyor. The 40' diameter × 22.5' EGL SAG mill has a grate discharge and is fitted with a 28 MW motor.

Process water is added to the SAG mill to achieve a slurry solids content of 75% by mass within the mill. Mill cooling water is provided by the mill cooling water pumps operating on a duty/standby configuration. The SAG mill discharge flows over a vibrating screen and the screen oversize and is either conveyed to the pebble crushing circuit or to the scats bunker, via a diverter chute.

The pebbles that are diverted to the pebble crusher feed conveyor are conveyed to the pebble crusher surge bin. A weightometer installed on the pebble crusher feed conveyor measures and records pebble crusher feed tonnage. A belt magnet removes ball scats prior to the pebble crusher and discharges the scats onto the scats removal conveyor. Pebbles are withdrawn from the pebble crusher surge bin using a variable speed driven pan feeder, fed through the crusher, and discharged onto the pebble crusher discharge conveyor. The crushed pebble transfer conveyor receives material from the crusher discharge conveyor and returns crushed pebbles to the SAG mill feed conveyor.

Undersize from the SAG mill discharge screen discharges into the SAG mill discharge sump from where it is transferred to the cyclone cluster feed sump. Process water is added to both the SAG mill discharge sump and the cyclone feed sump at a controlled rate to achieve the required slurry solids content at the respective discharge points.

Diluted slurry is pumped to the hydro cyclone clusters using hydro cyclone feed pumps. Overflow slurry from the cyclone clusters (33.2% solids by mass) gravitates to the flotation feed surge tank. Cyclone cluster underflow slurry (75% solids by mass) feeds the ball mill.

The 24' diameter × 37' EGL ball mill has an overflow discharge and is fitted with a 14 MW motor and operates in closed circuit with the cyclone clusters. The discharge from the ball mill flows through a trommel screen and discharges into the cyclone cluster feed sump. Trommel screen oversize will be transferred by conveyor to the milling scats bunker.

Spillage within the milling area is contained in a containment area and washed down to the spillage sump, from where it is pumped back into the cyclone cluster feed sump.


NorthMet Project

Form 43-101F1 Technical Report

Figure 17-5: Overall Plant Process Flow Diagram


NorthMet Project

Form 43-101F1 Technical Report

17.2.3 Flotation

The overflow from the milling cyclone is pumped to the flotation feed tank. The flotation circuit consists of three separate flotation stages each with a regrind step:

  • Bulk Cu-Ni circuit
  • Cu-Ni concentrate separation circuit
  • Pyrrhotite (Po) circuit

The three flotation circuits are detailed in the subsections below.

17.2.3.1 Bulk Cu-Ni Rougher Flotation and Regrind

Classified cyclone overflow slurry, at 33.2% solids by weight, is pumped from the agitated flotation feed surge tank to the rougher flotation feed box at a combined flow rate of 13,882 gpm.

The Cu-Ni rougher flotation cells bank consists of four (4) 654 cy forced air flotation cells with a design retention time of 38 min. The cells are fed by gravity from the Cu-Ni rougher flotation feed box. The cells are arranged in series, each with an agitator drive and a dart valve that controls the froth level in the cells. Low pressure air is added to the shaft of each of the four agitators at 2,841 standard cubic feet per minute (scfm) per cell. Provisions have been made for addition of reagents (frother and collector) to all four flotation cells. Water sprays are also provided in the concentrate launders to aid in the breakdown of froth.

Spillage within the Cu-Ni rougher flotation containment area flows to three spillage sumps, from where the spillage is pumped to the first Cu-Ni rougher cell feed box.

Float tailings from the rougher tails sump are pumped to the agitated pyrrhotite (Po) rougher flotation conditioning tank.

Froth containing Cu-Ni concentrate overflows from the flotation cell launder lip into the concentrate launder. Concentrate from the four rougher cells flows by launder and pipe arrangement to the Cu-Ni rougher flotation concentrate froth hopper. Combined concentrate is then pumped to the Cu-Ni rougher regrind mill cyclone cluster. The cyclone underflow reports to the Bulk Cu-Ni rougher regrind screen. Screen oversize reports to a trash basket while the undersize gravitates to the mechanically agitated Cu-Ni rougher regrind mill feed tank as regrind mill feed. Cyclone overflow slurry is discharged into the Cu-Ni rougher regrind cyclone overflow sump.

Slurry from the Cu-Ni rougher regrind mill feed tank is pumped to the Cu-Ni rougher regrind mill. The feed is ground to give a product size of 80% passing 35 µm. Part of the regrind mill discharge is recycled back to the regrind mill feed tank while the balance flows to the Cu-Ni rougher regrind sump. A sample is taken from the rougher regrind discharge, using a Vezin sampler, which measures the grinding performance of the mill and ensures that the correct size distribution is sent to Bulk Cu-Ni cleaning.

Cu-Ni concentrate slurry from the rougher regrind sump is pumped to the first Cu-Ni cleaning bank flotation tank feed box.

Spillage within the Cu-Ni rougher concentrate regrind area flows to a spillage sump, from where it is pumped to the Cu-Ni rougher regrind mill feed tank.

17.2.3.2 Bulk Cu-Ni Cleaner Flotation

The Bulk Cu-Ni cleaner flotation bank includes a feed box and three cleaning stages consisting of the following:


NorthMet Project

Form 43-101F1 Technical Report

  • Cleaner bank 1: four (4) 210 cy forced air flotation cells
  • Cleaner bank 2: three (3) 131 cy forced air flotation cells
  • Cleaner bank 3: two (2) 131 cy forced air flotation cells. The cells are fed by gravity from the flotation feed box.

Low pressure air is added to the shafts of the cell agitators at about 1,196 scfm per cell in the first cleaner bank, 748 scfm per cell in the second and third cleaner banks. Provisions have been made to add frother to all the cleaning cells and to add collector only into selected cleaning cells. Water sprays are provided in the launders to aid in breakdown of froth. The cells are arranged in series, each with an agitator drive and a dart valve that controls the froth level in individual cells.

Tailings from each of the Cu-Ni cleaner banks are pumped back to the previous cleaning bank via a cleaner tails hopper and pump. The tails from the first cleaner bank are pumped to the Cu-Ni rougher flotation bank feed box.

Concentrate from each of the cleaner banks flows by launder and pipe arrangement to dedicated concentrate froth hoppers. The respective concentrates are then pumped to the next Cu-Ni cleaner bank. The concentrate from the second to last and last cleaner bank is pumped to the Cu-Ni separation regrind cyclone feed tank.

Spillage from the first cleaner bank gravitates into a dedicated spillage sump and is pumped to the feed box of the first cleaner bank. The spillage from the second and third cleaner banks gravitates to a separate sump from where it is pumped to the second cleaner bank feed box.

17.2.3.3 Cu-Ni Separation Regrind

Concentrate slurry from the Bulk Cu-Ni cleaner flotation is pumped to the Cu-Ni separation regrind mill cyclone cluster. Cyclone underflow reports to the regrind mill feed tank as mill feed. Feed is ground to give a product size of 80% passing 15 µm. Part of the regrind mill discharge is recycled back to the regrind mill feed tank while the balance flows to the Cu-Ni separation cyclone overflow hopper. Process water is added to the cyclone feed tank to ensure the correct densities for cyclone separation.

Cyclone overflow is discharged into the regrind hopper. A sample is taken using a Vezin sampler prior to the regrind mill product being pumped to the concentrate aeration tank. This measures the grinding performance of the mill and ensures that the correct size distribution is sent to the Cu-Ni separation rougher flotation. Lime slurry is added to the regrind mill discharge tank for pH adjustment.

Concentrate slurry from the hopper is pumped to the Cu-Ni separation aeration tank. In the aeration tank, concentrate is injected with low pressure air from the blowers to keep the slurry in suspension. Slurry overflows from the aeration tank to the Cu-Ni separation rougher flotation feed tank box.

Spillage within the Cu-Ni separation regrind area gravitates to a spillage sump, from where the spillage is pumped to the regrind hopper.

17.2.3.4 Cu-Ni Separation Rougher Flotation

The Cu-Ni separation rougher bank includes three (3) 65 cy cells, a rougher tails sump, and a rougher concentrate sump. The bank is fed by the overflow from the Cu-Ni separation aeration tank. The cells are arranged in series, each with an agitator drive and a dart valve that controls the froth level in individual cells. Low pressure air is added to the shaft of each of the three agitators at 486 scfm per cell. Provisions have been made for the addition of reagents (frother and collector) to selected cell feed boxes. Water sprays are provided in the launders to aid in breakdown of froth.


NorthMet Project

Form 43-101F1 Technical Report

Tailings from the rougher bank are predominantly Ni concentrate and are pumped to the mechanically agitated Ni concentrate thickening surge tank.

Froth containing mainly Cu concentrate overflows from the cell launder lips into the concentrate launders. Concentrate from the three rougher cells flows by launder and pipe arrangement to the separation rougher cleaner concentrate sump. The concentrate is then pumped to the separation cleaning conditioning tank. Provisions have been made for the addition of lime slurry and process water to the separation rougher cleaner concentrate sump.

Spillage within the Cu-Ni separation rougher flotation area gravitates to a spillage sump, from where it is pumped to the Cu-Ni separation rougher tails sump.

17.2.3.5 Cu-Ni Separation Cleaner Flotation

The Cu-Ni separation cleaner bank consists of a conditioning tank, four (4) banks of flotation cells with provisions for a fifth bank, and is made up of the following:

  • Cleaner bank 1: three (3) 65.5 cy forced air flotation cells
  • Cleaner bank 2: three (3) 39 cy forced air flotation cells
  • Cleaner bank 3: three (3) 39 cy forced air flotation cells
  • Cleaner bank 4: three (3) 39 cy forced air flotation cells
  • Cleaner bank 5: three (3) 26 cy forced air flotation cells

The Cu-Ni separation cleaner cells are fed via pumps from the conditioning tank. Low pressure air is added to the shafts of the cell agitators at about 492 scfm per cell in the first cleaner bank, 486 scfm per cell in the second, third and fourth cleaner banks and 262 scfm per cell in the fifth bank. Provision has been made to add frother to all the cleaning cells and to add collector only into selected cleaning cells. Water sprays are provided in the launders to aid in breakdown of froth. The cells are arranged in series, each with an agitator drive and a dart valve that controls the froth level in individual cells.

Separation rougher concentrate is pumped from the separation cleaner conditioning tank to the first cleaner bank feed box. The tailings from the first cleaner bank discharge into the tails hopper and are pumped back to the separation rougher bank feed box. Tailings from the rest of the separation cleaner banks are pumped back to the previous cleaning bank via a cleaner tails hopper and pump.

Concentrate from the first separation cleaner bank flows by launder and pipe arrangement to dedicated concentrate froth hoppers to the second bank. Concentrate flows through each subsequent cleaner bank to continually improve the final grade. The concentrate from the last cleaner bank is the final Cu concentrate and is pumped to the mechanically agitated Cu concentrate thickening surge tank.

Spillage from the first and second cleaning banks gravitates into a dedicated spillage sump and is pumped to the conditioning tank. The spillage from the third, fourth and fifth cleaner banks gravitates to a separate sump, from where the spillage is pumped to the third cleaner bank feed box.

17.2.3.6 Po Concentrate Rougher Flotation and Regrind

Bulk Cu-Ni rougher tails are pumped from the agitated Po conditioning tank to the rougher flotation bank feed box.

The Po rougher flotation bank consists of five (5) 654 cy forced air flotation cells. The cells are arranged in series, each with an agitator drive and a dart valve that controls the froth level in individual cells. Low pressure air is added to the shafts of the cell agitators at approximately 2,841 scfm. Provisions have been made to add frother to all the cells, collector to the rougher bank feed box, and activator to the conditioning tank. Water sprays are provided in the launders to aid in breakdown of froth. Tailings from the Po rougher tails sump are pumped to the final tailings tank.


NorthMet Project

Form 43-101F1 Technical Report

Froth containing concentrate overflows from the cell launder lips into the concentrate launders. Concentrate from the rougher cells flows by launder and pipe arrangement to the Po rougher concentrate sump and is then pumped to the mechanically agitated Po rougher regrind cyclone feed tank.

Spillage within the Po rougher flotation containment area gravitates between two spillage sumps from where it is pumped to either the Po conditioning tank or the Po rougher tails sump.

Po concentrate slurry from the Po rougher regrind cyclone feed tank is pumped to the Po regrind mill cyclone cluster. Cyclone underflow reports to the Po rougher regrind mill as mill feed. Part of the regrind mill discharge is recycled back to the regrind mill feed tank while the balance flows to the cyclone overflow hopper. Cyclone overflow is discharged into the Po regrind cyclone overflow hopper. Provisions have been made for process water to be added to the cyclone feed tank and the cyclone overflow hopper. The overflow slurry is pumped to the Po concentrate cleaning bank.

Spillage within the Po regrind area gravitates to a spillage sump, from where it is pumped to the regrind cyclone feed tank.

17.2.3.7 Po Concentrate Cleaner Flotation

The Po cleaner flotation bank includes a feed box, and three banks of flotation cells as follows:

  • Cleaner bank 1: two 210 cy forced air flotation cells
  • Cleaner bank 2: two 131 cy forced air flotation cells
  • Cleaner bank 3: two 65 cy forced air flotation cells

The cells are arranged in series, each with an agitator drive and a dart valve that controls the froth level in the cells. Low pressure air is added to the shafts of the cell agitators at about 1,196 scfm per cell in the first cleaner bank, 748 scfm per cell in the second cleaner bank, and 486 scfm per cell in the third cleaner bank. Provisions have been made to add frother to all the cleaning cells and to add collector only into selected cleaning cells. Water sprays are provided in the launders to aid in breakdown of froth.

Tailings from each of the Po cleaner banks are pumped back to the previous cleaning bank via a cleaner tails hopper and pump. The tails from the first cleaner bank are pumped to the Po rougher flotation bank feed box.

Concentrate from each of the cleaner banks flows by launder and pipe arrangement to dedicated concentrate froth hoppers. The respective concentrates are then pumped to the next Po cleaner bank. The concentrate from the last cleaner bank is pumped to the mechanically agitated pyrrhotite concentrate thickening surge tank.

Spillage from the Po cleaning area gravitates into a dedicated spillage sump and is pumped to the feed box of the first cleaner bank.

17.2.4 Tailings Disposal

Po rougher flotation tails slurry is pumped from the Po rougher mechanically agitated final tails tank and is sampled using a vezin sampler. The assay from the sample taken is used for metal accounting purposes.

The tailings are pumped to the FTB. FTB return water is pumped back to the process water tanks for reuse in the process plant.


NorthMet Project

Form 43-101F1 Technical Report

Spillage within the in-plant tailings containment area gravitates to the spillage sump, from where it is pumped back to the respective thickener dilution tanks.

17.2.5 Concentrate Thickening and Filtration

The three flotation concentrate products are dewatered via 2 stages; thickening followed by filtration. The recovered water from the dewatering stages is returned to the process water tanks for redistribution into the process plant.

The thickened concentrate is then filtered using a filter press to achieve a cake moisture of less than 12.1%.

17.2.5.1 Cu Concentrate Thickening

Cu concentrate slurry from the thickener feed surge tank is pumped onto a vibrating trash screen to remove any oversize particles to a trash handling basket prior to thickening. The screen undersize gravitates to a Cu concentrate thickener dilution tank. The slurry in the thickener dilution tank gravitates into the center feed well of the thickener. Provisions have been made to add a flocculant solution to the slurry in the dilution tanks and/or to the feed well of the thickener.

The thickener is equipped with a thickener mechanism that directs the dewatered slurry to the discharge cone. The thickener thickens the slurry to produce an underflow with a solids content of 65% by mass and a clear concentrate thickener overflow.

The Cu thickener underflow is withdrawn and pumped to the filter feed tank. The thickener underflow slurry is then pumped to the Cu concentrate filtration area where it will undergo further dewatering.

The Cu thickener overflow solution is collected in the thickener overflow storage tank and is then pumped to the process water storage tanks.

Spillage within the thickener containment area gravitates to the spillage sump, from where it is pumped to the dilution tank.

17.2.5.2 Cu Concentrate Filtration

Thickened Cu concentrate slurry is received from the filter feed tank in the Cu thickening area and pumped to the Cu concentrate filter.

The filtration cycle is a batch process and involves a filtration stage, a pressing/squeezing stage, a drying stage, and a cake discharge stage. The slurry is filtered to produce a filter cake with a moisture content of 10.4% by mass. The filter cake is dropped onto the filter cake discharge conveyor located below the filter press. The filter cake discharge conveyor discharges the filter cake onto the Cu concentrate stockpile.

Raw water is available for cloth wash water once each filtration cycle has been completed.

The filtrate, excess flushing and cloth wash water is collected in the filtrate hopper. Any solids that discharge into the filtrate tank settle at the bottom and are discharged back into the Cu concentrate thickener feed surge tank along with the filtrate overflow. The filtrate is retained and pumped back to the filter press to be used as filter manifold flush water.

17.2.5.3 Ni Concentrate Thickening

Ni concentrate slurry from the Ni thickener feed surge tank is pumped onto a vibrating trash screen to remove any oversize particles to a trash handling basket prior to thickening. The screen undersize gravitates to a Ni concentrate thickener dilution tank. The Ni slurry in the thickener dilution tank gravitates into the center feed well of the thickener. Provisions have been made to add a flocculant solution to the slurry in the dilution tanks and/or to the feed well of the thickener.


NorthMet Project

Form 43-101F1 Technical Report

The Ni thickener is equipped with a thickener mechanism which directs the thickened slurry to the discharge cone. The thickener thickens the slurry to produce an underflow with a solids content of 65% by mass and a clear concentrate thickener overflow.

The Ni thickener underflow is withdrawn and pumped to the filter feed tank. The Ni thickener underflow slurry is then pumped to the Ni concentrate filtration area, where it will undergo further dewatering.

The Ni thickener overflow solution is collected in the thickener overflow storage tank and is then pumped to the process water storage tanks.

Spillage within the Ni thickener containment area gravitates to the spillage sump, from where it is pumped to the dilution tank.

17.2.5.4 Ni Concentrate Filtration

Thickened Ni concentrate slurry is received from the Ni filter feed tank in the Ni thickening area and is pumped to the Ni concentrate filter.

The filtration cycle is a batch process and involves a filtration stage, a pressing/squeezing stage, a drying stage, and a cake discharge stage. The slurry is filtered to produce a filter cake with a moisture content of 10.3% by mass. The filter cake is dropped onto the filter cake discharge conveyor located below the filter press. The filter cake discharge conveyor discharges the filter cake onto the Ni concentrate stockpile.

Raw water is available for cloth wash water once each filtration cycle has been completed.

The filtrate, excess flushing and cloth wash water is collected in the filtrate tank. Any solids that discharge into the filtrate tank settle at the bottom and are discharged back into the Ni concentrate thickener feed surge tank along with the filtrate overflow. The filtrate is retained and pumped back to the Ni filter press to be used as filter manifold flush water.

17.2.5.5 Po Concentrate Thickening

Po concentrate slurry from the Po thickener feed surge tank is pumped onto a vibrating trash screen to remove any oversize particles to a trash handling basket prior to thickening. The screen undersize gravitates to a Po concentrate thickener dilution tank. The slurry in the Po thickener dilution tank gravitates into the center feed well of the thickener. Provisions have been made to add a flocculant solution to the slurry in the dilution tanks and/or to the feed well of the thickener.

The Po thickener is equipped with a thickener mechanism which directs the thickened slurry to the discharge cone. The thickener thickens the slurry to produce an underflow with a solids content of 65% by mass and a clear concentrate thickener overflow.

The Po thickener underflow is withdrawn and pumped to the filter feed tank. The thickener underflow slurry is then pumped to the Po concentrate filtration area where it will undergo further dewatering.

The Po thickener overflow solution is collected in the Po thickener overflow storage tank and is then pumped to the process water storage tanks.


NorthMet Project

Form 43-101F1 Technical Report

Spillage within the thickener containment area gravitates to the spillage sump, from where it is pumped to the Po dilution tank.

17.2.5.6 Po Concentrate Filtration

Thickened Po concentrate slurry is received from the filter feed tank in the Po thickening area and pumped to the Po concentrate filter.

The filtration cycle is a batch process and involves a filtration stage, a pressing/squeezing stage, a drying stage, and a cake discharge stage. The slurry is filtered to produce a filter cake with a moisture content of 10.3% by mass. The filter cake is dropped onto the filter cake discharge conveyor located below the filter press. The filter cake discharge conveyor discharges the filter cake onto the Po concentrate stockpile.

Raw water is available for cloth wash water once each filtration cycle has been completed.

The filtrate, excess flushing and cloth wash water is collected in the filtrate tank. Any solids that discharge into the filtrate tank settle at the bottom and are discharged back into the Po concentrate thickener feed surge tank along with the filtrate overflow. The filtrate is retained and pumped back to the Po filter press to be used as filter manifold flush water.

17.2.6 Concentrate Storage

Front-end loaders transfer the filtered concentrate from the product stockpile onto the product transfer conveyors. The concentrate is then discharged into the rail cars via a bin and reversible shuttle conveyor. The transfer of concentrate to the rail cars is done separately so as not to contaminate the individual products.

17.2.7 Reagents

Various reagents are used in the flotation and regrinding circuits to achieve a concentrate grade that is as rich in the value-bearing mineral as possible. The following reagents are added at selected points within the flotation circuit:

  • Collector - SIPX
  • pH modifier - Lime
  • Frother - MIBC
  • Depressant - CMC
  • Activator - Copper sulphate (CuSO4)

Flocculant is added to the concentrate thickeners to assist in the settling process.

17.2.7.1 Collector

Collector is delivered in powder form in bags. The bags are lifted, using a hoist, over the bag splitter which breaks the bags dropping the collector powder into the collector mixing tank. A batch of the collector is mixed with raw water in the mixing tank and then transferred to the collector dosing tank. Collector solution is distributed to the selected flotation areas. Each tank is fitted with an overflow seal pot system as a means of fire protection because the collector is flammable. A dust extraction system removes the fine dust particles that are generated during bag splitting and reagent make-up.

The collector sump pump is situated locally to ensure the maximum recovery of any spilled collector, which is pumped back into the mixing tank. The area is equipped with a safety shower.


NorthMet Project

Form 43-101F1 Technical Report

17.2.7.2 pH Modifier

Trucks carrying hydrated lime, equipped with blowers, will deliver the lime directly into the lime silo. The lime required for a batch make-up will be added to the mixing tank at a controlled rate using a rotary feeder. Raw water is pumped into the mixing tank for lime slurry make-up.

The lime slurry is pumped from the lime mixing tank into the agitated lime dosing tank. Lime slurry is distributed via a ring main around the flotation circuit with take-off points where necessary. A lime silo dust extraction system is installed to remove fine lime dust.

17.2.7.3 Frother

Frother is supplied in a one-ton intermediate bulk container (IBC) tote at the required concentration. A drum pump is used to transfer the frother from the IBC tote to the header tank. The frother is pumped from the header tanks to each bank in the flotation circuit. Frother spillage is recovered by the spillage pump that discharges back into the header tank.

17.2.7.4 Depressant

Depressant is supplied in powder form in bags. The depressant bags required for a batch are lifted using a hoist onto the bag splitter. Prior to adding the depressant powder, the required amount of raw water is added to the mixing tank to ensure that a solution of the required concentration by mass will be made up for each batch. The bag splitter is used to open each bag and the contents of the bag are added to the water in the mixing tank. The depressant solution is transferred from the mixing tank to the storage tank, from where it is pumped to the selected areas in the flotation circuit.

A dust extraction system is used to remove and capture any airborne depressant powder.

17.2.7.5 Activator

Activator is supplied in powder form in bags. The activator bags required for a batch make-up are lifted using a hoist onto the bag splitter. Prior to adding the activator powder, the required amount of raw water is added to the mixing tank to ensure that a solution of the required concentration by mass will be made up for each batch. The bag splitter is used to open each bag and the contents of the bag are added to the water in the mixing tank. The activator solution is transferred from the mixing tank to the storage tank, from where it is pumped to the Po rougher flotation conditioning tank.

A spillage pump will recover any spillage, which is pumped back into the storage tank. A dust extraction system is used to remove and capture any airborne powder during make-up.

17.2.7.6 Concentrate Thickening Flocculant

Thickener flocculant is supplied in powder form in bags. Flocculant bags are lifted using a hoist and loaded into the flocculant hopper. The flocculant screw feeder withdraws the flocculant powder from the hopper into the flocculant eductor where it is mixed with raw water before flowing into the agitated make-up tank. The flocculant solution is then transferred to the flocculant dosing tank from where the flocculant is distributed to each thickening area. Dilution water is added to the respective flocculant discharge lines to achieve the final flocculant concentration required for thickening.


NorthMet Project

Form 43-101F1 Technical Report

17.2.8 Air Services

17.2.8.1 Compressed Air

A total of three compressors are situated inside the plant area and are shared between plant and instrument air. An instrument air take-off prior to the plant air receiver is used to supply instrument air to the plant. The take-off line includes a duty and standby air dryer and additional filters in order to produce clean air for instruments. Dedicated plant and instrument air receivers offer storage of the respective air grades.

17.2.8.2 Blower Air

Three air blowers will be in operation to supply the total air requirements for the flotation circuit, with a fourth air blower on standby. Blower air will be fed to the agitator shafts of the flotation cells and the aeration tanks ahead of selected flotation banks.

17.2.9 Water Circuits

17.2.9.1 Process Water Circuit

The process water circuit consists of four interlinked process water header tanks, from where process water gravitates to various areas around the plant. A dedicated spray water tank and pumps are used to supply high pressure process water to the flotation cell launders to assist in froth breakdown.

Hosing water is also gravitated from the header tanks to selected containment areas for spillage wash down.

17.2.9.2 Raw Water Circuit

Raw water will be supplied from Colby Lake to the raw water reservoir for mostly make-up purposes; however, the raw water reservoir (10,000,000 gallons ~ 40,328 cy) is the primary source of raw water. Raw water is distributed by gravity to areas selected around the plant.

The fire water system consists of two electric pumps (duty and standby) and a diesel pump. The diesel fire water pump is only used in the event of a fire that affects the power supply to the plant; when the electric fire water pump cannot be used.

17.2.9.3 Potable Water Circuit

Raw water is gravitated to the potable water treatment plant where it is treated and pumped to the potable water tank. Potable water is supplied to the safety showers situated around the plant via a hydrosphere to maintain the required pressure. The potable water header is also supplied with potable water via a dedicated hydrosphere.

17.2.9.4 Gland Water

Raw water is pumped from the raw water reservoir through filters to supply gland seal water to the slurry pumps in milling, flotation, tailings handling and lime slurry make-up. Gland seal water is also distributed to the sampling analyzer system for flushing of the multiplexer.

17.2.10 Sampling and Metal Accounting

A sampling analyzer system is used to achieve real-time analysis of elemental compositions in selected streams for metal accounting and process control purposes. Various feed, concentrate and tailings streams in the flotation area are installed with primary samplers for elemental concentration measurement.


NorthMet Project

Form 43-101F1 Technical Report

The analyzer consists of primary in-line sampling units, a multiplexer, and a calibration sampler. The primary samplers take a representative sample from the process flow which is pumped to the multiplexers of the analyzer. The multiplexers send the sample streams into the measurement cell and the calibration sampler provides a representative sample for calibration.

Vezin samplers are used to take accurate representative samples from the flotation feed, regrind cyclone overflows, tailings, and the concentrate streams in order to determine the performance of the flotation and regrind circuits.

17.3 Hydrometallurgical Processing

The 2006 PolyMet Technical Report (Bateman,2006) described in detail the hydrometallurgical recovery methods that were proposed for the NorthMet Project. The previous process design included two autoclaves and a copper solvent extraction/electrowinning ("SX-EW") circuit to produce copper metal. In addition, the process included the precipitation processes of nickel-cobalt hydroxide and precious metals as value-added by-products.

PolyMet has now simplified this metallurgical process to recover base metals, gold and PGMs. PolyMet intends to construct the plant in two phases:

  • Phase I: The Beneficiation Plant, as described in Sections 17.1 & 17.2, consisting of crushing, grinding, flotation, concentrate thickening and concentrate filtration. The Beneficiation Plant will produce and market concentrates containing copper, nickel, cobalt, and precious metals.
  • Phase II: In mine year 2, a hydrometallurgical plant is expected to be commissioned to process nickel sulfide and pyrrhotite (Po) concentrates, with processing starting in Mine Year 3. This concentrate stream will be processed through a single autoclave to recover high-grade copper concentrate and recover the nickel-cobalt hydroxide and precious metals precipitates as by-products.

The advantages of the phased approach to building the complete plant is to delay capital expenditure by deferring the hydrometallurgical plant. This deferral of costs reduces capital-at-risk in the initial years of production of the NorthMet deposit.

The plan to phase in the hydrometallurgical plant reduces the technical risks during start-up because initial production of concentrates uses well established technologies. Permitting delays have provided PolyMet with an unusual opportunity to review and analyze plans which result in a technically and economically stronger project, including eliminating the biggest technical risk of starting the hydrometallurgical circuit. Fine-tuning the process chemistry to achieve expected recoveries and commercial product standards is time-intensive, and with the revised schedule, PolyMet can commence with commercial sales of copper and nickel concentrates in the meantime. The hydrometallurgical circuit is an option included in the permits that can be implemented if economics indicates an improvement in the financial performance of the Project.

The NorthMet process plant will consist of an initial beneficiation plant in Phase I, and a hydrometallurgical plant in Phase II.  The specific processing steps that will be involved in the hydrometallurgical plant include pressure treatment of concentrates and precipitation of gold and PGMs in separate processes. Additional facilities also include a hydrometallurgical residue facility.

17.4 Phase II - Optional Hydrometallurgical Plant

Hydrometallurgical processing will be used for downstream treatment and enrichment of metals into saleable products. The process involves high pressure and high temperature autoclave leaching in an oxygen environment, followed by solution purification steps to extract and isolate PGMs, precious metals, copper, nickel, and cobalt. All equipment used in the hydrometallurgical process will be located in the Hydrometallurgical Plant Building.


NorthMet Project

Form 43-101F1 Technical Report

Once the hydrometallurgical plant becomes operational, nickel and pyrrhotite concentrates produced in the beneficiation plant will feed the hydrometallurgical process.

PolyMet expects the hydrometallurgical plant to be operational within three years after the beneficiation plant becomes operational. Figure 17-6 shows the overall process flow diagram, where the hydrometallurgical plant section is highlighted with darker lines and bold text. A list of major equipment in the hydrometallurgical plant is given in Table 17‑1 below.

Table 17-1: List of Major Equipment in the Hydrometallurgical Plant

Equipment Size or Description Installed Power
Autoclave (A/C) Dia. 188 in (inside shell) Length 84 ft (T/T), Operating volume 11,240 ft3. 4 compartments, 6 agitators, membrane + 3-layer brick lining 4 agit, 125 hp ea.
2 agit, 75 hp ea.
Flash Vessel Dia. 20.7 ft (inside shell), Height 21 ft (T/T), Overall Height 36 ft  
A/C Feed Pump 2 units, positive displacement piston pump, Flow Rate 504 gpm, Discharge Pressure 495 psi(g) 163 hp ea.
Leach Residue Thickener High Rate, Dia. 34 ft 3 hp
Iron Reduction Tank Dia. 11 ft, Height 12 ft, Closed Top, FRP 5 hp
Au/PGM Cementation Tanks 2 units, Dia. 13 ft, Height 15 ft, Closed Top, FRP 2 hp ea.
Au/PGM Thickener High Rate, Dia. 23 ft 3 hp
Au/PGM Filter Plate and Frame Filter  
Cu Conc Enrichment Tank 3 units, Dia. 19 ft, Height 21 ft, Closed Top, FRP 10 hp ea.
Cu Conc Enrichment Thickener High Rate, Dia. 23 ft 3 hp
Cu Conc Enrichment Filter Plate and Frame Filter  
Cu Sulfide Precip Preheat Tank 1 unit, Dia. 15 ft, Height 17 ft, Closed Top, FRP, 20 hp
Cu Sulfide Precipitation Tanks 2 units, Dia. 18 ft, Height 18 ft, Closed Top, FRP 25 hp ea.
Cu Sulfide Precipitation Thickener High Rate, Dia. 23 ft 3 hp
Iron Removal Preheat Tanks Dia. 18 ft, Height 20 ft, Closed Top, FRP 15
Iron Removal Tanks 5 units, Dia. 19 ft, Height 21 ft, Closed Top, FRP 15 hp ea.
Iron Removal Thickener High Rate, Dia. 30 ft 3 hp
Iron Removal Belt Filter Belt Filter, Filtration Area 237 ft2 15 hp
1st Stage Mixed Hydroxide Precip Tanks 3 units, Dia. 16 ft, Height 17 ft, Closed Top, FRP 15 hp ea.
1st Stage Mixed Hydroxide Thickener High Rate, Dia. 23 ft 3 hp
Mixed Hydroxide Precipitated Filter Plate and Frame Filter  
2nd Stage Mixed Hydroxide Precip Tank 2 units, Dia. 13.5 ft, Height 14.5 ft, Closed Top, FRP 3 hp
2nd Stage Mixed Hydroxide Thickener High Rate, Dia. 23 ft 3 hp
Mg Removal Tanks 2 units, Dia. 15 ft, Height 16 ft, Closed Top, FRP 5 hp ea.


NorthMet Project

Form 43-101F1 Technical Report

Figure 17-6: Phase I & II - Overall Plant Process Flow Diagram, Highlighting the Hydrometallurgical Plant Section


NorthMet Project

Form 43-101F1 Technical Report

17.4.1 Autoclave

The autoclave serves to oxidize sulfide minerals in the concentrates into soluble sulfates. Gold and PGMs, once liberated from encapsulating sulfides form soluble chloride complexes. Conversion of the metal sulfides into soluble metals species is achieved using under 440°F and 504 psi leaching conditions, in an acidic liquor and the presence of chloride ions in the autoclave slurry. The autoclave is injected with oxygen gas supplied from a cryogenic oxygen plant to oxidize the sulfides and metal species into solution. The solid residue produced contains iron oxide, jarosite (iron sulfate) and any insoluble gangue (non-ore silicate and oxide minerals) from the two concentrate streams generated in the Beneficiation Plant.

Leach residue will be recycled (up to 230%) back to the mineral concentrate feed stream prior to introduction into the autoclave to maximize the extraction of Au/PGMs, thereby mitigating the requirement for a larger autoclave. Hydrochloric acid will also be added to maintain the proper chloride concentration in solution to enable leaching of the gold and PGMs. To ensure complete oxidation of all sulfide sulfur in the concentrate, and oxygen overpressure of 100 psi will be maintained in the autoclave.

Leached slurry exiting the autoclave will be reduced to atmospheric pressure using a dedicated flash vessel, which allows the removal of excess heat through the release of steam from the slurry.

An autoclave gas scrubber will be provided to the flash vessel for initial scrubbing of the vapor streams to remove the majority of entrained process solids and liquor. Slurry discharging from the flash vessel is further reduced to 140°F using dedicated spiral heat exchangers. The cooled slurry is pumped to the leach residue thickener. The heat transferred in the heat exchangers will be used to pre-heat the feed solution for residual copper removal and mill process water. The contained solids will then be settled in a high-rate thickener, producing a thickened underflow containing 55% (w/w) solids. The underflow is split, with the majority of the slurry being recycled to the autoclave feed tanks. The remainder of the slurry reports to the leach residue filter, which separates the barren autoclave residue solids from the process liquor containing the solubilized metals. Residual entrained metals are recovered by washing the autoclave residue with filter wash water. The washed residue is filtered tails with process water and pumped to the hydrometallurgical residue facility (HRF). The HRF is being permitted for conventional tailing deposition. Due to high precipitation in the area adding moisture and producing erosion, potential instability of frozen filtered residue during spring thaw, high potential for air quality impacts from particulates on dry winter and summer days, and the need for an ancillary residue storage facility to contain tailings for which filtering is not effective in achieving tailings sufficiently dry enough for stacking, a filtered tailings storage facility was not pursued.

The leach residue thickener overflow is then sent to other circuits to recover gold and PGMs by precipitation.

17.4.2 Gold and Platinum Group Metals Recovery

The leach residue thickener overflow is reacted with SO2 to reduce ferric ions in solution, followed by reaction with CuS to precipitate Au and PGMs in the second and third tanks. Complete reduction of ferric ions is subsequently achieved by the addition of CuS, recycled from the Residual Copper Sulfide Precipitation Thickener underflow. Secondly, CuS is also used to recover platinum, palladium, and gold from the autoclave leach liquor. This circuit produces a mixed Au/PGM sulfide with a large proportion of CuS and elemental sulfur. The discharge from the Au/PGM precipitation reactors is pumped to the Au/PGM thickener where CuS, enriched with Au/PGM metals, settles to produce thickened slurry suitable for filtration. The Au/PGM Thickener underflow is then pumped to the Au/PGM Filter which separates the Au/PGM precipitate solids from the process liquor which contain copper, nickel, and cobalt metal values. Residual entrained metal values are recovered by washing the Au/PGM precipitate with raw water and recycling to the Au/PGM thickener. The Au/PGM filter produces an Au/PGM Concentrate cake of 80% (w/w) solids.

The Au/PGM cementation process will produce a filter cake, which comprises a mixture of gold and PGM sulfide precipitate. The filter cake will be put into either bulk bags or drums for sale to a third-party refinery. The Au/PGM thickener overflow is pumped to a candle filter to ensure all solids that contain residual Au/PGMs are recovered. The resulting clear solution reports to the Copper Enrichment area. Solids collected by the candle filter are returned to the Au/PGM thickener.


NorthMet Project

Form 43-101F1 Technical Report

17.4.3 Concentrate Enrichment

Copper concentrate from the dry concentrate storage will be re-pulped and reacted with the barren solution from Au/PGM cementation. Copper flotation concentrate will be enriched by mixing the depleted Au/PGM pregnant leach solution (PLS) with the concentrate. Soluble copper in the PLS reacts with chalcopyrite, cubanite and pyrite to produce CuS and FeSO4, as shown in the following metathesis reactions:

  • CuFeS2 + CuSO4 = 2CuS + FeSO4

  • CuFe2S3+ 2CuSO4 = 2CuS + 2FeSO4

  • Fe7S8+ CuSO4 = 7CuS + 7FeSO4 + So

The copper concentrate is enriched by the addition of copper into the solids and by the dissolution of iron. Copper would precipitate mostly in the form of copper sulfide. The enriched copper concentrate slurry will be thickened and filtered, then re-pulped and pumped back into the copper concentrate stream in the beneficiation plant ahead of filtration. All solutions will remain in the hydrometallurgical process.

The overflow solution from the copper concentrate enrichment thickener will be clarified and then pumped to the copper sulfide precipitation circuit to remove residual copper in solution.

17.4.4 Copper Sulfide Precipitation

The copper depleted PLS from the concentrate enrichment process is reacted with NaHS liquor to further precipitate residual copper as CuS. The objective is to reduce the concentration of residual copper to less than 1 ppm.

Slurry from the final residual copper sulfide precipitation tank flows by gravity to the residual copper sulfide removal thickener. With the aid of flocculant, an underflow density of 18% (w/w) solids is achieved in the thickener. Nominally 75% of the thickener underflow is recycled to the residual copper sulfide precipitation tanks to provide a seed for the sulfide precipitation process. The remaining 25% supplies the CuS requirement of the Au/PGM precipitation reactors, where is it used for Au/PGM precipitation, and the excess CuS being sent to the copper enrichment concentrate filter to combine with the enriched copper concentrate product.

The copper sulfide precipitation thickener overflow is pumped to the iron/acid removal circuit.

17.4.5 Iron, Aluminum and Acid Removal

Residual copper sulfide precipitation thickener overflow will be pumped to the iron/acid removal reactors, where limestone and air are added to precipitate iron and aluminum as hydroxides, and sulfates (acid) as gypsum. The objective of the iron/aluminum removal step is to precipitate iron to less than 10 ppm and aluminum to less than 30 ppm. The reaction will be conducted at 176 ºF (80ºC) with dry calcium carbonate being added to reach an initial target pH of 3.8. The iron/acid removal reaction slurry discharge is thickened and filtered to produce iron and aluminum hydroxide filter cake. The precipitated metals in the filter cake, will be washed, re-pulped, combined with other hydrometallurgical residues and pumped to the hydrometallurgical residue facility. The thickener overflow will then be pumped to the mixed hydroxide precipitation (MHP) area for Ni/Co recovery.


NorthMet Project

Form 43-101F1 Technical Report

17.4.6 Mixed Hydroxide Precipitation Recovery

The recovery of nickel and cobalt will be achieved by producing a mixed hydroxide precipitate for sale to a third-party refinery. The copper/iron-free solution from the iron removal thickener overflow tank will be reacted with magnesium hydroxide in a two-stage process, with the majority of the nickel and cobalt being precipitated in the first stage. The pH will be controlled to limit magnesium co-precipitation to ensure that a clean nickel/cobalt precipitate is achieved. The solution will be heated to 158ºF (70ºC) and reacted with 20% w/w Mg(OH)2 to precipitate out nickel and cobalt. The resulting discharge from the first stage of mixed hydroxide precipitation flows by gravity to the first mixed hydroxide precipitation thickener. With the aid of flocculant, the underflow of about 40% (w/w) solids containing the precipitated metals is achieved. The underflow will be pumped to a filter feed tank, which has a capacity to hold 12 hours' worth of slurry to allow for filter maintenance. The slurry will then be pumped at a controlled rate into the hydroxide filter to produce a filter cake of about 75% (w/w) solids. The filter cake will be washed with raw water to remove entrained process solution. The final mixed hydroxide product has an approximate composition totaling 97% nickel, cobalt, and zinc hydroxides, with the remainder as magnesium hydroxide.

Thickener overflow from the first-stage precipitation will be pumped to two the second-stage mixed hydroxide precipitation tanks. Lime will be added to the tanks to raise the pH higher than what was achieved in the first stage to ensure precipitation of all remaining nickel and cobalt. Slurry from the second stage will flow by gravity to the second-stage mixed hydroxide thickener. Flocculant is added to help settle the hydroxide precipitates and produce an underflow product at a density of 40% (w/w) solids. The underflow product is then pumped to the leach residue thickener feed tank, to join the leach residue tailing stream. The second-stage thickener overflow will then be pumped to a final stage for partial magnesium removal.

17.4.7 Magnesium Removal

Solution from the second-stage mixed hydroxide precipitation thickener overflow will be pumped to the first of two magnesium (Mg) removal tanks. Lime slurry will be added in stages to each tank as required to facilitate magnesium precipitation. Approximately 50% of the remaining magnesium will be precipitated to produce process water that is essentially free of dissolved metal species. The resulting slurry will be pumped to the hydrometallurgical residue facility along with other residues where solids settle to be stored permanently in the tailing basin and water is reclaimed back to the hydrometallurgical plant process water system.

17.4.8 Process Consumables

Table 17-2 is a list of reagents consumed in the hydrometallurgical plant processes. Information regarding reagent deliveries, capacity and nominal use are provided.

Table 17-2: Materials Consumed by the Hydrometallurgical Plant Process

Reagent Quantity1 Mode of Delivery Delivery Condition Storage Location Containment
Sulfuric acid 152 t/a Tanker
(2 tank cars/mo)
Bulk Adjacent to General Shop Building 31,965-gal storage tank with secondary containment
Hydrochloric acid 3,376 t/a Tanker
(3 tank cars/mo)
Bulk Adjacent to General Shop Building 36,120-gal storage tank with secondary containment
Liquid Sulfur Dioxide 8.2 t/a Tanker
(2 tank cars/mo)
Bulk Adjacent to General Shop Building 30,000-gal pressurized storage tank with secondary containment


NorthMet Project

Form 43-101F1 Technical Report


Reagent Quantity1 Mode of Delivery Delivery Condition Storage Location Containment
Sodium Hydrosulfide 1,040 t/a Tanker Truck
(2-3 tankers/mo)
Bulk as a 45% solution with water (w/w) Adjacent to General Shop Building 25,750-gal storage tank
Limestone 99,076 t/a Rail (1 100-car train/week from April to October) Bulk Stockpiled on-site Berms/ditches around outdoor stockpile with water that has contacted limestone collected and added to the plant process water.
Lime 6,961 t/a Freight
(75 loads/mo)
Bulk Adjacent to General Shop Building Lime Silo and 21,000-gal storage tank
Magnesium Hydroxide 6,389 t/a Tanker
(7 tank cars/mo)
60% w/w magnesium hydroxide slurry Adjacent to General Shop Building Magnesium Hydroxide 270,000-gallon Storage Tank
Caustic (NaOH) 91 t/a Tanker Truck
(1 load/mo)
50% w/w solution General Shop Building 1,300-gal storage tank
Flocculant 11.7 t/a Freight 1,543 lb. bulk bags of powder Main Warehouse In bags and batch mixed regularly as 0.3% w/w solution

1Note: t/a = short tons per annum.

17.4.9 Hydrometallurgical Plant Water

A separate hydrometallurgical plant process water stream is required due to the nature of the different process solutions involved in the hydrometallurgical versus the beneficiation processes. Hydrometallurgical process water will contain significant levels of chloride relative to the water in the milling and flotation circuits. The process water line would distribute reclaim water to various addition points throughout the hydrometallurgical plant from the hydrometallurgical residue facility. Make-up water could come from raw water when required.

17.4.10 Metal Recoveries

The anticipated metal recoveries for the Hydrometallurgical Plant are provided in Table 17-3:

Table 17-3: Hydrometallurgical Plant Metal Recoveries

Metal Expected % Recovery
Copper 97.0
Nickel 92.0
Cobalt 90.0
Gold 77.3
Platinum 77.6
Palladium 77.5

17.5 Plant Site Air Quality Management

A Fugitive Emissions Control Plan has been developed for the Beneficiation Plant and the Tailings Basin and approved by MPCA. The emission control systems on plant processes will have automated monitoring and alarming of operating parameters that indicate off-spec performance with auditable procedures to track the actions taken by operating and maintenance personnel in response to the alarm. Periodic stack testing would demonstrate compliance and confirm the proper alarm points.


NorthMet Project

Form 43-101F1 Technical Report

As is proposed for the Beneficiation Plant, all active areas of the Hydrometallurgical Plant Site, including the HRF, will be subject to a Fugitive Emissions Control Plan approved by MPCA. The emission control systems on plant processes will have automated monitoring and alarming of operating parameters that indicate off-spec performance with auditable procedures to track the actions taken by operating and maintenance personnel in response to the alarm. Periodic stack testing would demonstrate compliance and confirm the proper alarm points.

17.5.1 Hydrometallurgical Residue Management

The hydrometallurgical process would generate residues from four sources:

  • Autoclave residue from the leach residue filter
  • Gypsum, iron, and aluminum hydroxides from the iron/acid removal filter
  • Magnesium hydroxide precipitate from the magnesium removal tank
  • Other minor plant spillage sources that report to sumps in the plant

In addition to the above listed sources, solid waste, or sludge from the WWTS will be recycled directly into the Hydrometallurgical Plant to recover metals. The WWTS solids should resemble the Hydrometallurgical Residue Facility materials, consisting primarily of gypsum, metal hydroxides and calcite. These hydrometallurgical residues, which will include the non-recoverable metal portion of the solid waste from the WWTS, will be combined and disposed of in the Hydrometallurgical Residue Facility as described below.

17.5.2 Hydrometallurgical Residue Cell Design and Operations

The Hydrometallurgical Residue Facility will consist of a double-lined cell located adjacent the southwest corner of Cell 2W of the tailings basin. The cell will be developed incrementally as needed, expanding vertically and horizontally from the initial construction, and will initially be designed to accommodate approximately 2,000,000 tons or six years' worth of operations. The cell will be filled by pumping the combined hydrometallurgical residues as slurry from the Hydrometallurgical Plant. A pond will be maintained within the cell so that as solids settle out, the liquid can be recovered by a pump system and returned to the plant for reuse. The residue discharge point into the cell will be relocated as needed to distribute residue solids evenly throughout the cell.

17.6 Water Management 

Water will be consumed at the Plant Site in both the Beneficiation Plant and the Hydrometallurgical Plant. For the most part, water operations within these two plants would be independent of each other. The only exceptions would be the transfer of flotation concentrates from the Beneficiation Plant to the Hydrometallurgical Plant and the combining of filtered copper concentrate and solution from Au/PGM Recovery in the Copper Concentrate Enrichment process step.

17.6.1 Hydrometallurgical Plant

All water that enters the Hydrometallurgical Plant will be recycled at each step of the process. The average annual water demand for the Hydrometallurgical Plant is estimated at 240 gpm but may vary from 114 to 406 gpm monthly as operating and climatological variations occur. To the extent possible, water used to transport residue to the tailing facility would be returned to the Hydrometallurgical Plant; however, losses may occur via evaporation and storage within the pores of the deposited residue. In addition, spilled solutions will be collected in sumps and returned to the appropriate process streams.


NorthMet Project

Form 43-101F1 Technical Report

18 PROJECT INFRASTRUCTURE

The NorthMet Project has existing infrastructure from the Erie Plant operation that is well established but will require numerous modifications and refurbishment to support the NorthMet process application. The existing usable infrastructure includes the following:

  • 115 kV incoming HV power supply from the Minnesota Power grid
  • Power distribution to the existing facilities
  • Process plant buildings complete with distribution services
  • Administration and site offices
  • Site and mine access roads
  • Rail network including locomotive services and re-fueling facilities
  • Natural gas supply
  • FTB with return water barge and pumps
  • Mining and plant workshops

A description of the existing and new infrastructure required for the NorthMet Project is given below, along with details of the work required to bring these facilities into operation.

18.1 Plant And Administration Infrastructure 

18.1.1 Asset Preservation

The existing process plant infrastructure facilities are being refurbished to so that the plant is fit for service, safe and supports effective plant operation and maintenance. The following pre-construction, upfront, asset preservation work is required for safe access by construction crews and to preserve any existing equipment and infrastructure required by the project. Some of this work has already commenced. The following work is contemplated by PolyMet's agreements with Cliffs Erie:

  • Asbestos abatement (in progress),
  • Mold and lead-based paint removal (in progress),
  • Temporary heating and ventilation (in progress),
  • General cleaning (in progress),
  • Refurbishment of damaged roofs and side sheeting of buildings,
  • Adequate lighting in working areas, and
  • Refurbishment of cranes and hoists.

The costs associated with these activities are not included in the capital cost estimate. This scope is in progress and is scheduled to be completed prior to the beginning of construction.

18.1.2 Plant Workshops

The existing plant general workshops also need to be refurbished and equipped to meet the plant general workshop requirements. This also includes refurbishing and restoring services to these facilities.

18.1.3 Plant Warehouses

The existing plant warehouses will be refurbished and will serve as the main warehouses. All large equipment will be stored in either the old fine crusher building or a section of the general workshop, depending on the final plant layout.


NorthMet Project

Form 43-101F1 Technical Report

18.1.4 Administration Offices

The existing PolyMet administration offices can accommodate approximately 200 personnel and will serve in the same capacity in addition to serving as a temporary construction management facility during construction. The offices are equipped with telecommunications, networking, and fiber optic connections, but will require some refurbishment and upgrading of the heating and cooling system.

18.1.5 Site First Aid Station

There are currently no facilities for a site first aid station. PolyMet will need to construct a first aid station in the general workshop or the administration office to provide for construction and operational medical cases. The first aid station will only serve to treat minor cases and provide stabilization prior to dispatch to the local hospital.

18.1.6 Laboratory

Assay and analytical laboratories will be contracted to a third-party provider for both production assay and metallurgical samples. A dedicated area will be designated for sample storage for pulps and rejects. Costs for the lab will be expensed as an operating cost.

18.2 Mine Infrastructure

18.2.1 Mine Workshops, Warehouses and Offices

The existing Area 1 Truck Shop is located approximately 1 mile west of the Erie process plant and approximately 9 miles west of the mining pits. It will be used for the maintenance of the mobile mining fleet. The Area 1 Truck Shop includes six bays capable of accommodating 240 t trucks, three heavy equipment bays, a truck wash down bay, and miscellaneous workshops, warehouses, offices, change house and messing facilities. The workshops will require clean-up and minor refurbishment to be usable for the NorthMet operation.

18.2.2 Mine Site Service and Refueling Facility

A covered Mine Site Services building and refueling depot is scheduled to be erected at the mine site. This services building will handle minor maintenance requirements for the mining fleet. Fuel delivery and storage will be handled by a contractor.

18.2.3 Rail Loadout

Primary mining will be conducted by electric shovels. Ore haulage via haul truck will terminate at the Rail Transfer Hopper (RTH) located south of the proposed open pits. The RTH provides 3,000 to 3,500 t of live storage above an apron feeder that feeds the ore into rail cars. The Ore Surge Pile (OSP) located adjacent to the RTH would allow for additional buffer storage.

The existing rail transfer hopper "super pocket", utilized by LTVSMC during taconite mining operations, will be refurbished. Provisions have also been made in the design for loading rail cars using front-end loaders from the OSP, for continuous plant feed when the RTH is down for maintenance.

A new rail spur from the RTH and a connection to the main rail line feeding the primary crushing building has been designed and will be constructed. Sections of the main line are also scheduled to be refurbished with new track.


NorthMet Project

Form 43-101F1 Technical Report

18.3 Haul and Access Roads

The Dunka Road, is the primary access road to the Erie Plant.  Roads to the existing facilities at the Plant Site require varying levels of refurbishment that have already been designed in advance. A new access road from the Dunka Road will be installed along with the haul road network within the mine site connecting open pits with stockpiles, the RTH, the OSP, the Overburden Storage and Laydown Area, and the Mine Site Fueling and Maintenance Facility.

18.4 Rail Facilities

The mine has an existing rail network connecting the existing facilities at the Plant Site. Sections of the rail system need to be upgraded for a new operation to service the new mining and concentrate loadout facilities. Rail design and engineering were carried out by rail consultant, Krech Ojard (KO).

18.5 Water Supply

18.5.1 Raw Water Supply

The plant has an existing raw water supply from Colby Lake, which is situated 5 miles south of the Erie Plant. Raw water from Colby Lake will be supplied to the plant using the existing pump station and pipeline. Plans have been prepared to replace the water supply pumps and to replace sections of the pipeline, where needed. Raw water will be used to supplement the mine water and FTB reclaim water to meet the plant's process water requirement.

18.5.2 Potable Water Distribution

Bottled drinking water will be available at the mine and plant.  Raw water will be treated to meet potable water standards for the plant use in safety showers.

18.5.3 Fire Water Distribution

The existing Plant Site fire water distribution system requires complete refurbishment. New fire water pumps, new piping in certain sections and new hydrants and hose reels are required. The distribution piping will also be extended into the new plant areas.

18.5.4 Sewage Collection and Treatment

The existing sewage treatment plant would be replaced with sewage treatment ponds in accordance with current requirements. The sewage collection system would be refurbished and extended to the new facilities as required.

18.6 Flotation Tailings Basin (FTB)

The existing tailings facility will be utilized for the NorthMet project FTB. The current facility is unlined and divided into three adjacent cells; 1E, 2E, and 2W. Cell 2E would be used initially until it is brought up to the same fill level as Cell 1E and thereafter, both cells would be utilized.

The FTB perimeter dams will be raised in eight lifts using an upstream construction method by placing compacted bulk tailings from the existing tailings facility consisting primarily of coarse tailings, and imported structural rock fill. These tailings and rock fill will be placed and compacted according to FTB design criteria and construction specifications. A rock buttress will be built along the north side of the Cell 2E north dam (incrementally from project start through Year 7), and along a portion of the south edge of Cell 1E during the fifth lift (Year 7). To limit air infiltration into the tailings deposit, a bentonite barrier layer would also be installed on the exterior sides of the dams at a depth of 30 inches below the surface. Tailings beaches will develop along the northern and north-eastern dams of Cell 2E and the southern and eastern dams of Cell 1E.


NorthMet Project

Form 43-101F1 Technical Report

The tailings from the flotation process will be pumped to the FTB by a single pumping station located in the Concentrator Building. Minimal particle segregation of the tailings in the FTB is expected due to the small and fairly uniform grind size of the tailings. In the FTB, the flotation tailings will settle out of the slurry and the decanted supernatant water will be pumped back to the beneficiation process by a reclaim water system using of pump barges and an overland pipeline.

Pump barges will be located on both cells. The auxiliary barge in Cell 2E will transfer decanted water to Cell 1E from where the primary barge will pump the water back to the plant. Once the two cells have combined, the auxiliary barge will not be needed.

During periods of shutdown during winter operations, the reclaim water will be drained back to the ponds to avoid pipe damage from freezing. The reclaim water pipelines will be fitted with relief drain valves.

Any water that discharges around the perimeter of the FTB as seepage water will be collected through the FTB seepage capture system and returned to the FTB Pond or pumped directly to the Wastewater Treatment System (WWTS).

18.7 Wastewater Treatment

The treatment of wastewater generated from the NorthMet Project process and mining operations is a critical factor for the Project. Stringent discharge requirements dictate the need for a comprehensive water treatment solution that meets environmental and Project requirements. A diagram of the Process Plant Water Balance is included in Figure 16-4.

The WWTS will be located between the process plant and the FTB. The WWTS will treat water collected from the tailings basin seepage capture systems, pit dewatering, stockpile drainage, haul road drainage, and rail transfer hopper.

To transport mine water to the plant site for treatment, a three-pipeline system will be required. The three pipelines will deliver three types of mine water: high concentration mine water, low concentration mine water, and construction mine water, to their respective destinations at the plant site.

Construction mine water will be discharged to the FTB Pond. Treated water from the two Mine Water treatment trains will also be discharged to the FTB Pond. The permeate (treated water) from the WWTS tailings basin seepage capture systems treatment train will be discharged to the stream augmentation system around the perimeter of the FTB, while the filter-pressed sludge from the chemical precipitation process would be disposed off-site at a permitted facility or in the hydrometallurgical residue facility (HRF), once constructed.

18.7.1 Mine Site Wastewater Collection and Distribution

The Mine Site Equalization Basin Area consists of the following:

  • High concentration and low concentration mine water and construction mine water equalization basins
  • Pump stations

18.7.2 Wastewater Treatment System

The WWTS at the plant will consist of the following:

  • A pre-treatment basin
  • Greensand filtration
  • Reverse Osmosis (RO) membrane systems
  • Nanofiltration (NF) membrane systems
  • Secondary membrane system (VSEP)

NorthMet Project

Form 43-101F1 Technical Report

  • Chemical precipitation incorporating 3 stages of mix tanks, reactor tanks, clarifiers, and sludge filter press
  • Limestone contactors and de-gasifiers
  • Plant building incorporating reagent handling and storage, pumping, piping, power supply and control equipment
  • Access roads

18.8 Power Supply

18.8.1 Plant Power Supply

The power for the Plant Site currently provided by Minnesota Power at a voltage level of 138 kV via overhead lines to the switchyard located adjacent to the milling/concentrator building. Minnesota Power is planning to change the power supply to 115 kV. Minnesota Power reports that 220 MW is available to provide to the Project. The power requirements for the proposed plant will be 95 MVA under base load steady state conditions, providing for 120 MVA during start-up, excluding the mine and auxiliary feeders. The mine and auxiliary feeders have a combined power requirement of 7.45 MW.

The 115 kV plant switchyard requires extensive retrofitting since most of the existing equipment was designed for incoming 138 kV power. The switchyard terminates on the high voltage (HV) terminals of three of the 50/66 MVA step-down transformers, which in turn provide 13.8 kV to the main Medium Voltage (MV) consumer substation by means of three 2500 A feeders. The existing 50 MVA transformers are more than 50 years old and will require replacement to meet the required plant loads and utilization.

18.8.2 Mine Site Power Supply

The mining facilities will receive power from the main plant substation. A new 7.5-mile 13.8 kV overhead power line will be constructed between the plant and the mine site, following the Dunka Road.

The electrical distribution system will deliver power to the following major facilities:

  • Mining locations for mining equipment and dewatering pumps
  • Central pumping station and construction water basin pumping station
  • Equalization Basin area
  • Rail Transfer Hopper (RTH)
  • Stockpile collection sumps
  • Mine site fuelling and maintenance facility

18.8.3 Emergency Power Plant

Provisions have been made to supply 5 MW of emergency power next to the PolyMet plant substation for the mine feeder and 5 MW for the process plant area. The emergency power will be generated using diesel generators to keep critical systems operational during any power failure, including plant heating, water treatment and storage, spillage handling, and slurry management to prevent settling out and potential lengthy operational delays. The plant emergency power will provide power to the following equipment:

  • HVAC system
  • Certain valves
  • Lighting
  • Specific plant process equipment including sump pumps, hoists, cranes, thickeners, tank heaters, and key agitators.

NorthMet Project

Form 43-101F1 Technical Report

The exact locations of the generating sets as well as the distribution system will be finalized during the detailed design phase.

18.9 Natural Gas Supply

The plant site is served by a natural gas pipeline with a capacity of up to 13,000 million cubic ft per day of natural gas at 125 psi, which is sufficient for the project needs.

18.10 Accommodations

It is the opinion of the PolyMet staff that temporary construction accommodations will not be required. Preference will be given to sourcing locally based contractor personnel. Any contractor personnel not based in the area will have to source their own accommodations.

Additional accommodations will not be provided for operations personnel as sufficient housing is available for all staff within the surrounding towns and areas.


NorthMet Project

Form 43-101F1 Technical Report

19 MARKET STUDIES AND CONTRACTS

Saleable products from the NorthMet project will initially be copper and nickel concentrates under the Phase I scenario.  These products will be sold to smelting and refining complexes capable of recovering a number of metals contained in these products. It is estimated copper will contribute 53% of net revenues, nickel 14%, PGMs 29%, cobalt 2%, gold and silver 2%.

Phase II of the project includes construction of a hydrometallurgical facility that will result in upgrading the nickel concentrates into a higher purity nickel-cobalt hydroxide and a precious metals precipitate. Including copper concentrate sales, it is estimated net revenues will comprise copper 46%, nickel 16%, PGMs 34%, cobalt 2% and gold and silver 2%.

19.1 Commodity Price Projections

PolyMet relies on a number of industry bodies and banks with dedicated market research groups for market analysis and metal price forecasts. Metal prices used in this report are derived from 3-year historical average pricing.

Metal price assumptions are presented in Table 14-35 for resource estimations, Table 15-2 for reserve estimations and in Table 22-2 for economic analyses.

19.2 Contracts

PolyMet has entered into a long-term marketing agreement with Glencore whereby Glencore will purchase all products (metals, concentrates or intermediate products) on independent commercial terms at the time of sale. Glencore will take possession of the products at site and be responsible for transportation and ultimate sale. Pricing is based on London Metal Exchange with market terms for processing. 

In view of Glencore's position as one of the world's largest traders of commodities, with especially strong positions in copper and nickel, there are no material risks associated with product marketing for the Project.


NorthMet Project

Form 43-101F1 Technical Report

20 ENVIRONMENTAL STUDIES, PERMITTING AND SOCIAL OR COMMUNITY IMPACT

The NorthMet Project underwent extensive state and federal environmental review culminating in publication of the Final Environmental Impact Statement (FEIS) in November 2015. The FEIS concluded that the Project could be constructed and operated in a manner that meets both federal and state environmental standards and is protective of human health and the environment. The FEIS provides a detailed description of the NorthMet Project, the potential impacts to the environment, and the associated design and mitigating measures. PolyMet made numerous refinements during the environmental review process to incorporate avoidance or mitigation measures that will produce substantial environmental benefits and other advantages to the Project.

PolyMet has subsequently secured the state and federal permits required for PolyMet's construction, operations, reclamation, closure, and post-closure maintenance activities. A few of these permits are currently held up as a result of litigation brought by project opponents.

20.1 Environmental Review and Permitting 

The United States Forest Service (USFS), together with the U.S. Army Corps of Engineers (USACE) and the Minnesota Department of Natural Resources (MDNR) (collectively, the "Co-Lead Agencies") led a joint federal and state environmental review of the NorthMet Mining Project and Land Exchange under the National Environmental Policy Act (NEPA) and the Minnesota Environmental Policy Act (MEPA) over the course of ten years. The United States Environmental Protection Agency (EPA) and tribal authorities were cooperating agencies in the process, and the Minnesota Pollution Control Agency (MPCA) assisted in the preparation of the FEIS. This comprehensive process included multiple rounds of agency, tribal, and public review and comment.

In December 2013, the Co-lead Agencies published the Supplemental Draft EIS. As required, the EPA issued comments on the Supplemental Draft EIS, including an EC-2 rating, which is the highest rating for a proposed mining project in the US known to PolyMet.

The Co-Lead Agencies published the Final Environmental Impact Statement (FEIS) in November 2015. In March 2016, the MDNR issued a Record of Decision (ROD) concluding that the FEIS addresses the objectives defined in the EIS scoping review, meets procedural requirements, and responds appropriately to public comments. The 30-day period allowed by state law to challenge the ROD passed without any legal challenge being filed.

The USFS completed its administrative review process and issued a Final ROD for the proposed land exchange on January 9, 2017, with the title transfer completed June 28, 2018.

The environmental review process that culminated in the FEIS provides governmental decision makers and the public with information about the potential effects of the Project, as well as the mitigation measures that will be taken to eliminate or reduce the effects of the Project on the surrounding environment. As required by NEPA and MEPA, agency decision makers considered the information in the FEIS before issuing the various permits and approvals needed to build and operate the Project.

PolyMet submitted the permit applications needed for all applicable major state and federal permits. The MDNR and the MPCA subsequently issued state permits for the Project. Both agencies issued all major state permits by the end of 2018. The USACE used the analysis developed in the FEIS to issue PolyMet's CWA Section 404 permit and ROD on March 21, 2019.

Table 20-1 below lists the permits PolyMet has obtained, which agency oversees the permit, and what subjects are covered by the permit. A limited number of these permits are currently held up as a result of litigation brought by project opponents.


NorthMet Project

Form 43-101F1 Technical Report

Table 20-1: Environmental Permits Obtained

Permit Agency Subject(s) Covered
NPDES/SDS Permits MPCA Treated water discharge; groundwater and surface water monitoring; water quality 
401 Certification MPCA State water quality certification of federal 404 related activities
Air Quality Permit MPCA Air emissions; sources and limits 
Construction Stormwater Permits
Industrial Stormwater Permits
MPCA
MPCA
Addresses runoff from land-disturbing construction activities
Addresses runoff from industrial activities
Permits to Mine MDNR Construction and development; financial assurance
Dam Safety Permits MDNR Construction, operation, and maintenance of dams
Public Waters Work Permit MDNR Construction within a public water
Water Appropriation Permits MDNR Water quantity and use 
Wetland Replacement Plan and Wetland Conservation Act Decision MDNR Wetland impacts and mitigation
Takings Permit MDNR Sensitive species impacts and mitigation
404 Permit USACE Wetland impacts and mitigation

The Project incorporates, consistent with Minnesota policy, the refurbishment and reuse of existing ferrous mining facilities at the Plant Site. These existing ferrous mining facilities remain subject to several legacy permits issued to PolyMet, including a ferrous Permit to Mine for closure activities issued by the DNR, a dam safety permit for operations of the existing tailings basin issued by the MDNR, and an existing NPDES/SDS permit and associated Consent Decree issued by MPCA for closure purposes. These permits were assigned to PolyMet by the agencies to address operation and closure of the existing facilities or mine lands prior to closure or start of construction of the Project.

A register of environmental review and permitting commitments and obligations, approvals, and licenses has been developed and incorporated into PolyMet's Environmental Management Information System (EMIS).

20.2 Baseline Studies

Extensive baseline studies were completed for the Project and are described in Section 4 (Affected Environment) of the FEIS. These studies include extensive data on local lakes and rivers, including: meteorological conditions, ground and surface water, wetlands, hydrology, geotechnical stability, waste characterization, air quality, vegetation (types, invasive non-native plants, and threatened and endangered species), wildlife (listed species and species of special concern, species of greatest conservation need and regionally sensitive species), aquatic species (surface water habitat, special status fish and macroinvertebrates), noise, socioeconomics, recreational and visual resources, and wilderness and other special designation areas. Potential project impacts or effects and identification of relevant mitigation measures were evaluated for each of these data as part of environmental review and permitting.

Several additional baseline studies were required in accordance with the permits issued for the Project. These studies included wetland water quality, more extensive surface and groundwater characterization, and evaluation of potential borrow sites to be used for project construction. A blasting plan for operations was also developed for review and approval as part of the permit-to-mine process. The blasting plan includes the regulatory criteria, implementation plan, monitoring plan, documentation and retention plan, and corrective and preventive measures to be employed, as needed.


NorthMet Project

Form 43-101F1 Technical Report

PolyMet has approximately 106 surface water-monitoring locations, including wetlands, and 138 groundwater-monitoring locations. Baseline water monitoring data (quality and/or quantity) has been collected from each of these monitoring locations. Baseline water monitoring data has been included in the prior environmental review process and permitting processes along with the engineering design of relevant infrastructure. 

20.3 Environmental Considerations 

There are no known environmental issues for the NorthMet Project that cannot be successfully mitigated through implementation of the various management plans that have been developed based on accepted scientific and engineering practices. Adaptive management will be employed at the Project by using flexible engineering controls that can be adjusted to continue achieving compliance with applicable water quality standards and permit conditions when site-specific conditions vary.

PolyMet prepared the following management plans as part of the environmental review and permitting processes:

  • Adaptive Water Management Plan

  • Adaptive Water Management Review Process Plan

  • Air Quality Management Plan - Mine (environmental review only)

  • Air Quality Management Plan - Plant (environmental review only)

  • Flotation Tailings Management Plan

  • Reclamation, Closure, and Post-Closure Plan

  • Rock and Overburden Management Plan

  • Water Management Plan - Mine

  • Water Management Plan - Plant

  • Wetland Management Plan

  • Residue Management Plan

These plans list the issues, constraints and opportunities, and the relevant permit conditions and monitoring requirements associated with the media described in the name. Where appropriate, these plans were reviewed by the MDNR and MPCA with permit applications. Substantive changes to these plans would require additional agency review and approval.

The Adaptive Water Management Review Process Plan lays out the ongoing monitoring requirements to reconcile the water balance in order to make adjustments as needed based on data collection. This information will be used in future design of associated infrastructure, as needed.

20.3.1 Waste Management

PolyMet plans to re-use an existing taconite tailings basin for storage of NorthMet's Flotation Tailings. The stability and design of the FTB have been investigated and reviewed by numerous geotechnical consultants, including Barr Engineering, Knight Piésold, Scott Olson (geotechnical professor at the University of Illinois), and Dirk Van Zyl (University of British Columbia). The results and recommendations of these third-party peer reviews have been incorporated into the design and operating plans for the FTB.

The results of PolyMet's waste characterization program were used for multiple purposes in support of the design, environmental review, and permitting of the Project. At early stages of Project design, results from the waste characterization program were used to form the conceptual models for metal leaching and potential acid generation from Project materials. The characterization data on mineralogy, petrology, chemistry (including dissolved solids release), acid-base accounting, and static leach tests on Project materials were used to identify the minerals with potential to release metals or acidity during weathering, and the Project-specific mechanisms that are expected to consume acidity. Results from the waste characterization program were used to identify the sulfur criteria thresholds used to classify waste rock as part of the Project's waste rock management program.


NorthMet Project

Form 43-101F1 Technical Report

Custom test work on tailings deposition, conducted by Saint Anthony Falls Laboratory, University of Minnesota, informed decisions on management of the Flotation Tailings. Additional custom test work on potential interactions between Flotation Tailings and LTVSMC tailings was used to identify potential chemical interaction, or lack thereof, that would need to be incorporated into predictions of the chemistry of the FTB seepage. In the case of the hydrometallurgical residue, waste characterization results were used to compare leachate chemistry with criteria values for classification of hazardous waste.

In addition to the testing listed above, results from the waste characterization program were used to define input parameters for PolyMet's probabilistic water models developed to predict water quantity and quality at the Mine Site and the Plant Site used for environmental review and permitting. Input parameters from PolyMet's waste characterization program included constituent release rates, concentration caps, constituent flushing loads, time lag to formation of acidic conditions, and parameters that are used to model residual saturation of Flotation Tailings.

PolyMet started its mine waste characterization program in 2005 to determine the potential of acid rock drainage and/or metal leaching, with many tests still underway. Also, numerous geotechnical consultants reviewed the stability of the tailings basin. PolyMet and its engineering team used the results of these studies and analyses to design facilities that, through proposed management practices, can be constructed, operated, and reclaimed so as to be structurally sound and minimize environmental impacts. PolyMet's Permit to Mine contains achievable terms and conditions to protect human health and the environment.

20.3.2 Water Management

The overall Project water management strategy includes reusing water from the Mine Site at the Plant Site, as well as reusing water within various Plant Site facilities, to maximize water recycling and minimize discharges to the environment. Water will be treated using chemical precipitation and/or membrane separation treatment. Treated water discharge will be used to augment streamflow, where needed, in watersheds around the FTB. The Project design includes systems for managing and monitoring water to comply with applicable surface water and groundwater quality standards at appropriate compliance points. PolyMet designed the water management systems to achieve compliance based on modeling of expected water quantity and quality (See Section 16.8). The key treatment technologies include membrane filtration and high-density sludge chemical precipitation. Additionally, PolyMet has created adaptive management and contingency mitigation procedures for water management that it will utilize as necessary to maintain regulatory compliance.

PolyMet water quality and quantity permits contain achievable terms and conditions to protect human health and the environment as applicable to water management.

20.3.3 Air Management 

PolyMet will use conventional air pollution control techniques common to mining and other industrial operations. These control techniques include fabric filters, venturi and packed-bed scrubbers, and fugitive dust control procedures at various facilities, locations, and phases within the Project to provide levels of emission control that will protect human health and the environment. These control techniques are considered to be state-of-the art with respect to air pollution control.


NorthMet Project

Form 43-101F1 Technical Report

The MPCA, pursuant to its authority under state law and under the federal CAA as delegated by the USEPA, issued the air permit for the Project. PolyMet's air consultant has confirmed the permit contains achievable terms and conditions to protect human health and the environment as applicable to air quality management.

20.3.4 Land Management 

PolyMet has control of the mineral rights necessary for the Project. Control of the surface rights at the Mine Site is the subject of the land exchange with the USFS discussed in Section 20.1. As noted above, the USFS issued its Record of Decision (ROD) to transfer title to PolyMet on January 9, 2017, and the administrative title transfer process was completed June 28, 2018.

PolyMet purchased the Erie Plant, including 12,400 acres or 19.4 square miles, from Cliffs Erie, L.L.C. (Cliffs Erie), with title transfer occurring on November 1, 2018. Additionally, PolyMet holds various leases through a combination of state, county, and private entities and various other rights of use with Cliffs Erie that give it control of 100% of the existing plant.

20.4 Social Issues

20.4.1 Labor and Employment Support

The NorthMet Project has long had strong support from labor and business groups, local citizens, communities, and counties in northeastern Minnesota and statewide. Through project environmental review and permitting, more than 30 elected bodies and business organizations passed resolutions of support for the Project.

For employment, it is estimated that approximately 2 million manhours will be required to construct the project, and that 360 direct jobs will be created during operations. These direct jobs would generate additional indirect and induced employment, estimated to be 332 additional construction-phase jobs and 631 additional operations-phase jobs. Indirect and induced effect employment numbers are calculated by IMPLAN and may include temporary, part-time, full-time, long-term, or short-term jobs. While some skilled workers would be involved only temporarily and would possibly relocate from outside the region, the majority of the NorthMet Project-related jobs are expected to be filled by those currently residing in the Arrowhead region.

20.4.2 Economic Impact

According to a study by the University of Minnesota Duluth Labovitz School of Business and Economics (2009), during operations, there would be approximately $231 million ($305 million in 2022 dollars) per year in direct value added through wages and rents and $332 million ($438 million in 2022 dollars) per year in direct output related to the value of the extracted minerals. As with employment, these direct economic contributions would create indirect and induced contributions, estimated at $99 million ($131 million in 2022 dollars) in value added and $182 million ($240 million in 2022 dollars) in output.

20.4.3 Treaties and Indigenous Groups

The NorthMet Project area is located within the territory ceded by the Chippewa of Lake Superior to the United States in 1854. The Chippewa hunt, fish, and gather on some lands in the 1854 Ceded Territory. Harvest levels and other activities are governed by either individual tribal entities (in the case of the Fond du Lac Band) or the 1854 General Codes and subsequent Amendments under the 1854 Treaty Authority (in the case of the Grand Portage and Bois Forte bands).  Pursuant to Section 106 of the National Historic Preservation Act, the federal Co-lead Agencies identified several historic properties in consultation with the State Historic Preservation Office (SHPO), Bands, and PolyMet. A Memorandum of Agreement under Section 106 was signed by PolyMet, USFS, USACE, and SHPO in December 2016.


NorthMet Project

Form 43-101F1 Technical Report

20.5 Closure Plan and Financial Assurance

PolyMet plans to build and operate the NorthMet Project in a manner that will facilitate concurrent reclamation, in order to minimize the portion of the Project that will need to be reclaimed at closure.

The overall objectives of the Closure Plan for closed Mining Areas are to meet the following criteria:

  • They are safe, secure, and free of hazards,
  • In an environmentally stable condition,
  • Minimize hydrologic impacts and the release of hazardous substances that adversely affect natural resources; and
  • Maintenance free, to the extent practicable.

The items are covered in detail in the Closure Plan and include:

  • Mine Site Reclamation, Closure, and Post closure Maintenance - structure demolition and reclamation, temporary stockpiles, and haul road reclamation, mine pit reclamation, water management infrastructure reclamation, water management, and maintenance of reclaimed areas.
  • Plant Site Reclamation, Closure, and Post closure Maintenance - structure and infrastructure demolition and reclamation, Areas of Potential Concern, FTB reclamation, HRF reclamation, water management infrastructure reclamation, water management, maintenance of FTB and HRF dams and facilities, and maintenance of reclaimed areas.
  • Transportation and Utility Corridors Reclamation, Closure, and Post closure Maintenance.
  • Colby Lake Pipeline Corridor Reclamation, Closure, and Post closure Maintenance.
  • Auxiliary Facilities Reclamation, Closure, and Post closure Maintenance.
  • Waste disposal.
  • Transition from mechanical to non-mechanical water treatment.
  • Monitoring during Reclamation, Closure, and Post closure Maintenance.
  • Reporting during Reclamation, Closure, and Post closure Maintenance.

In accordance with the Permit to Mine, financial assurance instruments covering the estimated cost of reclamation, should the mine be required to close in the upcoming year, must be submitted and approved by the MDNR. Minnesota Rules require PolyMet to annually update its financial assurance. These costs have been accounted for in the overall project economics. The permit to mine includes detailed conditions regarding the financial assurance.

Under Minnesota law, the reclamation cost estimates that form the basis of the financial assurance will be updated annually. This process acknowledges possible future changes to the financial assurance, including possible changes based on any revisions to applicable law or to the mine plan. For purposes of this Study, PolyMet has assumed that the Minnesota water quality standards governing sulfate in wild rice water will be revised, as required by law, after the Project is in operations.

20.6 Discussion on Permitting Risks to Mineral Resources and Mineral Reserves 

The mine plan considered in the FEIS and permits contemplates mining and processing approximately 225 million tons of ore over a twenty-year Project life. New data collected from drilling conducted prior to the start of mining and during mining operations will provide additional information that will be incorporated into the Block Model, and hence, mine scheduling. The pit configuration, staging, and stockpile layout will be progressively refined throughout the 20-year life of the mine. Prices of metals, energy, labor, and other factors determine the optimum mining schedule; as these change the Mine Plan will be adjusted, potentially on an annual basis.


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Form 43-101F1 Technical Report

In some cases, modifications to PolyMet's mine plan would be subject to state and federal regulatory review. Economic development of mineral resources outside the mine plan, if PolyMet should decide to pursue such development, will require additional environmental review and permitting.

20.7 Comments on Section 20 

The federal and state permitting process for the NorthMet Project has been completed, with all necessary permits issued. A limited number of these permits are currently held up as a result of litigation brought by project opponents.


NorthMet Project

Form 43-101F1 Technical Report

21 CAPITAL AND OPERATING COSTS

Capital and operating costs for the Phase 1 NorthMet mine and concentrator were developed and estimated based on feasibility-level design. Engineering for this effort was performed by Senet, Barr, IMC, and Krech Ojard (KO). M3 prepared a scoping level of design for the Phase 2 hydrometallurgical plant that is planned to start up in Year 4 of the mine life.

Site inspections were previously conducted (with vendors where possible) to evaluate the condition of the existing Erie plant, the mine facilities, and the primary process equipment from the previous iron mining and beneficiation operation.

Key contributions made by each group were as follows:

  • IMC estimated major mining equipment capital and operating costs utilizing the production schedule presented in Section 16.
  • Barr developed scopes of work and material take-offs for major earthworks required for the predevelopment of the mine site as well as other environmental scopes of work associated with the project (e.g., the flotation tailings basin). M3 updated cost estimates for the Barr scopes of work using recent contract pricing, escalations based on ENR Construction Index, or 2022 RS Means pricing.
  • KO developed costs for upgrading the rail system for the delivery of ore from the mine to the concentrator.
  • Senet developed the capital and operating cost estimates for the communition facilities at the mine site and at the process plant, and the flotation concentrator including plant utilities and the refurbishment of the Erie Plant (or Phase I) infrastructure. 

M3 received Barr's and KO's engineering design and material takeoffs and applied 2022 pricing for labor, labor productivities, and materials unit pricing estimates.  Current unit rates for northern Minnesota from published sources were used for all construction activities where available and escalated from 2013 costs with a factor of 36.2% where current rates were unavailable. The ratio of updated rates to escalated costs is approximately 70-30. M3 also developed the capital and operating cost estimates for the Hydrometallurgical Plant (Phase II) utilizing a detailed scoping level design, first principals and 2016 quotes, which were escalated to reflect Q4 2022 pricing. 

Senet updated equipment and materials pricing for the concentrator during 2022 for this study.  Equipment lists used in the analysis were derived from process flow diagrams, material mass balance tables, equipment specifications, basic design criteria, single line drawings, and operating philosophies.  Material take-offs for basic construction disciplines were prepared from general arrangement drawings, civil grading models, structural models, single line drawings, and P&IDs.  These MTO's were built up over several years and updated to fourth quarter 2022 pricing. The major equipment packages were revalidated in 2022 and new pricing was obtained.

M3 also developed the capital and operating cost estimates for the Hydrometallurgical Plant utilizing a scoping level design, fresh 2022 quotes for major equipment first principals and new materials pricing for civil, concrete, piping, valves, and other commodities. Minor equipment from the 2017 feasibility study was escalated from Q3 2016 quotes, to reflect Q4 2022 pricing.  In general, equipment pricing that was escalated used a factor of 23.7% based on the ENR Construction Index. M3 developed its capital costs for the Phase II Hydrometallurgical Plant independently of Senet's capital cost estimate for the Phase I concentrator.  Unit prices for construction materials such as concrete, steel, and other bulk materials could vary between the two build-ups but should be relatively aligned with current Q4 2022 pricing.

21.1 Capital Cost Estimate

The capital cost estimate is divided into the following major sections:

  • Mine CAPEX which includes cost estimates for mine site development and major mining equipment costs,
  • Mine ore loadout and mine and plant railroad refurbishment costs,

NorthMet Project

Form 43-101F1 Technical Report

  • Comminution, processing, plant utilities, and plant refurbishment costs,
  • Costs to build out the existing tailings basin, and
  • Costs for water treatment and water management.

In general, equipment schedules, duty sheets and material take-offs were developed for the new equipment and infrastructure required for the mine site, beneficiation plant and hydrometallurgical plant. These were derived from process flow diagrams, process mass balance calculations, a plant model, and preliminary designs. Inquiries were issued to reputable vendors for quotations on most major packages including, but not limited to: mine equipment, earthworks, building infrastructure, and major process equipment for both the beneficiation and hydrometallurgical plant. Quotations were valid as of Q3 2022 for both the concentrator and the hydrometallurgical plant and were escalated to Q4 2022 pricing. Installation and civil related works were obtained from local contractors as far back as 2014 for the Beneficiation Plant and Mine Site. Man-hour all-inclusive rates were updated to reflect Q4 2022. The cost estimates are provided in U.S. Dollars ($). The following exchange rates were used:

  • ZAR to USD: 18.25
  • ZAR to EUR: 18.02
  • EUR to USD: 1.013

The capital cost estimate is based on the following assumptions:

  • The Project utilizes a 20-year LOM plan.
  • Final operating permits do not result in any material changes to mine or plant design.
  • Most of the process equipment would be procured in the US and is transportable to site by road or rail.

Table 21-1 depicts the initial direct capital requirement for the development of the NorthMet Project. This estimate includes capital costs compiled by the firms associated with numerous scopes of work for the mine, mine equipment and refurbishing the Erie Plant (Phase I) which have been escalated to reflect Q4 2022 pricing.

Table 21-1: Phase I Direct Costs

Description PHASE I
($000)
***DIRECT COST***
Mine Capex  
Mine Site 91,872
Construction Material Testing 1,813
Mine Equipment 135,000
Railroad And Ore Delivery 28,931
Comminution 172,312
Copper & Nickel Concentration 130,624
Concentrates Loadout Facilities 66,337
Water Management 76,810
Plant Control System (Pcs) 3,273
Flotation Tailings Basin 58,579
Plant Infrastructure 14,145
Plant Utilities 123,408
Subtotal Direct Cost (Mine & Concentrator) 903,105


NorthMet Project

Form 43-101F1 Technical Report

21.1.1 Basis of Phase I Capital Cost Estimate

A brief description of the capital costs presented in Table 21-1 is provided in the sections that follow.

21.1.1.1 Mine Capital Cost Estimate (CAPEX)

The mine capital cost estimate includes the following mine pre-production and development work to be performed prior to Year 1 mining operations:

1) Initial haul road construction and preparation,

2) Site access road upgrades,

3) Removal of the overburden from the pit area,

4) Ground preparation and liner placement beneath the temporary, low-grade Cat 2/3 waste and Cat 4 waste stockpiles,

5) Ground preparation around the permanent Cat 1 waste stockpile as well as cutoff wall and piping infrastructure to capture seepage and contain groundwater movement, and

6) Ground preparation and lined foundation for the construction of the Ore Surge Pile (OSP) situated near the Rail Transfer Hopper (RTH) to allow for temporary storage of ore.

The Mine Site estimate also includes costs for mine electrical distribution and communications/dispatch and a Mine Site Fuel and Maintenance Facility (MSFMF) which will be located to the northeast of the RTH. The facility will consist of two buildings, one for fueling mobile equipment (Fueling Station) and the second for mobile equipment maintenance (Maintenance Building).

The following major civil Scope of Work (SOW) packages and cost estimates were quantified by Barr and developed by M3. These SOW's were priced by mostly local civil contractors in 2013 and costs were brought to current Q4 2022 pricing by M3:

  • Haul Road Construction,
  • Dunka Road Upgrade,
  • Stockpile Construction,
  • Dikes, Perimeter Ditches, Storm Water Pond & Outlet Structure,
  • Process Water Piping,
  • Pre-Stripping of Mine Pits,
  • Truck Fueling & Maintenance Facility,
  • Mine Electrical Distribution,
  • Mine Communications & Dispatch Systems, and
  • Category 1 Groundwater Containment System.

21.1.1.1.1 Quantity Basis

Barr developed the quantities for the major earthwork accounts from the drawing packages produced in support of the individual scopes of work. For the sub-areas estimated with AACE, the estimated quantities for civil works were determined via material take-offs based on the provided engineering drawings or sketches. M3 reviewed the engineering design provided by Barr.

21.1.1.1.2 Pricing Basis

Fill is expected to come from on-site non-reactive sources. The fill material is to be freely issued to the Civil Contractor. The estimate allows $12.00 per cubic yard for screening required to get proper compaction.


NorthMet Project

Form 43-101F1 Technical Report

An allowance (approximately $1.88 million) was included in the Mine Site estimate for earthworks and civil works material testing. These testing requirements were primarily associated with all stockpile and pond liner tests at the mine but also included costs for test work associated with the tailings facility and plant concrete work. 

After thoroughly reviewing the extent of the engineering design to date, M3 Q4 2022 pricing using an ENR Construction Cost Index associated with the year in which the estimate was developed. M3 re-estimated their costs to Q4 2022 pricing using a combination of fresh contractor labor rates, similar works from recent domestic projects of similar scope, 2022 RS MEANS costs, and using escalation rates from 2013 to 2022 using the ENR Construction Cost Index associated with the year in which the estimate was developed for rates not captured in the first three methods.

21.1.1.1.3 Assumptions, Clarifications, and Specific Exclusions

Listed below are assumptions, clarifications and specific exclusions respecting quantities Barr developed for subsequent mine capital cost estimates M3 developed:

  • Supplied soils are suitable for backfill with proper compaction.
  • Assumed a haul distance to spoils of 1,500 ft.
  • Assumed a haul distance for purchased fill of 20 miles.
  • Estimate assumes no underground obstructions or pipelines.
  • Any cemented soils are rippable and can be removed without blasting.
  • The estimate assumes that the site is free of all pre-existing hazardous wastes and contamination, archeological interests and avoids wetlands where possible.
  • The estimate includes costs to control environmental impacts such as dust suppression and the disposition of hazardous and non-hazardous wastes generated as part of a normal construction activities.

Specific exclusions are as follows:

  • Blasting associated with excavation associated with new process areas.
  • Traffic impact studies.

21.1.1.2 Mine Equipment and Services

IMC developed the mine equipment requirements and all costs associated with them (e.g., shop tools, and spare parts).  These costs have been captured in separate Mine Capital and Operating Cost estimates. The cost of the ANFO/slurry truck, explosives storage and blaster's flatbed truck are to be carried by the explosives supplier.

Table 21-2 provides a summary of the initial (Year -1) and total sustaining mine capital (Years 1 through 22) developed by IMC.  Some of the existing major mine equipment will be rebuilt instead of replaced if the remaining years they operate is less than about 60% of the useful life hours of the machine.  In year 1, the second shovel will be procured along with two additional haul trucks and the ninth haul truck is put into service  in year 5.  The track dozers and motor graders are replaced every eight years.  The fleet of pickup trucks will be replaced every 4 years and other mine support equipment will be replaced every eight years.  The equipment purchases scheduled for initial capital are shown in Year -1 of Table 21-3.

The equipment purchases for sustaining mine capital are shown in the year prior to when the equipment is required to be put into operation.  Annual Mine Sustaining Capital Costs are presented in the last row of Table 21-3 and includes shop tools and initial spares associated with the equipment. After the initial purchase, other engineering supplies, software and safety equipment are included in mine operating costs.


NorthMet Project

Form 43-101F1 Technical Report

Table 21-2: Summary of Mine Capital Cost ($USx1000)

Category Initial Capital Sustaining Total
Year -1 Capital Capital
Major Equipment $94,345 $59,094 $153,439
Mine Support Equipment $20,795 $16,982 $37,777
Engineering/Safety Equipment $150 $150 $300
Shop Tools $2,830 $923 $3,753
Spare Parts $4,717 $1,538 $6,255
Locomotives $12,163 $0 $12,163
TOTAL $135,000 $78,687 $213,687

Notes: Physical Structures such as the mine shop and warehouse, and fuel storage facilities are included in the Mine CAPEX costs in Table 21-1.


NorthMet Project

Form 43-101F1 Technical Report

Table 21-3: Mine Capital Cost by Year

  Unit Cost
($1,000)
Life
Hours
-1
($1,000)
1
($1,000)
2
($1,000)
3
($1,000)
4
($1,000)
5
($1,000)
6
($1,000)
7
($1,000)
8
($1,000)
9
($1,000)
10
($1,000)
11
($1,000)
12
($1,000)
13
($1,000)
14
($1,000)
15
($1,000)
16
($1,000)
17
($1,000)
18
($1,000)
19
($1,000)
20
($1,000)
21 22 Project
Total
MINE MAJOR EQUIPMENT:                                                    
ATLAS PV351 Electric Rotary Drill (12.25 in) 7,676 65,000 7,676 - - - - - - - - - - - - - - - - - - - -     7,676
CAT 6060 Hydraulic shovel (36.6 CuYd) 13,778 80,000 13,778 13,778 - - - - - - - - - - - - - - - - - - -     27,556
CAT 994H Front End Loader (22.5 CuYd) 7,121 45,000 7,121 - - - - - - - - - - - - - - - - - - - -     7,121
CAT 793F Haul Truck (250 t) 5,663 120,000 33,978 11,326 - - - 5,663 - - - - - - - - - - - - - - -     50,967
ATLAS PV351 Diesel Rotary Drill (12.25 in) 7,476 65,000 7,476 - - - - - - - - - - - - - - - - - - - -     7,476
CAT D10 Track Dozers 2,250 35,000 6,750 - - - - - - - 6,750 - - - - - - - 6,750 - - - -     20,250
CAT 834K Wheel Dozer (562 HP) 1,596 35,000 3,192 - - - - - - - - 3,192 - - - - - - - - 1,596 - -     7,980
CAT 16M Motor Graders (290 HP) 1,412 35,000 2,824 - - - - - - - 2,824  - - - - - - - 2,824 - - - -     8,472
CAT 785D Water Truck (30,000 Gal) 4,066 120,000 4,066 - - - - - - - - - - - - - - - - - - - -     4,066
CAT 992K Aux Loader (814 HP) 3,231 45,000 3,231 - - - - - - - - - - - - - - -  - - 1,616 - -     4,847
CAT 777G Aux Truck (100 t) 2,209 120,000 2,209 - - - - - - - - - - - - - - - - - - - -     2,209
Epiroc SmartROC D65 PreSplit Drill (6 in) 1,313 65,000 1,313 - - - - - - - - - - 1,313 - - - - - - -     2,626
CAT 349F Excavator (396 HP) 731 25,000 731 - - - - - - 731 - - - - - - 731 - - - - - -     2,193
Subtotal Major Equipment     94,345 25,104 0 0 0 5,663 0 731 9,574 3,192 0 0 1,313 0 731 0 9,574 0 3,212 0 0     153,439
MINE SUPPORT EQUIPMENT:   Years                                                
Cat 745 Fuel/Lube truck 5,000 gal 1,287 8 1,287 - - - - - - - 1,287 - - - - - - - 1,287 - - - -     3,861
Cherry Picker / Basket Truck 436 8 436 - - - - - - - 436 - - - - - - - 436 - - - -     1,308
Cat 226D Skid Steer for RTH Clean-out 61 8 61 - - - - - - - 61 - - - - - - - 61 - - - -     183
Pickup Truck (4x4) 50 4 600 - - - 600 - - - 600 - - - 600 - - - 600 - - - 600     3,600
Light Plants 15 4 90 - - - 90 - - - 90 - - - 90 - - - 90 - - - 90     540
Pressure Washer 43 8 43 - - - - - - - 43 - - - - - - - 43 - - - -     129
Generator Set w/ tractor 1,469 18 1,469 - - - - - - - - - - - - - - - - 1,469 - - -     2,938
Allmand 400 cfm Compressor 72 18 72 - - - - - - - - - - - - - - - - 72 - - -     144
CAT IT62 - Integrated Tool Carrier 445 8 445 - - - - - - - 445 - - - - - - - 445 - - - -     1,335
Grove GRT655 Crane (50 ton) 753 18 753 - - - - - - - - - - - - - - - - 753 - - -     1,506
Dewatering Pump 115 8 115 - - - - - - - 115 - - - - - - - 115 - - - -     345
Man Bus 140 8 140 - - - - - - - 140 - - - - - - - 140 - - - -     420
Tractor & Lowboy (off-highway, no tractor) 900 25 900 - - - - - - - - - - - - - - - - - - - -     900
Haul Truck Retriever 5,838 25 5,838 - - - - - - - - - - - - - - - - - - - -     5,838
Mine Communications System 574 25 574 - - - - - - - - - - - - - - - - - - - -     574
Cat Minestar Fleet Management System 1,640 25 1,640 - - - - - - - - - - - - - - - - - - - -     1,640
Rock Breaker (Surestrike MDL SS80) 191 18 191 - - - - - - - - - - - - - - - - 191 - - -     382
Welding Truck 396 8 396 - - - - - - - 396 - - - - - - - 396 - - - -     1,188
Mechanics Truck 315 8 315 - - - - - - - 315 - - - - - - - 315 - - - -     945
Cable Handler (Builtrite 2200) 868 8 868 - - - - - - - 868 - - - - - - - 868 - - - -     2,604
Cable & Accessories  10,000 ft.) 294 18 1,764 - - - - - - - - - - - - - - - - 294 - - -     2,058
Cable Stands 109 18 327 - - - - - - - - - - - - - - - - 109 - - -     436
Cable Boats 71 18 213 - - - - - - - - - - - - - - - - 71 - - -     284
Drill Tender Truck 396 9 396 - - - - - - - - 396 - - - - - - - - - - -     792
10 cy Dump Truck with Sand Spreader 413 9 413 - - - - - - - - 413 - - - - - - - - - - -     826
Hy-Rail Pickup Truck 103 8 103 - - - - - - - 103 - - - - - - - 103 - - - -     309
Rock/Sand Spreader Box for Water Truck 729 18 729 - - - - - - - - - - - - - - - - 729 - - -     1,458
Shop Forklift (Komatsu FG45TU-10) 137 15 137 - - - - - - - - - - - - - - 137 - - - - -     274
RT Forklift (JLG 1255 Telehandler) 194 18 194 - - - - - - - - - - - - - -  -  - 194 - - -     388
Mine Planning Software 286 10 286 - - - - - - - - - - - - - - - - - - - -     572
Subtotal Mine Support Equipment     20,795  0 0 0 690  0 0 0 4,899 809 286 0 690 0 0 137 4,899 3,882 0 0 690  0  0 37,777
Engineering/Geology Equipment 150 10 150 - - - - - - - - - 150 - - - - - - - - - -     300
Shop Tools (3% of Major Equipment)   3.00% 2,830 753 - - - 170 - - - - - - - - - - - - - - -     3,753
Initial Spare Parts (5% of Major Equipment)   5.00% 4,717 1,255 - - - 283 - - - - - - - - - - - - - - -     6,255
Locomotives     12,163 - - - - - - - - - - - - - - - - - - - -     12163
TOTAL EQUIPMENT/FACILITIES CAPITAL     135,000 27,112 0 0 690 6,116 - 731 14,473 4,001 436 0 2,003 0 731 137 14,473 3,882 3,212 0 690     213,687


NorthMet Project

Form 43-101F1 Technical Report

21.1.1.3 Railroad and Ore Delivery

KO provided railroad and ore delivery costs, in October 2022, based on detailed SOWs. The costs include the following items associated with the refurbishment and installation of the overall Mine Site rail systems:

  • Earthworks and civil works,
  • Supply of new rail infrastructure,
  • Construction of a pad and mechanical equipment refurbishment for the ore transfer hopper, and
  • Upgrade and refurbishment of the existing rail systems.

21.1.1.3.1 Rail Transfer Hopper (RTH)

KO developed an estimate and supplied costs to replace or refurbish the hydraulic equipment, motor control center (MCC), control/electrical/hydraulic rooms, walkways and platforms, lighting and salvaged wear materials associated with RTH system used by LTVSMC to load the rail cars. Also included were costs for earthworks to stabilize and fortify the RTH structure and dump pocket.

21.1.1.4 Comminution

The capital costs for the comminution circuit were developed by Senet and based on the following:

  • Quotations for new and refurbished mechanical equipment based on detailed enquiries including specifications and equipment duty sheets, and in certain instances, included site inspections by vendors. Previously obtained pricing was recently revalidated in Q4 2022. The mechanical equipment was sized based on test work results, system modelling and in certain cases equipment sizing was dictated by physical layout/footprint constraints.   
  • Preliminary designs for new and modified structures, bins, and chutes.
  • Preliminary civil and earthworks designs associated with new and modified structures, new equipment and operational requirements including access and spillage containment.
  • Conveyor designs for new and existing conveyors in line with feed rates and material properties.
  • Priced piping and valve MTOs developed from Process Flow Diagrams (PFD) and layouts.
  • Quotations for electrical and instrumentation equipment based on detailed enquiries, including installation.
  • Man-hour estimations for the refurbishment and modifications to existing infrastructure and for the installation of new equipment, structures and associated civil works. These were based on industry standards and consultations with local contractors.
  • Construction rates from local contractors are inclusive of all indirect costs.

21.1.1.5 Flotation, Regrind and Reagents

The capital costs for the flotation circuit were developed by Senet and were based on the following:

  • Quotations for new mechanical equipment based on detailed enquiries including specifications and equipment duty sheets revalidated in Q4 2022. The mechanical equipment was sized based on test work results, system modelling and simulation.
  • Preliminary designs for structural support steel and building infrastructure.
  • Preliminary civil and earthworks designs associated with new structures, equipment and operational requirements including access and spillage containment.
  • Priced piping and valve MTOs developed from PFDs, layouts, and Senet’s in-house database.
  • Quotations for electrical and instrumentation equipment based on detailed inquiries, including installation.
  • Man-hour estimations for the installation of new equipment, structures and associated civil works.
  • Construction rates from local contractors, inclusive of all indirect costs.

NorthMet Project

Form 43-101F1 Technical Report

21.1.1.6 Concentrate Loadout Facilities

The capital costs for the concentrate loadout circuit were developed by Senet were based on the following:

  • Quotations for new mechanical equipment based on detailed enquiries including specifications and equipment duty sheets. The mechanical equipment was sized based on test work results and ensures the concentrate adheres to Glencore's requirements for final product processing.
  • Preliminary designs for structural support steel, bins, chutes and building infrastructure. The building storage requirements were based on consultation with Glencore.
  • Conveyor designs for the new conveyors, in line with the new feed rates and material properties.
  • Preliminary civil and earthworks designs associated with new structures, equipment and operational requirements including access and spillage containment.
  • Priced piping and valve MTOs were developed from PFDs, layouts, and Senet's in-house database.
  • Quotations for electrical and instrumentation equipment based on detailed enquiries, including installation.
  • Man-hour estimations for the installation of new equipment, structures and associated civil works.
  • Construction rates from local contractors, inclusive of all indirect costs.

21.1.1.7 Water Management

The water management capital costs were developed primarily by Senet and relate to all earthworks, civil works, infrastructure, services, and equipment relating to the construction of a single water treatment plant and mine wastewater pipeline in accordance with the requirements of the FEIS. Detailed SOWs were issued for quotations to combine the two facilities into one water treatment facility. Pricing for the mechanical water treatment process equipment was updated and used to develop the estimate for the WWTS.

21.1.1.8 Plant Control System

The plant control system incorporates all costs relating to the plant PLC system linked to the SCADA monitoring and control system, including the fiber optic backbone. These costs were developed by Senet and are based on the mechanical equipment list, PFDs, and the plant layout to determine the equipment that would require monitoring and its location.

21.1.1.9 Flotation Tailings Basin

The FTB capital costs were developed primarily by Barr and relate to all earthworks, civil works, infrastructure, services, and equipment relating to the construction of the tailings facility and the associated seepage handling systems. A detailed Scope of Work (SOW) was issued for quotations, and pricing was obtained for the tailings handling process equipment.

21.1.1.10 Plant Infrastructure

Senet developed the following plant infrastructure capital cost estimate. It incorporates all costs relating to the supply and upgrade of plant infrastructure for the following items:

  • Security related infrastructure including fencing and guard houses
  • Upgrade of the administration building including furniture
  • Installation of an on-site laboratory
  • A sewage treatment plant
  • Communications systems and infrastructure
  • Refurbishment of plant offices and general areas

NorthMet Project

Form 43-101F1 Technical Report

21.1.1.11 Plant Utilities

The capital costs for the plant utilities were based on the replacement and refurbishment, where applicable. Plant utility systems include:

  • All water services
  • Air services
  • Natural gas distribution
  • Instrumentation system
  • Plant Medium Voltage (MV) power distribution system
  • Plant electrical distribution system

The mechanical equipment list, PFDs and the plant layout were used to develop piping MTOs, an overall electrical single-line diagram and an instrument index.

The piping MTOs for relevant piping facilities, including valve schedules, were issued for pricing. The overall single-line diagram, together with the mechanical equipment list, was used to develop an electrical Bill of Materials (BOM). A transformer schedule was developed in line with the Low Voltage (LV) and MV design. An overall electrical BOM was developed for the installation contract. Multiple bids were obtained for the various electrical equipment packages.

A complete instrument index, including a comprehensive bill of materials was developed and issued for pricing.

21.1.1.12 Senet Estimate Methodology, Assumptions and Qualifications

Prior to escalation, some of the cost estimates Senet provided were developed using AspenTech ACCE software (formerly ICARUS/Kbase). This software was used as the database and as a delivery system for areas where the engineering design had not progressed as far as other SOWs. The AspenTech ACCE software is an estimating tool that includes project specifications, design data, equipment data, and project specific parameters to generate reliable and consistent estimates through the use of volumetric models and labor/material databases. ACCE is based on volumetric models that represent industry standard calculations coupled with related project specifications.

Using equipment design conditions such as design pressures, equipment sizes, flow rates, etc., the system first simulates the pricing of the equipment item in a manner similar to a vendor. From the weights and sizes of the equipment, the software determines foundations and labor setting hours. Then, using the equipment specific volumetric models, the system develops piping, instrument, electrical, painting and insulation. From the systems databases labor and pricing functions, labor and material pricing is generated. Other project components such as buildings and pipe racks are then added to complete the estimate.

The system's generated MTOs were then modified to reflect the current layouts and project definition. Where vendor quotes were available, the system pricing was overridden with the quoted prices. When MTOs were provided, these data were input into the system to use the power of the database and the adjustments described above to generate the new labor and material pricing estimates. In other accounts, labor installation was adjusted to reflect feedback from contractors. The instrument installation hours were modified to reflect the use of the Asset Management System that allows calibration of field instruments to be done by the selected control system versus field calibration. Bulk material pricing was adjusted in the electrical cable and conduit accounts to reflect vendor pricing.

Estimates for the following areas were generated in ACCE using available PFD's, P&ID's, layouts, equipment list and scope documents.  Vendor budgetary quotes were reviewed for pricing, scope of supply and items excluded in the bid submittal:

  • Truck Fueling and Maintenance Facility

NorthMet Project

Form 43-101F1 Technical Report

  • Flotation and Concentrate Grinding
  • Flotation Reagents Facilities
  • Concentrate Load-out Facilities

Estimates such as Water Management included major civil works in addition to new facilities construction. Here, the Water Treatment System was estimated using the ACCE software but civil scopes of work (such as the equalization basins) were developed by Barr and priced by a Northmet contractor.

Listed below are general assumptions and qualifications respecting the capital cost estimates Senet developed: 

  • Construction schedule and productivities assume normal weather conditions for the site. No allowance has been made for dramatic weather events.
  • New construction is estimated as non-turnaround work in a Greenfield environment for Phase I scopes of work. 
  • Any removal/encapsulation of asbestos containing materials will be completed prior to the start of construction. Costs for asbestos abatement are included in the capital estimate.

21.1.2 Hydrometallurgical Plant Cost Estimate

The capital costs for the Phase II Hydrometallurgical Plant (Table 21-4) were developed by M3 and were based on the following:

  • Recent quotations (Q4 2022) were obtained for new mechanical equipment based on detailed enquiries including specifications and equipment duty sheets. The mechanical equipment was sized based on test work results, system modelling and in certain cases equipment sizing was dictated by physical layout/footprint constraints. Smaller pumps that were priced in Q4 2016 were escalated to Q4 2022 prices.
  • Preliminary designs and sizing for new structures, tanks, bins and chutes. 
  • Preliminary civil and earthworks designs associated with the new structures, equipment and operational requirements including access and spillage containment.
  • Priced piping and valve MTOs developed from preliminary PFDs and General Arrangement drawings.
  • Quotations for electrical and instrumentation equipment based on recent enquiries, including installation on similar projects.
  • A complete instrument index including a comprehensive BOM was developed in Q3 2016. Previous pricing was escalated for the current estimate.
  • Man-hour estimations for the installation of new equipment, electrical, instrumentation, structures and associated civil works. These were based on industry standards and installation rates tabulated in RS Means estimating compendium.

NorthMet Project

Form 43-101F1 Technical Report

Table 21-4: Phase II Direct Costs (Hydrometallurgical Plant)

***DIRECT COST***   PHASE II
($000)
 
HYDROMET      
Site General   28,727  
Ni-Cu Concentrate Oxidative Leaching   80,627  
Au/PGM Recovery   4,202  
Cu Concentrate   4,811  
Cu Sulfide Precipitation   2,083  
Iron/Acid Removal   7,074  
Mixed Hydroxide Precipitation   4,606  
Magnesium Removal   981  
Hydromet Tailings   975  
Hydrometallurgical Residue Facility   50,926  
Reagent Storage and Mixing   18,710  
Plant Scrubber   1,804  
Hydromet Raw Water   1,861  
Hydromet Process Water   1,482  
Steam Systems   1,303  
Gas Systems   830  
Subtotal DIRECT COST (PHASE II)   211,002  

21.1.3 Indirect Costs

21.1.3.1 EPCM

The Project's Engineering, Procurement and Construction Management (EPCM) capital costs were estimated by determining the number of man-hours or percent of direct costs (typically 16.5% of constructed costs) required to complete the following:

  • Overall process plant engineering design.
  • Design of Environmental and site infrastructure, including ancillary buildings.
  • Preparation and issuing of procurement packages for all equipment and services related to the process plant and infrastructure on behalf of PolyMet.
  • Logistical, inspection and expediting services.
  • On-site technical support and commissioning.
  • Production and collation of all process plant operating and maintenance manuals.
  • Construction Management of all Plant, Environmental, Infrastructure and Ancillary facilities.

21.1.3.2 Contingencies

Contingency allowances are provided for any estimating uncertainties. The contingency does not consider future risks, time delays, project scope deviations and cost implications associated with these, currency fluctuations and escalation.


NorthMet Project

Form 43-101F1 Technical Report

  • Phase I contingency is estimated on an average of 11% of Total Contracted Costs as shown in Table 21-5, and is based on the percent engineering complete or percent of the project defined.
  • A contingency of 20% was applied to the Total Contracted Cost of the Hydrometallurgical Plant to reflect the level of engineering complete for Phase II.  This contingency is justified because full flowsheets, equipment lists, fresh quotes, and material take-offs were available for estimation. 

21.1.3.3 Other Indirect Costs

Project indirect costs were also included in the capital cost estimate to provide for the following items:

  • Logistical costs associated with the transport of equipment and materials to site. It has been assumed that most of the equipment and materials would be sourced in the US. Phase I cost for freight is estimated at 6% of Plant Equipment and Material costs. Freight is included at 10% of equipment and material costs for the Hydrometallurgical Plant.

  • Cost for commissioning spares and vendor services to ensure the timely and faultless installation and commissioning of major equipment are as follows: Costs for Supervision of Specialty Construction are assumed to be included in the Phase I direct costs. Capital Spares (Insurance Spares) are not included in Phase I costs but are included at 2% of the equipment cost for Phase II. Specialty Supervision is included for the Hydrometallurgical Plant estimate at 1.5% of the equipment cost. 

  • Plant first fills for operational start-up and the costs of reagents have been included as part of the Owner's cost.

  • General Contractor direct costs include: scheduling, reporting, change management, cost control, program monitoring, project accounting, claims adjudication, work orders and estimate to complete and are included in Labor Rates and Subcontracts unit cost; as are, mobilization and busing costs for contractors during construction.

  • Mobilization and busing is included for the Hydrometallurgical Plant at 1.5% the total Direct Cost and two dollars ($2) per man hour for busing, respectively.

  • Existing facilities are to be used for Temporary Construction Facilities and Power for construction and commissioning of the NorthMet Plant (Phase I). M3 included these costs at 0.50% and 0.1%, respectively for Phase II.

  • Management & Accounting (M&A) was built up from first principles using a detailed staffing chart and man hours, as well as, typical project durations. For the Hydrometallurgical Plant, M&A is estimated at 0.75% Total Constructed Cost.

  • Engineering for Phase I was built up based on an expected number of deliverables and their corresponding manhours.  For Phase II it is estimated at 6% of Total Constructed Cost.

  • Project Services costs were built up from first principles using a detailed staffing chart and man hours, as well as typical project durations for Phase I. For the Hydrometallurgical Plant, these costs are estimated at 1% of the Total Constructed Cost.

  • Project Controls costs were built up from first principles using a detailed staffing chart and man hours, as well as typical project durations for Phase I.  For the Hydrometallurgical Plant, these costs are estimated at 0.75% of the Total Constructed Cost.

  • Indirect costs also include estimated fees for consultants and external engineering to cover the cost to complete the engineering design for the tailings facility, WTP, rail and flotation simulation.


NorthMet Project

Form 43-101F1 Technical Report

  • Construction Management (CM) costs for Phase I were built up from first principles using a detailed staffing chart and man hours, as well as expected project durations.  CM Indirect costs were also built up to account for such things as transportation and living out costs.  For the Hydrometallurgical Plant, these costs are estimated at 6.5% of the Total Constructed Cost. 

  • Costs for Commissioning Services were built up from first principles for Phase I and are included at 1% of Total Constructed Costs for the Hydrometallurgical Plant.

  • M3 estimates temporary EPCM facilities and construction support at 0.3% and 0.1% of the Total Constructed Costs for both Phase I and for the Hydrometallurgical Plant.

  • Initial fills and reagents are included in the Owner's Cost.

  • Owner's Costs include: Owner's Project Management, Support & Consultants, Operator Training, Early Staffing, Communications & Computer Equipment, Furniture, Remote Administrative Office, Personnel Safety Equipment, and Builder's All Risk Insurance.

  • All costs have been escalated to Q4 2022 dollars.

Table 21-5: Direct and Indirect Costs (Phase I & II)

  Phase I ($000) Phase II
($000)
Total Direct Cost (Excluding Mine Equipment) 768,105 211,002
Freight - Logistics 38,068 10,004
Mobilization, Temporary Facilities and Power 0 6,177
Total Constructed Cost 806,173 227,183
EPCM 111,974 38,394
Commissioning 8,062 2,272
Vendor Support and Spares 2,337 3,354
Total Contracted Cost 928,546 271,203
Contingency 104,820 54,241
Average Contingency 11% 20%
ADDED OWNER'S COST (Including Initial Fills & Reagents) 40,098 0
Total Contracted and Owner's Cost 1,073,464 325,443
Owner's Cost Mine Equipment (Initial Capital) 135,000 0
Total Evaluated Project Cost 1,208,464 325,443
Combined Totals 1,533,907

21.2 Operating Cost Estimates

21.2.1 Mine Operating Cost

Mine operating costs were developed by IMC and include the costs of consumables, parts and repairs, operating and maintenance labor, supervision and the mine general and administrative costs, including but not limited to the following tasks:

  • Drill and blast all the ore and waste rock,
  • Load the material and deliver to the respective destinations,
  • Build and maintain all mine haul road, stockpiles and pit work areas,
  • Haul the ore by train from the pit loadout area to the process plant,

NorthMet Project

Form 43-101F1 Technical Report

  • Contract analytical laboratory to perform ore and rock assays
  • Maintain mine equipment fleet, and
  • All supervision and engineering to follow the mine production schedule.

The mine operating costs do not include:

  • Removal of the timber, soil and overburden from the pit and stockpile areas (initial & sustaining capital costs)
  • Installation of the liner and runoff capture systems for the Cat 2/3 and Cat 4 stockpile area pre-stripping (initial capital),
  • Final contouring of Cat 1 stockpile and reclamation (reclamation costs),
  • Reclamation of the stockpile areas, mine haul roads and ore loadout area after conclusion of mining and milling (reclamation costs),
  • Reclamation costs, or
  • Operation of the rail load-out facility.

Table 21-6 is a summary of the mine operating costs by the major categories of labor, consumables, and repair parts.

Table 21-6: Mine Operating Costs by Process

CATEGORY ($000) % of Total
Mining Cost
Drilling 74,138 7.5%
Blasting 114,626 11.7%
Loading 118,538 12.1%
Hauling 314,067 32.0%
Auxiliary 225,536 23.0%
General Mine 40,390 4.1%
General Maintenance 40,261 4.1%
Locomotive 50,516 5.1%
WT - Mining 2,137 0.2%
Diesel Adjustment (3,762) -0.4%
Analytical Lab Contract 6,000 0.6%
Total Mining Cost 982,447 100


NorthMet Project

Form 43-101F1 Technical Report

Table 21-7 is a summary of the mine operating costs by major cost centers. The costs included within each cost center are:

  • Drilling: parts and consumables for drills, operating and maintenance labor.
  • Blasting: Based on 30% dry holes, 70% wet holes and 80 holes per blast pattern; explosives, ignition supplies, and stemming. Operating labor is provided by the explosives supplier.
  • Loading: parts and consumables for shovels and loader, operating and maintenance labor.
  • Hauling: parts and consumables for 240t haul trucks, operating and maintenance labor.
  • Auxiliary: parts and consumables for major auxiliary equipment (dozers, graders, water truck, auxiliary loader & truck, excavator), operating and maintenance labor.
  • General Mine: costs for dispatch, assaying, pit dewatering, software licenses, road base material, and parts & consumables allocation at $0.03/t of material moved.
  • General Maintenance: tire services contract, minor support equipment maintenance, equipment service contracts, and parts and consumables allocation at $0.03/t of material moved.
  • Mine G&A: salaried staff and VS&A allocation.
  • Ore Transport to Mill: parts and consumables for locomotives, service contracts, operating and maintenance labor.

The inputs to the operating costs for the analytical lab contract were provided by PolyMet and are not presented in Table 21-7.


NorthMet Project

Form 43-101F1 Technical Report

Table 21-7: Mine Operating Costs Per Ton Moved ($000) by Cost Centers

Mining

Year

Total

Moved

(kt)

Total

Mined

(kt)

Total

Milled

(kt)

Drilling

Blasting

Loading

Hauling

Auxiliary

General

Mine

General

Maint.

G&A

Locomotive

Total

Cost

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-1

0

0

0

0

0

0

0

0

0

0

0

0

0

1

31,063

30,628

8,700

3,560

5,430

4,706

10,652

10,473

1,791

1,700

3,381

1,918

43,609

2

39,687

39,107

11,600

4,328

6,825

6,344

14,767

11,069

2,031

2,034

3,381

2,402

53,182

3

39,588

39,008

11,600

4,322

6,811

6,333

13,178

11,233

2,038

2,007

3,381

2,402

51,705

4

39,793

39,213

11,600

4,338

6,840

6,360

14,458

10,897

2,041

2,036

3,381

2,518

52,869

5

39,848

39,268

11,600

4,344

6,848

6,370

15,066

10,349

2,041

2,038

3,381

2,518

52,955

6

37,405

36,825

11,600

4,152

6,505

6,046

16,470

10,546

1,998

1,998

3,381

2,661

53,757

7

31,816

31,236

11,600

3,707

5,721

5,205

15,011

10,915

1,785

1,796

3,381

2,661

50,182

8

26,270

25,690

11,600

3,269

4,943

4,045

11,059

10,626

1,612

1,547

3,381

2,661

43,143

9

26,906

26,326

11,600

3,321

5,032

4,132

11,074

10,684

1,632

1,573

3,381

2,661

43,490

10

35,206

29,626

11,600

3,576

5,495

5,656

15,498

10,426

1,888

1,899

3,381

2,518

50,338

11

35,689

31,377

11,600

3,719

5,741

5,726

16,603

10,425

1,939

1,946

3,381

2,460

51,942

12

32,767

32,187

11,600

3,785

5,854

5,335

15,682

10,340

1,819

1,825

3,381

2,532

50,553

13

30,186

29,606

11,600

3,577

5,492

4,565

14,955

10,674

1,738

1,739

3,381

2,532

48,652

14

31,895

31,315

11,600

3,723

5,732

5,228

13,410

10,649

1,785

1,775

3,381

2,532

48,217

15

33,281

32,701

11,600

3,821

5,927

5,396

14,941

10,717

1,825

1,831

3,381

2,590

50,429

16

23,580

23,000

11,600

3,066

4,566

3,699

8,034

9,403

1,549

1,391

3,381

2,590

37,678

17

28,158

27,578

11,600

3,430

5,208

4,313

11,406

10,029

1,666

1,613

3,381

2,590

43,635

18

32,949

32,369

11,600

3,799

5,880

5,358

14,498

10,573

1,821

1,823

3,381

2,590

49,722

19

33,397

32,817

11,600

3,832

5,943

5,414

14,799

10,499

1,832

1,835

3,381

2,590

50,125

20

34,012

21,137

7,500

2,469

3,833

5,490

17,749

9,961

1,784

1,879

3,381

2,590

49,136

21

37,750

0

0

0

0

5,939

17,385

7,534

1,806

1,891

2,758

0

37,312

22

44,174

0

0

0

0

6,878

17,372

7,514

1,969

2,085

2,555

0

38,373

TOTAL

745,420

631,014

225,000

74,137

114,625

118,539

314,067

225,536

40,389

40,261

72,933

50,515

1,051,004



NorthMet Project

Form 43-101F1 Technical Report

21.2.2 Process Plant and Assay Operating Cost Estimate Summary

Process plant operating costs were developed by Senet for Phase I and verified by M3.  Table 21-8 provides a summary of the operating cost estimate for the Erie Process Plant and assay as at Q4 2022.

Table 21-8: Phase I Operating Cost Summary

 

 

32,000 STPD

 

OPEX Parameter

Units

Value

Fraction (%)

Labor

USD/t

1.28

14.7

Power

USD/t

2.77

31.7

Natural Gas

USD/t

0.30

3.4

Consumables/Water Treatment

USD/t

3.51

40.2

Maintenance Supplies & Plant Vehicles

USD/t

0.84

9.7

Assay Costs

USD/t

0.03

0.3

Phase I Plant Costs

USD/t

8.73

100

21.2.3 Basis of Process Plant Operating Cost Estimate

The Erie Plant operating costs were derived from a variety of sources, including:

  • First principles, where applicable.
  • Supplier quotations on reagents and consumables in Q4 2022.
  • Senet's in-house database.
  • Client input.

The following are the main cost elements for the Erie plant:

  • Operating and maintenance labor.
  • Power.
  • Consumables and reagents.
  • Maintenance, parts, and supplies.
  • Process plant assays.

The all-in CAPEX/OPEX and sustaining capital to install, maintain and operate the WWTS is $0.516 per ton ore processed.

21.2.3.1 Labor Costs

Labor includes operating labor and plant maintenance labor. The following basis was used:

  • Cost of employment burden (insurances, medical benefits, social security, etc.) for management, technical and supervisory staff was determined as a fixed percentage of 40% of the base rate.
  • Cost of employment burden for equipment and plant operators was determined as a fixed percentage of 40% of the base rate.
  • Overtime costs were also included for equipment and plant operations based on a fixed percentage of 5% of the base wage rate.

The following costs have been excluded as they are assumed to have been included in PolyMet's G&A operating cost:


NorthMet Project

Form 43-101F1 Technical Report

  • Safety supplies
  • Training
  • Consultants' fees

The positions and quantities were developed from Senet's typical labor schedule for a generic flotation plant and additional positions and quantities were included to suit the NorthMet process plant requirements for the Erie Plant. The quantity of operational labor was based on a shift roster of two 12-hour shifts per day with one shift relief. There is no expatriate labor complement in this schedule.

The operating and maintenance labor costs for the Erie plant were derived from a staffing plan and based on labor rates from an industry survey of this region.

The Erie Process Plant labor schedule and costs are shown in Table 21-9.

Table 21-9: Labor Schedule and Rates

Position

Staff/

Operations

No. of
Employees

Annual Cost to
Company (USD)

Plant Management

Process Plant Manager

Staff

1

280,000

Production Superintendent

Staff

1

203,000

Technical Metallurgical Superintendent

Staff

1

203,000

Laboratory Manager

Staff

1

175,000

Senior Plant Metallurgist

Staff

1

203,000

Plant Metallurgist

Staff

2

350,000

Mechanical Engineer

Staff

1

175,000

Electrical Engineer

Staff

1

175,000

Metallurgical Training Officer

Staff

1

112,000

Metallurgical Safety Officer

Staff

1

112,000

Operations Supervisor

Staff

4

700,000

Control Room

Control Room Operator

Operations

4

375,625

ROM Feed

Operator

Operations

4

330,322

Crushing

Operator - Primary Crushing

Operations

4

336,017

Attendants

Operations

4

279,162

Operator - Secondary Crushing

Operations

4

336,017

Attendants

Operations

4

279,162

Operator - Ore Storage and Reclaim

Operations

4

336,017

Attendants

Operations

4

279,162

Crane Operator

Operations

0.5

38,196

Milling

Operator

Operations

4

336,017

Attendant

Operations

4

279,162

Crane Operator

Operations

0.5

38,196

Flotation and Regrind

Operator - Bulk Cu-Ni circuit (Roughers, Cleaners and Regrind)

Operations

3

252,013

Attendants

Operations

3

209,371

Operator - Cu-Ni separation (Regrind, Rougher and Cleaner)

Operations

3

252,013

Attendants

Operations

3

209,371



NorthMet Project

Form 43-101F1 Technical Report


Position

Staff/

Operations

No. of
Employees

Annual Cost to
Company (USD)

Operator - Po circuit (Rougher, Regrind and Cleaners)

Operations

3

252,013

Attendants

Operations

3

209,371

Crane Operator

Operations

1

76,392

Thickening and Filtration

Operator

Operations

4

336,017

Concentrate Storage and Loadout

Operator

Operations

2

168,008

Tailings and Return

Tailings Operator

Operations

4

336,017

Water Supply and Distribution

Attendant

Operations

4

279,162

Reagents (Only Day Shift)

Operator

Operations

2

168,008

Attendant

Operations

2

139,581

Metallurgical Laboratory (Only Day Shift)

Laboratory Technician

Operations

2

176,810

Plant Sampler and Preparer

Operations

4

305,567

Plant Maintenance Management

Maintenance Superintendent

Staff

1

161,000

Training Officer

Staff

1

105,000

Planning Coordinator/Scheduler

Staff

1

126,000

Process Plant Maintenance

Mechanical Supervisor

Staff

3

609,000

Rigger

Operations

2

168,008

Rigger Assistant

Operations

2

139,581

Crushing and Milling

Fitter

Operations

3

252,013

Fitter Assistant

Operations

3

209,371

Boilermaker

Operations

2

168,008

Boilermaker Assistant

Operations

1

69,790

Rubber Liner

Operations

2

176,810

Greaser

Operations

2

168,008

Flotation Plant

Fitter

Operations

3

252,013

Fitter Assistant

Operations

3

209,371

Boilermaker

Operations

2

168,008

Boilermaker Assistant

Operations

2

139,581

Rubber Liner

Operations

2

176,810

Greaser

Operations

2

168,008

Electrical Maintenance Labor

Electrical Supervisor - Crushing and Milling

Operations

2

176,810

Electrical Supervisor - Flotation and Dewatering

Operations

2

176,810

Electrical Assistant

Operations

2

139,581

Instrumentation Maintenance Labor

Instrumentation Supervisor - Crushing and Milling

Operations

2

176,810

Instrumentation Supervisor - Flotation and Dewatering

Operations

2

176,810



NorthMet Project

Form 43-101F1 Technical Report


Position

Staff/

Operations

No. of Employees

Annual Cost to
Company (USD)

Instrumentation Assistant

Operations

2

139,581

Power Plant and Fuel Farm

Foreman

Staff

2

560,000

Operator

Staff

2

406,000

Total

 

152

$ 14,719,550

Lastly, general and administration costs include labor and fringes for the administrative employees, accounting, purchasing, human resources, community relations, safety, and environmental as well as office supplies, communications, legal fees, community relations, and insurance costs.

21.2.3.2 Power

A summary of the power costs, based on the Erie Plant power draw summary and the plant buildings' heating power requirements, is given in Table 21-10 with the basis of the estimate detailed below.

Operating fixed power was determined by using the installed power supplied by vendors and applying a factor to this. This excluded standby equipment power. Where vendors did not supply operating power, an assumed operating power was used. The estimated operating hours for the mechanical equipment were determined and used with the operating power to determine the annual power usage (kWh/a).

Table 21-10: Summary of Electric Power Costs

Item

Unit

Value

Erie Plant Power Consumption

kWh/a

385,381,244

Erie Plant Buildings' Heating Power

kWh/a

27,569,472

Hydrometallurgical Plant Buildings' Heating Power

kWh/a

2,468,798

Total Power Consumption

kWh/a

415,419,514

Power Cost

USD/kWh

0. 07689

Combined Power Consumption Per Ton of Ore Processed

USD/t

2.77

*annual power estimate includes energy required (electric and natural gas) for Phase II HVAC

Operating variable power for the SAG and ball mills was determined by using the specific energy of the NorthMet deposit which was modelled by Orway Mineral Consultants (OMC). The specific energy of each mill was used with the mill throughput to calculate the variable annual power usage (kWh/a).

The operating variable power for the Cu, Ni and Po regrind mills was calculated by using the specific energy of each concentrate that was provided by the regrind mill vendor. The specific energy and the throughput to each regrind mill was thereafter used to calculate the annual power usage (kWh/a).

Power consumption for the hydrometallurgical plant was estimated using the installed horsepower (HP) of the process equipment. The plant buildings' heating power requirements allowed for HVAC in the various plant buildings and together with an annual running time of 8,760 hours, the annual heating power usage was calculated (kW/a).

The power costs were produced using the total operating power consumption basis detailed above and a grid power cost of USD 0.0770/kWh estimated by PolyMet.

Refer to Table 21-11 for the plant equipment power draw summary and Table 21-12 for the plant buildings' heating and dust collection power requirements.


NorthMet Project

Form 43-101F1 Technical Report

Table 21-11: Process Equipment Power Draw Summary

Plant Areas

Total kW Installed

kWh/a

Primary Crushing

1,554

5,227,436

Dust Suppression

30

146,324

Secondary Crushing

2,020

9,907,636

Ore Storage and Reclaim

2,178

9,443,808

Sampling Analyser System

75

81,994

Milling

53,582

217,708,190

Pebble Crushing

534

3,368,045

Bulk Cu-Ni Rougher Flotation and Regrind

10,181

42,911,537

Bulk Cu-Ni Cleaning

2,586

10,987,145

Cu-Ni Concentrate Separation Rougher Flotation and Regrind

2,122

13,367,786

Cu-Ni Concentrate Separation Cleaning

1,522

5,625,721

Po Concentrate Rougher Flotation and Regrind

6,579

24,466,518

Po Concentrate Cleaning

1,874

8,938,412

Tailings Disposal

1,372

1,220,380

Tailings Dam Storage and Return

2,013

12,696,394

Cu Concentrate Thickening

187

562,794

Cu Concentrate Filtration

317

900,659

Ni Concentrate Thickening

212

643,250

Ni Concentrate Filtration

317

959,811

Po Concentrate Thickening

228

760,192

Po Concentrate Filtration

370

992,114

Concentrate Storage and Loadout

254

354,152

Collector

19

61,200

Lime

150

362,559

Concentrate Thickening Flocculant

19

34,182

Frother

11

14,194

Depressant

19

76,591

Activator

17

15,461

Air Services

564

1,425,427

Blower Air

2,000

9,460,800

Process Water

30

94,608

Raw Water

702

2,118,746

Potable and Gland Water

127

447,180

Total Plant Power Usage

93,764

385,381,246



NorthMet Project

Form 43-101F1 Technical Report

Table 21-12: HVAC and Dust Collection Electric Power Summary

Building

HVAC (kW)

Dust Collection (kW)

Total (kW)

HVAC-Coarse crushing

866

840

1,706

HVAC-Drive house 1

5

100

105

HVAC-Drive house 2

5

100

105

HVAC-Fine crushing

37

100

137

HVAC-Concentrator

659

470

1,129

HVAC-Flotation

440

-

440

HVAC-Concentrate handling

312

-

312

HVAC-Hydrometallurgical Plant

352

 -

352

Total Installed Power

 

1,610

4,286

Running Time (hrs pa)

 

 

8,760

Load Factor

 

 

0.8

Annual Power Usage (kWh/a)

 

 

30,038,270

21.2.3.3 Natural Gas for HVAC

A summary of the natural gas costs, based on the plant's HVAC natural gas requirements are detailed in Table 21-13 below.

Table 21-13: Summary of Natural Gas Costs (Heating)

Item

Unit

Value

Erie Plant Natural Gas Consumption

scf/a

766,280,000

Natural Gas Cost

USD/scf

0.00445

Annual Natural Gas Cost

USD/a

3,409,946

Natural Gas Cost Phase I

USD/ore ton

0.30

Natural Gas Cost Phase II

USD/ore ton

Included in Table 21-12;

calculated in terms of

electrical power.

The natural gas consumptions for the different plant buildings are detailed in Table 21-14 below.

Table 21-14: HVAC Natural Gas Demand

Building

Total (scf/h)

HVAC-Coarse crushing

11,000

HVAC-Drive house 1

3,900

HVAC-Drive house 2

3,900

HVAC-Fine crushing

8,600

HVAC-Concentrator

58,156

HVAC-Flotation

38,700

HVAC-Concentrate handling

29,000

Total Natural Gas Demand

153,256

Running Time (hrs pa)

5,000

Annual Natural Gas Usage (scf/a)

766,280,000



NorthMet Project

Form 43-101F1 Technical Report

21.2.3.4 Consumables and Reagents

The Plant consumables and reagent costs (USD/tore) were derived as shown in Table 21-15.

Table 21-15: Process Plant Reagent and Consumable Consumption and Costs

Consumable/Reagent

Function

Consumption (kg/t)

 

Cost

USD/a

(USD/tore)

Primary Crusher Liners

Crushing

 

718,208

0.07

Secondary Crusher Liners

Crushing

 

176,207

0.02

Pebble Crusher Liners

Crushing

 

146,400

0.01

Steel Grinding Balls - SAG Mill

Milling

1.1751

10,186,589

0.96

Steel Grinding Balls - Ball Mill

Milling

1.4881

10,939,995

1.03

SAG Mill Liner

Milling

 

4,785,900

0.45

Ball Mill Liner

Milling

 

2,216,559

0.21

Regrind Mill Ceramic Beads - Cu-Ni Rougher Concentrate

Regrind Milling

0.0276

667,794

0.06

Regrind Mill Ceramic Beads - Cu-Ni Cleaner Concentrate

Regrind Milling

0.0129

99,434

0.01

Regrind Mill Ceramic Beads - Po Rougher Concentrate

Regrind Milling

0.0129

144,937

0.01

Regrind Mill Liner - Cu-Ni Rougher Concentrate

Regrind Milling

 

195,647

0.02

Regrind Mill Liner - Cu-Ni Cleaner Concentrate

Regrind Milling

 

89,398

0.01

Regrind Mill Liner - Po Rougher Concentrate

Regrind Milling

 

89,398

0.01

SIPX (sodium isobutyl xanthate)

Collector - flotation

0.2002

2,113,606

0.20

CMC (carboxymethylcellulose)

Depressant - flotation

0.1257

1,480,894

0.14

MIBC (methyl isobutyl carbinol)

Frother - flotation

0.1822

2,318,602

0.22

Copper Sulphate

Activator - flotation

0.1124

1,632,612

0.15

Lime

pH modifier

0.1863

141,521

0.01

Magnafloc 10

Flocculant - Cu Concentrate thickening

0.0370

5,782

0.0005

Magnafloc 10

Flocculant - Ni Concentrate thickening

0.0340

5,300

0.0005

Magnafloc 10

Flocculant - Po Concentrate thickening

0.0381

3,473

0.0003

Total Consumable/Reagent Cost

 

 

38,158,256

3.60

Reagent consumption rates were determined from the metallurgical test data and modeling for the hydrometallurgical plant. Budgetary quotations or historical data were used to estimate the costs of the reagents to be utilized.  A summary of the hydrometallurgical process reagent consumption and cost is also shown in Table 21-15.

21.2.3.5 Crusher and Mill Liners

Crusher liner costs were obtained by estimating the number of liner changes per annum using the data given by the vendor. Quotations for the crusher liners, including the weights of the liners, were obtained from the crusher vendors, from which delivered costs were estimated per liner set. Mill liner costs were obtained by estimating the number of liner changes per annum using the consumptions modelled by OMC. Quotations for the mill liners, including the weights of the liners, were obtained from the vendors, from which delivered costs were estimated per liner set.


NorthMet Project

Form 43-101F1 Technical Report

21.2.3.6 SAG and Ball Mill Grinding Media

SAG and ball mill grinding media consumptions were determined by using the consumption rates modelled by OMC. The grinding media consumption and quotations obtained from grinding media suppliers were thereafter used to calculate the grinding media costs.

21.2.3.7 Regrind Mill Grinding Media and Liner

The regrind mill grinding media and liner consumptions were determined using projected wear rates obtained from equipment vendors based on their experience in similar applications. The quotations for regrind media and liner costing were also received from regrind mill suppliers and used with the consumptions to determine the regrind mill grinding media and liner costs.

21.2.3.8 Flotation Reagents

Flotation reagent costs were determined using the projected consumptions obtained from previous pilot plant test work conducted in and quotations from reagent suppliers.

21.2.3.9 Maintenance, Parts, and Supplies

Plant maintenance, parts and supplies costs refer to the costs of operating spares and lubricants for mechanical equipment and piping in the plant. It has been assumed that the plant will experience a moderate amount of wear and maintenance costs have been calculated accordingly. A factor of 5.5% was applied to the estimated capital cost of the process plant equipment and piping to calculate the maintenance, parts, and supplies costs (see Table 21-16 below).

An additional allowance of 11% of the direct capital costs of the hydrometallurgical process equipment was made to cover the cost of maintenance for the additional facilities.  The maintenance annual cost is estimated to be $5.9 million.

An annual allowance was also estimated for items such as lubricants, diesel fuel, safety gear and tools.  Also included are water charges.  The allowances were estimated from historical information or from other operations and projects.

Table 21-16: Maintenance, Parts, and Supplies Factors

Item

Unit

Phase I

Phase II

Phase I & II

Mechanical Equipment

$000

239,203

54,468

293,671

Piping and Valves

$000

17,701

 

17,701

Annual Maintenance Parts and Spares Cost

%

5.5

11.0

6.5

Annual Maintenance Parts and Spares Cost

$000/a

14,129

5,991

20,120

Maintenance Parts and Spares Cost

USD/t

1.22

0.52

1.73

21.2.3.10 Assay

The laboratory assay costs were taken from a review performed by Senet and included in the PolyMet Financial Model. The total assay costs included maintenance spare parts, reagents and consumables, power, and administration costs. The costs calculated for steady-state plant operations were incorporated into the operating costs and a breakdown of the assay costs is shown in Table 21-17.


NorthMet Project

Form 43-101F1 Technical Report

Table 21-17: Breakdown of Laboratory Assay Costs

Item

Unit

Cost USD

Laboratory Equipment Maintenance and Spares

USD/a

202,026

Reagents and Consumables

USD/a

36,000

Power

USD/a

38,621

Administration

USD/a

10,145

Total Assay Cost

USD/a

286,792

Total Assay Cost

USD/t

0.027

21.2.4 Hydrometallurgical Plant (Phase II) Operating Cost Estimate Summary

M3 developed the on-site operating costs associated with the hydrometallurgical plant (or Phase II) which are summarized by cost element of labor, electric power, reagents, maintenance parts and supplies and services and shown in Table 21-18. Sustaining capital expenditure is captured in the maintenance annual cost shown above in Table 21‑16.

Table 21-18: Phase II Operating Cost Estimate Summary

Ore Feed (stpd)

32,000

Operating & Maintenance Elements

Average Annual Cost ($000)

$/st processed (US$)

% of Total

Labor

$3,714

$0.32

8.7%

Power

$1,584

$0.14

3.7%

Reagents

$17,583

$1.51

41.3%

Oxygen

$13,082

$1.11

30.7%

Maintenance

$5,899

$0.51

13.9%

Supply & Services

$730

$0.06

1.7%

Total (US$)

$42,592

$3.65

100.0%

21.2.5 Basis of Hydrometallurgical Plant (Phase II) Operating Cost

21.2.5.1 Labor

Labor operating costs were developed based on an operational and maintenance staffing plan developed in accordance with PolyMet's intended operating philosophy.  Labor rates are based on an industry survey for this region of the US and includes benefits for both salaried and hourly employees. The labor schedule and rates for the hydrometallurgical plant are presented in Table 21-19.

Table 21-19: Hydromet Labor Schedule and Rates

Position

Area

Staff

Average Annual Cost ($000)

Control Room Operator

Operations

8

$772

Process Technician

Operations

22

$1,900

Mechanic

Maintenance

4

$364

Process Helper

Maintenance

4

$314

Electrician/Instrumentation

Maintenance

4

$364

Total

 

42

$3,714



NorthMet Project

Form 43-101F1 Technical Report

21.2.5.2 Power

Power costs were based on the horsepower of the designed Hydromet facility and the current utility power rate of $0.077 per kWh. Discounts for operating time and the anticipated operating load level were taken. Table 21-20 lists the process equipment and installed power as well as the power draw per annum for the hydrometallurgical process. 

Table 21-20: Hydromet Equipment Power Draw Summary

Area

Annual kWh

Ni-Cu Concentrate Oxidative Leaching (Autoclave)

7,719,048

Au/PGM Recovery

437,640

Cu Concentrate Enrichment

558,203

Cu Sulfide Precipitation

584,512

Iron/Acid Removal

1,805,696

Mixed Hydroxide Precipitation

863,842

Magnesium Removal

137,263

Hydromet Tailings

670,873

Hydrometallurgical Residue Facility (HRF)

92,081

Reagent Storage and Mixing

2,289,211

Plant Scrubber

10,981

Hydromet Raw Water

84,188

Hydromet Process Water

78,926

Steam Systems

2,104,701

Gas Systems

3,157,051

Total

20,594,216

21.2.5.3 Consumables and Reagents

Reagent usage rates (Table 21-21) were determined from the results of the completed metallurgical test data and/or industry standard practice. M3 requested and used budgetary quotations from local or national sources, as available, in the operating cost estimate. Oxygen rates were based on the intended operation of utilizing an "over the fence" agreement with an oxygen supplier. In this type of agreement, the supplier will provide supply, operations, and maintenance of the oxygen facility for a monthly fee.



NorthMet Project

Form 43-101F1 Technical Report

Table 21-21: Hydromet Reagent Consumption and Cost

Item

lb/st

Annual Consumption

(lbs 000's)

US$/lb

Average Annual Cost

(US$000)

Hydrochloric Acid

0.578

6,751

$0.23

$1,519

Sulfuric Acid

0.026

304

$0.09

$27

Sodium Hydrosulfide

0.178

2,079

$0.70

$1,451

Sodium Hydroxide (NaOH)

0.016

181

$0.65

$118

Flocculant

0.002

23

$2.49

$58

Limestone

16.965

198,151

$0.04

$8,421

Lime

1.192

13,923

$0.08

$1,103

Magnesium Hydroxide

1.094

12,778

$0.38

$4,877

Liquid Sulfur Dioxide

0.001

16

$0.57

$9

Total Reagents

 

 

 

$17,583

 

st O2/st ore

Annual Consumption
(st 000's)

US$/st

Average Annual Cost
(US$000)

Oxygen

0.567

6,626

$1.97

$13,082

Total Reagents + Oxygen

 

 

 

$30,665

21.2.5.4 Maintenance

An allowance of 11% was included to cover the cost of maintenance for the facilities and other items. Major annual maintenance, not included in the allowance, includes relining of the autoclaves and replacement of the high wear, specialty piping lines and valves (Table 21-16).

21.2.5.5 Supplies & Services

M3 estimates an allowance of $0.06 per ton processed was used for estimating operational items such as lubricants, safety supplies, tools, and outside services (Table 21-18).


NorthMet Project

Form 43-101F1 Technical Report

22 ECONOMIC ANALYSIS

M3 was tasked to perform the financial evaluation of the project as well as analyze project opportunities. Financial analysis was performed to determine the Net Present Value (NPV), payback period (time in years to recapture the initial capital investment), and the Internal Rate of Return (IRR) for the Project. Annual cash flow projections were estimated over the anticipated life of the mine (20 years) based on estimates of capital expenditures, production cost and sales revenue. Sales revenue is based on the estimated production of copper and nickel concentrates containing PGMs, cobalt and precious metals. The economic analysis uses the estimated capital expenditure and site production costs developed for this Project and presented in Section 21.

The following economic analysis reflects the current Study whereby PolyMet is planning to build the Project in two phases (with Phase II being the addition of a Hydrometallurgical Plant):

  • Phase I: produce and market concentrates containing copper, nickel, PGMs, cobalt and precious metals.
  • Phase II: once processed via Phase I, continue processing the nickel concentrate through a single autoclave, resulting in production and sale of high-grade copper concentrate, value added nickel-cobalt hydroxide, and precious metals precipitate products.

The analysis reflects metallurgical and mining processes as well as environmental controls that have been incorporated into the FEIS.

22.1 Feasibility Study Economic Analysis

The economic evaluation presented herein reflects processing 225 million tons of ore at a mining rate of 32,000 STPD (11.6 million tons per annum) for 20 years.

22.1.1 Economic Assumptions

Life of mine and the first five years at full production (years 2 - 6) operating cost highlights, for Phase I and Phase I & II combined, are shown in Table 22-1.


NorthMet Project

Form 43-101F1 Technical Report

Table 22-1: LOM Operating Cost Highlights - Phase I and Phase I & II Combined

Cost Category

UOM

Phase I

Phase I & II

Capital Costs

 

 

 

Initial Capital

$ millions

1,208.5

1,533.9

LOM Sustaining Capital

$ millions

345.3

345.3(1)

Operating Costs

 

LOM

Mining & Delivery to Plant

$/st processed

4.37

4.37

Processing

$/st processed

8.72

11.33

G&A

$/st processed

1.26

1.26

Total

$/st processed

14.35

16.96

LOM Average Annual Payable Metal in Cons. Produced

 

 

 

Copper

000 lbs

56,540

59,707

Nickel

000 lbs

6,668

8,970

Cobalt

000 lbs

282

320

Platinum

koz

9

16

Palladium

koz

45

64

Gold

koz

3

5

Silver

koz

54

54

Average Annual Payable Metal in Cons Produced (Yrs 2-6)

 

 

 

Copper

000 lbs

63,118

65,611

Nickel

000 lbs

7,643

9,376

Cobalt

000 lbs

323

342

Platinum

koz

12

18

Palladium

koz

56

71

Gold

koz

3

6

Silver

koz

64

64

(1) Sustaining capex for Phase II is included as OPEX for replacement parts, piping liners etc.

22.1.2 Key Data and Economic Analysis

The economics reflect an ore processing rate of 32,000 STPD for an initial period of 20 years.

Metal price assumptions, process plant recoveries and key operating data for the average over the life of mine are presented in Table 22-2 and Table 22-3 for Phase I only and Phase I and II respectively. These data comprise metal content of the anticipated concentrates previously described and the contribution to net revenue after third-party processing costs. Costs are reflected on both a copper equivalent basis whereby costs are allocated to each metal according to its contribution to net revenue, and on a by-product basis whereby revenues from other metals are offset against total costs and those costs divided by production (this analysis is included for copper only).

Over the mine life for Phase I, costs are expected to average $2.21/lb on a copper equivalent basis and $0.72/lb copper on a by-product basis.  Combined Phase I and II cash costs of production on a copper equivalent and by-product basis are projected to be $2.04/lb copper equivalent and -$0.11/lb copper, respectively.



NorthMet Project

Form 43-101F1 Technical Report

Table 22-2: 32,000 STPD (Phase I) Price and Operating Assumptions and Key Production Numbers

  Metal Prices Metal
Recovery to
Conc. (%)
Production
(million lbs
or oz)
Contribution
to net revenue
(%)
Cash Cost
per lb Cu E
Cash Cost
per lb Cu 
Assumptions LOM
Phase I
Copper (lb) 3.52 92.0 1,131 52.9 2.21 0.72
Nickel (lb) 8.13 64.0 133 14.4    
Cobalt (lb) 25.86 37.0 5.6 1.9    
Platinum (oz) 975 74.5 181 2.3    
Palladium (oz) 2,202 78.6 906 26.5    
Gold (oz) 1,747 60.0 51 1.2    
Silver (oz) 21.76 58.5 1,078 0.3    
Low-grade Nickel PGM conc. (Ktonne) 55.00 N/A 721 0.5    

Table 22-3: Base Case (Phase I & II) Price and Operating Assumptions and Key Production Numbers

 

Metal Prices

Metal
Recovery to
Conc. (%)

Production
(million lbs
or oz)

Contribution
to net revenue
(%)

Cash Cost
per lb Cu Eq 

Cash Cost
per lb Cu 

Assumptions

LOM

Phase I & II

Copper (lb)

3.52

92.0

1,194

46.0

2.04

-0.11

Nickel (lb)

8.13

64.0

179

16.0

 

 

Cobalt (lb)

25.86

37.0

6.4

1.8

 

 

Platinum (oz)

975

74.5

311

3.3

 

 

Palladium (oz)

2,202

78.6

1,276

30.7

 

 

Gold (oz)

1,747

60.0

95

1.8

 

 

Silver (oz)

21.76

58.5

1,078

0.3

 

 

Low-grade Nickel PGM conc. (Ktonne)

55.00

N/A

154

0.1

 

 

Table 22‑4 and Table 22‑5 set out metal price assumptions and key financial returns for future cash flows (including capital costs) using a 7% discount rate on an after-tax basis. Revenue is shown on both a gross (before royalties and third-party processing fees) and net (after royalties and third-party processing fees) basis.

Price assumptions used in the financial model are based on historical estimates from a list of financial and industry analysts. Sensitivities to changes in metal prices are shown.


NorthMet Project

Form 43-101F1 Technical Report

Table 22-4: Phase I Economic Projections on a Range of Metal Price Assumptions

 

Sensitivity

 

Base -20%

Base -10%

Base Case

Base +10%

Base +20%

Metal Prices

 

 

 

 

 

Copper $/lb

2.82 3.17 3.52 3.88 4.23

Nickel $/lb

6.50 7.32 8.13 8.94 9.76

Cobalt $/lb

20.69 23.27 25.86 28.45 31.03

Palladium $/oz

1,761 1,982 2202 2,422 2,642

Platinum $/oz

780 877 975 1,072 1,169

Gold $/oz

1,398 1,572 1,747 1,922 2,096

Silver $/oz

17.41 19.58 21.76 23.94 26.11

 

 

 

 

 

 

Financial Summary

 

 

 

 

 

 

 

 

 

 

 

Post-tax

 

 

 

 

 

IRR %

1.7 6.7 10.5 13.9 16.9

NPV discounted at 7% - $M

-381 -26 304 628 938

 

         

First 5 Years (2 -6)

         

Average gross revenue $M

349 393 435 479 523

Average EBITDA $M

122 166 209 252 296

Table 22-5: Phase I & II Economic Projections on a Range of Metal Price Assumptions

 

 

Sensitivity

 

Base -20%

Base -10%

Base
Case

Base
+10%

Base
+20%

Metal Prices

 

 

 

 

 

Copper $/lb

2.82 3.17 3.52 3.88 4.23

Nickel $/lb

6.50 7.32 8.13 8.94 9.76

Cobalt $/lb

20.69 23.27 25.86 28.45 31.03

Palladium $/oz

1,761 1,982 2,202 2,422 2,642

Platinum $/oz

780 877 975 1,072 1,169

Gold $/oz

1,398 1,572 1,747 1,922 2,096

Silver $/oz

17.41 19.58 21.76 23.94 26.11

 

 

 

 

 

 

Financial Summary

 

 

 

 

 

 

 

 

 

 

 

Post-tax

 

 

 

 

 

IRR %

3.8 7.9 11.5 14.6 17.5

NPV discounted at 7% - $M

-310 96 487 869 1,233

 

         

First 5 Years (32-6)

         

Average gross revenue $M

401 451 501 552 602

Average EBITDA $M

155 205 255 305 355


NorthMet Project

Form 43-101F1 Technical Report

22.1.3 Economic Sensitivities

Table 22‑6, Table 22‑7, Figure 22‑1, and Figure 22‑2 summarize the impact to the Phase I after-tax NPV, at a 7% discount rate, and IRR if percentage changes to metal prices, initial capital and operating costs were to occur as noted in the tables and figures.  The sensitivity analysis illustrates that the Phase I IRR is most sensitive to changes in metal prices.

Table 22‑6: Phase I NPV Sensitivity, after Tax @ 7%

Sensitivity Metal Prices
($M)
Initial CAPEX
($M)
OPEX
($M)
20% $938 $97 $34
10% $628 $201 $169
0% $304 $304 $304
-10% -$26 $407 $438
-20% -$381 $510 $568

Table 22‑7: Phase I IRR Sensitivity, after Tax

Sensitivity Metal Prices Initial CAPEX OPEX
20% 16.9% 8.0% 7.4%
10% 13.9% 9.2% 9.0%
0% 10.5% 10.5% 10.5%
-10% 6.7% 12.1% 11.9%
-20% 1.7% 14.0% 13.2%


NorthMet Project

Form 43-101F1 Technical Report

Figure 22‑1: Phase I NPV Sensitivity, after Tax @ 7%

Figure 22‑2: Phase I IRR Sensitivity, after Tax


NorthMet Project

Form 43-101F1 Technical Report

Table 22‑8, Table 22‑9, Figure 22‑3, and Figure 22‑4 summarize the impact to the Phase I & II after-tax NPV, at a 7% discount rate, and IRR if percentage changes to metal prices, initial capital and operating costs were to occur as noted in the tables and figures.  The sensitivity analysis illustrates that the Phase I & II IRR is most sensitive to changes in metal prices.

Table 22‑8: Phase I & II NPV Sensitivity, after Tax @ 7%

Sensitivity Metal Prices
($M)
Initial CAPEX
($M)
OPEX
($M)
20% $1,233 $281 $172
10% $869 $384 $330
0% $487 $487 $487
-10% $96 $589 $642
-20% -$310 $691 $791

Table 22‑9: Phase I & II IRR Sensitivity, after Tax

Sensitivity Metal Prices Initial CAPEX OPEX
20% 17.5% 9.3% 8.7%
10% 14.6% 10.3% 10.1%
0% 11.5% 11.5% 11.5%
-10% 7.9% 12.8% 12.8%
-20% 3.8% 14.4% 14.0%


NorthMet Project

Form 43-101F1 Technical Report

Figure 22-3: Phase I & II NPV Sensitivity, after Tax @ 7%

Figure 22-4: Phase I & II IRR Sensitivity, after Tax


NorthMet Project

Form 43-101F1 Technical Report

22.1.4 Capital Costs

Total capital carried in the financial model for new construction, expansion capital, heavy mine equipment and pre-production mine development is shown in Table 22-6 for the Phase I and Phase II.

Table 22-10: Initial and Expansion Capital Summary ($000)

 

Phase I

Phase I & II

Period

Amount

Amount

Year -2

$402,821

$402,821

Year -1

$805,642

$805,642

Year 2

 

$325,443

Total

$1,208,464

$1,533,906

PolyMet intends to sell concentrate during construction and commissioning of the Hydrometallurgical Plant (Phase II). This staged approach shortens the initial construction period, makes the Project less sensitive to the delivery schedule for long lead-time equipment such as autoclave vessels, and means PolyMet can commence operations of the mine, existing crushing, milling and tailings disposal facilities and the new flotation circuit, before starting the Hydrometallurgical Plant.

22.1.5 Operating Plans and Costs

PolyMet intends to mine 32,000 STPD for an operating life of 20 years, processing a total of 225 million tons of ore.  Operating costs are presented in Table 22-7 for both Phase I and Phase II.

Table 22-11: Phase I and Phase I & II Operating Cost Summary

 

LOM

Phase I

Phase I & II

Mining & Delivery to Plant

$/st processed

4.37

4.37

Processing

$/st processed

8.72

11.33

G&A

$/st processed

1.26

1.26

Total

$/st processed

14.35

16.96

22.1.5.1 Economic Summary

Phase I key economic metrics are presented in Table 22-4 and include EBITDA which is projected to average $209 million over the first five years of operations.  The NPV of future cash flow (after tax) discounted at 7.0% is estimated to be $304 million.

Combined Phase I and Phase II key economic metrics are presented in Table 22-5 and include EBITDA which is projected to average $255 million over the first five years of operations. The NPV of future cash flow (after tax) discounted at 7.0% is estimated to be $487 million.

22.1.6 Sustaining Capital

A schedule of capital expenditures during the production period was estimated and included in the financial model under the category of sustaining capital.  This capital will be expended during the 20-year mine life, starting in Year 1 and ending in Year 20.

Table 22-8 shows the annual sustaining capital expenditures.



NorthMet Project

Form 43-101F1 Technical Report

Table 22-12: Sustaining Capital Summary ($000)

Period

Phase I & II

Year -1

 

Year 1

$9,849

Year 2

$33,719

Year 3

$46,359

Year 4

$11,015

Year 5

$15,720

Year 6

$23,965

Year 7

$31,604

Year 8

$24,373

Year 9

$12,214

Year 10

$25,948

Year 11

$11,175

Year 12

$8,507

Year 13

$5,757

Year 14

$10,899

Year 15

$17,066

Year 16

$14,528

Year 17

$13,995

Year 18

$9,900

Year 19

$8,093

Year 20

$10,634

Total

$345,318

22.2 Financial Model

Table 22-9 (Phase I & II) shows the financial model for this Study, which considers a processing rate of 32,000 STPD and includes the Hydrometallurgical plant. The financial model in this table is truncated to the life of mine (2045) for ease of viewing.  Information for years after 2045 primarily includes values for reclamation and taxes.

Key Phase I and II combined results from this financial model include a pre-tax IRR of 12.3%, a pre-tax NPV@7% of $595 million, an after-tax IRR of 11.5%, an after-tax NPV@7% of $487 million and an after-tax payback period of 7.4 years.

Key Phase I results (data not shown) include a pre-tax IRR of 11.2%, a pre-tax NPV@7% of $374 million, an after-tax IRR of 10.5%, an after-tax NPV@7% of $304 million and an after-tax payback period of 7.2 years.


NorthMet Project

Form 43-101F1 Technical Report

Table 22-13: NorthMet Financial Model - 32,000 STPD with Hydrometallurgical Plant (Phase I and Phase II Combined)

Project Year Units   Total     -2     -1     1     2     3     4     5     6     7     8     9     10     11     12     13     14     15     16     17     18     19     20     21     22     23     24  
                                                                                                                                                         
Payable Metal                                                                                                                                                                    
Copper klb   1,194,137     -     -     46,090     65,287     65,367     67,971     64,500     64,933     64,066     62,768     62,984     62,119     62,335     64,500     62,119     59,959     57,588     51,578     52,006     57,158     59,528     41,282     -     -     -     -  
Nickel klb   179,400     -     -     6,341     8,637     9,849     10,130     9,057     9,210     10,196     10,055     9,404     9,904     10,063     10,352     10,557     9,294     8,537     6,626     7,383     8,545     8,981     6,279     -     -     -     -  
Cobalt klb   6,409     -     -     268     365     346     356     318     323     358     353     330     348     354     364     371     326     300     233     259     300     315     221     -     -     -     -  
Platinum koz   311     -     -     6     7     20     20     22     20     14     14     19     16     14     16     16     14     17     25     17     12     13     8     -     -     -     -  
Palladium koz   1,276     -     -     37     48     78     77     74     76     74     70     69     63     60     75     72     61     64     68     51     57     62     39     -     -     -     -  
Gold koz   95     -     -     1     2     7     6     7     6     4     4     5     5     5     5     5     4     5     7     5     4     4     3     -     -     -     -  
Silver koz   1,078     -     -     36     68     58     66     65     64     56     69     63     57     51     62     60     54     53     37     36     46     48     30     -     -     -     -  
Po Conc k dmt   154     -     -     50     104     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -  
CuEq klb   2,594,156     -     -     88,817     122,956     148,800     151,282     143,526     144,981     142,701     138,719     138,428     134,235     131,992     145,611     141,667     128,677     126,854     121,827     110,322     119,942     127,149     85,669     -     -     -     -  
                                                                                                                                                                     
Gross Revenue                                                                                                                                                                    
Copper US$000   4,208,137     -     -     162,420     230,071     230,352     239,529     227,297     228,824     225,770     221,194     221,956     218,908     219,669     227,297     218,908     211,296     202,941     181,760     183,268     201,424     209,776     145,479     -     -     -     -  
Nickel US$000   1,458,521     -     -     51,551     70,221     80,069     82,357     73,632     74,876     82,896     81,750     76,452     80,517     81,809     84,166     85,827     75,562     69,408     53,872     60,020     69,468     73,018     51,051     -     -     -     -  
Cobalt US$000   165,729     -     -     6,937     9,450     8,945     9,200     8,224     8,363     9,263     9,135     8,541     8,997     9,142     9,405     9,593     8,442     7,754     6,014     6,704     7,760     8,157     5,704     -     -     -     -  
Platinum US$000   302,974     -     -     5,866     6,973     19,873     19,251     20,981     19,386     13,623     13,610     18,115     15,910     13,450     16,067     16,056     14,104     16,394     24,285     16,433     11,763     12,656     8,177     -     -     -     -  
Palladium US$000   2,808,717     -     -     80,577     105,574     171,596     170,269     162,293     167,800     163,100     154,876     151,826     138,674     131,982     165,827     158,547     135,175     140,728     149,754     113,295     124,653     136,248     85,924     -     -     -     -  
Gold US$000   165,815     -     -     2,100     3,836     12,282     11,073     11,936     10,278     7,001     6,784     9,549     8,798     7,983     9,022     9,004     7,705     8,655     12,834     8,274     6,613     7,172     4,916     -     -     -     -  
Silver US$000   23,452     -     -     786     1,469     1,253     1,440     1,424     1,387     1,226     1,498     1,380     1,242     1,103     1,350     1,301     1,174     1,155     798     780     995     1,044     647     -     -     -     -  
Po Conc US$000   8,458     -     -     2,754     5,704     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -  
                                                                                                                                                                     
Gross Revenue US$000   9,141,805     -     -     312,991     433,298     524,370     533,119     505,786     510,914     502,879     488,845     487,820     473,045     465,139     513,133     499,235     453,459     447,035     429,317     388,775     422,676     448,072     301,897     -     -     -     -  
                                                                                                                                                                     
Selling Costs US$000   (561,642 )   -     -     (29,971 )   (43,452 )   (29,758 )   (30,042 )   (29,288 )   (29,333 )   (29,044 )   (27,606 )   (28,889 )   (28,501 )   (27,446 )   (29,257 )   (28,551 )   (26,964 )   (25,239 )   (23,928 )   (22,725 )   (25,118 )   (26,800 )   (18,981 )   (751 )   -     -     -  
                                                                                                                                                                     
Net Revenue US$000   8,580,163     -     -     283,020     389,845     494,612     503,078     476,498     481,581     473,836     461,239     458,931     444,543     437,693     483,877     470,684     426,495     421,796     405,389     366,050     397,558     421,271     282,916     (751 )   -     -     -  
                                                                                                                                                                     
Site Costs
Mining
US$000   (982,447 )   -     -     (40,707 )   (50,054 )   (48,592 )   (49,752 )   (49,819 )   (50,518 )   (46,970 )   (39,959 )   (40,272 )   (47,131 )   (48,755 )   (47,371 )   (45,471 )   (45,030 )   (47,235 )   (34,474 )   (40,416 )   (46,525 )   (46,972 )   (46,052 )   (34,555 )   (35,818 )   -     -  
Processing - Concentrator US$000   (1,962,017 )   -     -     (79,029 )   (100,064 )   (100,064 )   (100,064 )   (100,064 )   (98,398 )   (98,776 )   (98,776 )   (98,776 )   (99,068 )   (99,068 )   (99,068 )   (99,068 )   (99,068 )   (98,791 )   (98,791 )   (98,791 )   (98,791 )   (98,791 )   (98,714 )   -     -     -     -  
Processing - HydroMet US$000   (586,751 )   -     -     -     -     (33,890 )   (33,697 )   (24,287 )   (27,607 )   (39,470 )   (41,579 )   (34,309 )   (39,588 )   (38,605 )   (33,277 )   (36,105 )   (38,490 )   (28,729 )   (18,980 )   (26,269 )   (29,390 )   (33,212 )   (29,266 )   -     -     -     -  
G&A, Royalties & Reclamation US$000   (628,219 )   (900 )   (900 )   (22,230 )   (32,184 )   (37,645 )   (38,564 )   (38,017 )   (33,806 )   (33,592 )   (33,943 )   (58,576 )   (38,491 )   (37,088 )   (37,520 )   (36,653 )   (35,757 )   (34,961 )   (33,439 )   (31,628 )   (32,248 )   (32,082 )   (23,423 )   (9,211 )   (8,124 )   (6,304 )   (77 )
                                                                                                                                                                     
Cash Flow After Site Costs US$000   4,420,729     (900 )   (900 )   141,054     207,545     274,422     281,001     264,311     271,253     255,028     246,982     226,998     220,265     214,177     266,641     253,387     208,151     212,080     219,705     168,946     190,604     210,214     85,461     (44,516 )   (43,942 )   (6,304 )   (77 )
                                                                                                                                                                     
Net Working Capital US$000   0     33,018     33,199     (80,355 )   21,630     (28,759 )   (2,579 )   (4,422 )   4,860     (5,153 )   8,731     (7,816 )   3,712     4,673     (8,337 )   452     3,048     5,547     (3,768 )   5,295     (4,534 )   1,169     7,065     12,337     3,091     (2,103 )   -  
                                                                                                                                                                     
Initial Capital Costs                                                                                                                                                                    
Initial Capex - Process Plant and Mining Fleet US$000   (1,208,464 )   (402,821 )   (805,642 )   -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -  
Initial Capex - HydroMet Plant US$000   (325,443 )   -     -     -     (325,443 )   -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -     -  
Sustaining Capital Costs US$000   (345,318 )   -     -     (9,849 )   (33,719 )   (46,359 )   (11,015 )   (15,720 )   (23,965 )   (31,604 )   (24,373 )   (12,214 )   (25,948 )   (11,175 )   (8,507 )   (5,757 )   (10,899 )   (17,066 )   (14,528 )   (13,995 )   (9,900 )   (8,093 )   (10,634 )   -     -     -     -  
                                                                                                                                                                     
Cash Flow Before Taxes US$000   2,541,504     (370,703 )   (773,343 )   50,849     (129,988 )   199,304     267,406     244,169     252,147     218,271     231,340     206,968     198,029     207,674     249,798     248,082     200,300     200,561     201,410     160,247     176,171     203,290     81,892     (32,179 )   (40,852 )   (8,407 )   (77 )
                                                                                                                                                                     
Taxes US$000   (260,910 )   -     -     (3,873 )   (4,555 )   (7,068 )   (8,027 )   (7,430 )   (7,591 )   (6,476 )   (7,904 )   (18,080 )   (18,184 )   (17,348 )   (24,688 )   (23,299 )   (17,278 )   (17,787 )   (18,473 )   (11,673 )   (14,985 )   (17,769 )   (1,195 )   -     -     -     -  
                                                                                                                                                                     
Cash Flow After Taxes US$000   2,280,594     (370,703 )   (773,343 )   46,976     (134,543 )   192,236     259,379     236,739     244,557     211,795     223,436     188,888     179,845     190,326     225,110     224,783     183,022     182,774     182,937     148,574     161,186     185,521     80,698     (32,179 )   (40,852 )   (8,407 )   (77 )

Note:  The financial model above is truncated for ease of viewing.  Information for years 2045 to 2100 primarily includes values for reclamation and taxes


NorthMet Project

Form 43-101F1 Technical Report

23 ADJACENT PROPERTIES

There are several other deposits in the Duluth Complex, including the Mesaba project owned by Teck Resources Limited, Serpentine owned by Encampment Resources, and the Maturi project owned by Twin Metals Minnesota, a wholly owned subsidiary of Antofagasta plc.

Pursuant to the Combination Agreement among PolyMet, PolyMet US, Teck Resources Limited and its wholly owned subsidiary Teck American Inc., the parties agreed to the Transaction that will place the separate NorthMet Project and Teck’s Mesaba Project under single management. PolyMet and Teck will become equal owners in PolyMet US, which will be renamed NewRange Copper Nickel LLC upon closing of the Transaction. As of the date of this Report, the closing of the Transaction remains pending.  The separate NorthMet and Mesaba projects account for approximately one-half of the known resources of copper, nickel, PGM in Minnesota’s Duluth Complex.  The joint venture remains subject to receipt of customary closing conditions and certain regulatory approvals.


NorthMet Project

Form 43-101F1 Technical Report

Figure 23-1: Mineral Properties in the Vicinity of the NorthMet Project


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Form 43-101F1 Technical Report

24 OTHER RELEVANT DATA AND INFORMATION

24.1 Project Implementation 

The proposed execution of the NorthMet Project, as covered in this section, assumes a seamless transition between critical Project phases, minimal Project interruptions and a reduction in potential risks. Section 24.2 addresses potential incremental add-ons that may be implemented, subject to certain infrastructure changes that would require significant capital investment.

The project implementation would consist of the following phases:

  • Engineering - Basic and Detailed
  • Demolition
  • Construction

It is anticipated that the stages may somewhat overlap depending on receipt of final permits.

This approach assumes that all work associated with Asset Preservation has been accomplished prior to Demolition.  Asset preservation includes the removal of all asbestos, mold, and lead paint as well as some basic infrastructure repairs such as repair of the fire water loop and pumping system. This work is all out of the scope of this study and has been handled as a separate project, under the Owner's existing operating budget. It is being performed prior to the project start in order to ensure optimum health and safety conditions for the plant demolition and construction works.  Removal of existing saleable equipment will be handled under the Asset preservation scope as well.

24.1.1 Engineering

24.1.1.1 Phase I Design (Concentrate only)

The engineering scope of work shall comprise all activities associated with the final design of the plant, site infrastructure, and ancillary buildings. This will include the following:

  • Process engineering, including the generation of the process equipment schedules, PFDs, P&IDs, process design criteria, process description and the plant control philosophy.   

  • Mechanical engineering, including development of mechanical schedules and the design of proprietary equipment.

  • Civil and earthworks design, based on geotechnical information to be supplied by PolyMet, and structural loads and process requirements in accordance with the relevant codes and regulations.

  • Structural and platework design, taking cognizance of the required materials of construction to ensure suitability for the process application.

  • Piping design, including development of detailed piping schedules, pump selections, fire water distribution design, service distribution design, and pipe insulation requirements, taking cognizance of the required materials of construction to ensure suitability for the process application.

  • Electrical and instrumentation design including the plant and site overall power supply, distribution, lighting, grounding, monitoring and control systems.

  • Any design requirements associated with plant infrastructure.

  • Production of an overall plant model depicting all infrastructure, equipment, and utilities.


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Form 43-101F1 Technical Report

  • Design of the refurbishment of existing ancillary buildings that will be reused.

  • Tailings basin and dam upgrades.

  • Wastewater Treatment System design.

  • Final design of all environmental infrastructure and controls, including basins, stockpiles, pipelines, and sewage treatment. Design of the HRF will be included here.

  • Generation of technical procurement documentation for all disciplines listed above. The procurement packages would be finalized to the point of order placement. Orders for the mills and GMD engineering portion would only need to be placed to ensure that certified information is available sufficiently early to complete the civil and structural designs associated with this equipment.

The Wastewater Treatment System is expected to take 9 months to complete and would allow seamless transition into construction.

24.1.1.2 Phase II Design (Hydrometallurgical Plant)

The engineering scope of work shall comprise all activities associated with the final design, specification and procurement of hydrometallurgical plant and its needed infrastructure.  This will include:

  • Process engineering, including the generation of the process equipment schedules, PFDs, P&IDs, process design criteria, process description and the plant control philosophy. Included in this would be the specification of the Autoclave and any specialized engineering analysis required for its specification and purchase as early as possible. 

  • Development of the General Arrangement plans and a fully functional 3D plant model.

  • Mechanical engineering, including generation and maintenance of the equipment list, mechanical system designs (such as conveying and material handling) and applicable specifications and data sheets. Chute design and simulation is included here.

  • Civil and earthworks design for the facilities, based on geotechnical information provided by PolyMet.

  • Structural steel design for the building and internal platforms as needed as well as any specialized embeds.

  • Piping design, including development of the piping schedules (including line lists and valve lists), materials specifications, pump selections, pipe insulation requirements, and any special stress calculations needed.

  • Electrical and instrumentation design including the plant power supply, distribution, lighting, grounding, monitoring and control systems. 

  • Any design requirements associated with plant infrastructure, such as the utilities needed for the "over the fence" oxygen plant.

  • Architectural design and specification of the hydrometallurgical plant building

  • Procurement packages would be developed for all major process equipment as well as specialized piping and valves, instrumentation, and electrical equipment. The pre-engineered metal building for the hydrometallurgical plant would likely be purchased by the EPCM as well.

The hydrometallurgical plant design and procurement is currently scheduled to begin one year after the initiation of Phase I and continue for roughly 20 months.


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Form 43-101F1 Technical Report

24.1.2 Demolition

The existing concentrator building will have the majority of the structural steel related to elevated slabs and the elevated slabs themselves, removed. The fine crushing and coarse crushing buildings would undergo selective removal of existing steel and equipment where it is either damaged or not to be reused. The existing ore bins in the Concentrator would remain but would have their discharges reworked.

Temporary heating and ventilation would be provided in the existing buildings during these works.

The approach would be to sell off the removed steel as scrap in the aims of mitigating some of the demolition costs.

General cleaning and maintenance of existing facilities would occur during this phase as well.

It would be preferable for this work to commence in the summer months to limit the temporary heating requirements.  It is expected to take 6 to 9 months to complete.

24.1.3 Execution and Construction

The construction phase would follow both Phase I and Phase II (with some overlap) and would include the following:

  • Placement of orders for all PolyMet supplied equipment and materials.

  • Development of contracting philosophy and all contract packages.

  • Incorporation of certified vendor documentation into all final designs

  • Factory inspections, expediting and logistical services

  • Site clearing, all earthworks, pond and stockpile liner installation and access and water management system works

  • Excavations and demolition for new buildings and structures

  • Refurbishment and installation of new rail systems

  • Modifications to existing infrastructure

  • Refurbishment of existing equipment intended for re-use

  • Fabrication of all mechanical, piping, electrical and instrumentation equipment

  • Fabrication of all structures, platework and piping (including piping spool, steel, and chute detailing).

  • Erection and installation of new and refurbished plant equipment, structures, civils, infrastructure, and utilities

  • Tie-in of the new electrical distribution system to the plant power supply

  • Installation of the complete plant control system

  • Plant commissioning up to the point of handover.  Initial ore processing will be by PolyMet's personnel.

The schedule does not include any plant ramp-up and optimization period which would occur after handover.

The Project execution schedule summary is presented in Figure 24-1 and continues in Figure 24-2.

The construction phase is expected to take approximately 2 years.


NorthMet Project

Form 43-101F1 Technical Report

24.1.4 Suggested Schedule

Design engineering should commence as soon as funding allows. Demolition should proceed as soon as permitting allows. In addition, prior to construction, PolyMet should:

  • Review and update the scope of the Project design to reflect changes resulting from the permitting process, if any, and other Project enhancements.

  • Commence selection of a wastewater treatment system equipment provider

  • Update/Complete basic engineering on all designs in preparation for detailed design

  • Establish Construction contract formats

  • Establish Procurement documents that will be used for all equipment purchases

  • Finalize permitting activities


NorthMet Project

Form 43-101F1 Technical Report

Figure 24-1: Project Execution Schedule Summary


NorthMet Project

Form 43-101F1 Technical Report

Figure 24-2: Project Execution Schedule Summary Continued


NorthMet Project

Form 43-101F1 Technical Report

24.2 Potential Opportunities

PolyMet has considered opportunities to extend the mine life of NorthMet with two additional mine schedule scenarios. The scenarios presented in this section should not be misconstrued as proposals or detailed plans or strategies. PolyMet would need to prepare preliminary and definitive feasibility studies, as well as conduct an analysis of the environmental impact and alternatives and budget and cost decisions prior to any decision to apply for permits to pursue these opportunities. Any such opportunities would be subject to various regulatory requirements and would require additional economic analysis and capital investment. Because the steps in this process have not been undertaken by PolyMet, the results presented in this section should be considered speculative. In addition, any future project proposal would be subject to additional environmental review and permitting requirements and or public notice and comment, and approval by appropriate Federal and State Agencies. The NorthMet FEIS evaluates the reasonably foreseeable environmental effects of the NorthMet Project (as described in Sections 2 through 23), based in part on a mine plan that identified an average production rate of 32,000 STPD (approximately 225 million short tons over the 20-year life of the mine). PolyMet's focus and intention is to put into operation the 32,000 STPD plan detailed in this Technical Report as soon as possible.

Additional variability testing is scheduled to ensure the process route selection is robust and is representative of the entire ore body.

Rhodium has shown up on previous metallurgical test work but is not included in the financial model.

24.2.1 Alternative Mining Scenarios

The same parameters described in Sections 15 and 16 were applied to evaluate the potential for alternative mining strategies beyond the current maximum mill tonnage of 225 million tons that are included in the environmental permits. 

The following two additional scenarios were evaluated for the NorthMet deposit:

  • Alternative 1 increases the mine life by mining the West Pit deeper  to completion withing the permit footprint,
  • Alternative 2 increases the mine life by expanding the pit limits outside the current permit limits to the pit economic limits.

Both of these alternatives include measured, indicated, and inferred mineral resources in the mill feed which remains at 32,000 STPD throughout the mine life.  Each alternative assumes that Category 1, 2 and 3 material with NSR values between the cutoff grade for the mill feed and $10.25/t NSR value will be stockpiled during year 1 through13 and be processed later in the mine life. Table 24-1 is a summary of the two alternatives and Figure 24-4 and Figure 24-5 show the difference in the pit footprint between each of these alternatives and the pit used for the 225 MT schedule presented in Section 16.

Table 24-1: Alternative Mine Schedules

Alternative

Years (1)

Direct Mill Feed

Low Grade Mill Feed (2)

Total Mill Feed (3)

Waste
ktons

Total
ktons

Waste/
mill feed

 

 

Ktons

NSR $/t

Cu %

Ktons

NSR $/t

Cu %

Ktons

NSR

$/t

Cu %

 

 

 

1

24.0

254,895

22.86

0. 312

22,866

11.67

0.162

277,761

21.94

0.300

403,702

681,463

1.45

2

48.5

536,431

20.78

0. 282

23, 077

11.66

0. 162

559,508

20.41

0. 277

1,334,554

1,894,062

2.38

1) Years of total mill feed at 32,000 STPD

2) Low Grade tonnage and grade is material between the direct mill feed cutoff and 10.25/t NSR value

3) Mill Feed includes measured, indicated, and inferred mineral resources above cutoff grade.

4) Minimum cutoff grade is 9.39/t NSR value

 


NorthMet Project

Form 43-101F1 Technical Report

Figure 24-4: Alternative 1 which includes mining to the bottom of the West Pit

Benches in red represent the deeper portion of the West Pit below the 225MT mine plan to the extent of the pit permit limit.


NorthMet Project

Form 43-101F1 Technical Report

Figure 24-5: Alternative 2 which expands the pit beyond current permit limits

Red benches represent the expansion of the Central and West Pit beyond the permitted pit footprint which is the black cross hatched area.


NorthMet Project

Form 43-101F1 Technical Report

Both of these scenarios would maintain the 32,000 STPD mill rate and include all measured, indicate and inferred classified tonnage in the alternative production schedules. A summary of the two schedules is included in Table 24-1 and illustration of the expanded pit footprints on Figure 24-4.

While PolyMet has considered these two additional mine schedule scenarios to extend the mine life of the NorthMet Project, both scenarios are preliminary in nature, including inferred mineral resources that are considered too speculative geologically to have the economic considerations applied to them. There is no certainty that the results for these two additional mine schedule scenarios will be realized. Based on these results, M3 recommends that additional engineering and environmental studies be performed to further refine the costs, valuations and environmental requirements of these potential scenarios which may have the opportunity to create additional value and extend the mine life.


NorthMet Project

Form 43-101F1 Technical Report

25 INTERPRETATION AND CONCLUSIONS

25.1 Introduction

According to CIM definition standards for Mineral Resources and Mineral Reserves prepared by the CIM Standing Committee on Reserve Definitions and adopted by CIM Council on November 29, 2019, a Feasibility Study is a comprehensive technical and economic study of the selected development option for a mineral project. It includes appropriately detailed assessments of applicable Modifying Factors together with any other relevant operational factors and detailed financial analysis that are necessary to demonstrate, at the time of reporting, that extraction is reasonably justified (economically mineable). The results of the study may reasonably serve as the basis for a final decision by a proponent or financial institution to proceed with, or finance, the development of the project. The confidence level of the study will be higher than that of a Pre-Feasibility Study.

25.2 Interpretation

The QPs of this Report have reviewed the data for the Project and are of the opinion that the NorthMet Project meets the requirements for a Feasibility Study. Opinions from individual QPs on the sections of the Technical Report that they are responsible for (see Section 2 for responsibilities) are set out in the following subsections.

25.2.1 Surface Rights, Royalties, and Mineral Tenure

PolyMet is vested with fee simple, mineral, or possessory record title to, or an option to purchase, the NorthMet Project properties described in Section 4 of this Report, subject to the royalties, agreements, limitations, and encumbrances described in Section 4.

25.2.2 Geology and Mineralization

The understanding of the regional and local geology with regards to the lithology, structure, alteration, and mineralization for each of the mineralized zones and deposit types discussed in Sections 7 and 8 of this Report are sufficient to estimate the Mineral Resources and Mineral Reserves contained herein.

25.2.3 Exploration

The previous drilling exploration programs, along with the geologic mapping, geochemical and geophysical studies, and petrology and mineralogy research carried out to date, reasonably supports the defined mineral deposits. The potential for discovery of additional mineable prospects is limited but not completely closed off at depth. The potential for discovery of new bulk mineable resources is discussed in Section 9 of this Report.

25.2.4 Drilling and Sampling

The drilling methods, recovery, collar survey, downhole survey, and material handling for the samples used in the Mineral Resource and Mineral Reserve estimates for this Report are sufficient to support the Mineral Resource and Mineral Reserve estimates contained in this Report, subject to the assumptions and qualifications contained in Sections 10 and 11 of this Report.

25.2.5 Data Verification

The data used for estimating the Mineral Resources for the NorthMet deposit are adequate for the purposes of this Report and may be relied upon to report Mineral Resources and Mineral Reserves based on the conditions and limitations set out in Section 12 of this Report.


NorthMet Project

Form 43-101F1 Technical Report

25.2.6 Metallurgy

Metallurgical testing was conducted on samples from the NorthMet deposit for both the conventional concentrator (Beneficiation Plant) and the Hydrometallurgical Plant. Testing included extensive mineralogical studies and developmental metallurgical testing on various ore types from each of the deposits. The developmental metallurgical testing and analyses, detailed in Section 13 of this Report, supports the selection of the processes developed for both plants that proved successful when applied to the deposit, making it possible to design a phased plant as ore is mined subject to the conditions and limitations set out in Section 13 of this Report.

25.2.7 Mineral Resources

The Mineral Resource estimates in Section 14 of this Report are accurate to within the level of estimate required for categorization as Measured, Indicated, and Inferred Mineral Resources suitable for use in a Feasibility Study, subject to the conditions and limitations set out in Section 14 of this Report. These estimates were performed consistent with industry best practices and demonstrate reasonable prospects for economic extraction.

25.2.8 Mineral Reserves

A thorough review of the designs, schedules, risks, and constraints of the Project detailed within this Report and given that there is, in the opinion of the QP, a basis for an economically viable Project after taking into account mining, processing, metallurgical, infrastructure, economic, marketing, legal, environmental, social, governmental factors and other such modifying factors, thereby supporting the declaration of Mineral Reserves. Subject to the conditions and limitations in this Report, this Technical Report demonstrates that, as of the date of this Report, extraction can reasonably be justified. The term 'Mineral Reserve' does not necessarily signify that all governmental approvals have been received; it does signify that there are reasonable expectations that such approvals will be granted.

25.2.9 Mine Plan and Schedule

The mine plan and schedule detailed in Section 16 of this Report have been developed to maximize mining efficiencies, while utilizing the current level of geotechnical, hydrological, mining and processing information available and are, subject to the conditions and limitations set out in Section 16, sufficient to support the declaration of Mineral Reserves.

25.2.10 Metallurgical Recovery

The recovery methods including the major unit operations detailed in Section 17 of this Report comprise primary crushing, SAG and ball mill grinding, flotation for copper, nickel and pyrrhotite (PGM-bearing) mineral concentrates.  The hydrometallurgical scheme presented in Section 17 for the hydrometallurgical plant is sufficient to demonstrate recoveries for copper, nickel and PGMs. These plant designs and the engineering behind them support the mine planning and economics detailed herein, and the declaration of Mineral Reserves.

25.2.11 Infrastructure

The infrastructure detailed in Section 18 of this Report, including the FTB, the WWTS, Dunka mine access road, power line upgrades, and other utilities are designed and cost estimated to a level of detail that supports Project viability and the economics detailed herein.

25.2.12 Market Studies and Contracts

The concentrate market studies detailed in Section 19 of this Report are consistent with industry standards and market patterns and are similar to contracts found throughout the world. The resource and reserve calculations are based on  the metal prices selected for copper, nickel, cobalt, and PGMs in this Report represent a forward-looking forecast based on professional mineral economists and banking industry research that supports a feasibility-level economic analysis.


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Form 43-101F1 Technical Report

25.2.13 Environment, Permits, and Social and Community Impacts

Section 20 of this Report summarizes the reasonably available information on: environmental studies conducted and the related known environmental issues associated with the Project, the Project related social and community impacts, the Project permitting requirements and status (all required permits issued), and the requirements and plans for waste rock and tailings storage. Additionally, mine closure, reclamation and mitigation are discussed and cost estimated to a level of detail that supports Project economic and technical viability to the level of a Feasibility Study and the economics detailed herein.

25.2.14 Capital and Operating Costs

The capital and operating costs detailed in Section 21 of this Report, which were derived from several previous Sections, are designed and cost-estimated to a level of detail that supports project economic and technical viability to the level of a feasibility study and the economics detailed herein.

25.2.15 Economic Analysis

The economic analysis presented in Section 22 of this Report illustrates that the Project economics, subject to the conditions and limitations in this Report, are positive and can support estimation of Mineral Reserves and the demonstration of technical and economic viability to the level of a Feasibility Study.

25.3 Conclusions

The financial analysis presented in Section 22 demonstrates that the NorthMet Project is technically viable and has the potential to generate positive economic returns based on the assumptions and conditions set out in this Report. This conclusion warrants continued work to advance the Project to the next level of engineering and development which is basic engineering and long lead procurement of mine and plant equipment.

The QPs of this Report are not aware of any unusual, significant risks or uncertainties that could be expected to affect the reliability or confidence in the Project based on the data and information available to date.

25.4 Risks

As with most projects at the feasibility level, there continues to be risks that could affect the economic potential of the Project as described in Table 25-1. Many of the risks relate to the need for additional field information, laboratory testing, or engineering to confirm the assumptions and parameters used in this Report. External risks are, to a certain extent, beyond the control of the Project proponents and are much more difficult to anticipate and mitigate, although, in many instances, some risk reduction can be achieved.


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Form 43-101F1 Technical Report

Table 25-1: Project Risks Identified for the Feasibility Study

Risk

Explanation / Potential Impact

Possible Risk Mitigation

General Risks Common to the Mining Industry

GR1

CAPEX and OPEX

The ability to achieve the estimated CAPEX and OPEX costs are important elements of Project success.

If OPEX increases, then the mining cut-off grade would increase and, all else being equal, the size of the optimized pit would reduce, yielding fewer mineable tons.

Further cost estimation accuracy with the next level of study, as well as the active investigation of potential cost-reduction measures would assist in the accuracy of cost estimates.

GR2

Permit Delay due to Litigation

The ability to re-secure the environmental permits to build and operate the Project that are currently held up as a result of litigation. Failure to re-secure the necessary permits could stop or delay the Project.

Continue to work with government regulators on those permits remanded to the agency and successfully litigate those that are held up in court actions.

GR3

Ability to Attract Experienced Professionals

The ability of PolyMet to attract and retain competent, experienced professionals is a key success factor for the Project. High turnover or the lack of appropriate technical and management staff and qualified operators at the Project could result in difficulties meeting Project goals.

The early search for, and retention of, professionals may help identify and attract critical people.

GR4

Falling Metal Prices

A drop-in metal prices during the mine development process could have a negative impact on the profitability of the operation, especially in the critical first years.

Begin construction when the outlook is good for price improvement and have mitigating strategies, such as hedging or purchase of puts, and supporting analyses to address the risk of a downturn.

GR5

Change in Permit Standards, Processes, or Regulations

A change in standards, processes, or regulations can have a significant impact in project schedules, operation cost and capital cost.

Maintain relationships and continue to work with legislators and regulatory agencies to ensure that the project will meet applicable standards and obtain required permits.

NorthMet Project Specific Risks

PR1

Loss of Copper into Ni Concentrate and vice versa

The flotation circuit design is based on sequential flotation (the flotation and removal of copper and nickel sulfides). The bulk flotation tailing is then processed to make the pyrrhotite concentrate.  Clean concentrates are required to minimize concentrate penalties.

The NorthMet concentrator will have to be fine-tuned to produce good separations of copper and nickel and to prevent losses of these metals to the pyrrhotite concentrate.

PR2

Metallurgical Recoveries

Changes to metallurgical assumptions could lead to reduced metal recovery and revenue, increased processing costs, and/or changes to the processing circuit design, which would all negatively impact the project economics.

Confirm pilot plant runs with larger samples sizes if available.

PR3

Water Management

Water management is a critical component of the Project.  While a comprehensive site-wide water balance model, surface water model and groundwater model were used to design the containment, waste dumps, stockpiles, surface water diversions and interception systems, more field information will further improve the accuracy of the water balance, size diversion channels and settling ponds, design treatment facilities, and will help finalize comprehensive long-term closure designs.

Continue to collect and analyze on-site groundwater, surface water, and meteorological data to enhance hydrological knowledge of the site.



NorthMet Project

Form 43-101F1 Technical Report

25.5 Opportunities

There are many significant opportunities that could improve the economics, and/or schedule of the Project. The major opportunities that have been identified at this time are summarized in Table 25-2. Further information and assessments are needed before these opportunities could be included in the Project economics. Taking advantage of these opportunities could also require additional environmental review and permitting.

The opportunities are separated into general opportunities common to the mining industry, and Project-specific opportunities unique to the NorthMet Project.


NorthMet Project

Form 43-101F1 Technical Report

Table 25-2: Project Opportunities Identified for the Feasibility Study

Opportunity

Explanation

Potential Benefit

General Opportunities Common to the Mining Industry

GO1

Permit Delay due to Litigation

In the same way that permit delay is a potential risk to the Project schedule, it may also be an opportunity. Acceleration of plant remediation while permits are held up as a result of litigation would allow the construction schedule to move forward on a faster pace with that work completed ahead of the rest of the project.

The opportunity to shorten the full construction schedule exists if the plant remediation is performed during litigation.

GO2

Rising Metal Prices

Increases in metal prices, especially copper, nickel, and cobalt increase the revenue and Project economics.

Increased revenue increases financial factors.

GO3

Reagent/Fuel Price Decreases

Reduction in reagent and consumable prices, especially lime, fuel, grinding media and reagents for the hydrometallurgical plant, has the potential to decrease operating costs and enhance the Project economics.

Lower OPEX may lead to higher net revenue and enhanced Project economics.

Project Specific Opportunities

PO1

In-pit conversion of Inferred Mineral Resources to the Indicated category

Significant Inferred Mineral Resources exist in each of the Project deposits, including material within the Mineral Reserve pits; these Mineral Resources are currently treated as waste rock. Conversion of Inferred Mineral Resources within the Mineral Reserve pits to the Measured and Indicated Mineral Resources categories could increase Mineral Reserves, reduce strip ratios, and improve overall Project economics.

Using a cutoff grade of $9.39/ton NSR, results in additional contained mineralization above cut-off of 3.95 million tons containing approximately 11.3 ktons of copper, 3.2 ktons of nickel, and 619,400 lbs. of cobalt at average grades of 0.285% Cu, 0.080% Ni and 71 ppm Co. Conversion of this mineralization to Mineral Reserves would also reduce the Project strip ratio.

PO2

Out of pit conversion of Inferred Mineral Resources to the Indicated category

Additional drilling in the vicinity of the NorthMet pits has the potential of increasing the grade and tonnage of the Mineral Reserves by (a) converting above cutoff Inferred Mineral Resources to Indicated, (b) supporting expanded pits that bring current above cutoff Indicated Mineral Resources outside the pits into Mineral Reserves and (c) adding new above cutoff mineralization in currently under-drilled areas.

Increases in Mineral Reserve tonnages, especially at higher grades, could improve the Project economics, especially if those improvements could be realized in the early stages of development.

PO3

Higher Throughput

PolyMet has begun to explore the economies of scale for a higher throughput for the project

The economies of scale permit lowering of the cutoff grade allowing more material to be processed and lower overall operating costs, resulting in a higher NPV and IRR.

PO4

Carrying out passive treatment studies

PolyMet is investigating passive treatment studies regarding the management of mine water.

If mine water can be effectively treated with a passive system, financial assurance costs could be reduced.



NorthMet Project

Form 43-101F1 Technical Report

26 RECOMMENDATIONS

This section describes recommendations for further work and includes the following:

PolyMet should proceed with front end engineering design. The anticipated cost for this engineering is $4.5 million.

Prior to construction of the NorthMet Project, PolyMet should:

  • Review and update the scope of the Project design to reflect changes resulting from the permitting process, if any, and other Project enhancements.
  • Perform front end engineering design including but not limited to the following:
    • Select a wastewater treatment system design and supply provider.
    • Complete basic engineering on all designs and initiate detailed design.
    • Establish construction contracts formats.
    • Establish documents that will be used for all equipment purchases.
    • Review flow sheet design and implications if any on permitting of the above.
    • Review rail siding design at mine site RTH allowing more efficient unit train movement.

The NorthMet resource base and the geometry of the deposits could allow for an increase in mineralized material tonnage. Section 24 details these resources and possible expansion scenarios. The following are recommendations to consider other possible ways to maximize economic value.

  • Update the financial model based on any changes to the current capital and operating cost estimates and to reflect current metal prices.  Metal prices and terms for mine planning purposes may not be reflective of the prices presented in this report at the commencement of mining.
  • Review Hydromet product price premiums in light of recent U.S. Federal Government push to EV vehicles.

NorthMet Project

Form 43-101F1 Technical Report

27 REFERENCES

AGP Mining Consultants Inc., 2013. Updated NI 43-101 Technical Report on the NorthMet Deposit, Minnesota, USA. Prepared for PolyMet Mining Corp. Amended 14 January 2013.

Bateman Engineering Pty Ltd., 2006. Definitive Feasibility Study PolyMet Mining Corp. Volume 1. NorthMet Project Minnesota, USA

Bloom, L, Review of the PolyMet 2005-2006 Quality Control Program, unpublished report, Report Date August 2006

Bright, K., 2000: Memo to S Gatehouse. History of prep of the PolyMet project in Minnesota. ALS Chemex.

Canadian Institute of Mining, Metallurgy and Petroleum ("CIM"), 2014 "CIM Definition Standards - For Mineral Resources and Mineral Reserves."

Canadian National Instrument 43-101, 24 June 2011. Standards of Disclosure for Mineral Projects (NI 43-101).

Eckstrand, O & Hulbert, Larry. (2007). Magmatic nickel-copper-platinum group element deposits. Mineral Deposits of Canada: A Synthesis of Major Deposit Types, District Metallogeny, the Evolution of Geological Provinces, and Exploration Methods. 5.

Gatehouse, S., 2000: Interim QC report. Internal Memo, North Ltd. Status Report on NorthMet Sampling and Assays 28/6/2000.

Geerts, S.D., 1991: Geology, stratigraphy, and mineralization of the Dunka Road Cu-Ni prospect, northeastern Minnesota: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-91/14, 63 p.

Geerts, S.D., 1994: Petrography and geochemistry of a platinum group element-bearing mineralized horizon in the Dunka Road prospect (Keweenawan) Duluth Complex northeastern Minnesota: Unpublished M.S. Thesis, University of Minnesota Duluth, 155 p., 8 plates.

Geerts, S.D., Barnes, R.J., and Hauck, S.A., 1990: Geology and mineralization in the Dunka Road copper-nickel mineral deposit, St. Louis County, Minnesota: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/GMIN-TR-89-16, 69 pp.

Golder Associates Ltd., 2006. Recommendations for NorthMet Open Pit Rock Slope Designs NorthMet Mine Project. prepared for PolyMet Mining Corp.

Hazen Research Inc., 2015. Drop weight test report on a single sample from confidential client. Hazen job no. 12057. Golden, Colorado, USA.

Hauck, S.A., Severson, M.J., Zanko, L., Barnes, S.-J., Morton, P., Alminas, H., Foord, E.E., and Dahlberg, E.H., 1997, An overview of the geology and oxide, sulfide, and platinum group element mineralization along the western and northern contacts of the Duluth Complex: in Ojakangas, R.W., Dickas, A.B., and Green, J.C., eds., Middle Proterozoic to Cambrian Rifting, Central North America: Boulder, Geological Society of America Special Paper 312, p. 137-185.

Hay, Martyn. 2015. NorthMet deposit: Analysis of flotation kinetics and flotation performance. Report NM 1/2015. Eurus Mineral Consultants.


NorthMet Project

Form 43-101F1 Technical Report

Hard Rock Consulting, 2012. Updated technical report on the NorthMet deposit. Unpublished report.

Hellman & Schofield Pty Ltd., 2005, Mineral resource update, NorthMet poly-metallic deposit, Minnesota, USA. NI 43-101, available on-line at www.sedar.com.

IMC, April 2001, 'NorthMet Project, Minnesota, Pre-Feasibility Study', prepared for PolyMet Mining Corp.

M3, PolyMet NI 43-101 Technical Report - Supplemental Information (2018), prepared for PolyMet Mining Corp.

Miller, J.D., Jr., Green, J.C., Severson, M.J., Chandler, V.W., and Peterson, D.M., 2001, Geologic map of the Duluth Complex and related rocks, northeastern Minnesota: Minnesota Geological Survey Miscellaneous Map 119, Scale 1: 200,000.

Miller, J.D., Jr., Green, J.C., Severson, M.J., Chandler, V.W., Hauck, S.A., Peterson, D.M., and Wahl, T.E., 2002, Geology and Mineral Potential of the Duluth Complex and related rocks of northeastern Minnesota: Minnesota Geological Survey Report of Investigations 58, 207 p., one CD-ROM.

Miller, J.D., and E.M. Ripley. "Layered Intrusions of the Duluth Complex, Minnesota, USA." Developments in Petrology, 1996, 257-301.

Orway Mineral Consultants, 2014. NorthMet grinding circuit design. Report No. 7572 Final. Prepared for PolyMet Mining Inc.

Pancoast, L., 1991, 1991 Dunka Road metallurgical drill program, Nerco Exploration Company, unpublished company report, 12 pages, plus drill logs and analytical sheets.

Patelke, R.L., 2001, NorthMet (former USS Dunka Road) Cu-Ni deposit drill hole geochemical (assay) sampling: Phase II: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-2001/05, 26 p., 1 CD-ROM.

Patelke, R.L., 2003, Exploration drill hole lithology, geologic unit, copper-nickel assay, and location database for the Keweenawan Duluth Complex, northeastern Minnesota: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-2003/21, 97 pages, 1 CD-ROM.

Patelke, R.L., and Geerts, S.D.M., 2006, PolyMet NorthMet Drill Hole / Geological Database Recompilation: Location, Downhole Survey, Assay, Lithology, Geotechnical Data, and Related Information, 2004 to 2006. PolyMet Mining Inc. Internal report, 86 p.

Patelke R.L., and Severson, M.J., 2006, A history of copper-nickel and titanium oxide test pits, bulk samples, and related metallurgical testing in the Keweenawan Duluth Complex, northeastern Minnesota, Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-2005, CD-ROM.

Peatfield, G.R., 1999: technical review report on the NorthMet Cu-Ni-PGE project, St Louis County, Minnesota, USA. September 1999.

Schulz, K.J., Woodruff, L.G., Nicholson, S.W., Seal, R.R., II, Piatak, N.M., Chandler, V.W., and Mars, J.L., 2014, Occurrence model for magmatic sulfide-rich nickel-copper-(platinum-group element) deposits related to mafic and ultramafic dike-sill complexes: U.S. Geological Survey Scientific Investigations Report 2010-5070-I, 80 p., <http://dx.doi.org/10.3133/sir20105070I>


NorthMet Project

Form 43-101F1 Technical Report

Senet Engineering, 2016. NorthMet copper project: Feasibility study technical report. Revision 2.

Severson, M.J., 1988, Geology and structure of a portion of the Partridge River intrusion: A progress report: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/GMIN-TR-88-08, Duluth, Minnesota, 78 p., 5 plates.

Severson, Mark J., 1991, Geology, Mineralization, and Geostatistics of the Minnamax/Babbitt Cu-Ni Deposit (Local Boy Area), Minnesota: Part I: Geology. University of Minnesota Duluth. Retrieved from the University of Minnesota Digital Conservancy.

Severson, Mark J., 1994, Igneous Stratigraphy of the South Kawishiwi Intrusion, Duluth Complex, Northeastern Minnesota. University of Minnesota Duluth. Retrieved from the University of Minnesota Digital Conservancy.

Severson, M.J., and Hauck, S.A., 1990, Geology, geochemistry, and stratigraphy of a portion of the Partridge River intrusion: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/GMIN-TR-89-11, 235 p., 4 plates, 1 diskette.

Severson, M.J., and Hauck, S.A., 1997, Igneous stratigraphy and mineralization in the basal portion of the Partridge River intrusion, Duluth Complex, Allen Quadrangle, Minnesota: University of Minnesota Duluth, Natural Resources Research Institute, Technical Report, NRRI/TR-97/19, 102 p.

Severson, M. J. and Heine, John J., 2007, Data compilation of United States Steel Corporation (USSC) exploration records in Minnesota, Technical Report NRRI/TR-2007/25, Project Nos. 1663-187-6569 1896-783-1222 Natural Resources Research Institute University of Minnesota Duluth.

Severson, M.J., and Zanko, L.M., 1996, Geologic map of the Dunka Road deposit, Duluth Complex, northeastern Minnesota: Natural Resources Research Institute, University of Minnesota Duluth, Confidential Technical Report (for Argosy-Fleck Resources), NRRI/TR-96/05, 26 p., 5 plates.

Severson, M.J, and Hauck, S.A., 1997, Igneous stratigraphy and mineralization in the basal portion of the Partridge River intrusion, Duluth Complex, Allen Quadrangle, Minnesota: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-97/19, 102 p., 4 plates, 1 diskette.

Severson, M.J., and Miller, J.D. Jr., 1999, Bedrock geologic map of Allen Quadrangle: Minnesota Geological Survey, Miscellaneous Map -91, 1: 24,000. Severson, M.J., Zanko, L.M., and Jahn, W., 2000, NorthMet (former USS Dunka Road) Cu-Ni deposit drill hole geochemical sampling, density determinations, and geology revisited: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-2000/31, 136 p., 8 plates, 1 CD-ROM.

Severson, M.J., Zanko, L.M., and Jahn, W., 2000, NorthMet (former USS Dunka Road) Cu-Ni deposit drill hole geochemical sampling, density determinations, and geology revisited: Natural Resources Research Institute, University of Minnesota Duluth, Technical Report, NRRI/TR-2000/31, 136 p., 8 plates, 1 CD-ROM.

SGS, 2006.  The Recovery of Base and Precious Metals from NorthMet Concentrates by the PLATSOL™ Process (Additional Autoclave Pilot Run) Project 11263-001 Report No. 2 (May 1, 2006)

SGS Lakefield Research Limited, 2006.  PolyMet PGM Recovery Processes Bench Program - Phase 3 Project 10914-003/11044-001/11044-004 - Report No 5 (February 9, 2006).


NorthMet Project

Form 43-101F1 Technical Report

SGS Minerals/SGS Canada Inc., 2005. Upgrading of PolyMet's PGM Concentrate, Letter Report, Project 11044-003 Letter Report (Nov. 21, 2005).

SGS Mineral Services, 2010. An investigation into the evaluation of a flowsheet variation for the NorthMet mineralization. Prepared for PolyMet Mining Corp. Project no. 11603-006-Final report.

SGS Mineral Services, 2015. An investigation into flotation test work on NorthMet ore to generate flotation rate data. Prepared for PolyMet Mining Corp. Project no. 15135-001-Final Report.

SGS Mineral Services, 2015. An Investigation into PLATSOL™ Processing of The NorthMet Deposit. Prepared for PolyMet Mining Corp. Project no. 12269-001-Final report.

Theriault, Stephanie Ann.  2011. Mineralogy, spatial distribution, and isotope geochemistry of sulfide minerals in the Biwabik Iron Formation. Retrieved from the University of Minnesota Digital Conservancy, http://hdl.handle.net/11299/118089.

UMD Labovitz School of Business and Economics, 2009.  The Economic Impact of Ferrous and Non-Ferrous Mining on the State of Minnesota and on the Arrowhead Region and Douglas County, WI.  March 2009.  Made for the Minnesota Department of Employment and Economic Development, Minnesota Power, Natural Resources Research Institute, University of Minnesota, Iron Range Resources, Iron Mining Association of Minnesota, and Mining Minnesota. https://lsbe-apps.d.umn.edu/departments/bber/projects/2009MNMiningImpact.pdf

USFS, 2015, Draft ROD on the NorthMet Mining Project and Land Exchange FEIS. http://a123.g.akamai.net/7/123/11558/abc123/forestservic.download.akamai.com/11558/www/nepa/72870_FSPLT3_2582016.pdf).

Zientek, M.L., 2012, Magmatic ore deposits in layered intrusions-Descriptive model for reef-type PGE and contact-type Cu-Ni-PGE deposits: U.S. Geological Survey Open-File Report 2012-1010, 48 p.


NorthMet Project

Form 43-101F1 Technical Report

 

 

 

 

 

APPENDIX A

QP Certificates

Alberto Bennett, P.E.

Nicholas Dempers, P.E.

Daniel Neff, P.E.

Thomas J. Radue, P.E.

Daniel Roth, P.E.

Richard Schwering, SME-RM

Laurie Tahija

Jeff S. Ubl, P.E.

Herbert E. Welhener, SME-RM

 

 

 

 

 


CERTIFICATE OF QUALIFIED PERSON

Alberto Bennett

I, Alberto Bennett, P.E., do hereby certify that:

1. I am President of:

M3 Engineering and Technology Corp.
2051 W Sunset Rd.
, Suite 101
Tucson, AZ 85704

2. I am a graduate of lnstituto Tecnol6gico y de Estudios Superiores de Monterrey, Campus Sonora Norte in Hermosillo, Sonora Mexico and received a Bachelor of Science degree in Mechanical/Electrical Engineering in 1990.

3. I am a:

 Registered Professional Engineer in the State of Arizona (No. 38810)

 Registered Professional Engineer in the State of Alaska (No. EE12931)

 Registered Professional Engineer in the State of Nevada (No. 021250)

 Registered Professional Engineer in the State of North Carolina (No. 040080)

 Registered Professional Engineer in the State of South Carolina (No. 30807)

 Registered Professional Engineer in the State of Florida (No. 81910)

 Registered Professional Engineer in the State of Texas (No. 128221)

4. I have practiced mechanical and electrical engineering, construction supervision, project management, and project engineer for 32 years. I have worked for mining and engineering companies for 29 years and for M3 Engineering and Technology Corporation for 24 years. I have worked on scoping, pre-feasibility and feasibility studies for mining project in Latin America, as well as worked on the design and construction phases of some of these projects and have been closely involved on the equipment procurement, contract development, construction management and cost control during the development of these mining projects.

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet);and am responsible for Sections 18.1 - 18.5.4, 18.8 - 18.10 and 25.2.11. I have not visited the project site.

7. I have not had prior involvement with the property that is the subject of the Technical Report.

8. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

9. I am independent of the issuer applying all of the tests in Section 1.5 of National Instrument 43-101.


10. I have read National Instrument 43-101 and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

11. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.

Signed and dated this 30 day of December 2022.

"signed" Alberto Bennett                     
Signature of Qualified Person

Alberto Bennett

Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Nicholas Dempers

I, Nicholas Dempers, do hereby certify that:

1. I am Principal Process Engineer of:

SENET
Building 12, Greenstone Hill Office Park
Emerald Boulevard, Greenstone, Modderfontein, Gauteng, 1609
South Africa

2. I graduated with a BSc Chemical Engineering from the University of Cape Town in 1998. In addition, I have also obtained a MSc Chemical Engineering Degree from the University of Cape Town in 2000 and a BCom from the University of South Africa in 2007.

3. I am a Professional Engineer with Engineering Council of South Africa (Reg. No. 20150196), and I am a fellow of the Southern African Institute of Mining and Metallurgy (SAIMM).

4. I am a practicing Process Engineer/Metallurgist and have practiced my profession continuously since 2001. I have over 20 years of experience in the minerals industry. I have been involved in the process operation (production) and plant design, from conceptualization to complete project execution, of more than 10 mineral process projects, as well as more than five process plant studies for major commodities including cobalt, copper, gold, uranium, and platinum group metals (PGMs).

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); and am responsible for Sections 1.1.3,13-13.5.1,17 -17.2.10, 17.5-17.6.1, 18.7-18.7.2, 18.9, 21.1.1, 24.2-24.2.1, 25.2.6 and 25.2.10.

7. I have not had prior involvement with the property that is the subject of the Technical Report.

8. I visited the NorthMet site on March 1, 2018.

9. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

10. I am independent of the issuer applying all of the tests in Section 1.5 of National Instrument 43-101.

11. I have read National Instrument 43-101and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

12. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.


Signed and dated this 30 day of December 2022.

"signed" Nicholas Dempers
Signature of Qualified Person

Nicholas Dempers                    

Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Daniel H. Neff

I, Daniel H. Neff, P.E., do hereby certify that:

1. I am currently employed as Chairman of the Board of:

M3 Engineering & Technology Corporation
2051 W. Sunset Road, Ste. 101
Tucson, Arizona 85704

2. I am a graduate of the University of Arizona and received a Bachelor of Science degree in Civil Engineering in 1973 and a Master of Science degree in Civil Engineering in 1981.

3. I am a Registered Professional Engineer in the State of Arizona (No. 11804 and 13848).

4. I have practiced civil and structural engineering and project management for 48 years. I have worked for engineering consulting companies for 12 years and for M3 Engineering & Technology Corporation for 36 years.

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101 ("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); and am responsible for Sections 1.9, 21-21.1, 21.1.2 -21.1.3, 21.2.4 - 21.2.5, 22 and 25.2.14 - 25.2.15. I have visited the project site on October 6, 2015.

7. I have not had prior involvement with the property that is the subject of the Technical Report.

8. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

9. I am independent of the issuer applying all of the tests in Section 1.5 of National Instrument 43-101.

10. I have read National Instrument 43-101 and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

11. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.

Signed and dated this 30 day of December 2022.

"signed" Dan H. Neff
Signature of Qualified Person

Dan H. Neff
Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Thomas J. Radue

I, Thomas J. Radue, PE, do hereby certify that:

1. I am a Vice President and a Senior Geotechnical Engineer of:

Barr Engineering Co.
325 Lake Ave South Suite 700
Duluth, MN 55802

2. I am a member of the Society of Mining Engineering and an associate member of the American Society of Civil Engineers, with the following education:

 graduate of the University of Wisconsin with a Bachelor of Science Degree in Civil Engineering in 1982, with study emphasis in Geotechnical and Structural engineer,

 graduate of the University of Wisconsin with a Master of Science Degree in Civil and Environmental Engineering in 1985, with study emphasis in Geotechnical engineering, and

 graduate of the University of Minnesota with a Master of Business Administration in 1999, with study emphasis in Strategy and Operations.

3. I am a duly Licensed Professional Engineer under the laws of the State of Minnesota, USA (License No. 20951. (Exp. Date 06/30/2024)].

4. I have practiced my profession for 37 years. I have been directly involved in multiple projects, performing and managing conceptual, preliminary and detailed designs of industrial solid waste and mine tailings management facilities, and including construction specification, construction oversight, operations assistance and reclamation.

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101 ("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); and am responsible for Sections 1.8, 4.6, 16.3.3, 18.6, 20.1 - 20.3.1, 20.3.3 - 20.7, and 25.2.13.

7. Since 2005 I have acted as a consulting geotechnical engineer to PolyMet US in matters relating to the NorthMet Project. I have visited the NorthMet mine site and plant site on numerous occasions to participate in site walkovers for state and federal permitting agencies and their third-party contractors and/or representatives of environmental advocacy groups. I have visited the Study area on numerous occasions to conduct project meetings and tailings basin dam safety inspections.

8. My most recent visit to the Study area was on November 18, 2022.

9. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.


10. I am independent of PolyMet US, the issuer, as independence is described in Section 1.5 of National Instrument 43-101.

11. I have read National Instrument 43-101and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

12. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.

Signed and dated this 30 day of December 2022.

"signed" Thomas J. Radue            
Signature of Qualified Person

Thomas J. Radue____
Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Daniel Roth

I, Daniel Roth, P.E., P. Eng. do hereby certify that:

1. I am currently employed as a project manager and civil engineer at M3 Engineering & Technology Corp. located at 2051 West Sunset Rd, Suite 101, Tucson, Al 85704.

2. I graduated with a Bachelor of Science degree in Civil Engineering from The University of Manitoba in 1990.

3. I am a registered professional engineer in good standing in the following jurisdictions:

 Minnesota, USA (No. 54138)

 Alaska, USA (No. 102317)

 Arizona, USA (No. 37319)

 New Mexico, USA (No. 17342)

 Nevada, USA (No. 029423)

 British Columbia, Canada (No. 38037)

 Alberta, Canada (No. 62310)

 Ontario, Canada (No. 100156213)

 Yukon, Canada (No. 1998)

4. I have worked continuously as a design engineer, engineering, and project manager since 1990, a period of 30 years. I have worked in the minerals industry as a project manager for M3 Engineering & Technology Corporation since 2003, with extensive experience in hard rock mine process plant and infrastructure design and construction,environmental permitting review,as well as development of capital cost estimates,operating cost estimates, financial analyses, preliminary economic assessments, pre-feasibility, and feasibility studies.

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101 ("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); and am responsible for Sections 1 - 1.1.4 (except 1.1.3), 1.2, 1.10, 2, 3, 4 (except 4.6), 5, 19, 24.1, 25.1 - 25.2.1, 25.2.12, 25.3-25.5, 26 and 27. I have visited the project site on October 6, 2015.

7. I have not had prior involvement with the property that is the subject of the Technical Report.

8. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

9. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

10. I am independent of the issuer applying all of the tests in Section 1.5 of National Instrument 43-101.


11. I have read National Instrument 43-101 and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

12. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.

Signed and dated this 30 day of December 2022.

"signed" Daniel Roth
Signature of Qualified Person

Daniel Roth___

Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Richard Schwering

I, Richard Schwering, SME-RM, do hereby certify that:

1. I am the Principal Resource Geologist of:

Hard Rock Consulting, LLC
7114 W. Jefferson Ave., Ste. 313
Lakewood, Colorado 80235

2. I graduated with a Bachelor of Arts in Geology in 2009 from the University of Colorado, Boulder.

3. I am a Registered Member (No. 4223152RM) in good standing with the Society of Mining Metallurgy and Exploration ("SME") in the areas of Geology and Resource Modeling. I am also registered as Licensed Professional Geologist (ASBOG) in the state of Wyoming (PG-4086)

4. I have worked as Geologist for a total of 13 years and as a Resource Geologist for a total of 8 years since my graduation from university. My experience includes 4 years as a project geologist employed by a junior exploration company where my responsibilities included geologic field activities, sample preparation, database management, QA/QC analysis, and mapping. As well as 9 years as an independent consultant or an employee of a consulting firm where my responsibilities included database validation, QA/QC analysis geologic modeling, mineral resource estimate, and technical reporting with experience in structurally controlled precious and base metal deposits.

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101 ("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); and am responsible for Sections 1.3, 1.4, 1.6, 6 - 12, 14, 23, 25.2.2 - 25.2.5, 25.2.7, and 27. I have visited the project site on September 9-12, 2019.

7. I have prior involvement with the property that is the subject of the Technical Report. I was involved the preparation of the N143-101 Technical Report: Updated Feasibility Study for the NorthMet Project, St. Louis County, Minnesota, U.S.A", with an effective date of December 31, 2015.

8. I have been involved with updates to the geologic model and mineral resource estimate for the NorthMet Project, notably between March and September of 2019.

9. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

10. I am independent of the issuer applying all of the tests in Section 1.5 of National Instrument 43-101

11. I have read National Instrument 43-101 and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.


12. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.

Signed and dated this 30 day of December 2022.

"signed" Richard A. Schwering
Signature of Qualified Person

Richard A. Schwering
Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

This certificate applies to the technical report entitled NorthMet Copper-Nickel Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); (the "Technical Report").

I, Laurie Tahija, MMSA-QP, Consultant (Processing), do hereby certify that:

1. I am currently employed as Senior Vice President by M3 Engineering & Technology Corporation, 2051 W. Sunset Road, Ste.101, Tucson, Arizona 85704, USA.

2. I am a graduate of Montana College of Mineral Science and Technology, in Butte, Montana and received a Bachelor of Science degree in Mineral Processing Engineering in 1981.

3. I am recognized as a Qualified Professional (QP) member (#01399QP) with special expertise in Metallurgy/Processing by the Mining and Metallurgical Society of America (MMSA).

4. I have practiced mineral processing for 40 years. I have over twenty (20) years of plant operations and project management experience at a variety of mines including both precious metals and base metals. I have worked both in the United States and overseas at existing operations and at new operations during construction and startup. My operating experience in precious metals processing includes heap leaching, agitation leaching, gravity, flotation, Merrill-Crowe, and ADR (CIC & CIL). My operating experience in base metal processing includes copper heap leaching with SX/EW and zinc recovery using ion exchange, SX/EW, and casting. I have been responsible for process design for new plants and the retrofitting of existing operations. I have been involved in projects from construction to startup and continuing into operation. I have worked on scoping, pre feasibility and feasibility studies for mining projects in the United States and Latin America, as well as worked on the design and construction phases of some of these projects.

5. I have not visited the property that is the subject of the Technical Report.

6. I have read the definition of "qualified person" set out in National Instrument 43-101 Standards of Disclosure for Mineral Projects ("NI43-101")and certify that by virtue of my education,affiliation with a professional association and past relevant work experience, I fulfill the requirements to be a "qualified person" for the purposes of NI 43- 101.

7. I am independent of the issuer as defined by Section 1.5 of NI 43-101.

8. I accept professional responsibility for Sections 13.6 -13.6.7,17.3 -17.4.10, 25.2.6,and 25.2.10 of the Technical Report.

9. I have not had prior involvement with the property that is the subject of the Technical Report. M3 Engineering, the company employing me, worked on the prior version of the technical report.

10. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

11. I have read NI 43-101and Form 43-101F1. The sections of the Technical Report that I am responsible for have been prepared in compliance with that instrument and form.

Dated this 30 day of December 2022.

"signed" Laurie Tahija
Signature of Qualified Person

Laurie Tahija________
Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Jeff S. Ubl

I, Jeff S. Ubl, PE, do hereby certify that:

1. I am Senior Environmental Engineer of:

Barr Engineering Co.
325 Lake Ave South Suite 700
Duluth, MN 55802

2. I graduated with a BS, Civil Engineering from the University of Minnesota in 1983.

3. I am a duly licensed Professional Engineer under the laws of the State of Minnesota, USA (License No. 19646. (Exp. Date 6/30/2024)].

4. I have practiced my profession for 38 years. I have been directly involved in multiple projects, performing,and managing conceptual, preliminary, and detailed designs of industrial solid waste and wastewater treatment facilities. These activities have included final design and construction specification, construction oversight, and operations assistance.

5. I have read the definition of "Qualified Person" set out in National Instrument 43-101 ("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

6. I am a contributing author for the preparation of the technical report titled "NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet); and am responsible for Sections 18.7-18.7.2 and 20.3.2.

7. Since 2007 I have acted as a consulting wastewater engineer to PolyMet Mining, Inc. (PolyMet) in matters relating to the NorthMet Project.

8. My most recent visit to the Study area was on July 16, 2020.

9. As of date of this certificate, to the best of my knowledge, information and belief, the parts of the Technical Report for which I am responsible contain all scientific and technical information required to be disclosed to make the report not misleading.

10. I am independent of PolyMet Mining, Inc. (PolyMet) as independence is described in Section 1.5 of National Instrument 43-101.

11. I have read National Instrument 43-101 and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

12. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.


Signed and dated this 30 day of December 2022.

"signed" Jeff S. Ubl_________
Signature of Qualified Person

Jeff S. Ubl__________
Print Name of Qualified Person


CERTIFICATE OF QUALIFIED PERSON

Herbert E. Welhener

I, Herbert E. Welhener, MMSA-QPM, do hereby certify that:

1. I am currently employed by and carried out this assignment for Independent Mining Consultants, Inc. (IMC) located at 3560 E. Gas Road, Tucson, Arizona, USA, phone number (520) 294-9861.

2. I graduated with the following degree from the University of Arizona: Bachelor of Science - Geology, 1973.

3. I am a Qualified Professional Member (Mining and Ore Reserves) of the Mining and Metallurgical Society of America (#013047QP), a professional association as defined by NI 43-101. As well, I am a Registered Member of the Society of Mining, Metallurgy, and Exploration, Inc. (#3434330RM).

4. I have read the definition of "Qualified Person" set out in National Instrument 43-101("NI 43-101") and certify that by reason of my education, affiliation with a professional association (as defined in NI 43-101) and past relevant work experience, I fulfill the requirements to be a "Qualified Person" for the purposes of NI 43-101.

5. I have worked as a mining engineer and geologist for 49 years since my graduation from the University of Arizona.

6. I am responsible for Sections 1.5, 1.7, 15, 16 (except 16.3.3), 21.2 - 21.2.3, 24.2 - 24.2.1, and 25.2.8 - 25.2.9 for the preparation of the technical report titled ""NorthMet Copper-Nickle Project NI 43-101 Technical Report, Feasibility Study Update" (the "Technical Report"), dated December 30, 2022, prepared for PolyMet Mining Corp. (PolyMet). I last visited the project site on September 7, 2022.

7. I have prior involvement with the property that is the subject of the Technical Report. I have been involved with various studies on the property since 2003 including contributions to the 2018 Technical Report.

8. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make the Technical Report not misleading.

9. I am independent of the issuer applying all of the tests in Section 1.5 of National Instrument 43-101.

10. I have read National Instrument 43-101and Form 43-101F1, and the Technical Report has been prepared in compliance with that instrument and form.

11. I consent to the filing of the Technical Report with any stock exchange and other regulatory authority and any publication by them, including electronic publication in the public company files on their websites accessible by the public, of the Technical Report.

Signed and dated this 30th day of December 2022.

"signed" Herbert E. Welhener
Signature of Qualified Person

Herbert E. Welhener
Herbert E. Welhener, MMSA- QPM
Vice President, Independent Mining Consultants, Inc.