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Restructuring And Thailand Flood Related Charges, Net Of Insurance
12 Months Ended
Dec. 31, 2011
Restructuring And Thailand Flood Related Charges, Net Of Insurance [Abstract]  
Restructuring And Thailand Flood Related Charges, Net Of Insurance

Note 16—Restructuring and Thailand Flood Related Charges, Net of Insurance

The Company has undertaken initiatives to restructure its business operations with the intention of improving utilization and realizing cost savings in the future. These initiatives have included changing the number and location of production facilities, largely to align capacity and infrastructure with current and anticipated customer demand. This alignment includes transferring programs from higher cost geographies to lower cost geographies. The process of restructuring entails, among other activities, moving production between facilities, reducing staff levels, realigning our business processes and reorganizing our management.

 

The Company recognized restructuring charges during 2011, 2010 and 2009 primarily related to the closure of facilities, capacity reduction and reductions in workforce in certain facilities worldwide. These charges were recorded pursuant to plans developed and approved by management.

 

The following table summarizes the 2011 activity in the accrued restructuring balances related to the various restructuring activities initiated during 2011, 2010 and 2009:

 

    Balance as of                       Foreign     Balance as of  
    December 31,     Restructuring     Cash     Non-Cash     Exchange     December 31,  
(in thousands)   2010     Charges     Payment     Activity     Adjustments     2011  
                                     
2011 Restructuring:                                                
Severance   $     $ 2,386     $ (2,215 )   $     $ 18     $ 189  
Lease facility costs           1,958       (294 )                 1,664  
Other exit costs           514       (159 )     (355 )            
                                                 
            4,858       (2,668 )     (355 )     18       1,853  
2010 Restructuring:                                                
Severance     1,767       (503 )     (1,317 )           87       34  
Other exit costs     709       181       (872 )           2       20  
                                                 
      2,476       (322 )     (2,189 )           89       54  
2009 Restructuring:                                                
Lease facility costs     1,506             (1,161 )           57       402  
Other exit costs     27       (21 )     (6 )                  
                                                 
      1,533       (21 )     (1,167 )           57       402  
                                                 
Total   $ 4,009     $ 4,515     $ (6,024 )   $ (355 )   $ 164     $ 2,309  

 

The components of the restructuring charges initiated during 2011 were as follows:

 

(in thousands)   Americas     Europe     Asia     Total  
                         
Severance costs   $ 421     $ 1,829     $ 136     $ 2,386  
Facility lease costs           1,335       623       1,958  
Other exit costs     22       203       289       514  
                                 
    $ 443     $ 3,367     $ 1,048     $ 4,858  

 

During 2011, the Company recognized $2.4 million of employee termination costs associated with the involuntary terminations of 196 employees in connection with reductions in workforce of certain facilities worldwide. In Europe, these involuntary terminations were in connection with the closure of the Dublin, Ireland facility. The identified involuntary employee terminations by reportable geographic region amounted to approximately 10738 and 51 for the Americas, Asia and Europe, respectively. The Company also recorded approximately $2.0 million for facility lease obligations and approximately $0.5 million for other exit costs, including $0.4 million of asset impairments associated with the closure of certain leased facilities.

 

The following table summarizes the 2010 activity in the accrued restructuring balances related to the various restructuring activities initiated during 2010 and 2009:

 

    Balance as of                       Foreign     Balance as of  
    December 31,     Restructuring     Cash     Non-Cash     Exchange     December 31,  
(in thousands)   2009     Charges     Payment     Activity     Adjustments     2010  
                                     
2010 Restructuring:                                                
Severance   $     $ 4,164     $ (2,401 )   $     $ 4     $ 1,767  
Leased facility costs           494       (494 )                  
Other exit costs           1,167       (458 )                 709  
                                                 
            5,825       (3,353 )           4       2,476  
2009 Restructuring:                                                
Severance     1,099       134       (1,235 )           2        
Lease facility costs     2,472       99       (835 )           (230 )     1,506  
Other exit costs     113       901       (882 )     (105 )           27  
                                                 
      3,684       1,134       (2,952 )     (105 )     (228 )     1,533  
                                                 
Total   $ 3,684     $ 6,959     $ (6,305 )   $ (105 )   $ (224 )   $ 4,009  

 

The components of the restructuring charges initiated during 2010 were as follows:

 

(in thousands)   Americas     Europe     Asia     Total  
                         
Severance costs   $ 1,388     $ 1,374     $ 1,384     $ 4,146  
Facility lease costs     494                   494  
Other exit costs     369       137       679       1,185  
                                 
    $ 2,251     $ 1,511     $ 2,063     $ 5,825  

 

During 2010, the Company recognized $4.2 million of employee termination costs associated with the involuntary terminations of 751 employees in connection with reductions in workforce of certain facilities. The identified involuntary employee terminations by reportable geographic region amounted to approximately 286421 and 44 for the Americas, Asia and Europe, respectively. The Company also recorded approximately $0.5 million for facility lease obligations and approximately $1.2 million for other exit costs, including $0.2 million of asset impairments associated with the closure of certain leased facilities.

 

The components of the restructuring charges initiated during 2009 were as follows:

 

(in thousands)   Americas     Europe     Asia     Total  
                         
Severance costs   $ 1,262     $ 2,100     $ 939     $ 4,301  
Facility lease costs     139       2,704             2,843  
Other exit costs     920       144       30       1,094  
                                 
    $ 2,321     $ 4,948     $ 969     $ 8,238  

 

During 2009, the Company recognized $4.3 million of employee termination costs associated with the involuntary terminations of 655 employees in connection with reductions in workforce of certain facilities. The identified involuntary employee terminations by reportable geographic region amounted to approximately 327270 and 58 for the Americas, Asia and Europe, respectively. The Company also recorded approximately $2.8 million for facility lease obligations and approximately $1.1 million for other exit costs, including $0.2 million of asset impairments associated with the closure of certain leased facilities.

 

The Company's facilities in Ayudhaya, Thailand were flooded and remained closed from October 13, 2011 to December 20, 2011. As a result of the flooding and temporary closing of these facilities, the Company has recognized estimated property losses of $46.2 million and incurred $13.4 million of flood related costs. The Company carries property and business interruption insurance with a combined limit for real and personal property as well as business interruption insurance of approximately $300 million. As such, the Company has estimated recoveries from insurance for these property losses and flood related costs totaling $56.2 million. The Company cannot estimate the timing of the receipt of insurance proceeds it will ultimately realize, and there may be a substantial delay between the incurrence of losses and the recovery under its insurance policies

 

Because the situation in Thailand is still evolving, significant uncertainty remains regarding the ultimate financial impact the flooding will have on the Company.

 

As of December 31, 2011, Thailand flood related charges, net of insurance recoveries, were as follows (in thousands):

 

Inventory losses   $ 39,919  
Property, plant and equipment losses     6,233  
Other flood related costs     13,362  
         
      59,514  
Estimated insurance recoveries recorded in prepaid expenses and other assets     (56,152 )
         
    $ 3,362