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Segment Reporting
12 Months Ended
Dec. 31, 2014
Segment Reporting [Abstract]  
Segment Reporting
Segment Reporting
The Company has three reporting segments: the Carpet segment, the Ceramic segment and the Laminate and Wood segment. The Carpet segment designs, manufactures, sources and markets its floor covering product lines, including carpets, ceramic tile, laminate, rugs, carpet pad, hardwood and resilient, which it distributes primarily in North America through its network of regional distribution centers and satellite warehouses using company-operated trucks, common carrier or rail transportation. The segment’s product lines are sold through various selling channels, which include independent floor covering retailers, home centers, mass merchandisers, department stores, shop at home, buying groups, commercial dealers and commercial end users. The Ceramic segment designs, manufactures, sources and markets a broad line of ceramic tile, porcelain tile, natural stone and other products, which it distributes primarily in North America, Europe and Russia through its network of regional distribution centers and Company-operated service centers using company-operated trucks, common carriers or rail transportation. The segment’s product lines are sold through Company-operated service centers, independent distributors, home center retailers, tile and flooring retailers and contractors. The Laminate and Wood segment designs, manufactures, sources, licenses and markets laminate, hardwood flooring, roofing elements, insulation boards, MDF, chipboards and other wood products, which it distributes primarily in North America and Europe through various selling channels, which include retailers, independent distributors and home centers.
Amounts disclosed for each segment are prior to any elimination or consolidation entries. Corporate general and administrative expenses attributable to each segment are estimated and allocated accordingly. Segment performance is evaluated based on operating income. No single customer accounted for more than 10% of net sales for the years ended December 31, 2014, 2013 or 2012.
Segment information is as follows:
 
2014
 
2013
 
2012
Net sales:
 
 
 
 
 
Carpet
$
3,013,948

 
2,986,096

 
2,912,055

Ceramic
3,015,279

 
2,677,058

 
1,616,383

Laminate and Wood
1,890,567

 
1,792,260

 
1,350,349

Intersegment sales
(116,348
)
 
(106,660
)
 
(90,807
)
 
$
7,803,446

 
7,348,754

 
5,787,980

Operating income (loss):
 
 
 
 
 
Carpet
$
255,938

 
209,023

 
158,196

Ceramic
351,113

 
209,825

 
120,951

Laminate and Wood
194,734

 
159,365

 
126,409

Corporate and intersegment eliminations
(28,989
)
 
(31,282
)
 
(26,048
)
 
$
772,796

 
546,931

 
379,508

Depreciation and amortization:
 
 
 
 
 
Carpet
$
99,407

 
94,314

 
95,648

Ceramic
120,121

 
97,126

 
41,176

Laminate and Wood
115,360

 
105,907

 
132,183

Corporate
10,682

 
11,524

 
11,286

 
$
345,570

 
308,871

 
280,293

Capital expenditures (excluding acquisitions):
 
 
 
 
 
Carpet
$
228,590

 
158,690

 
97,972

Ceramic
192,642

 
110,750

 
49,426

Laminate and Wood
131,296

 
88,293

 
56,605

Corporate
9,276

 
8,817

 
4,291

 
$
561,804

 
366,550

 
208,294

Assets:
 
 
 
 
 
Carpet
$
1,986,081

 
1,786,085

 
1,721,214

Ceramic
3,542,594

 
3,787,785

 
1,731,258

Laminate and Wood
2,542,566

 
2,716,759

 
2,672,389

Corporate and intersegment eliminations
214,303

 
203,548

 
178,823

 
$
8,285,544

 
8,494,177

 
6,303,684

Geographic net sales:
 
 
 
 
 
North America
$
5,547,867

 
5,512,182

 
4,798,804

Rest of world
2,255,579

 
1,836,572

 
989,176

 
$
7,803,446

 
7,348,754

 
5,787,980

Long-lived assets (1):
 
 
 
 
 
North America
$
2,513,977

 
2,332,296

 
1,968,561

Rest of world
1,793,585

 
2,105,539

 
1,110,062

 
$
4,307,562

 
4,437,835

 
3,078,623

Net sales by product categories (2):
 
 
 
 
 
Soft surface
$
2,764,370

 
2,756,627

 
2,696,462

Tile
3,087,895

 
2,744,289

 
1,676,971

Laminate and wood
1,951,181

 
1,847,838

 
1,414,547

 
$
7,803,446

 
7,348,754

 
5,787,980

(1)
Long-lived assets are composed of property, plant and equipment, net, and goodwill.
(2)
The Soft surface product category includes carpets, rugs, carpet pad and resilient. The Tile product category includes ceramic tile, porcelain tile and natural stone. The Laminate and wood product category includes laminate, hardwood, roofing elements, insulation boards, MDF, chipboards, other wood-based products and licensing.