10-Q

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington D.C. 20549

FORM 10-Q

(Mark One)

x Quarterly Report Pursuant To Section 13 Or 15(d) Of The Securities Exchange Act Of 1934

For the quarterly period ended July 1, 2012

OR

¨ Transition Report Pursuant To Section 13 Or 15(d) Of The Securities Exchange Act Of 1934

For the transition period from              to             

Commission file number: 0-24020

SYPRIS SOLUTIONS, INC.

(Exact name of registrant as specified in its charter)

Delaware	61-1321992
(State or other jurisdiction of incorporation or organization)	(I.R.S. Employer Identification No.)

101 Bullitt Lane, Suite 450 Louisville, Kentucky 40222	(502) 329-2000
(Address of principal executive offices) (Zip code)	(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    x  Yes    ¨  No

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such reports).    x  Yes    ¨  No

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

Large accelerated filer	¨	Accelerated filer	¨
Non-accelerated filer	¨	Smaller reporting company	x

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    ¨  Yes    x  No

As of July 27, 2012 the Registrant had 20,184,230 shares of common stock outstanding.

Table of Contents

PART I.	FINANCIAL INFORMATION
	ITEM 1.	FINANCIAL STATEMENTS
		Consolidated Statements of Operations for the Three and Six Months Ended July 1, 2012 and July 3, 2011	2
		Consolidated Statements of Comprehensive Income for the Three and Six Months Ended July 1, 2012 and July 3, 2011	3
		Consolidated Balance Sheets at July 1, 2012 and December 31, 2011	4
		Consolidated Cash Flow Statements for the Six Months Ended July 1, 2012 and July 3, 2011	5
		Notes to Consolidated Financial Statements	6
	ITEM 2.	MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS	13
	ITEM 3.	QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK	20
	ITEM 4.	CONTROLS AND PROCEDURES	20
PART II.	OTHER INFORMATION
	ITEM 1.	LEGAL PROCEEDINGS	21
	ITEM 1A.	RISK FACTORS	21
	ITEM 2.	UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS	21
	ITEM 3.	DEFAULTS UPON SENIOR SECURITIES	21
	ITEM 4.	MINE SAFETY DISCLOSURES	21
	ITEM 5.	OTHER INFORMATION	22
	ITEM 6.	EXHIBITS	22
SIGNATURES			23

1

PART I. FINANCIAL INFORMATION

ITEM 1. FINANCIAL STATEMENTS

SYPRIS SOLUTIONS, INC.

CONSOLIDATED STATEMENTS OF OPERATIONS

(in thousands, except for per share data)

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Net revenue:
Outsourced services	$	85,252		$	72,757		$	166,534		$	134,264
Products		13,660			12,301			28,841			26,604
Total net revenue		98,912			85,058			195,375			160,868
Cost of sales:
Outsourced services		75,728			64,884			147,742			121,055
Products		9,961			12,063			21,896			23,554
Total cost of sales		85,689			76,947			169,638			144,609
Gross profit		13,223			8,111			25,737			16,259
Selling, general and administrative		7,698			6,810			15,293			13,673
Research and development		1,035			924			1,429			1,540
Amortization of intangible assets		22			28			44			56
Nonrecurring (income) expense, net		0			0			0			(3,000	)
Restructuring (income) expense, net		0			130			0			(123	)
Operating income		4,468			219			8,971			4,113
Interest expense, net		105			726			222			1,455
(Gain) on sale of marketable securities		(537	)		0			(537	)		0
Other (income) expense, net		(457	)		275			(2,531	)		506
Income (loss) from continuing operations, before taxes		5,357			(782	)		11,817			2,152
Income tax expense		343			768			1,292			1,200
Income (loss) from continuing operations		5,014			(1,550	)		10,525			952
Loss from discontinued operations, net of tax		(576	)		0			(799	)		(450	)
Net income (loss)	$	4,438		$	(1,550	)	$	9,726		$	502
Basic income (loss) per share:
Income (loss) per share from continuing operations	$	0.25		$	(0.08	)	$	0.53		$	0.05
Loss per share from discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss) per share	$	0.22		$	(0.08	)	$	0.49		$	0.03
Diluted income (loss) per share:
Income (loss) per share from continuing operations	$	0.25		$	(0.08	)	$	0.52		$	0.05
Loss per share from discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss) per share	$	0.22		$	(0.08	)	$	0.48		$	0.03
Weighted average shares outstanding:
Basic		19,068			18,833			19,020			18,853
Diluted		19,433			18,833			19,361			19,047
Dividends declared per common share	$	0.02		$	0.00		$	0.04		$	0.00

The accompanying notes are an integral part of the consolidated financial statements.

2

SYPRIS SOLUTIONS, INC.

CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME

(in thousands)

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Net income (loss)	$	4,438		$	(1,550	)	$	9,726		$	502
Other comprehensive income (loss):
Foreign currency translation adjustments		(1,690	)		732			647			2,306
Reclassification adjustment for net gain on marketable securities included in net income		(662	)		0			(515	)		0
Unrealized (loss) gain on marketable securities		(269	)		0			66			0
Other comprehensive (loss) income, net of tax		(2,621	)		732			198			2,306
Total comprehensive income (loss)	$	1,817		$	(818	)	$	9,924		$	2,808

The accompanying notes are an integral part of the consolidated financial statements.

3

SYPRIS SOLUTIONS, INC.

CONSOLIDATED BALANCE SHEETS

(in thousands, except for share data)

	July 1, 2012			December 31, 2011
	(Unaudited)			(Note)
ASSETS
Current assets:
Cash and cash equivalents	$	18,549		$	18,173
Restricted cash – current		3,000			0
Accounts receivable, net		63,718			42,984
Inventory, net		39,488			33,621
Other current assets		3,748			3,468
Assets held for sale		0			1,739
Total current assets		128,503			99,985
Restricted cash		0			3,000
Investment in marketable securities		1,281			1,749
Property, plant and equipment, net		53,604			56,891
Goodwill		6,900			6,900
Other assets		7,790			7,200
Total assets	$	198,078		$	175,725
LIABILITIES AND STOCKHOLDERS’ EQUITY
Current liabilities:
Accounts payable	$	62,090		$	51,303
Accrued liabilities		26,081			23,569
Total current liabilities		88,171			74,872
Long-term debt		14,000			10,000
Other liabilities		25,898			30,385
Total liabilities		128,069			115,257
Stockholders’ equity:
Preferred stock, par value $0.01 per share, 975,150 shares authorized; no shares issued		0			0
Series A preferred stock, par value $0.01 per share, 24,850 shares authorized; no shares issued		0			0
Common stock, non-voting, par value $0.01 per share, 10,000,000 shares authorized; no shares issued		0			0
Common stock, par value $0.01 per share, 30,000,000 shares authorized; 20,287,275 shares issued and 20,196,210 outstanding in 2012 and 20,108,635 shares issued and 19,995,401 outstanding in 2011		203			201
Additional paid-in capital		149,576			149,160
Retained deficit		(57,797	)		(66,722	)
Accumulated other comprehensive loss		(21,972	)		(22,170	)
Treasury stock, 91,065 and 113,234 shares in 2012 and 2011, respectively		(1	)		(1	)
Total stockholders’ equity		70,009			60,468
Total liabilities and stockholders’ equity	$	198,078		$	175,725

Note: The balance sheet at December 31, 2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

The accompanying notes are an integral part of the consolidated financial statements.

4

SYPRIS SOLUTIONS, INC.

CONSOLIDATED CASH FLOW STATEMENTS

(in thousands)

	Six Months Ended
	July 1, 2012			July 3, 2011
	(Unaudited)
Cash flows from operating activities:
Net income	$	9,726		$	502
Loss from discontinued operations		(799	)		(450	)
Income from continuing operations		10,525			952
Adjustments to reconcile net income to net cash (used in) provided by operating activities:
Depreciation and amortization		6,128			7,285
Gain on sale of marketable securities		(537	)		0
Stock-based compensation expense		925			549
Deferred revenue recognized		(3,946	)		(3,442	)
Deferred loan costs recognized		39			134
Write-off of debt issuance costs		0			277
Gain on sale of assets		(2,625	)		(578	)
Provision for excess and obsolete inventory		610			751
Other noncash items		358			1,062
Contributions to pension plans		(446	)		(352	)
Change in operating assets and liabilities:
Accounts receivable		(20,375	)		(12,402	)
Inventory		(6,393	)		(9,352	)
Prepaid expenses and other assets		(972	)		1,075
Accounts payable		10,777			14,765
Accrued and other liabilities		1,101			1,171
Net cash (used in) provided by operating activities		(4,831	)		1,895
Cash flows from investing activities:
Capital expenditures, net		(2,430	)		(2,898	)
Proceeds from sale of assets		4,542			575
Changes in nonoperating assets and liabilities		0			34
Net cash provided by (used in) investing activities		2,112			(2,289	)
Cash flows from financing activities:
Repayment of former Revolving Credit Agreement		0			(10,000	)
Repayment of former Senior Notes		0			(13,305	)
Net change in debt under revolving credit agreements		4,000			22,000
Payments for deferred loan costs		0			(373	)
Common stock repurchases		(46	)		0
Indirect repurchase of shares for minimum statutory tax withholdings		(462	)		(424	)
Cash dividends paid		(397	)		0
Proceeds from the issuance of common stock		0			64
Net cash provided by (used in) financing activities		3,095			(2,038	)
Net increase (decrease) in cash and cash equivalents		376			(2,432	)
Cash and cash equivalents at beginning of period		18,173			16,592
Cash and cash equivalents at end of period	$	18,549		$	14,160

The accompanying notes are an integral part of the consolidated financial statements.

5

SYPRIS SOLUTIONS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(1) Nature of Business

Sypris is a diversified provider of outsourced services and specialty products. The Company performs a wide range of manufacturing, engineering, design and other technical services, typically under multi-year, sole-source contracts with corporations and government agencies in the markets for truck components and assemblies and aerospace and defense electronics. The Company provides such services through its Industrial and Electronics Groups (Note 13).

(2) Basis of Presentation

The accompanying unaudited consolidated financial statements include the accounts of Sypris Solutions, Inc. and its wholly-owned subsidiaries (collectively, “Sypris” or the “Company”), and have been prepared by the Company in accordance with the rules and regulations of the Securities and Exchange Commission. The Company’s operations are domiciled in the United States, Mexico and Denmark and service a wide variety of domestic and international customers. All significant intercompany transactions and accounts have been eliminated. These unaudited consolidated financial statements reflect, in the opinion of management, all material adjustments (which include only normal recurring adjustments) necessary to fairly state the results of operations, financial position and cash flows for the periods presented, and the disclosures herein are adequate to make the information presented not misleading. Preparing financial statements requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenue and expenses. Actual results for the three and six months ended July 1, 2012 are not necessarily indicative of the results that may be expected for the year ending December 31, 2012. These unaudited consolidated financial statements should be read in conjunction with the consolidated financial statements, and notes thereto, for the year ended December 31, 2011 as presented in the Company’s Annual Report on Form 10-K.

Certain prior period amounts have been reclassified to conform to the current period presentation.

(3) Recent Accounting Pronouncements

In June 2011, the Financial Accounting Standards Board issued ASU 2011-05, “Comprehensive Income (Topic 220): Presentation of Comprehensive Income,” which is effective for annual reporting periods beginning after December 15, 2011. ASU 2011-05 became effective for the Company on January 1, 2012. This guidance eliminates the option to present the components of other comprehensive income as part of the statement of changes in stockholders’ equity. In addition, items of other comprehensive income that are reclassified to profit or loss are required to be presented separately on the face of the financial statements. This guidance is intended to increase the prominence of other comprehensive income in financial statements by requiring that such amounts be presented either in a single continuous statement of income and comprehensive income or separately in consecutive statements of income and comprehensive income. The adoption of ASU 2011-05 did not have a material impact on our consolidated financial position, results of operations or cash flows.

(4) Discontinued Operations

On October 26, 2009, the Company sold all of the stock of its wholly owned subsidiary, Sypris Test & Measurement, Inc. (“Sypris Test & Measurement”) for $39,000,000, of which $3,000,000 was deposited in an escrow account in connection with certain customary representations, warranties, covenants and indemnifications of the Company and is classified as restricted cash on the Company’s consolidated balance sheets. During 2010, the Company was made aware of a potential indemnification claim from the purchaser of Sypris Test & Measurement, and the parties are currently engaged in binding arbitration to resolve the claim. The Company estimates that its total liability arising from this claim will not exceed $946,000, however the amounts asserted against the Company range up to approximately $6,000,000, and there can be no assurances that the Company’s estimates regarding its various defenses will be realized. The Company also incurred legal expenses of $576,000 and $799,000 during the three and six months ended July 1, 2012 in connection with the claim. These charges are included in loss from discontinued operations, net of tax in the consolidated statement of operations. In addition to the legal expenses incurred, the Company has paid $196,000 related to the claim as of July 1, 2012. The remaining amount of

6

$750,000 has been reserved in accrued liabilities on the Company’s consolidated balance sheets. As of July 1, 2012, the Company reclassified the $3,000,000 restricted cash balance from non-current assets to current assets on the Company’s consolidated balance sheets, reflecting its expectation to settle the claim within the next twelve months. There can be no assurance that similar potential claims will not emerge in the future or that relevant facts and circumstances will not change, necessitating future changes to an estimated liability.

(5) Nonrecurring (Income) Expense, net

During the six months ended July 3, 2011, the Company recognized a gain of $3,000,000 in connection with a settlement with one of its customers.

(6) Restructuring, Impairments and Other Nonrecurring Charges

As announced during the fourth quarter of 2008, the Company committed to a restructuring program, which included the closure of its Kenton, Ohio facility, significant reductions in the workforce in its Marion, Ohio facility and the integration of its Electronics Group subsidiaries. The purpose of the restructuring program was to reduce fixed costs, accelerate integration efficiencies, exit certain unprofitable product lines and significantly improve operating earnings on a sustained basis. The restructuring program was substantially complete as of December 31, 2011, and no charges were recorded during the six months ended July 1, 2012. As a result of the restructuring program, the Company recorded a charge of $130,000 for the three months ended July 3, 2011 and a gain of $123,000 for the six months ended July 3, 2011, which is included in restructuring expense, net on the consolidated statement of operations.

(7) Assets Held for Sale

During 2011, the Company entered into agreements to sell certain assets and liabilities within the Industrial Group. These assets and liabilities were subsequently sold during the first quarter of 2012. The following assets and liabilities have been segregated and included in assets held for sale in the consolidated balance sheets (in thousands):

	December 31, 2011
Land and land improvements	$	313
Buildings and building improvements		1,575
Machinery, equipment, furniture and fixtures		1,721
Accumulated depreciation		(1,687	)
Other assets		192
Accrued liabilities		(375	)
	$	1,739

(8) Other (Income) Expense, Net

During the three and six months ended July 1, 2012, the Company recognized net gains of $13,000 and $2,625,000, respectively, related to the disposition of idle assets. Additionally, the Company recognized foreign currency translation gains of $361,000 and losses of $245,000 for the three and six months ended July 1, 2012, respectively, related to the U.S. dollar denominated monetary asset position of our Mexican subsidiary for which the Mexican peso is the functional currency. For the three and six months ended July 3, 2011, the Company recognized net gains of $499,000 and $578,000, respectively, related to the disposition of idle assets and foreign currency translation losses of $259,000 and $682,000, respectively. The gains and losses are included in other (income) expense, net on the consolidated statements of operations.

7

(9) Dana Claim

On March 3, 2006, the Company’s largest customer, Dana Corporation (“Dana”), and 40 of its U.S. subsidiaries, filed voluntary petitions for reorganization under Chapter 11 of the U.S. Bankruptcy Code in the U.S. Bankruptcy Court for the Southern District of New York. On August 7, 2007, the Company entered into a comprehensive settlement agreement with Dana (the “Settlement Agreement”) to resolve all outstanding disputes between the parties, terminate previously approved arbitration payments and replace three existing supply agreements with a single, revised contract running through 2014. In addition, Dana provided the Company with an allowed general unsecured non-priority claim in the face amount of $89,900,000 (the “Claim”).

The Claim provided to the Company was agreed to by the Company and Dana as consideration for the aggregate economic impact of the various elements the two parties were negotiating. After the aggregate Claim value of $89,900,000 was established, the Company recorded the claim at the estimated fair value of $76,483,000 and allocated the estimated fair value to each commercial issue negotiated. The revenues and resulting net income associated with each of those issues requiring the Company’s continued involvement was deferred and will be recognized over the applicable period of the involvement. For the six months ended July 1, 2012 and July 3, 2011, the Company recognized into revenue $3,946,000 and $3,442,000, respectively, related to the Claim.

On August 31, 2011, the Company received 143,966 shares of Dana common stock, representing the final distribution to be received in conjunction with the settlement. On June 30, 2012, the Company sold 43,966 shares for net proceeds of $556,000 and a gain of $537,000. At July 1, 2012, the cost basis and fair value of the Company’s remaining holdings of Dana common stock were $45,000 and $1,281,000, respectively.

(10) Income (Loss) Per Common Share

The Company computes earnings per share using the two-class method, which is an earnings allocation formula that determines earnings per share for common stock and participating securities. Restricted stock granted by the Company is considered a participating security since it contains a non-forfeitable right to dividends.

Our potentially dilutive securities include potential common shares related to our stock options and restricted stock. Diluted earnings per share considers the impact of potentially dilutive securities except in periods in which there is a loss because the inclusion of the potential common shares would have an anti-dilutive effect. Diluted earnings per share excludes the impact of common shares related to our stock options in periods in which the option exercise price is greater than the average market price of our common stock for the period. There were 595,000 and 489,000 potential common shares excluded from diluted earnings per share for the three and six months ended July 1, 2012, respectively. There were 586,000 potential common shares excluded from diluted earnings per share for the six months ended July 3, 2011. All potential common shares were excluded from earnings per share for the three months ended July 3, 2011, because there was a loss in such period, and the effect of inclusion would have been anti-dilutive.

A reconciliation of the weighted average shares outstanding used in the calculation of basic and diluted income (loss) per common share is as follows (in thousands):

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Income attributable to stockholders:
Income (loss) from continuing operations attributable to stockholders	$	5,014		$	(1,550	)	$	10,525		$	952
Loss from discontinued operations, net of tax		(576	)		0			(799	)		(450	)
Net income (loss)		4,438			(1,550	)		9,726			502
Less distributed and undistributed earnings allocable to restricted award holders		(220	)		0			(423	)		(24	)
Less dividends declared attributable to restricted award holders		(17	)		0			(30	)		0
Net income (loss) allocable to common stockholders	$	4,201		$	(1,550	)	$	9,273		$	478

8

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Basic income (loss) per common share attributable to stockholders:
Continuing operations	$	0.25		$	(0.08	)	$	0.53		$	0.05
Discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss)	$	0.22		$	(0.08	)	$	0.49		$	0.03
Diluted income (loss) per common share attributable to stockholders:
Continuing operations	$	0.25		$	(0.08	)	$	0.52		$	0.05
Discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss)	$	0.22		$	(0.08	)	$	0.48		$	0.03
Weighted average shares outstanding-basic		19,068			18,833			19,020			18,853
Weighted average additional shares assuming conversion of potential common shares		365			0			341			194
Weighted average shares outstanding-diluted		19,433			18,833			19,361			19,047

(11) Inventory

Inventory consisted of the following (in thousands):

	July 1, 2012			December 31, 2011
	(Unaudited)
Raw materials	$	25,752		$	19,719
Work in process		15,730			13,093
Finished goods		5,033			7,451
Reserve for excess and obsolete inventory		(7,027	)		(6,642	)
	$	39,488		$	33,621

(12) Investment in Marketable Securities

The Company’s investment in marketable securities consists exclusively of shares of Dana common stock. The Company’s investment in Dana common stock is classified as an available-for-sale security in accordance with ASC 320-10-25, Investments – Debt and Equity Securities – Recognition, and measured at fair value as determined by a quoted market price (a level 1 valuation under ASC 820-10). The related unrealized holding gains are excluded from operations and recorded in accumulated other comprehensive loss on the consolidated balance sheets. At July 1, 2012 and December 31, 2011, the Company owned 100,000 and 143,966 common shares of Dana with a market value of $12.81 and $12.15 per share, respectively. At July 1, 2012 and December 31, 2011, the gross unrealized gain was approximately $1,236,000 and $1,685,000, respectively. Realized gains and losses and declines in value judged to be other-than-temporary will be included in other income or expense, if and when recorded. In accordance with ASC 820-10, the fair value of the shares was valued based on quoted market prices in active markets for identical shares at July 1, 2012 and December 31, 2011.

9

The following table summarizes marketable securities as of July 1, 2012 and December 31, 2011 (in thousands):

	Basis		Gross Unrealized Gain/(Loss)		Gross Realized Gain/(Loss)		Fair Value At Quoted Prices in Active Markets (Level 1)
Marketable securities, July 1, 2012	$	45	$	1,236	$	0	$	1,281
Marketable securities, December 31, 2011	$	64	$	1,685	$	0	$	1,749

(13) Segment Data

The Company is organized into two business groups, the Industrial Group and the Electronics Group. The segments are each managed separately because of the distinctions between products, services, markets, customers, technologies and workforce skills of the segments. The Industrial Group provides manufacturing services for a variety of customers that outsource forged and finished steel components and subassemblies. The Industrial Group also manufactures high-pressure closures and other fabricated products. The Electronics Group provides manufacturing and technical services as an outsourced service provider and manufactures complex data storage systems. There was no intersegment net revenue recognized in any of the periods presented.

The following table presents financial information for the reportable segments of the Company (in thousands):

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Net revenue from unaffiliated customers:
Industrial Group	$	82,850		$	68,885		$	165,372		$	128,435
Electronics Group		16,062			16,173			30,003			32,433
	$	98,912		$	85,058		$	195,375		$	160,868
Gross profit:
Industrial Group	$	8,906		$	7,080		$	18,828		$	12,212
Electronics Group		4,317			1,031			6,909			4,047
	$	13,223		$	8,111		$	25,737		$	16,259
Operating income (loss):
Industrial Group	$	6,097		$	4,634		$	13,453		$	10,649
Electronics Group		724			(2,421	)		460			(2,313	)
General, corporate and other		(2,353	)		(1,994	)		(4,942	)		(4,223	)
	$	4,468		$	219		$	8,971		$	4,113

	July 1, 2012		December 31, 2011
	(Unaudited)
Total assets:
Industrial Group	$	142,197	$	128,386
Electronics Group		43,779		32,277
General corporate and other		12,102		15,062
	$	198,078	$	175,725

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(14) Commitments and Contingencies

The provision for estimated warranty costs is recorded at the time of sale and periodically adjusted to reflect actual experience. The Company’s warranty liability, which is included in accrued liabilities in the accompanying balance sheets, as of July 1, 2012 and December 31, 2011 was $1,009,000 and $914,000, respectively. The Company’s warranty expense for the six months ended July 1, 2012 and July 3, 2011 was $221,000 and $187,000, respectively.

Additionally, the Company sells three and five-year extended warranties for one of its link encryption products. The revenue from the extended warranties is deferred and recognized ratably over the contractual term. As of July 1, 2012 and December 31, 2011, the Company had deferred $2,554,000 and $2,536,000, respectively, related to extended warranties.

The Company bears insurance risk as a member of a group captive insurance entity for certain general liability, automobile and workers’ compensation insurance programs and a self-insured employee health program. The Company records estimated liabilities for its insurance programs based on information provided by the third-party plan administrators, historical claims experience, expected costs of claims incurred but not paid, and expected costs to settle unpaid claims. The Company monitors its estimated insurance-related liabilities on a quarterly basis. As facts change, it may become necessary to make adjustments that could be material to the Company’s consolidated results of operations and financial condition. The Company believes that its present insurance coverage and level of accrued liabilities are adequate.

From time to time, the Company is involved in certain litigation and contract issues arising in the normal course of business. While the outcome of these matters cannot, at this time, be predicted in light of the uncertainties inherent therein, management does not expect that these matters will have a material adverse effect on the consolidated financial position or results of operations of the Company.

As of July 1, 2012, the Company had outstanding purchase commitments of approximately $8,351,000, primarily for the acquisition of inventory and manufacturing equipment. As of July 1, 2012, the Company also had outstanding letters of credit of $990,000 primarily under the aforementioned captive insurance program.

(15) Income Taxes

The provision for income taxes includes federal, state, local and foreign taxes. The Company’s effective tax rate varies from period to period due to the proportion of foreign and domestic pre-tax income expected to be generated by the Company. The Company provides for income taxes for its domestic operations at a statutory rate of 35% and for its foreign operations at a statutory rate of 30% in 2012 and 2011. The Company’s foreign operations are also subject to minimum income taxes in periods where positive cash flows exceed taxable income. Reconciling items between the federal statutory rate and the effective tax rate also include the expected usage of federal net operating loss carryforwards, state income taxes, valuation allowances and certain other permanent differences.

The Company recognizes liabilities or assets for the deferred tax consequences of temporary differences between the tax basis of assets or liabilities and their reported amounts in the financial statements in accordance with ASC 740, Income Taxes. These temporary differences will result in taxable or deductible amounts in future years when the reported amounts of assets or liabilities are recovered or settled. ASC 740 requires that a valuation allowance be established when it is more likely than not that all or a portion of a deferred tax asset will not be realized. The Company evaluates its deferred tax position on a quarterly basis and valuation allowances are provided as necessary. During this evaluation, the Company reviews its forecast of income in conjunction with other positive and negative evidence surrounding the realizability of its deferred tax assets to determine if a valuation allowance is needed. Based on the current forecast, the Company has established a valuation allowance against the domestic net deferred tax asset. Until an appropriate level and characterization of profitability is attained, the Company expects to continue to maintain a valuation allowance on its net deferred tax assets related to future U.S. and certain non-U.S. tax benefits.

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(16) Employee Benefit Plans

Pension (benefit) expense consisted of the following (in thousands):

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Service cost	$	10		$	7		$	20		$	18
Interest cost on projected benefit obligation		466			455			932			1,034
Net amortizations, deferrals and other costs		201			154			402			293
Expected return on plan assets		(608	)		(673	)		(1,216	)		(1,277	)
	$	69		$	(57	)	$	138		$	68

(17) Other Comprehensive Income (Loss)

The Company’s accumulated other comprehensive loss consists of accumulated net unrealized gains on marketable securities, employee benefit-related adjustments and foreign currency translation adjustments.

Accumulated other comprehensive loss consisted of the following (in thousands):

	July 1, 2012			December 31, 2011
	(Unaudited)
Unrealized gain on marketable securities	$	1,236		$	1,685
Foreign currency translation adjustments		(6,160	)	$	(6,807	)
Employee benefit-related adjustments, net of tax of $2,512 – U.S.		(16,500	)		(16,500	)
Employee benefit-related adjustments – Mexico		(548	)		(548	)
Accumulated other comprehensive loss	$	(21,972	)	$	(22,170	)

(18) Fair Value of Financial Instruments

Cash, accounts receivable, accounts payable and accrued liabilities are reflected in the consolidated financial statements at their carrying amount which approximates fair value because of the short-term maturity of those instruments. The carrying amount of debt outstanding at July 1, 2012 and December 31, 2011 under the Company’s credit facility approximates fair value because borrowings are for terms of less than six months and have rates that reflect currently available terms and conditions for similar debt.

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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

Overview

We are a diversified provider of outsourced services and specialty products. We perform a wide range of manufacturing, engineering, design and other technical services, typically under multi-year, sole-source contracts with corporations and government agencies principally in the markets for industrial manufacturing and aerospace and defense electronics.

We are organized into two business groups, the Industrial Group and the Electronics Group. The Industrial Group is comprised of Sypris Technologies, Inc. and its subsidiaries, which generates revenue primarily from the sale of manufacturing services to customers in the market for truck components and assemblies and from the sale of products to the energy and chemical markets. The Electronics Group is comprised of Sypris Electronics, LLC and its subsidiary, which generates revenue primarily from the sale of manufacturing services, technical services and products to customers in the market for aerospace and defense electronics.

We focus on those markets where we have the expertise, qualifications and leadership position to sustain a competitive advantage. We target our resources to support the needs of industry leaders that embrace multi-year contractual relationships as a strategic component of their supply chain management. These contracts, many of which are sole-source by part number and are for terms of up to four years, enable us to invest in leading-edge processes or technologies to help our customers remain competitive. The productivity, flexibility and economies of scale that can result offer an important opportunity for differentiating ourselves from our competitors when it comes to cost, quality, reliability and customer service.

During the past three years, we have significantly improved our financial condition by reducing fixed costs, accelerating integration efficiencies, exiting certain unprofitable product lines, selling idle assets, reducing debt and entering into a new, more favorable credit facility.

While the commercial vehicle and trailer markets continue to rebound from historic lows within our Industrial Group, we continue to face challenges within our Electronics Group, such as the conclusion of several U.S. Department of Defense programs that the Company supports as a subcontractor as well as the uncertainty in the worldwide macroeconomic climate and its impact on aerospace and defense spending patterns globally, as well as federal government spending in the U.S.

The Electronics Group’s revenue has declined year-over-year since 2009 primarily due to the completion of certain electronic manufacturing and engineering services programs and the timing and amount of certain contract awards by the U.S. Department of Defense and subsequently by its prime contractors on programs that the Company supports. We currently do not have a pipeline of programs or other contract awards to replace these completed programs. The Company is currently developing new products and pursuing new programs to replenish its revenue stream within the Electronics Group; however, commercializing the new products and programs has been slower than anticipated and is not expected to result in significant revenue in 2012. The U.S. government’s continued focus on addressing federal budget deficits and the growing national debt exacerbates this challenging environment for the Electronics Group. Although defense spending is expected to remain a national priority within the federal budget, a fiscally constrained environment could prompt the government to seek additional deficit reduction by moderating discretionary spending, of which defense constitutes the majority share.

As a result, the Company expects ongoing uncertainty and the potential for further revenue declines within this market for at least the next twelve months. While the Company continues to identify opportunities to reduce its cost structure to partially offset the potential impact of lower volumes, there can be no assurance that these efforts will be sufficient to offset the impact of even lower revenues. Should revenues decrease further in the coming periods, the Company might be required to implement further cost reductions or other downsizing measures, which could be costly and adversely impact our financial performance. Additionally, if the Electronics Group’s future cash flows are less than those projected by management or if the estimated fair value of the business declines, future impairment charges may be required.

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Results of Operations

The tables below compare our segment and consolidated results for the three and six month periods of operations of 2012 to the three and six month periods of operations of 2011. The tables present the results for each period, the change in those results from 2011 to 2012 in both dollars and percentage change and the results for each period as a percentage of net revenue.

• The first two data columns in each table show the absolute results for each period presented.

• The columns entitled “Year Over Year Change” and “Year Over Year Percentage Change” show the change in results, both in dollars and percentages. These two columns show favorable changes as positive and unfavorable changes as negative. For example, when our net revenue increases from one period to the next, that change is shown as a positive number in both columns. Conversely, when expenses increase from one period to the next, that change is shown as a negative number in both columns.

• The last two columns in each table show the results for each period as a percentage of net revenue. In these two columns, the cost of sales and gross profit for each are given as a percentage of that segment’s net revenue. These amounts are shown in italics.

In addition, as used in the table, “NM” means “not meaningful.”

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Three Months Ended July 1, 2012 Compared to Three Months Ended July 3, 2011

	Three Months Ended						Year Over Year Change			Year Over Year Percentage Change			Results as Percentage of Net Revenue for the Three Months Ended
	July 1, 2012			July 3, 2011			Favorable (Unfavorable)			Favorable (Unfavorable)			July 1, 2012			July 3, 2011
	(in thousands, except percentage data)
Net revenue:
Industrial Group	$	82,850		$	68,885		$	13,965			20.3	%		83.8	%		81.0	%
Electronics Group		16,062			16,173			(111	)		(0.7	)		16.2			19.0
Total		98,912			85,058			13,854			16.3			100.0			100.0
Cost of sales:
Industrial Group		73,944			61,805			(12,139	)		(19.6	)		89.3			89.7
Electronics Group		11,745			15,142			3,397			22.4			73.1			93.6
Total		85,689			76,947			(8,742	)		(11.4	)		86.6			90.5
Gross profit:
Industrial Group		8,906			7,080			1,826			25.8			10.7			10.3
Electronics Group		4,317			1,031			3,286			318.7			26.9			6.4
Total		13,223			8,111			5,112			63.0			13.4			9.5
Selling, general and administrative		7,698			6,810			(888	)		(13.0	)		7.8			8.0
Research and development		1,035			924			(111	)		(12.0	)		1.0			1.1
Amortization of intangible assets		22			28			6			21.4			0.0			0.0
Restructuring expense, net		—			130			130			NM			—			0.2
Operating income		4,468			219			4,249			NM			4.5			0.3
Interest expense, net		105			726			621			85.5			0.1			0.9
(Gain) on the sale of marketable securities		(537	)		—			537			NM			(0.5	)		—
Other (income) expense, net		(457	)		275			732			NM			(0.5	)		0.3
Income (loss) from continuing operations, before taxes		5,357			(782	)		6,139			NM			5.4			(0.9	)
Income tax expense		343			768			425			55.3			0.3			0.9
Income (loss) from continuing operations		5,014			(1,550	)		6,564			NM			5.1			(1.8	)
Loss from discontinued operations, net of tax		(576	)		—			(576	)		NM			(0.6	)		—
Net income (loss)	$	4,438		$	(1,550	)	$	5,988			NM			4.5	%		(1.8	)%

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Six Months Ended July 1, 2012 Compared to Six Months Ended July 3, 2011

	Six Months Ended						Year Over Year Change			Year Over Year Percentage Change			Results as Percentage of Net Revenue for the Six Months Ended
	July 1, 2012			July 3, 2011			Favorable (Unfavorable)			Favorable (Unfavorable)			July 1, 2012			July 3, 2011
	(in thousands, except percentage data)
Net revenue:
Industrial Group	$	165,372		$	128,435		$	36,937			28.8	%		84.6	%		79.8	%
Electronics Group		30,003			32,433			(2,430	)		(7.5	)		15.4			20.2
Total		195,375			160,868			34,507			21.5			100.0			100.0
Cost of sales:
Industrial Group		146,544			116,223			(30,321	)		(26.1	)		88.6			90.5
Electronics Group		23,094			28,386			5,292			18.6			77.0			87.5
Total		169,638			144,609			(25,029	)		(17.3	)		86.8			89.9
Gross profit:
Industrial Group		18,828			12,212			6,616			54.2			11.4			9.5
Electronics Group		6,909			4,047			2,862			70.7			23.0			12.5
Total		25,737			16,259			9,478			58.3			13.2			10.1
Selling, general and administrative		15,293			13,673			(1,620	)		(11.8	)		7.8			8.5
Research and development		1,429			1,540			111			7.2			0.7			1.0
Amortization of intangible assets		44			56			12			21.4			0.0			0.0
Nonrecurring (income) expense, net		—			(3,000	)		(3,000	)		NM			—			(1.9	)
Restructuring (income) expense, net		—			(123	)		(123	)		NM			—			(0.1	)
Operating income		8,971			4,113			4,858			118.1			4.6			2.6
Interest expense, net		222			1,455			1,233			84.7			0.1			0.9
Gain on the sale of marketable securities		(537	)		—			537			NM			(0.3	)		0.0
Other expense (income), net		(2,531	)		506			3,037			NM			(1.3	)		0.3
Income from continuing operations, before taxes		11,817			2,152			9,665			449.1			6.0			1.3
Income tax expense		1,292			1,200			(92	)		(7.7	)		0.6			0.7
Income from continuing operations		10,525			952			9,573			NM			5.4			0.6
Loss from discontinued operations, net of tax		(799	)		(450	)		(349	)		(77.6	)		(0.4	)		(0.3	)
Net income	$	9,726		$	502		$	9,224			NM			5.0	%		0.3	%

Net Revenue. The Industrial Group derives its revenue from manufacturing services and product sales. Net revenue in the Industrial Group for the three and six month periods ended July 1, 2012 increased $14.0 million and $36.9 million from the prior year comparable periods, respectively. Increased volumes for light and heavy duty commercial truck components resulted in increased revenue of approximately $9.6 million and $26.9 million for the three and six month periods, respectively. Manufacturing services for a new commercial vehicle customer resulted in increased revenue of approximately $0.3 million and $1.1 million for the three and six month periods, respectively. Increased volumes for the off-highway business resulted in increased revenue of $0.1 million and $0.6 million for the three and six month periods, respectively. Specialty products resulted in increased revenue of approximately $0.3 million and $2.5 million for the three and six month periods, respectively. Increased steel prices, which are contractually passed through to customers under certain contracts, and pricing adjustments also resulted in increased revenue of approximately $4.3 million and $6.4 million for the three and six month periods, respectively. Partially offsetting these increases was a decline in trailer axle volumes of $0.7 million and $0.6 million for the three and six month periods ended July 1, 2012, respectively.

The Electronics Group derives its revenue from product sales and technical outsourced services. Net revenue in the Electronics Group for the three and six month periods ended July 1, 2012 decreased $0.1 million and

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$2.4 million from the prior year comparable periods, respectively, primarily due to the completion of certain electronic manufacturing and engineering services programs. The Company is currently developing new products and pursuing new programs to replenish its revenue stream within the Electronics Group; however, commercializing the new products and programs has been slower than anticipated and is not expected to result in significant revenue in 2012. Additionally, the Company’s outlook continues to be negatively affected by budgetary and funding uncertainty within the U.S. Department of Defense.

Gross Profit. The Industrial Group’s gross profit increased to $8.9 million and $18.8 million in the three and six month periods ended July 1, 2012, respectively, from $7.1 million and $12.2 million in the prior year comparable periods. The increase in sales volume resulted in an increase of gross profit of approximately $1.9 million and $6.3 million for the three and six month periods, respectively. The Industrial Group also realized an increase in gross profit of $0.6 million and $0.9 million for the three and six month periods ended July 1, 2012, respectively, due to the weakening of the Mexican peso. Partially offsetting this was an increase in project expenses of $0.6 million and $0.9 million, for the three and six month periods ended July 1, 2012, respectively.

The Electronics Group’s gross profit increased $3.3 million and $2.9 million in the three and six month periods ended July 1, 2012, respectively, relative to the comparable 2011 periods, primarily as a result of a favorable mix in sales of higher margin products and services including an increase in product sales to overseas customers, which typically carry higher margins. The Electronics Group’s gross profit as a percentage of revenue increased to 26.9% and 23.0% for the three and six month periods ended July 1, 2012, respectively from 6.4% and 12.5% for the comparable 2011 periods.

Selling, General and Administrative. Selling, general and administrative expense increased $0.9 million and $1.6 million for the three and six month periods ended July 1, 2012, respectively, relative to the comparable 2011 periods. However, selling, general and administrative expense decreased as a percentage of revenue to 7.8% for the three and six month periods ended July 1, 2012, respectively, as compared to 8.0% and 8.5% for the comparable 2011 periods. The Company has continued to limit increases in controllable general and administrative expenses as revenues have increased in its Industrial Group.

Research and Development. Research and development costs increased $0.1 million and decreased $0.1 million for the three months and six month periods ended July 1, 2012, respectively, relative to the comparable 2011 periods. Our research and development costs in 2012 and 2011 have been primarily in support of the Electronics Group’s self-funded product and technology development activities.

Nonrecurring (Income) Expense, Net. During the six months ended July 3, 2011, the Company recognized a gain of $3.0 million in connection with a settlement regarding prior year volumes with one of its customers.

Interest Expense. Interest expense for the three and six months ended July 1, 2012 decreased $0.6 million and $1.2 million, respectively, relative to the comparable 2011 periods, due to a decrease in our weighted average interest rate applicable to our outstanding debt and due to a decrease in our weighted average debt outstanding. The weighted average interest rate decreased to 2.4% and 2.5% for the three and six month periods of 2012, respectively, as compared to 6.0% and 8.6% for the three and six month periods of 2011, respectively, reflecting lower interest rates under the Company’s new credit facility entered into on May 12, 2011 (the “Credit Facility”). Additionally, our weighted average debt outstanding decreased to $9.8 million and $9.6 million for the three and six month periods of 2012, respectively, from $21.5 million and $19.9 million during the three and six month periods of 2011, respectively.

Other (Income) Expense, Net. The Company recognized other income of $0.5 million and $2.5 million for the three and six months ended July 1, 2012 compared to other expense of $0.3 million and $0.5 million for the three and six months ended July 3, 2011. Other (income) expense, net for the six months ended July 1, 2012 includes gains of $2.6 million from the sale of fixed assets primarily within the Industrial Group. Other (income) expense, net for the three and six months ended July 1, 2012 also includes foreign currency translation gains of $0.4 million and losses of $0.2 million, respectively, related to the net U.S. dollar denominated monetary asset position of our Mexican subsidiary for which the Mexican peso is the functional currency. Other (income) expense, net for the three and six months ended July 3, 2011 includes foreign currency translation losses of $0.3 million and $0.7 million, respectively.

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Income Taxes. Income tax expense for the three and six months ended July 1, 2012 was $0.3 million and $1.3 million, respectively, as compared to $0.8 million and $1.2 million for the three and six months ended July 3, 2011, respectively. Income tax expense for the three and six months ended July 1, 2012 includes $0.2 million and $1.2 million, respectively, of tax on foreign operations at the statutory rate of 30% and $0.1 million of state tax from U.S. operations. In the U.S., our recent history of operating losses does not allow us to satisfy the “more likely than not” criterion for recognition of deferred tax assets. Therefore, there is generally no federal income tax recognized on the pre-tax income or losses in the U.S. as valuation allowance adjustments offset the associated tax effect. Additionally, our Mexican subsidiary recognized a deferred tax benefit of $0.7 million during the three and six months ended July 1, 2012 related to the recovery of certain deferred tax assets that were previously reserved for by a valuation allowance. As such, our effective income tax rate (approximately 6% and 11% for the three and six months ended July 1, 2012) is lower than the U.S. federal statutory rate of 35%.

Discontinued Operations. On October 26, 2009, the Company sold all of the stock of its wholly owned subsidiary, Sypris Test & Measurement for $39.0 million. In accordance with requirements of ASC 205-20-45, Discontinued Operations—Other Presentation Matters, the results of the Test & Measurement segment have been reported as discontinued operations for all periods presented. During 2010, the Company was made aware of a potential indemnification claim from the purchaser of Sypris Test & Measurement. The Company estimates that its total liability arising from this claim will not exceed approximately $0.9 million, of which $0.5 million was charged to loss for discontinued operations, net of tax for the six months ended July 3, 2011. The Company also incurred legal expenses of $0.6 million and $0.8 million during the three and six months ended July 1, 2012 in connection with the claim. These charges are included in loss from discontinued operations, net of tax in the consolidated statement of operations.

Liquidity, Capital Resources

Borrowing availability under the Credit Facility is determined by a monthly borrowing base collateral calculation that is based on a specified percentage of the value of eligible accounts receivable, inventory and machinery and equipment, less certain reserves and subject to certain other adjustments. At July 1, 2012, we had total excess availability under the Credit Facility of $27.4 million along with an unrestricted cash balance of $18.5 million, which provides for total cash and available borrowing capacity of $45.9 million. Approximately $10.5 million of the unrestricted cash balance relates to our Mexican subsidiaries. Standby letters of credit up to a maximum of $5.0 million may be issued under the Credit Facility, of which $1.0 million were issued at July 1, 2012. Obligations under the Credit Facility are guaranteed by all of our U.S. subsidiaries and are secured by a first priority lien on substantially all domestic assets of the Company.

The Credit Facility contains a number of covenants that, among other things, limit or restrict our ability to dispose of assets, incur additional indebtedness, incur guarantee obligations, engage in sale and leaseback transactions, prepay other indebtedness, modify organizational documents and certain other agreements, create restrictions affecting subsidiaries, pay dividends and other restricted payments without bank approval, create liens, make investments, make acquisitions, engage in mergers, change the nature of our business and engage in certain transactions with affiliates. In addition, if the Company’s availability under the Credit Facility falls below $6.0 million (or $8.0 million for a period of 5 or more consecutive days), the Company must maintain a fixed charge coverage ratio of at least 1.15 to 1.00.

We also had purchase commitments totaling approximately $8.4 million at July 1, 2012, primarily for inventory and manufacturing equipment.

There are numerous risks and uncertainties relating to the global economy and the commercial vehicle and aerospace and defense industries that could materially affect our financial condition, future results of operations and liquidity. These risks and uncertainties could result in decreased sales, limited access to credit, rising costs, increased competition, customer or supplier bankruptcies, delays in customer payment terms and acceleration of supplier payments, growing inventories and failure to meet debt covenants.

As a result of a decline in the overall economy, we took significant actions throughout 2009, 2010 and 2011 to reduce our cost base and improve profitability, including various plant shutdowns and other workforce reductions. Based on our current forecast for 2012 and 2013, we expect to be able to meet the financial covenants of our Credit Facility and have sufficient liquidity to finance our operations for at least the next twelve months. However, changing business, regulatory and economic conditions may mean that actual results will vary from our forecasts.

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Our ability to service our indebtedness will require a significant amount of cash. Our ability to generate this cash will depend largely on future operations. Based upon our current level of operations and our 2012 business plan, we believe that cash flow from operations, available cash and available borrowings under our Credit Facility will be adequate to meet our liquidity needs for at least the next twelve months.

Financial Condition

Operating Activities. Net cash used in operating activities was $4.8 million in the first six months of 2012 as compared to net cash provided by operating activities of $1.9 million in the same period of 2011. Cash of $20.4 million was used to finance increased accounts receivables in the first six months of 2012 resulting from higher revenues within our Industrial Group in 2012 as compared to the same period of 2011. Increases in accounts payable provided cash of $9.5 million within the Industrial Group and $1.5 million within the Electronics Group. Cash of $6.4 million was used to finance an increase in inventory during the first six months of 2012, primarily as a result of a $5.1 million customer funded purchase of an inventory component to be shipped in future periods, of which $4.4 million was on-hand as of July 1, 2012. The customer’s prepayment to the Company for this purchase also resulted in a net increase in accrued liabilities of $4.4 million during the first six months of 2012. This liability will be recognized as revenue in future periods as the related product ships. Offsetting this increase in accrued liabilities were payments of $4.5 million in the first six months of 2012 related to annual and retention bonus payouts.

Investing Activities. Net cash provided by investing activities was $2.1 million for the first six months of 2012 as compared to net cash used of $2.3 million for the first six months of 2011. Net cash provided by investing activities for the first six months of 2012 included proceeds of $4.5 million from the sale of idle assets primarily within the Industrial Group, partially offset by $2.4 million of capital expenditures during the first six months of 2011. Net cash used by investing activities for the first six months of 2011 included $2.9 million of capital expenditures partially offset by proceeds of $0.6 million from the sale of certain idle assets within the Industrial Group.

Financing Activities. Net cash provided by financing activities was $3.1 million in the first six months of 2012 as compared to net cash used of $2.0 million during the first six months of 2011. We increased our debt by $4.0 million on the Credit Facility during the first six months of 2012 as compared to a reduction of debt of $1.3 million during the first six months of 2011. The Company also paid dividends of $0.4 million during the first six months of 2012. During the first six months of 2011, the Company paid $0.4 million of deferred loan costs during the period in conjunction with the new Credit Facility.

Critical Accounting Policies

See the information concerning our critical accounting policies included under Item 7, “Management’s Discussion and Analysis of Financial Condition and Results of Operations—Critical Accounting Policies” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2011. There have been no significant changes in our critical accounting policies during the six month period ended July 1, 2012.

Forward-looking Statements

This Quarterly Report on Form 10-Q, and our other oral or written communications, contain “forward-looking” statements. These statements may include our expectations or projections about the future of our industries, business strategies, potential acquisitions or financial results and our views about developments beyond our control, including domestic or global economic conditions, trends and market developments. These statements are based on management’s views and assumptions at the time originally made, and, except as required by law, we undertake no obligation to update these statements, even if, for example, they remain available on our website after those views and assumptions have changed. There can be no assurance that our expectations, projections or views will come to pass, and undue reliance should not be placed on these forward-looking statements.

19

A number of significant factors could materially affect our specific business operations and cause our performance to differ materially from any future results projected or implied by our prior statements. Many of these factors are identified in connection with the more specific descriptions contained throughout this report. Other factors which could also materially affect such future results currently include: declining revenues and backlog in our aerospace and defense business lines as we attempt to transition from legacy products and services into new market segments and technologies; dependence on, recruitment or retention of key employees; reliance on major customers or suppliers, especially in the automotive or aerospace and defense electronics sectors; U.S. government spending on products and services that our Electronics Group provides, including the timing of budgetary decisions; our ability to develop new products and programs within the Electronics Group especially in new market segments and technologies; cyber security threats and disruptions; potential impairments, non-recoverability or write-offs of goodwill, assets or deferred costs, including capitalized pre-contract costs related to the development of a replacement for certain aerospace and defense products; potential liabilities associated with discontinued operations, including post-closing indemnifications or claims related to business or asset dispositions; inventory valuation risks including obsolescence, shrinkage, theft, overstocking or underbilling; our inability to successfully launch or sustain new or next generation programs or product features, especially in accordance with budgets or committed delivery schedules; the costs of compliance with our auditing, regulatory or contractual obligations; regulatory actions or sanctions (in each case including FCPA, OSHA and Federal Acquisition Regulations, among others); breakdowns, relocations or major repairs of machinery and equipment; pension valuation, health care or other benefit costs; labor relations; strikes; union negotiations; changes in licenses, security clearances, or other legal rights to operate, manage our work force or import and export as needed; changes or delays in government or other customer budgets, funding or programs; potential weaknesses in internal controls over financial reporting and enterprise risk management; the cost, efficiency and yield of our operations and capital investments, including working capital, production schedules, cycle times, scrap rates, injuries, wages, overtime costs, freight or expediting costs; disputes or litigation, involving customer, supplier, lessor, landlord, creditor, stockholder, product liability or environmental claims; the costs and supply of debt, equity capital, or insurance; fees, costs or other dilutive effects of refinancing, compliance with covenants; cost and availability of raw materials such as steel, component parts, natural gas or utilities; volatility of our customers’ forecasts, financial conditions, market shares, product requirements or scheduling demands; adverse impacts of new technologies or other competitive pressures which increase our costs or erode our margins; failure to adequately insure or to identify environmental or other insurable risks; revised contract prices or estimates of major contract costs; risks of foreign operations; currency exchange rates; war, terrorism, or political uncertainty; unanticipated or uninsured disasters, losses or business risks; inaccurate data about markets, customers or business conditions; or unknown risks and uncertainties and the risk factors disclosed in Item 1A of our Annual Report on Form 10-K for the fiscal year ended December 31, 2011.

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

We are a smaller reporting company as defined in Item 10(f)(1) of Regulation S-K and thus are not required to provide the quantitative and qualitative disclosures about market risk specified in Item 305 of Regulation S-K.

ITEM 4. CONTROLS AND PROCEDURES

(a) Evaluation of disclosure controls and procedures. Based on the evaluation of our disclosure controls and procedures (as defined in Securities Exchange Act of 1934 Rules 13a-15(e) or 15d-15(e)) required by Securities Exchange Act Rules 13a-15(b) or 15d-15(b), our Chief Executive Officer and our Chief Financial Officer have concluded that as of the end of the period covered by this report, our disclosure controls and procedures were effective.

(b) Changes in internal controls. There were no changes in our internal control over financial reporting that occurred during our most recent fiscal quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

20

PART II. OTHER INFORMATION

ITEM 1. LEGAL PROCEEDINGS

From time to time, the Company is involved in certain litigation and contract issues arising in the normal course of business. While the outcome of these matters cannot, at this time, be predicted in light of the uncertainties inherent therein, management does not expect that these matters will have a material adverse effect on the consolidated financial position or results of operations of the Company.

ITEM 1A. RISK FACTORS

Information regarding risk factors appears in “Management’s Discussion and Analysis of Financial Condition and Results of Operations — Forward-Looking Statements,” in Part I — Item 2 of this Quarterly Report on Form 10-Q and in Part I — Item 1A of our Annual Report on Form 10-K for the fiscal year ended December 31, 2011.

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

The following table summarizes our shares of common stock repurchased during the second quarter ended July 1, 2012 (dollars in thousands except per share data):

Period	Total Number of Shares Purchased (a)		Average Price Paid per Share		Total Number of Shares  Purchased as a Part of Publicly Announced Plans or Programs		Maximum Dollar Value of Shares that May Yet Be Purchased  Under the Plans or Programs (b)
4/2/2012 – 4/29/2012		1,099	$	4.10		—	$	4,989
4/30/2012 – 5/27/2012		—	$	—		—	$	4,989
5/28/2012 – 7/1/2012		5,533	$	6.32		5,533	$	4,954

(a) The total number of shares purchased includes shares purchased under the Executive Equity Repurchase Agreement and shares of stock withheld for the payment of withholding taxes upon the vesting of restricted stock. Common shares withheld to satisfy tax withholding obligations were immediately cancelled.

(b) On December 20, 2011, our Board of Directors approved and we announced an authorization for the repurchase of up to $5.0 million of our outstanding shares of common stock over the next twelve months. The Board also authorized an Executive Equity Repurchase Agreement whereby management, including officers and directors, would grant the Company a first right to purchase shares at current market prices (calculated as the average of several days’ closing prices). The Company’s right to purchase the shares would occur any time a party to the agreement departed the Company or intended to sell more than 1,500 shares of common stock. The agreement has a five-year term, subject to earlier termination by the Company, and participation by each individual is voluntary.

ITEM 3. DEFAULTS UPON SENIOR SECURITIES

None.

ITEM 4. MINE SAFETY DISCLOSURES

Not applicable.

21

ITEM 5. OTHER INFORMATION

None.

ITEM 6. EXHIBITS

Exhibit Number	Description
31(i).1	CEO certification pursuant to Section 302 of Sarbanes - Oxley Act of 2002.
31(i).2	CFO certification pursuant to Section 302 of Sarbanes - Oxley Act of 2002.
32	CEO and CFO certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes - Oxley Act of 2002.
101.INS	XBRL Instance Document
101.SCH	XBRL Taxonomy Extension Schema Document
101.CAL	XBRL Taxonomy Extension Calculation Linkbase Document
101.DEF	XBRL Taxonomy Extension Definition Linkbase Document
101.LAB	XBRL Taxonomy Extension Label Linkbase Document
101.PRE	XBRL Taxonomy Extension Presentation Linkbase Document

22

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

			SYPRIS SOLUTIONS, INC.
			(Registrant)
Date:	August 7, 2012	By:	/s/    Brian A. Lutes
			(Brian A. Lutes)
			Vice President & Chief Financial Officer
Date:	August 7, 2012	By:	/s/    Rebecca R. Eckert
			(Rebecca R. Eckert)
			Controller (Principal Accounting Officer)

23

EX-31.(I).1

Exhibit 31(i).1

CERTIFICATION PURSUANT TO SECTION 302 OF SARBANES-OXLEY ACT OF 2002

I, Jeffrey T. Gill, certify that:

1. I have reviewed this quarterly report on Form 10-Q of Sypris Solutions, Inc.;

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have:

(a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

(b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

(c) Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

(d) Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

5. The registrant’s other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

(a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

(b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

Date:	August 7, 2012	By:	/s/    Jeffrey T. Gill
			Jeffrey T. Gill
			President & Chief Executive Officer

EX-31.(I).2

Exhibit 31(i).2

CERTIFICATION PURSUANT TO SECTION 302 OF SARBANES-OXLEY ACT OF 2002

I, Brian A. Lutes, certify that:

1. I have reviewed this quarterly report on Form 10-Q of Sypris Solutions, Inc.;

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and have:

(a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

(b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

(c) Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

(d) Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

5. The registrant’s other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

(a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

(b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

Date:	August 7, 2012	By:	/s/    Brian A. Lutes
			Brian A. Lutes
			Vice President & Chief Financial Officer

EX-32

Exhibit 32

CERTIFICATION PURSUANT TO

18 U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

In connection with the Quarterly Report of Sypris Solutions, Inc. (the Company) on Form 10-Q for the period ending July 1, 2012 as filed with the Securities and Exchange Commission on the date hereof (the Report), each of the undersigned hereby certifies, pursuant to 18 U.S.C. Sec. 1350, as adopted pursuant to Sec. 906 of the Sarbanes-Oxley Act of 2002, in his capacity as an officer of Sypris Solutions, Inc., that to his knowledge:

(1) The Report fully complies with the requirements of Section 13(a) of the Securities Exchange Act of 1934 (15 U.S.C. 78m); and

(2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.

Date:	August 7, 2012	By:	/s/    Jeffrey T. Gill
			Jeffrey T. Gill
			President & Chief Executive Officer
Date:	August 7, 2012	By:	/s/    Brian A. Lutes
			Brian A. Lutes
			Vice President & Chief Financial Officer

A signed original of this written statement required by Section 906, or other document authenticating, acknowledging, or otherwise adopting the signature that appears in typed form within the electronic version of this written statement required by Section 906, has been provided to Sypris Solutions, Inc. and will be retained by Sypris Solutions, Inc. and furnished to the Securities and Exchange Commission or its staff upon request.

The foregoing certification is being furnished to the Securities and Exchange Commission as an exhibit to the Form 10-Q and shall not be considered filed as part of the Form 10-Q.

XML

Income (Loss) Per Common Share (Details Textual)	3 Months Ended	6 Months Ended
	Jul. 01, 2012	Jul. 01, 2012	Jul. 03, 2011
Earnings (Loss) Per Common Share (Textual) [Abstract]
Potential common shares excluded from diluted earnings per share	595,000	489,000	586,000

XML

Other Comprehensive Income (Loss) (Details) (USD $) In Thousands, unless otherwise specified	Jul. 01, 2012	Dec. 31, 2011
Summary accumulated other comprehensive loss
Unrealized gain on marketable securities	$ 1,236	$ 1,685
Foreign currency translation adjustments	(6,160)	(6,807)
Accumulated other comprehensive loss	(21,972)	(22,170)	[1]
US [Member]
Summary accumulated other comprehensive loss
Employee benefit-related adjustments, net of tax	(16,500)	(16,500)
Mexico [Member]
Summary accumulated other comprehensive loss
Employee benefit-related adjustments, net of tax	$ (548)	$ (548)

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

XML

Income Taxes (Details)	6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011
Income Taxes (Textual) [Abstract]
Percentage of statutory rate for domestic operations	35.00%	35.00%
Percentage of statutory rate for foreign operations	30.00%	30.00%

XML

Nonrecurring (Income) Expense, Net (Details) (USD $)	6 Months Ended
	Jul. 03, 2011 Customers
Nonrecurring (Income) Expense, Net (Textual) [Abstract]
Recognized gain regarding prior volume with one of its customers	$ 3,000,000
Number of customers related to prior period settlement	1

XML

Assets Held For Sale (Tables)

6 Months Ended

Jul. 07, 2012

Assets Held for Sale [Abstract]

Assets and liabilities included in asset held for sale

	December 31, 2011
Land and land improvements	$	313
Buildings and building improvements		1,575
Machinery, equipment, furniture and fixtures		1,721
Accumulated depreciation		(1,687	)
Other assets		192
Accrued liabilities		(375	)
	$	1,739

XML

Fair Value of Financial Instruments (Details)	6 Months Ended
	Jul. 01, 2012
Fair Value of Financial Instruments (Textual) [Abstract]
Financial instrument borrowing term	less than six months

XML

Investment In Marketable Securities (Details Textual) (USD $) In Thousands, except Share data, unless otherwise specified	Jul. 01, 2012	Dec. 31, 2011
Investment in Marketable Securities (Textual) [Abstract]
Common stock received	100,000	143,966
Common stock, market value	$ 12.81	$ 12.15
Unrealized gain on marketable securities	$ 1,236	$ 1,685

XML

Dana Claim (Details) (USD $)	6 Months Ended
	Jul. 01, 2012 Subsidiaries Supply_Agreements	Jul. 03, 2011	Aug. 31, 2011
Dana Claim (Textual) [Abstract]
Number of U.S subsidiaries of Dana Corporation	40
Number of supply agreements replaced	3
Revised contract termination year	2014
Aggregate claim value, face amount	$ 89,900,000
Estimated fair value	76,483,000
Recognized into revenue related claim	(3,946,000)	(3,442,000)
Number of shares of Dana common stock received			143,966
Cost Basis of Dana common Stock	45,000
Fair Value of Dana common Stock	1,281,000
Sale of shares	43,966
Net proceeds from sale of shares	556,000
Gain on sale of shares	$ 537,000

XML

Employee Benefit Plans (Details) (USD $) In Thousands, unless otherwise specified	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011
Summary of Pension (benefit) expense
Service cost	$ 10	$ 7	$ 20	$ 18
Interest cost on projected benefit obligation	466	455	932	1,034
Net amortizations, deferrals and other costs	201	154	402	293
Expected return on plan assets	(608)	(673)	(1,216)	(1,277)
Total	$ 69	$ (57)	$ 138	$ 68

XML

Recent Accounting Pronouncements

6 Months Ended

Jul. 07, 2012

Recent Accounting Pronouncements [Abstract]

Recent Accounting Pronouncements

(3) Recent Accounting Pronouncements

In June 2011, the Financial Accounting Standards Board issued ASU 2011-05, “Comprehensive Income (Topic 220): Presentation of Comprehensive Income,” which is effective for annual reporting periods beginning after December 15, 2011. ASU 2011-05 became effective for the Company on January 1, 2012. This guidance eliminates the option to present the components of other comprehensive income as part of the statement of changes in stockholders’ equity. In addition, items of other comprehensive income that are reclassified to profit or loss are required to be presented separately on the face of the financial statements. This guidance is intended to increase the prominence of other comprehensive income in financial statements by requiring that such amounts be presented either in a single continuous statement of income and comprehensive income or separately in consecutive statements of income and comprehensive income. The adoption of ASU 2011-05 did not have a material impact on our consolidated financial position, results of operations or cash flows.

XML

Segment Data (Details) (USD $) In Thousands, unless otherwise specified	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011	Dec. 31, 2011
Net revenue from unaffiliated customers:
Net revenue from unaffiliated customers	$ 98,912	$ 85,058	$ 195,375	$ 160,868
Gross profit:
Gross profit	13,223	8,111	25,737	16,259
Operating income (loss):
Operating income (loss)	4,468	219	8,971	4,113
Total assets:
Total assets	198,078		198,078		175,725	[1]
Industrial Group [Member]
Net revenue from unaffiliated customers:
Net revenue from unaffiliated customers	82,850	68,885	165,372	128,435
Gross profit:
Gross profit	8,906	7,080	18,828	12,212
Operating income (loss):
Operating income (loss)	6,097	4,634	13,453	10,649
Total assets:
Total assets	142,197		142,197		128,386
Electronics Group [Member]
Net revenue from unaffiliated customers:
Net revenue from unaffiliated customers	16,062	16,173	30,003	32,433
Gross profit:
Gross profit	4,317	1,031	6,909	4,047
Operating income (loss):
Operating income (loss)	724	(2,421)	460	(2,313)
Total assets:
Total assets	43,779		43,779		32,277
General, corporate and other [Member]
Operating income (loss):
Operating income (loss)	(2,353)	(1,994)	(4,942)	(4,223)
Total assets:
Total assets	$ 12,102		$ 12,102		$ 15,062

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

XML

Segment Data (Tables)

6 Months Ended

Jul. 07, 2012

Segment Data [Abstract]

Summary of financial information for the reportable segments

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Net revenue from unaffiliated customers:
Industrial Group	$	82,850		$	68,885		$	165,372		$	128,435
Electronics Group		16,062			16,173			30,003			32,433
	$	98,912		$	85,058		$	195,375		$	160,868
Gross profit:
Industrial Group	$	8,906		$	7,080		$	18,828		$	12,212
Electronics Group		4,317			1,031			6,909			4,047
	$	13,223		$	8,111		$	25,737		$	16,259
Operating income (loss):
Industrial Group	$	6,097		$	4,634		$	13,453		$	10,649
Electronics Group		724			(2,421	)		460			(2,313	)
General, corporate and other		(2,353	)		(1,994	)		(4,942	)		(4,223	)
	$	4,468		$	219		$	8,971		$	4,113

	July 1, 2012		December 31, 2011
	(Unaudited)
Total assets:
Industrial Group	$	142,197	$	128,386
Electronics Group		43,779		32,277
General corporate and other		12,102		15,062
	$	198,078	$	175,725

XML

Investment in Marketable Securities (Tables)

6 Months Ended

Jul. 07, 2012

Investment in Marketable Securities [Abstract]

Summary of marketable securities

	Basis		Gross Unrealized Gain/(Loss)		Gross Realized Gain/(Loss)		Fair Value At Quoted Prices in Active Markets (Level 1)
Marketable securities, July 1, 2012	$	45	$	1,236	$	0	$	1,281
Marketable securities, December 31, 2011	$	64	$	1,685	$	0	$	1,749

XML

Segment Data (Details Textual) (USD $)	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012 Segment	Jul. 03, 2011
Segment data (Textual) [Abstract]
Number of business groups			2
Intersegment net revenue recognized	$ 0	$ 0	$ 0	$ 0

XML

Employee Benefit Plans (Tables)

6 Months Ended

Jul. 07, 2012

Employee Benefit Plans [Abstract]

Summary of Pension (benefit) expense

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Service cost	$	10		$	7		$	20		$	18
Interest cost on projected benefit obligation		466			455			932			1,034
Net amortizations, deferrals and other costs		201			154			402			293
Expected return on plan assets		(608	)		(673	)		(1,216	)		(1,277	)
	$	69		$	(57	)	$	138		$	68

XML

Other Comprehensive Income (Loss) (Tables)

6 Months Ended

Jul. 07, 2012

Other Comprehensive Income (Loss) [Abstract]

Summary accumulated other comprehensive loss

	July 1, 2012			December 31, 2011
	(Unaudited)
Unrealized gain on marketable securities	$	1,236		$	1,685
Foreign currency translation adjustments		(6,160	)	$	(6,807	)
Employee benefit-related adjustments, net of tax of $2,512 – U.S.		(16,500	)		(16,500	)
Employee benefit-related adjustments – Mexico		(548	)		(548	)
Accumulated other comprehensive loss	$	(21,972	)	$	(22,170	)

XML

Basis of Presentation

6 Months Ended

Jul. 07, 2012

Nature of Business/Basis of Presentation [Abstract]

Basis of Presentation

(2) Basis of Presentation

The accompanying unaudited consolidated financial statements include the accounts of Sypris Solutions, Inc. and its wholly-owned subsidiaries (collectively, “Sypris” or the “Company”), and have been prepared by the Company in accordance with the rules and regulations of the Securities and Exchange Commission. The Company’s operations are domiciled in the United States, Mexico and Denmark and service a wide variety of domestic and international customers. All significant intercompany transactions and accounts have been eliminated. These unaudited consolidated financial statements reflect, in the opinion of management, all material adjustments (which include only normal recurring adjustments) necessary to fairly state the results of operations, financial position and cash flows for the periods presented, and the disclosures herein are adequate to make the information presented not misleading. Preparing financial statements requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenue and expenses. Actual results for the three and six months ended July 1, 2012 are not necessarily indicative of the results that may be expected for the year ending December 31, 2012. These unaudited consolidated financial statements should be read in conjunction with the consolidated financial statements, and notes thereto, for the year ended December 31, 2011 as presented in the Company’s Annual Report on Form 10-K.

Certain prior period amounts have been reclassified to conform to the current period presentation.

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Discontinued Operations (Details) (USD $)	1 Months Ended	3 Months Ended	6 Months Ended
	Oct. 31, 2009	Jul. 01, 2012	Jul. 01, 2012	Dec. 31, 2011		Oct. 26, 2009
Discontinued operations (Textual) [Abstract]
Common stock sold	$ 39,000,000
Cash deposited						3,000,000
Expected indemnification claim liability		946,000	946,000
Legal expenses on claim		576,000	799,000
Indemnification claim liability paid			196,000
Indemnification claim asserted against the company			6,000,000
Accrued liabilities		26,081,000	26,081,000	23,569,000	[1]
Restricted cash - current		$ 3,000,000	$ 3,000,000	$ 0	[1]

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

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Inventory (Details) (USD $) In Thousands, unless otherwise specified	Jul. 01, 2012	Dec. 31, 2011
Reconciliation of Inventories
Raw materials	$ 25,752	$ 19,719
Work in process	15,730	13,093
Finished goods	5,033	7,451
Reserve for excess and obsolete inventory	(7,027)	(6,642)
Total inventory	$ 39,488	$ 33,621	[1]

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

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Consolidated Statements of Operations (Unaudited) (USD $) In Thousands, except Per Share data, unless otherwise specified	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011
Net revenue:
Outsourced services	$ 85,252	$ 72,757	$ 166,534	$ 134,264
Products	13,660	12,301	28,841	26,604
Total net revenue	98,912	85,058	195,375	160,868
Cost of sales:
Outsourced services	75,728	64,884	147,742	121,055
Products	9,961	12,063	21,896	23,554
Total cost of sales	85,689	76,947	169,638	144,609
Gross profit	13,223	8,111	25,737	16,259
Selling, general and administrative	7,698	6,810	15,293	13,673
Research and development	1,035	924	1,429	1,540
Amortization of intangible assets	22	28	44	56
Nonrecurring (income) expense, net	0	0	0	(3,000)
Restructuring (income) expense, net	0	130	0	(123)
Operating income	4,468	219	8,971	4,113
Interest expense, net	105	726	222	1,455
Gain on sale of marketable securities	(537)	0	(537)	0
Other (income) expense, net	(457)	275	(2,531)	506
Income (loss) from continuing operations, before taxes	5,357	(782)	11,817	2,152
Income tax expense	343	768	1,292	1,200
Income (loss) from continuing operations	5,014	(1,550)	10,525	952
Loss from discontinued operations, net of tax	(576)	0	(799)	(450)
Net income (loss)	$ 4,438	$ (1,550)	$ 9,726	$ 502
Basic income (loss) per share:
Income (loss) per share from continuing operations	$ 0.25	$ (0.08)	$ 0.53	$ 0.05
Loss per share from discontinued operations	$ (0.03)	$ 0.00	$ (0.04)	$ (0.02)
Net income (loss) per share	$ 0.22	$ (0.08)	$ 0.48	$ 0.03
Diluted income (loss) per share:
Income (loss) per share from continuing operations	$ 0.25	$ (0.08)	$ 0.52	$ 0.05
Loss per share from discontinued operations	$ (0.03)	$ 0.00	$ (0.04)	$ (0.02)
Net income (loss) per share	$ 0.22	$ (0.08)	$ 0.48	$ 0.03
Weighted average shares outstanding:
Basic	19,068	18,833	19,020	18,853
Diluted	19,433	18,833	19,361	19,047
Dividends declared per common share	$ 0.02	$ 0.00	$ 0.04	$ 0.00

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Commitments and Contingencies (Details) (USD $)	6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Dec. 31, 2011
Commitments and Contingencies (Textual) [Abstract]
Warranty liability	$ 1,009,000		$ 914,000
Warranty expense	221,000	187,000
Period of extended warranty for link encryption products	3 years
Period of extended warranty for link encryption products	5 years
Deferred extended warranties	2,554,000		2,536,000
Outstanding purchase commitments	8,351,000
Outstanding letters of credit	$ 990,000

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Consolidated Cash Flow Statements (Unaudited) (USD $) In Thousands, unless otherwise specified	6 Months Ended
	Jul. 01, 2012		Jul. 03, 2011
Cash flows from operating activities:
Net income	$ 9,726		$ 502
Loss from discontinued operations	(799)		(450)
Income from continuing operations	10,525		952
Adjustments to reconcile net income to net cash (used in) provided by operating activities:
Depreciation and amortization	6,128		7,285
Gain on sale of marketable securities	(537)		0
Stock-based compensation expense	925		549
Deferred revenue recognized	(3,946)		(3,442)
Deferred loan costs recognized	39		134
Write-off of debt issuance costs	0		277
Gain on sale of assets	(2,625)		(578)
Provision for excess and obsolete inventory	610		751
Other noncash items	358		1,062
Contributions to pension plans	(446)		(352)
Change in operating assets and liabilities:
Accounts receivable	(20,375)		(12,402)
Inventory	(6,393)		(9,352)
Prepaid expenses and other assets	(972)		1,075
Accounts payable	10,777		14,765
Accrued and other liabilities	1,101		1,171
Net cash (used in) provided by operating activities	(4,831)		1,895
Cash flows from investing activities:
Capital expenditures, net	(2,430)		(2,898)
Proceeds from sale of assets	4,542		575
Changes in nonoperating assets and liabilities	0		34
Net cash provided by (used in) investing activities	2,112		(2,289)
Cash flows from financing activities:
Repayment of former Revolving Credit Agreement	0		(10,000)
Repayment of former Senior Notes	0		(13,305)
Net change in debt under revolving credit agreements	4,000		22,000
Payments for deferred loan costs	0		(373)
Common stock repurchases	(46)		0
Indirect repurchase of shares for minimum statutory tax withholdings	(462)		(424)
Cash dividends paid	(397)		0
Proceeds from the issuance of common stock	0		64
Net cash provided by (used in) financing activities	3,095		(2,038)
Net increase (decrease) in cash and cash equivalents	376		(2,432)
Cash and cash equivalents at beginning of period	18,173	[1]	16,592
Cash and cash equivalents at end of period	$ 18,549		$ 14,160

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

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Assets Held for Sale (Details) (USD $) In Thousands, unless otherwise specified	Jul. 01, 2012	Dec. 31, 2011
Assets and liabilities included in asset held for sale
Accumulated depreciation		$ (1,687)
Other assets		192
Accrued liabilities		(375)
Assets held for sale	0	1,739	[1]
Land and land improvements [Member]
Assets and liabilities included in asset held for sale
Assets held for sale, property, plant and equipment		313
Buildings and building improvements [Member]
Assets and liabilities included in asset held for sale
Assets held for sale, property, plant and equipment		1,575
Machinery, equipment, furniture and fixtures [Member]
Assets and liabilities included in asset held for sale
Assets held for sale, property, plant and equipment		$ 1,721

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

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Employee Benefit Plans

6 Months Ended

Jul. 07, 2012

Employee Benefit Plans [Abstract]

Employee Benefit Plans

(16) Employee Benefit Plans

Pension (benefit) expense consisted of the following (in thousands):

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Service cost	$	10		$	7		$	20		$	18
Interest cost on projected benefit obligation		466			455			932			1,034
Net amortizations, deferrals and other costs		201			154			402			293
Expected return on plan assets		(608	)		(673	)		(1,216	)		(1,277	)
	$	69		$	(57	)	$	138		$	68

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Other (Income) Expense, Net (Details) (USD $)	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011
Other Income, Net (Textual) [Abstract]
Recognized gains related to the disposition of idle assets	$ 13,000	$ 499,000	$ 2,625,000	$ 578,000
Recognized foreign currency transaction losses	$ 361,000	$ 259,000	$ 245,000	$ 682,000

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Fair Value of Financial Instruments

6 Months Ended

Jul. 07, 2012

Fair Value of Financial Instruments [Abstract]

Fair Value of Financial Instruments

(18) Fair Value of Financial Instruments

Cash, accounts receivable, accounts payable and accrued liabilities are reflected in the consolidated financial statements at their carrying amount which approximates fair value because of the short-term maturity of those instruments. The carrying amount of debt outstanding at July 1, 2012 and December 31, 2011 under the Company’s credit facility approximates fair value because borrowings are for terms of less than six months and have rates that reflect currently available terms and conditions for similar debt.

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Nature of Business

6 Months Ended

Jul. 07, 2012

Nature of Business/Basis of Presentation [Abstract]

Nature of Business

(1) Nature of Business

Sypris is a diversified provider of outsourced services and specialty products. The Company performs a wide range of manufacturing, engineering, design and other technical services, typically under multi-year, sole-source contracts with corporations and government agencies in the markets for truck components and assemblies and aerospace and defense electronics. The Company provides such services through its Industrial and Electronics Groups (Note 13).

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Consolidated Statements of Comprehensive Income (Unaudited) (USD $) In Thousands, unless otherwise specified	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011
Consolidated Statements of Comprehensive Income [Abstract]
Net income (loss)	$ 4,438	$ (1,550)	$ 9,726	$ 502
Other comprehensive income (loss):
Foreign currency translation adjustments	(1,690)	732	647	2,306
Reclassification adjustment for net gain on marketable securities included in net income	(662)	0	(515)	0
Unrealized (loss) gain on marketable securities	(269)	0	66	0
Other comprehensive (loss) income, net of tax	(2,621)	732	198	2,306
Total comprehensive income (loss)	$ 1,817	$ (818)	$ 9,924	$ 2,808

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Inventory

6 Months Ended

Jul. 07, 2012

Inventory [Abstract]

Inventory

(11) Inventory

Inventory consisted of the following (in thousands):

	July 1, 2012			December 31, 2011
	(Unaudited)
Raw materials	$	25,752		$	19,719
Work in process		15,730			13,093
Finished goods		5,033			7,451
Reserve for excess and obsolete inventory		(7,027	)		(6,642	)
	$	39,488		$	33,621

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Document and Entity Information	6 Months Ended
	Jul. 01, 2012	Jul. 27, 2012
Document and Entity Information [Abstract]
Entity Registrant Name	SYPRIS SOLUTIONS INC
Entity Central Index Key	0000864240
Document Type	10-Q
Document Period End Date	Jul. 01, 2012
Amendment Flag	false
Document Fiscal Year Focus	2012
Document Fiscal Period Focus	Q2
Current Fiscal Year End Date	--12-31
Entity Filer Category	Smaller Reporting Company
Entity Common Stock, Shares Outstanding		20,184,230

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Investment in Marketable Securities

6 Months Ended

Jul. 07, 2012

Investment in Marketable Securities [Abstract]

Investment in Marketable Securities

(12) Investment in Marketable Securities

The Company’s investment in marketable securities consists exclusively of shares of Dana common stock. The Company’s investment in Dana common stock is classified as an available-for-sale security in accordance with ASC 320-10-25, Investments – Debt and Equity Securities – Recognition, and measured at fair value as determined by a quoted market price (a level 1 valuation under ASC 820-10). The related unrealized holding gains are excluded from operations and recorded in accumulated other comprehensive loss on the consolidated balance sheets. At July 1, 2012 and December 31, 2011, the Company owned 100,000 and 143,966 common shares of Dana with a market value of $12.81 and $12.15 per share, respectively. At July 1, 2012 and December 31, 2011, the gross unrealized gain was approximately $1,236,000 and $1,685,000, respectively. Realized gains and losses and declines in value judged to be other-than-temporary will be included in other income or expense, if and when recorded. In accordance with ASC 820-10, the fair value of the shares was valued based on quoted market prices in active markets for identical shares at July 1, 2012 and December 31, 2011.

The following table summarizes marketable securities as of July 1, 2012 and December 31, 2011 (in thousands):

	Basis		Gross Unrealized Gain/(Loss)		Gross Realized Gain/(Loss)		Fair Value At Quoted Prices in Active Markets (Level 1)
Marketable securities, July 1, 2012	$	45	$	1,236	$	0	$	1,281
Marketable securities, December 31, 2011	$	64	$	1,685	$	0	$	1,749

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Consolidated Balance Sheets (USD $) In Thousands, unless otherwise specified	Jul. 01, 2012	Dec. 31, 2011
Current assets:
Cash and cash equivalents	$ 18,549	$ 18,173	[1]
Restricted cash - current	3,000	0	[1]
Accounts receivable, net	63,718	42,984	[1]
Inventory, net	39,488	33,621	[1]
Other current assets	3,748	3,468	[1]
Assets held for sale	0	1,739	[1]
Total current assets	128,503	99,985	[1]
Restricted cash	0	3,000	[1]
Investment in marketable securities	1,281	1,749	[1]
Property, plant and equipment, net	53,604	56,891	[1]
Goodwill	6,900	6,900	[1]
Other assets	7,790	7,200	[1]
Total assets	198,078	175,725	[1]
Current liabilities:
Accounts payable	62,090	51,303	[1]
Accrued liabilities	26,081	23,569	[1]
Total current liabilities	88,171	74,872	[1]
Long-term debt	14,000	10,000	[1]
Other liabilities	25,898	30,385	[1]
Total liabilities	128,069	115,257	[1]
Stockholders' equity:
Preferred stock	0	0	[1]
Common stock	203	201	[1]
Additional paid-in capital	149,576	149,160	[1]
Retained deficit	(57,797)	(66,722)	[1]
Accumulated other comprehensive loss	(21,972)	(22,170)	[1]
Treasury stock, 91,065 and 113,234 shares in 2012 and 2011, respectively	(1)	(1)	[1]
Total stockholders' equity	70,009	60,468	[1]
Total liabilities and stockholders' equity	198,078	175,725	[1]
Non-Voting Common Stock
Stockholders' equity:
Common stock	0	0	[1]
Series A Preferred Stock
Stockholders' equity:
Preferred stock	$ 0	$ 0	[1]

[1] The balance sheet at December 31,2011 has been derived from the audited consolidated financial statements at that date but does not include all information and footnotes required by accounting principles generally accepted in the United States for a complete set of financial statements.

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Restructuring, Impairments and Other Nonrecurring Charges

6 Months Ended

Jul. 07, 2012

Restructuring, Impairments and Other Nonrecurring Charges [Abstract]

Restructuring, Impairments and Other Nonrecurring Charges

(6) Restructuring, Impairments and Other Nonrecurring Charges

As announced during the fourth quarter of 2008, the Company committed to a restructuring program, which included the closure of its Kenton, Ohio facility, significant reductions in the workforce in its Marion, Ohio facility and the integration of its Electronics Group subsidiaries. The purpose of the restructuring program was to reduce fixed costs, accelerate integration efficiencies, exit certain unprofitable product lines and significantly improve operating earnings on a sustained basis. The restructuring program was substantially complete as of December 31, 2011, and no charges were recorded during the six months ended July 1, 2012. As a result of the restructuring program, the Company recorded a charge of $130,000 for the three months ended July 3, 2011 and a gain of $123,000 for the six months ended July 3, 2011, which is included in restructuring expense, net on the consolidated statement of operations.

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Nonrecurring (Income) Expense, Net

6 Months Ended

Jul. 07, 2012

Nonrecurring (Income) Expense [Abstract]

Nonrecurring (Income) Expense, net

(5) Nonrecurring (Income) Expense, net

During the six months ended July 3, 2011, the Company recognized a gain of $3,000,000 in connection with a settlement with one of its customers.

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Other Comprehensive Income (Loss)

6 Months Ended

Jul. 07, 2012

Other Comprehensive Income (Loss) [Abstract]

Other Comprehensive Income (Loss)

(17) Other Comprehensive Income (Loss)

The Company’s accumulated other comprehensive loss consists of accumulated net unrealized gains on marketable securities, employee benefit-related adjustments and foreign currency translation adjustments.

Accumulated other comprehensive loss consisted of the following (in thousands):

	July 1, 2012			December 31, 2011
	(Unaudited)
Unrealized gain on marketable securities	$	1,236		$	1,685
Foreign currency translation adjustments		(6,160	)	$	(6,807	)
Employee benefit-related adjustments, net of tax of $2,512 – U.S.		(16,500	)		(16,500	)
Employee benefit-related adjustments – Mexico		(548	)		(548	)
Accumulated other comprehensive loss	$	(21,972	)	$	(22,170	)

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Segment Data

6 Months Ended

Jul. 07, 2012

Segment Data [Abstract]

Segment Data

(13) Segment Data

The Company is organized into two business groups, the Industrial Group and the Electronics Group. The segments are each managed separately because of the distinctions between products, services, markets, customers, technologies and workforce skills of the segments. The Industrial Group provides manufacturing services for a variety of customers that outsource forged and finished steel components and subassemblies. The Industrial Group also manufactures high-pressure closures and other fabricated products. The Electronics Group provides manufacturing and technical services as an outsourced service provider and manufactures complex data storage systems. There was no intersegment net revenue recognized in any of the periods presented.

The following table presents financial information for the reportable segments of the Company (in thousands):

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Net revenue from unaffiliated customers:
Industrial Group	$	82,850		$	68,885		$	165,372		$	128,435
Electronics Group		16,062			16,173			30,003			32,433
	$	98,912		$	85,058		$	195,375		$	160,868
Gross profit:
Industrial Group	$	8,906		$	7,080		$	18,828		$	12,212
Electronics Group		4,317			1,031			6,909			4,047
	$	13,223		$	8,111		$	25,737		$	16,259
Operating income (loss):
Industrial Group	$	6,097		$	4,634		$	13,453		$	10,649
Electronics Group		724			(2,421	)		460			(2,313	)
General, corporate and other		(2,353	)		(1,994	)		(4,942	)		(4,223	)
	$	4,468		$	219		$	8,971		$	4,113

	July 1, 2012		December 31, 2011
	(Unaudited)
Total assets:
Industrial Group	$	142,197	$	128,386
Electronics Group		43,779		32,277
General corporate and other		12,102		15,062
	$	198,078	$	175,725

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Dana Claim

6 Months Ended

Jul. 07, 2012

Dana Claim [Abstract]

Dana Claim

(9) Dana Claim

On March 3, 2006, the Company’s largest customer, Dana Corporation (“Dana”), and 40 of its U.S. subsidiaries, filed voluntary petitions for reorganization under Chapter 11 of the U.S. Bankruptcy Code in the U.S. Bankruptcy Court for the Southern District of New York. On August 7, 2007, the Company entered into a comprehensive settlement agreement with Dana (the “Settlement Agreement”) to resolve all outstanding disputes between the parties, terminate previously approved arbitration payments and replace three existing supply agreements with a single, revised contract running through 2014. In addition, Dana provided the Company with an allowed general unsecured non-priority claim in the face amount of $89,900,000 (the “Claim”).

The Claim provided to the Company was agreed to by the Company and Dana as consideration for the aggregate economic impact of the various elements the two parties were negotiating. After the aggregate Claim value of $89,900,000 was established, the Company recorded the claim at the estimated fair value of $76,483,000 and allocated the estimated fair value to each commercial issue negotiated. The revenues and resulting net income associated with each of those issues requiring the Company’s continued involvement was deferred and will be recognized over the applicable period of the involvement. For the six months ended July 1, 2012 and July 3, 2011, the Company recognized into revenue $3,946,000 and $3,442,000, respectively, related to the Claim.

On August 31, 2011, the Company received 143,966 shares of Dana common stock, representing the final distribution to be received in conjunction with the settlement. On June 30, 2012, the Company sold 43,966 shares for net proceeds of $556,000 and a gain of $537,000. At July 1, 2012, the cost basis and fair value of the Company’s remaining holdings of Dana common stock were $45,000 and $1,281,000, respectively.

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Assets Held for Sale

6 Months Ended

Jul. 07, 2012

Assets Held for Sale [Abstract]

Assets Held for Sale

(7) Assets Held for Sale

During 2011, the Company entered into agreements to sell certain assets and liabilities within the Industrial Group. These assets and liabilities were subsequently sold during the first quarter of 2012. The following assets and liabilities have been segregated and included in assets held for sale in the consolidated balance sheets (in thousands):

	December 31, 2011
Land and land improvements	$	313
Buildings and building improvements		1,575
Machinery, equipment, furniture and fixtures		1,721
Accumulated depreciation		(1,687	)
Other assets		192
Accrued liabilities		(375	)
	$	1,739

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Other (Income) Expense, Net

6 Months Ended

Jul. 07, 2012

Other (Income) Expense, Net [Abstract]

Other (Income) Expense, Net

(8) Other (Income) Expense, Net

During the three and six months ended July 1, 2012, the Company recognized net gains of $13,000 and $2,625,000, respectively, related to the disposition of idle assets. Additionally, the Company recognized foreign currency translation gains of $361,000 and losses of $245,000 for the three and six months ended July 1, 2012, respectively, related to the U.S. dollar denominated monetary asset position of our Mexican subsidiary for which the Mexican peso is the functional currency. For the three and six months ended July 3, 2011, the Company recognized net gains of $499,000 and $578,000, respectively, related to the disposition of idle assets and foreign currency translation losses of $259,000 and $682,000, respectively. The gains and losses are included in other (income) expense, net on the consolidated statements of operations.

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Income (Loss) Per Common Share

6 Months Ended

Jul. 07, 2012

Income (Loss) Per Common Share [Abstract]

Income (Loss) Per Common Share

(10) Income (Loss) Per Common Share

The Company computes earnings per share using the two-class method, which is an earnings allocation formula that determines earnings per share for common stock and participating securities. Restricted stock granted by the Company is considered a participating security since it contains a non-forfeitable right to dividends.

Our potentially dilutive securities include potential common shares related to our stock options and restricted stock. Diluted earnings per share considers the impact of potentially dilutive securities except in periods in which there is a loss because the inclusion of the potential common shares would have an anti-dilutive effect. Diluted earnings per share excludes the impact of common shares related to our stock options in periods in which the option exercise price is greater than the average market price of our common stock for the period. There were 595,000 and 489,000 potential common shares excluded from diluted earnings per share for the three and six months ended July 1, 2012, respectively. There were 586,000 potential common shares excluded from diluted earnings per share for the six months ended July 3, 2011. All potential common shares were excluded from earnings per share for the three months ended July 3, 2011, because there was a loss in such period, and the effect of inclusion would have been anti-dilutive.

A reconciliation of the weighted average shares outstanding used in the calculation of basic and diluted income (loss) per common share is as follows (in thousands):

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Income attributable to stockholders:
Income (loss) from continuing operations attributable to stockholders	$	5,014		$	(1,550	)	$	10,525		$	952
Loss from discontinued operations, net of tax		(576	)		0			(799	)		(450	)
Net income (loss)		4,438			(1,550	)		9,726			502
Less distributed and undistributed earnings allocable to restricted award holders		(220	)		0			(423	)		(24	)
Less dividends declared attributable to restricted award holders		(17	)		0			(30	)		0
Net income (loss) allocable to common stockholders	$	4,201		$	(1,550	)	$	9,273		$	478
Basic income (loss) per common share attributable to stockholders:
Continuing operations	$	0.25		$	(0.08	)	$	0.53		$	0.05
Discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss)	$	0.22		$	(0.08	)	$	0.49		$	0.03
Diluted income (loss) per common share attributable to stockholders:
Continuing operations	$	0.25		$	(0.08	)	$	0.52		$	0.05
Discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss)	$	0.22		$	(0.08	)	$	0.48		$	0.03
Weighted average shares outstanding-basic		19,068			18,833			19,020			18,853
Weighted average additional shares assuming conversion of potential common shares		365			0			341			194
Weighted average shares outstanding-diluted		19,433			18,833			19,361			19,047

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Restructuring, Impairments and Other Nonrecurring Charges (Details) (USD $) In Thousands, unless otherwise specified	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011
Restructuring, Impairments and Other Nonrecurring Charges (Textual) [Abstract]
Recorded restructuring charges	$ 0	$ 130	$ 0	$ (123)

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Income Taxes

6 Months Ended

Jul. 07, 2012

Income Taxes [Abstract]

Income Taxes

(15) Income Taxes

The provision for income taxes includes federal, state, local and foreign taxes. The Company’s effective tax rate varies from period to period due to the proportion of foreign and domestic pre-tax income expected to be generated by the Company. The Company provides for income taxes for its domestic operations at a statutory rate of 35% and for its foreign operations at a statutory rate of 30% in 2012 and 2011. The Company’s foreign operations are also subject to minimum income taxes in periods where positive cash flows exceed taxable income. Reconciling items between the federal statutory rate and the effective tax rate also include the expected usage of federal net operating loss carryforwards, state income taxes, valuation allowances and certain other permanent differences.

The Company recognizes liabilities or assets for the deferred tax consequences of temporary differences between the tax basis of assets or liabilities and their reported amounts in the financial statements in accordance with ASC 740, Income Taxes. These temporary differences will result in taxable or deductible amounts in future years when the reported amounts of assets or liabilities are recovered or settled. ASC 740 requires that a valuation allowance be established when it is more likely than not that all or a portion of a deferred tax asset will not be realized. The Company evaluates its deferred tax position on a quarterly basis and valuation allowances are provided as necessary. During this evaluation, the Company reviews its forecast of income in conjunction with other positive and negative evidence surrounding the realizability of its deferred tax assets to determine if a valuation allowance is needed. Based on the current forecast, the Company has established a valuation allowance against the domestic net deferred tax asset. Until an appropriate level and characterization of profitability is attained, the Company expects to continue to maintain a valuation allowance on its net deferred tax assets related to future U.S. and certain non-U.S. tax benefits.

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Income (Loss) Per Common Share (Tables)

6 Months Ended

Jul. 07, 2012

Income (Loss) Per Common Share [Abstract]

Reconciliation of basic and diluted income (loss) per Share

	Three Months Ended						Six Months Ended
	July 1, 2012			July 3, 2011			July 1, 2012			July 3, 2011
	(Unaudited)						(Unaudited)
Income attributable to stockholders:
Income (loss) from continuing operations attributable to stockholders	$	5,014		$	(1,550	)	$	10,525		$	952
Loss from discontinued operations, net of tax		(576	)		0			(799	)		(450	)
Net income (loss)		4,438			(1,550	)		9,726			502
Less distributed and undistributed earnings allocable to restricted award holders		(220	)		0			(423	)		(24	)
Less dividends declared attributable to restricted award holders		(17	)		0			(30	)		0
Net income (loss) allocable to common stockholders	$	4,201		$	(1,550	)	$	9,273		$	478
Basic income (loss) per common share attributable to stockholders:
Continuing operations	$	0.25		$	(0.08	)	$	0.53		$	0.05
Discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss)	$	0.22		$	(0.08	)	$	0.49		$	0.03
Diluted income (loss) per common share attributable to stockholders:
Continuing operations	$	0.25		$	(0.08	)	$	0.52		$	0.05
Discontinued operations		(0.03	)		0.00			(0.04	)		(0.02	)
Net income (loss)	$	0.22		$	(0.08	)	$	0.48		$	0.03
Weighted average shares outstanding-basic		19,068			18,833			19,020			18,853
Weighted average additional shares assuming conversion of potential common shares		365			0			341			194
Weighted average shares outstanding-diluted		19,433			18,833			19,361			19,047

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Other Comprehensive Income (Loss) (Details Textual) (USD $) In Thousands, unless otherwise specified	Jul. 01, 2012	Dec. 31, 2011
Other Comprehensive Income (Loss) (Textual) [Abstract]
Employee benefit-related adjustments, net of tax	$ 2,512	$ 2,512

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Investment In Marketable Securities (Details) (Marketable Securities [Member], USD $) In Thousands, unless otherwise specified	6 Months Ended	12 Months Ended
	Jul. 01, 2012	Dec. 31, 2011
Marketable Securities [Member]
Summary of Marketable Securities
Basis	$ 45	$ 64
Gross Unrealized Gain/(Loss)	1,236	1,685
Gross realized Gain/(Loss)	0	0
Fair Value At Quoted Prices in Active Markets (Level1)	$ 1,281	$ 1,749

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Consolidated Balance Sheets (Parenthetical) (USD $)	Jul. 01, 2012	Dec. 31, 2011
Preferred stock, par value	$ 0.01	$ 0.01
Preferred stock, shares authorized	975,150	975,150
Preferred stock, shares issued
Common stock, par value	$ 0.01	$ 0.01
Common stock, shares authorized	30,000,000	30,000,000
Common stock, shares issued	20,287,275	20,108,635
Common stock, shares outstanding	20,196,210	19,955,401
Treasury stock, shares	91,065	113,234
Non-Voting Common Stock
Common stock, par value	$ 0.01	$ 0.01
Common stock, shares authorized	10,000,000	10,000,000
Common stock, shares issued
Series A Preferred Stock
Preferred stock, par value	$ 0.01	$ 0.01
Preferred stock, shares authorized	24,850	24,850
Preferred stock, shares issued

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Discontinued Operations

6 Months Ended

Jul. 07, 2012

Discontinued Operations [Abstract]

Discontinued Operations

(4) Discontinued Operations

On October 26, 2009, the Company sold all of the stock of its wholly owned subsidiary, Sypris Test & Measurement, Inc. (“Sypris Test & Measurement”) for $39,000,000, of which $3,000,000 was deposited in an escrow account in connection with certain customary representations, warranties, covenants and indemnifications of the Company and is classified as restricted cash on the Company’s consolidated balance sheets. During 2010, the Company was made aware of a potential indemnification claim from the purchaser of Sypris Test & Measurement, and the parties are currently engaged in binding arbitration to resolve the claim. The Company estimates that its total liability arising from this claim will not exceed $946,000, however the amounts asserted against the Company range up to approximately $6,000,000, and there can be no assurances that the Company’s estimates regarding its various defenses will be realized. The Company also incurred legal expenses of $576,000 and $799,000 during the three and six months ended July 1, 2012 in connection with the claim. These charges are included in loss from discontinued operations, net of tax in the consolidated statement of operations. In addition to the legal expenses incurred, the Company has paid $196,000 related to the claim as of July 1, 2012. The remaining amount of $750,000 has been reserved in accrued liabilities on the Company’s consolidated balance sheets. As of July 1, 2012, the Company reclassified the $3,000,000 restricted cash balance from non-current assets to current assets on the Company’s consolidated balance sheets, reflecting its expectation to settle the claim within the next twelve months. There can be no assurance that similar potential claims will not emerge in the future or that relevant facts and circumstances will not change, necessitating future changes to an estimated liability.

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Inventory (Tables)

6 Months Ended

Jul. 07, 2012

Inventory [Abstract]

Reconciliation of Inventories

	July 1, 2012			December 31, 2011
	(Unaudited)
Raw materials	$	25,752		$	19,719
Work in process		15,730			13,093
Finished goods		5,033			7,451
Reserve for excess and obsolete inventory		(7,027	)		(6,642	)
	$	39,488		$	33,621

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Income (Loss) Per Common Share (Details) (USD $) In Thousands, except Per Share data, unless otherwise specified	3 Months Ended		6 Months Ended
	Jul. 01, 2012	Jul. 03, 2011	Jul. 01, 2012	Jul. 03, 2011
Income attributable to stockholders:
Income (loss) from continuing operations attributable to stockholders	$ 5,014	$ (1,550)	$ 10,525	$ 952
Loss from discontinued operations, net of tax	(576)	0	(799)	(450)
Net income (loss)	4,438	(1,550)	9,726	502
Less distributed and undistributed earnings allocable to restricted award holders	(220)	0	(423)	(24)
Less dividends declared attributable to restricted award holders	(17)	0	(30)	0
Net income (loss) allocable to common stockholders	$ 4,201	$ (1,550)	$ 9,273	$ 478
Basic income (loss) per common share attributable to stockholders:
Continuing operations	$ 0.25	$ (0.08)	$ 0.53	$ 0.05
Discontinued operations	$ (0.03)	$ 0.00	$ (0.04)	$ (0.02)
Net income (loss) per share	$ 0.22	$ (0.08)	$ 0.48	$ 0.03
Diluted income (loss) per common share attributable to stockholders:
Continuing operations	$ 0.25	$ (0.08)	$ 0.52	$ 0.05
Loss per share from discontinued operations	$ (0.03)	$ 0.00	$ (0.04)	$ (0.02)
Net income (loss) per share	$ 0.22	$ (0.08)	$ 0.48	$ 0.03
Weighted average shares outstanding-basic	19,068	18,833	19,020	18,853
Weighted average additional shares assuming conversion of potential common shares	365	0	341	194
Weighted average shares outstanding-diluted	19,433	18,833	19,361	19,047

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Commitments and Contingencies

6 Months Ended

Jul. 07, 2012

Commitments and Contingencies [Abstract]

Commitments and Contingencies

(14) Commitments and Contingencies

The provision for estimated warranty costs is recorded at the time of sale and periodically adjusted to reflect actual experience. The Company’s warranty liability, which is included in accrued liabilities in the accompanying balance sheets, as of July 1, 2012 and December 31, 2011 was $1,009,000 and $914,000, respectively. The Company’s warranty expense for the six months ended July 1, 2012 and July 3, 2011 was $221,000 and $187,000, respectively.

Additionally, the Company sells three and five-year extended warranties for one of its link encryption products. The revenue from the extended warranties is deferred and recognized ratably over the contractual term. As of July 1, 2012 and December 31, 2011, the Company had deferred $2,554,000 and $2,536,000, respectively, related to extended warranties.

The Company bears insurance risk as a member of a group captive insurance entity for certain general liability, automobile and workers’ compensation insurance programs and a self-insured employee health program. The Company records estimated liabilities for its insurance programs based on information provided by the third-party plan administrators, historical claims experience, expected costs of claims incurred but not paid, and expected costs to settle unpaid claims. The Company monitors its estimated insurance-related liabilities on a quarterly basis. As facts change, it may become necessary to make adjustments that could be material to the Company’s consolidated results of operations and financial condition. The Company believes that its present insurance coverage and level of accrued liabilities are adequate.

From time to time, the Company is involved in certain litigation and contract issues arising in the normal course of business. While the outcome of these matters cannot, at this time, be predicted in light of the uncertainties inherent therein, management does not expect that these matters will have a material adverse effect on the consolidated financial position or results of operations of the Company.

As of July 1, 2012, the Company had outstanding purchase commitments of approximately $8,351,000, primarily for the acquisition of inventory and manufacturing equipment. As of July 1, 2012, the Company also had outstanding letters of credit of $990,000 primarily under the aforementioned captive insurance program.