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Business Segment Information
12 Months Ended
Dec. 31, 2015
Segment Reporting [Abstract]  
Business Segment Information
BUSINESS SEGMENT INFORMATION
We are engaged in the packaging industry and report our results in three business segments, which are our reportable segments: metal containers, closures and plastic containers. The metal containers segment manufactures steel and aluminum containers for human and pet food and general line products. The closures segment manufactures an extensive range of metal, composite and plastic closures for food and beverage products. The plastic containers segment manufactures custom designed plastic containers and closures for personal care, food, health care, pharmaceutical, household and industrial chemical, pet care, agricultural, automotive and marine chemical products. These segments are strategic business operations that are managed separately to maximize the production, technology and marketing of their packaging product. Our metal container business operates primarily in North America and Europe. Our closures business operates in North and South America, Europe and Asia. Our plastic container business operates primarily in North America. The accounting policies of the business segments are the same as those described in Note 1.
 
Information for each of the past three years for our business segments is as follows:
 
 
Metal
Containers
 
Closures
 
Plastic
Containers
 
Corporate
 
Total
 
(Dollars in thousands)
2015
 
 
 
 
 
 
 
 
 
Net sales
$
2,365,268

 
$
804,988

 
$
593,715

 
$

 
$
3,763,971

Depreciation and amortization
70,685

 
37,720

 
33,665

 
122

 
142,192

Rationalization charges
41

 
1,684

 
12,682

 

 
14,407

Segment income from operations 
236,421

 
91,823

 
7,768

 
(16,200
)
 
319,812

Segment assets
1,542,120

 
834,114

 
735,182

 
33,209

 
3,144,625

Capital expenditures
146,972

 
41,796

 
48,510

 
24

 
237,302

2014
 
 
 
 
 
 
 
 
 
Net sales
$
2,369,684

 
$
882,934

 
$
659,172

 
$

 
$
3,911,790

Depreciation and amortization
70,117

 
41,571

 
36,274

 
127

 
148,089

Rationalization charges
(440
)
 
12,256

 
2,665

 

 
14,481

Segment income from operations (1)
248,704

 
75,592

 
51,495

 
(14,938
)
 
360,853

Segment assets
1,544,869

 
857,375

 
773,753

 
33,682

 
3,209,679

Capital expenditures
94,396

 
24,160

 
21,866

 
7

 
140,429

2013
 
 
 
 
 
 
 
 
 
Net sales
$
2,341,409

 
$
720,111

 
$
646,998

 
$

 
$
3,708,518

Depreciation and amortization
84,871

 
35,834

 
46,807

 
132

 
167,644

Rationalization charges
2,490

 
5,615

 
3,882

 

 
11,987

Segment income from operations (2)
236,327

 
63,046

 
38,563

 
(13,756
)
 
324,180

Segment assets
1,503,270

 
937,506

 
750,955

 
33,886

 
3,225,617

Capital expenditures
73,764

 
17,094

 
11,769

 
509

 
103,136

______________________ 
(1)
Closures includes a loss from operations in Venezuela of $3.1 million.
(2)
Metal containers includes new plant start-up costs of $0.8 million. Closures includes a loss from operations in Venezuela of $2.9 million, which includes a charge of $3.0 million for the remeasurement of net assets due to a currency devaluation. Corporate includes costs attributable to announced acquisitions of $1.5 million.
Total segment income from operations is reconciled to income before income taxes as follows:
 
2015
 
2014
 
2013
 
(Dollars in thousands)
Total segment income from operations
$
319,812

 
$
360,853

 
$
324,180

Interest and other debt expense
66,926

 
76,301

 
69,462

Income before income taxes
$
252,886

 
$
284,552

 
$
254,718



Total segment assets at December 31 are reconciled to total assets as follows:
 
2015
 
2014
 
(Dollars in thousands)
Total segment assets
$
3,144,625

 
$
3,209,679

Other assets
48,054

 
64,457

Total assets
$
3,192,679

 
$
3,274,136



Financial information relating to our operations by geographic area is as follows:
 
2015
 
2014
 
2013
 
(Dollars in thousands)
Net sales:
 
 
 
 
 
United States
$
3,014,068

 
$
3,026,352

 
$
2,925,547

Foreign:
 
 
 
 
 
Europe
576,688

 
675,447

 
601,530

Canada
121,709

 
140,215

 
120,536

Other
51,506

 
69,776

 
60,905

Total net sales from
foreign operations
749,903

 
885,438

 
782,971

Total net sales
$
3,763,971

 
$
3,911,790

 
$
3,708,518

Long-lived assets:
 
 
 
 
 
United States
$
805,219

 
$
706,168

 
 
Foreign:
 
 
 
 
 
Europe
263,425

 
288,510

 
 
Canada
31,305

 
40,481

 
 
Other
25,484

 
28,472

 
 
Total long-lived assets at
foreign operations
320,214

 
357,463

 
 
Total long-lived assets
$
1,125,433

 
$
1,063,631

 
 

Net sales are attributed to the country from which the product was manufactured and shipped.
Sales of our metal containers segment to Nestlé Food Company accounted for 11.1 percent, 10.9 percent and 11.5 percent of our consolidated net sales in 2015, 2014 and 2013, respectively.
Sales and income from operations of our metal container business and part of our closures business are dependent, in part, upon the vegetable and fruit harvests in the United States and, to a lesser extent, in a variety of national growing regions in Europe. The size and quality of these harvests varies from year to year, depending in large part upon the weather conditions in applicable regions. Because of the seasonality of the harvests, we have historically experienced higher unit sales volume in the third quarter of our fiscal year and generated a disproportionate amount of our annual income from operations during that quarter (see Note 17).