10-K 1 fcx123108-10k.htm FCX 2008 FORM 10-K fcx123108-10k.htm

 
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
 
FORM 10-K
 
(Mark One)
[X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2008
OR
[  ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from
 
to
Commission File Number: 1-9916
 
 
Freeport-McMoRan Copper & Gold Inc.
(Exact name of registrant as specified in its charter)

Delaware
74-2480931
(State or other jurisdiction of
incorporation or organization)
(IRS Employer Identification No.)
   
One North Central Avenue
 
Phoenix, Arizona
85004-4414
(Address of principal executive offices)
(Zip Code)
 
(602) 366-8100
(Registrant's telephone number, including area code)

Securities registered pursuant to Section 12(b) of the Act:

Title of each class
 
Name of each exchange on which registered
Common Stock, par value $0.10 per share
 
New York Stock Exchange
7%  Convertible Senior Notes due 2011 of the registrant
 
New York Stock Exchange
6¾% Mandatory Convertible Preferred Stock, par value $0.10 per share
 
New York Stock Exchange

Securities registered pursuant to Section 12(g) of the Act:  None

Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act             R Yes 0 No

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act.        0 Yes R No

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.                                                                                                                            R Yes 0 No

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§229.405 of this chapter) is not contained herein, and will not be contained, to the best of the registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.   R

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company.  See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.  (Check one):  R Large accelerated filer 0 Accelerated filer 0 Non-accelerated filer 0 Smaller reporting company

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act).                                      0 Yes R No

The aggregate market value of common stock held by non-affiliates of the registrant was approximately $11.4 billion on February 17, 2009, and approximately $44.8 billion on June 30, 2008.

Common stock issued and outstanding was 411,669,247 shares on February 17, 2009, and 383,956,672 shares on June 30, 2008.

DOCUMENTS INCORPORATED BY REFERENCE
Portions of our proxy statement for our 2009 annual meeting of stockholders are incorporated by reference into Part III (Items 10, 11, 12, 13 and 14) of this report.
 

 
 

 

FREEPORT-McMoRan COPPER & GOLD INC.

   
 
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All of our periodic reports filed with the Securities and Exchange Commission (SEC) pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended, are available, free of charge, through our web site, www.fcx.com, including our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and any amendments to those reports. These reports and amendments are available through our web site as soon as reasonably practicable after we electronically file or furnish such material to the SEC.

References to “we,” “us” and “our” refer to Freeport-McMoRan Copper & Gold Inc. (FCX) and its consolidated subsidiaries, including, except as otherwise stated, Phelps Dodge Corporation (Phelps Dodge) and its subsidiaries, which we acquired on March 19, 2007. References to “Notes” refer to the “Notes to Consolidated Financial Statements” included herein (see Item 8. “Financial Statements and Supplementary Data”).

GENERAL

We are a leading international mining company with headquarters in Phoenix, Arizona. We are one of the world’s largest copper, gold and molybdenum mining companies in terms of reserves and production. Our portfolio of assets includes the Grasberg minerals district in Indonesia, which contains the largest single recoverable copper reserve and the largest single gold reserve of any mine in the world based on the latest available reserve data provided by third-party industry consultants; significant mining operations in North and South America; and the Tenke Fungurume development project in the Democratic Republic of Congo (DRC).

As a mining company, our principal assets are our reserves. At December 31, 2008, consolidated recoverable proven and probable reserves totaled 102.0 billion pounds of copper, 40.0 million ounces of gold, 2.48 billion pounds of molybdenum, 266.6 million ounces of silver and 0.7 billion pounds of cobalt. Approximately 35 percent of our copper reserves were in Indonesia, approximately 31 percent were in South America, approximately 28 percent were in North America and approximately six percent were in Africa. Approximately 96 percent of our gold reserves were in Indonesia, with our remaining gold reserves located in South America. Our molybdenum reserves are primarily in North America (approximately 85 percent), with our remaining molybdenum reserves in South America (refer to “Ore Reserves”).

Our mining revenues for 2008 include sales of copper (approximately 76 percent), molybdenum (approximately 14 percent) and gold (approximately seven percent). We currently have five operating copper mines in North America, four in South America and the Grasberg minerals district in Indonesia. We also have one operating primary molybdenum mine in North America. During 2008, approximately 60 percent of our consolidated copper production was from our Grasberg, Morenci and Cerro Verde mines, and more than half of our mined copper was sold in concentrate, approximately 27 percent as rod (principally from our North America operations) and approximately 19 percent as cathodes. For 2008, approximately 55 percent of our consolidated molybdenum production was from the Henderson molybdenum mine and approximately 45 percent was produced as a by-product primarily at our North America copper mines. We also produce gold as a by-product at our copper mines, primarily at the Grasberg minerals district in Indonesia, which accounted for approximately 90 percent of our consolidated gold production for 2008. Refer to “Mines” for further discussion of our mining operations.

Prior to March 19, 2007, we operated our Grasberg mine in Indonesia and our wholly owned copper smelting and refining operation at Atlantic Copper in Spain. On March 19, 2007, we acquired Phelps Dodge, a fully integrated producer of copper and molybdenum with mines in North and South America, and several development projects, including Tenke Fungurume in the DRC, which we believe is one of the world’s highest potential copper and cobalt concessions. After completion of the Phelps Dodge acquisition, our business strategy was focused on repaying acquisition-related debt, defining the potential of our resources and developing expansion and growth plans to deliver additional volumes to a growing marketplace. During 2007, we repaid $10.0 billion in term loans using a combination of equity proceeds and internally generated cash flows. Because of the significant reduction in debt and historically high prices for copper, molybdenum and gold, our financial policy during most of 2008 was designed to use our cash flow to invest in growth projects with anticipated high rates of return and to return excess cash flows to shareholders in the form of dividends and share purchases. In response to the severity of the decline in copper and molybdenum prices and the deterioration of economic conditions and credit environment during fourth-quarter 2008, we revised our near-term business strategy to protect liquidity while preserving our large mineral resources and growth options for the long term. For additional information, refer to Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

 
In North America, we currently have five operating copper mines – Morenci, Sierrita, Bagdad and Safford in Arizona, and Tyrone in New Mexico. In addition, the Chino mine in New Mexico was placed on care-and-maintenance status in December 2008. All of these operations are wholly owned, except for Morenci, an unincorporated joint venture, in which we own an 85 percent undivided interest. In addition to copper, the Morenci, Sierrita and Bagdad mines produce molybdenum as a by-product.

In South America, we have four operating copper mines – Cerro Verde in Peru, and Candelaria, Ojos del Salado and El Abra in Chile. We own a 53.56 percent interest in Cerro Verde, an 80 percent interest in both Candelaria and Ojos del Salado and a 51 percent interest in El Abra. In addition to copper, the Cerro Verde mine produces molybdenum concentrate as a by-product and the Candelaria and Ojos del Salado mines produce gold and silver as by-products.

In Indonesia, PT Freeport Indonesia operates the Grasberg minerals district. We have joint venture agreements with Rio Tinto plc (Rio Tinto), an international mining company, with respect to a portion of our mining activities in Indonesia, as described in the “Mines” section. We own 90.64 percent of PT Freeport Indonesia and the Government of Indonesia owns the remaining 9.36 percent interest. Our Grasberg minerals district also produces significant quantities of gold and silver as by-products. PT Freeport Indonesia also owns 25 percent of PT Smelting, a smelting and refining company in Gresik, Indonesia.

We produce molybdenum at our wholly owned Henderson molybdenum mine in Colorado, which is the largest primary producer of molybdenum in the world. Additionally, we own the Climax molybdenum mine in Colorado which is currently on care-and-maintenance status.

In addition to our operating mines, we have several significant mines in development. In Indonesia, we are developing our underground mines. In Africa, we hold an effective 57.75 percent interest in the Tenke Fungurume copper and cobalt concession in the DRC. The Tenke Fungurume mine will produce copper and cobalt and is expected to commence mining operations in the second half of 2009.

For information about our operating segments and financial data by geographic area refer to Note 19 – “Business Segments.”

The locations of our operating mines and the Tenke Fungurume development project are shown on the map below.
 


 
The diagram below shows our corporate structure.



COPPER, MOLYBDENUM AND GOLD

Our mines primarily produce copper, molybdenum and gold. A brief discussion of the production and sales of these metals appears below; discussion of markets and prices for these metals appears in Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

Copper
Copper, in the form of copper cathode, is an internationally traded commodity, and its prices are determined by the major metals exchanges – New York Mercantile Exchange (COMEX), the London Metals Exchange (LME) and the Shanghai Futures Exchange (SHFE). Prices on these exchanges generally reflect the worldwide balance of copper supply and demand and can be volatile and cyclical.

Our copper ores are generally processed either by smelting and refining or by solution extraction and electrowinning (SX/EW). In the smelting process, ore is crushed and further treated to produce a copper concentrate with an average copper content of about 30 percent. Copper concentrate is then smelted (subjected to extreme heat) to produce copper anodes, which weigh between 800 and 900 pounds and have an average copper content of 99.5 percent. The anodes are further treated by electrolytic refining to produce copper cathodes, which weigh between 100 and 350 pounds and have a copper content of 99.99 percent.

In the SX/EW process, copper is extracted from ore by dissolving it with a weak sulfuric acid solution. The copper content of the solution is increased in two additional solution-extraction stages and then the copper-bearing solution undergoes an electrowinning process to produce cathode that is 99.99 percent copper.

Our copper cathodes are used as the raw material input for copper rod, brass mill products and for other uses. In general, demand for copper reflects the rate of underlying world economic growth, particularly in industrial production and construction. According to Brook Hunt, a widely followed independent metals market consultant, copper’s end-use markets (and their estimated shares of total consumption) are:

Construction
35
%
Electrical applications
32
%
Industrial machinery
12
%
Transportation
11
%
Consumer products
10
%

 
Molybdenum
Molybdenum is a key alloying element in steel and the raw material for several chemical-grade products used in catalysts, lubrication, smoke suppression, corrosion inhibition and pigmentation. Molybdenum as a high-purity metal is also used in electronics such as flat-panel displays and in super alloys used in aerospace. First end-user segments for molybdenum include:

Construction steel
35
%
Stainless steel
25
%
Chemicals
14
%
Tool and high-speed steel
9
%
Cast iron
6
%
Molybdenum metal
6
%
Super alloys
5
%

Molybdenum is currently not traded on any public exchange. Reference prices for molybdenum are available in several publications, including Platts Metals Week, Ryan’s Notes and Metal Bulletin.

Gold
Gold is used for jewelry, coinage and bullion as well as various industrial and electronic applications. Gold can be readily sold on numerous markets throughout the world. Benchmark prices are generally based on London Bullion Market Association quotations.

PRODUCTS AND SALES

Copper Products
We are one of the world’s leading producers of copper concentrate, cathode and continuous cast copper rod. For 2008, more than half of our copper was sold in concentrate, approximately 27 percent as rod (principally from our North America operations) and approximately 19 percent as cathodes.

Copper Concentrate.  Through 2008, we produced copper concentrate at eight mines, of which PT Freeport Indonesia is our largest producer. In 2008, approximately 56 percent of PT Freeport Indonesia’s concentrate was refined at affiliated smelters, Atlantic Copper and PT Smelting.

Copper concentrate was also produced at our Morenci, Sierrita and Bagdad mines in Arizona and our Chino mine in New Mexico, which was generally shipped to our Miami smelter in Arizona. In South America we produced copper concentrate at our Cerro Verde mine in Peru and our Candelaria and Ojos del Salado mines in Chile. In late 2008, we suspended production of concentrates at Chino and plan to suspend concentrate production at Morenci in first-quarter 2009 in response to current market conditions.

Copper Cathode.  Through 2008, we produced copper cathode at two electrolytic refineries and nine mines. Our refineries are located in El Paso, Texas, and Huelva, Spain. PT Smelting also produces copper cathode. We produced SX/EW cathode from our Morenci, Sierrita, Bagdad, Chino, Safford, Tyrone and Miami mines in North America and our Cerro Verde and El Abra mines in South America. In the second half of 2009 we will begin SX/EW production at our Tenke Fungurume mine in the DRC.

Continuous Cast Copper Rod.  We manufacture continuous cast copper rod at our facilities in El Paso, Texas; Norwich, Connecticut and Miami, Arizona. In late 2008, we permanently closed our Chicago, Illinois, rod mill.

Other Copper Products.  We produce specialty copper products at our Bayway operations in Elizabeth, New Jersey. These products include specialty copper alloys in the forms of rod, bar and strip. We manufacture electrode wire (for use in welding steel cans) at our Norwich, Connecticut and El Paso, Texas, facilities. We also produce copper sulfate pentahydrate (for use in agricultural and industrial applications) at our facility in Sierrita, Arizona.

Copper Sales
North America.  The majority of the copper produced at our North America copper mines and refined in our El Paso refinery is consumed at our rod plants in El Paso, Texas; Norwich, Connecticut and Miami, Arizona. The remainder of our North America copper production is sold in the form of copper cathode or copper concentrate to third parties. Generally, copper rod and cathode are sold to wire and cable fabricators and brass mills under

 
United States (U.S.) dollar-denominated, annual contracts. Cathode and rod contract prices are generally based on the prevailing COMEX monthly average spot price for the month of shipment and include a premium.

South America. Production from our South America copper mines is generally sold as copper concentrate or copper cathode under U.S. dollar-denominated, annual and multi-year contracts. Cerro Verde sells approximately 70 percent of its production as concentrate and the rest as cathode. Some of Cerro Verde’s cathode is sold under annual contract terms to South American customers. A portion of Cerro Verde’s and Candelaria’s concentrate production is sold at market rates to Atlantic Copper. A majority of our Ojos del Salado concentrate production is sold to local Chilean smelters. El Abra’s cathode production is sold primarily under annual or multi-year contracts to Asian or European rod or brass mill customers, or to merchants. The remainder of the cathode and concentrate production is primarily sold under long-term contracts to external customers, largely located in Asia, with the balance sold on a spot basis.

Our South America sales are priced based on the LME monthly average spot price. Cathode sales are generally priced in the month of arrival and generally include a premium. Substantially all of our concentrate sales are priced in the third calendar month following the month of arrival at the buyer’s facilities. Revenues from South America concentrate sales are recorded net of treatment and refining charges. Treatment and refining charges are fees paid to smelters and refiners and are generally negotiated annually. Moreover, because a portion of the metals contained in copper concentrates is unrecoverable from the smelting process, our revenues from concentrate sales are also recorded net of allowances based on the quantity and value of these unrecoverable metals. These allowances are a negotiated term of our contracts and vary by customer.

Indonesia. PT Freeport Indonesia sells its production in the form of copper concentrate, which contains significant quantities of by-product gold and silver, under U.S. dollar-denominated sales agreements, with more than half of PT Freeport Indonesia’s production sold to Atlantic Copper and PT Smelting. We sell substantially all of our budgeted production of copper concentrates under long-term contracts. In general, our concentrate sales are priced on the basis of the LME average spot price for the third calendar month following the month of arrival at the buyer’s facilities.

PT Freeport Indonesia has a long-term contract to provide Atlantic Copper with approximately 55 percent of its current concentrate requirements at market prices.
 
PT Freeport Indonesia’s contract with PT Smelting provides for the supply of 100 percent of the copper concentrate requirements necessary to produce 205,000 metric tons of copper annually (essentially the smelter’s original design capacity) on a priority basis. Refer to “Smelting Facilities” for further discussion.

We anticipate that PT Freeport Indonesia will sell approximately 50 percent of its annual concentrate production to Atlantic Copper and PT Smelting in 2009. A summary of PT Freeport Indonesia’s aggregate percentage concentrate sales to PT Smelting, Atlantic Copper and to other parties for the last three years follows:

   
2008
 
2007
 
2006
PT Smelting
 
41%
 
39%
 
27%
Atlantic Copper
 
15%
 
25%
 
23%
Other parties
 
44%
 
36%
 
50%
   
100%
 
100%
 
100%
             

PT Freeport Indonesia’s sales to PT Smelting represented approximately eight percent of our consolidated revenues in 2008, 11 percent of our consolidated revenues in 2007 and approximately 21 percent of our consolidated revenues in 2006. No other customer accounted for more than 10 percent of our consolidated revenues in any of the three years ended December 31, 2008.

Revenues from our Indonesia concentrate sales are recorded net of royalties (refer to “Mines – Indonesia – Contracts of Work”), and treatment and refining charges (including price participation charges, if applicable, based on the market prices of metals). Similar to our South America mines, Indonesia concentrate sales are net of allowances for unrecoverable metals. PT Freeport Indonesia sells a small amount of copper concentrates in the spot market.

Europe. Atlantic Copper sells copper cathode directly to rod and brass mills, primarily located in Europe. Atlantic

 
Copper has occasionally sold copper cathode to merchants. Copper cathode is generally sold under annual contracts and priced based on the LME average spot price for the month of arrival.

Molybdenum Products and Sales
We are the world’s largest producer of molybdenum and molybdenum-based chemicals. In addition to production from our Henderson molybdenum mine, we have produced by-product molybdenum at our Morenci, Sierrita and Bagdad mines in Arizona, our Chino mine in New Mexico and our Cerro Verde mine in Peru. However, in December 2008 we temporarily curtailed the molybdenum circuit at Morenci, and in 2009 we plan to temporarily curtail the molybdenum circuits at Chino and Cerro Verde.

The majority of our molybdenum concentrates are processed in our own conversion facilities. Technical-grade oxide is produced from molybdenum concentrates in Sierrita, Arizona; Fort Madison, Iowa and Rotterdam, the Netherlands. Ferromolybdenum is produced from technical-grade oxide in Stowmarket, United Kingdom through a metallothermic reduction process. High-quality molybdenum concentrates are converted into molybdenum chemicals at Fort Madison, Iowa and Rotterdam, the Netherlands. Approximately 90 percent of our expected 2009 molybdenum sales are expected to be priced at prevailing market prices.

Gold Products and Sales
Gold and other by-products are primarily sold as a component of our copper concentrate or in slimes, which are a by-product of the smelting and refining process. Gold generally is priced at the average London Bullion Market Association price for a specified month near the month of shipment.

For an allocation of our consolidated revenues by geographic area, refer to Note 19 – “Business Segments.”

MINES

Curtailed Facilities
The following table summarizes the temporary curtailments announced in late 2008 and early 2009 in response to current market conditions. For additional information, refer to Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

Facility
 
Date of Announcement
 
Announced Reductions
Copper
       
North America
       
· Morenci
 
December 2008 and
 
25 percent reduction in mining and crushed-leach
   
January 2009
 
rates in December 2008 and an additional reduction
       
in January 2009 for a total 50 percent reduction in
        mining and crushed-leach rates
· Chino
 
December 2008
 
Suspension of mining and milling activities
· Safford
 
December 2008
 
50 percent reduction in mining and stacking rates
· Tyrone
 
December 2008
 
50 percent reduction in mining rate
· Miami
 
December 2008
 
Deferral of restart of the Miami mine
South America
       
· Candelaria/
 
 
 
 
  Ojos del Salado
 
January 2009
 
Reduction in mining rates
         
Molybdenum
       
· Henderson
 
November 2008
 
25 percent reduction in mining and milling rates
· Climax
 
November 2008
 
Deferral of restart of the Climax mine
· Morenci
 
January 2009
 
Suspension of molybdenum by-product production
· Cerro Verde
 
January 2009
 
Suspension of molybdenum by-product production

As a result of these curtailments, copper production is expected to be reduced by 400 million pounds in 2009 and 800 million pounds in 2010 and molybdenum production is expected to be reduced by 20 million pounds in 2009 and 40 million pounds in 2010, compared with our previously announced October 2008 estimated production for
 
2009 and 2010.  Projected copper production is expected to be 3.9 billion pounds in 2009 and 3.8 billion pounds in 2010.  Projected molybdenum production is expected to be 60 million pounds in both 2009 and 2010. The affected mine sites will be idling or reducing utilization of a portion of their equipment fleets in connection with these curtailments.
 
We are continuing to closely monitor market conditions and may make further reductions to our production and sales plans.
 
Following are maps and descriptions of our North America (including Molybdenum operations), South America and Indonesia mining operations and the Tenke Fungurume development project in Africa.

North America
In the U.S., most of the land occupied by our copper and molybdenum mines, concentrators, SX/EW facilities, smelter, refinery, rod mills, molybdenum roasters, processing facilities and the Climax technology center is generally owned by us or is located on unpatented mining claims owned by us. Certain portions of our Sierrita, Bagdad, Miami, Tyrone, Chino, Cobre and Henderson operations are located on government-owned land and are operated under a Mine Plan of Operations or other use permit. The Sierrita operation leases property adjacent to its mine upon which its electrowinning tank house is located. The lease expires in May 2009, but we expect to exercise the option to renew for an additional five years. Various federal and state permits or leases on government land are held for purposes incidental to mine operations.
 
Morenci
 
Morenci, the largest copper mine in North America, is an open-pit copper mining complex located in Greenlee County, Arizona, approximately 50 miles northeast of Safford on U.S. Highway 191. The site is accessible by a paved highway and a railway spur. We own an 85 percent undivided interest in Morenci, with the remaining 15 percent owned by affiliates of Sumitomo Corporation. Each partner takes in kind its share of Morenci’s production. The open-pit mine has been in continuous operation since 1939 and previously was mined through underground workings. The Morenci mine is a porphyry copper deposit that has oxide and secondary sulfide mineralization, and primary sulfide mineralization. The predominant oxide copper mineral is chrysocolla. Chalcocite is the most important secondary copper sulfide mineral with chalcopyrite as the dominant primary copper sulfide.

The Morenci operation consists of a 49,000 metric ton-per-day concentrator that produces copper and molybdenum concentrate, an 80,000 metric ton-per-day crushed-ore leach pad and stacking system, a large low-grade run-of-mine (ROM) leaching system, four SX plants, and three EW tank houses that produce copper cathode. Total EW tank house capacity is approximately 916 million pounds of copper per year. Copper production for 2008 was 737 million pounds, including our partner’s share. In response to weak market conditions during fourth-quarter 2008 and January 2009, we revised our operating plans to reflect a 50 percent reduction in the mining and crushed leach rates at Morenci. The available mining fleet consists of 145 235-metric ton haul trucks loaded by 18 shovels with bucket sizes ranging from 47 to 55 cubic meters, which are capable of moving over 1,000,000 metric tons of material per day.

The concentrate leach, direct-electrowinning facility at Morenci was commissioned in third-quarter 2007. The concentrate-leach project included the restart of a mill, which added 115 million pounds of copper production
 
capacity per year. We plan to temporarily curtail production at this facility in first-quarter 2009 as part of our revised operating plan.
 
Morenci is located in a desert environment with rainfall averaging 13 inches per year. The highest bench elevation is 1,950 meters above sea level and the ultimate pit bottom is expected to have an elevation of 900 meters above sea level. The Morenci operation encompasses approximately 53,944 acres, comprising 47,609 acres of patented mining claims and other fee lands, 5,914 acres of unpatented mining claims, and 421 acres of land held by state or federal permits, easements and rights-of-way.

Morenci receives electrical power from Tucson Electric Power Company, Arizona Public Service and the Luna Energy facility in Deming, New Mexico (in which we own a one-third interest). Although we believe the Morenci operation has sufficient water sources to support currently planned mining operations, we are a party to litigation that could adversely affect our water rights at Morenci and at our other properties in Arizona. Refer to Item 3. “Legal Proceedings,” for information concerning the status of these proceedings.

Sierrita

Sierrita is an open-pit copper and molybdenum mining complex located in Pima County, Arizona, approximately 20 miles southwest of Tucson and seven miles west of the town of Green Valley and Interstate Highway 19. The site is accessible by a paved highway and by rail. The mine has been in operation since 1959. The Sierrita mine is a porphyry copper deposit that has oxide and secondary sulfide mineralization, and primary sulfide mineralization. The predominant oxide copper minerals are malachite, azurite and chrysocolla. Chalcocite is the most important secondary copper sulfide mineral, and chalcopyrite and molybdenite are the dominant primary sulfides.

The Sierrita operation consists of a 102,000 metric ton-per-day concentrator, two molybdenum roasters and a rhenium processing facility. The facility produces copper and molybdenum concentrates. Sierrita also produces copper from a ROM oxide-leaching system. Cathode copper is plated at the Twin Buttes EW facility, that has a design capacity of approximately 50 million pounds of copper per year. In 2004, a copper sulfate crystal plant began production. The facility has the capacity to produce 40 million pounds of copper sulfate per year. The molybdenum facility consists of a leaching circuit, two molybdenum roasters and a packaging facility. The molybdenum facilities process Sierrita concentrate, concentrate from our other mines and concentrate from third-party sources. Copper production for 2008 was 188 million pounds and molybdenum production was 20 million pounds. The available mining fleet has the capacity to move an average of 200,000 metric tons of material per day using 24 210- to 235-metric ton haul trucks loaded by five shovels with bucket sizes ranging from 21 to 47 cubic meters.

Sierrita is located in a desert environment with rainfall averaging 12 inches per year. The highest bench elevation is 1,350 meters above sea level and the ultimate pit bottom is expected to be 550 meters above sea level. The Sierrita operation encompasses approximately 22,890 acres, comprising 14,426 acres of patented mining claims and other fee lands, 5,870 acres of unpatented mining claims (includes 3,748 acres overlaying federal minerals on previously counted fee lands) and 2,194 acres of leased lands.
 
 
Sierrita receives electrical power through long-term contracts with the Tucson Electric Power Company. Although we believe the Sierrita operation has sufficient water resources to support currently planned mining operations, we are a party to litigation that could adversely affect our water rights at Sierrita and at our other properties in Arizona. Refer to Item 3. “Legal Proceedings,” for information concerning the status of these proceedings.
 
Bagdad

Bagdad is an open-pit copper and molybdenum mining complex located in Yavapai County in west-central Arizona. It is approximately 60 miles west of Prescott and 100 miles northwest of Phoenix. The property can be reached by Arizona Highway 96, which ends at the town of Bagdad. The closest railroad siding is at Hillside, Arizona, approximately 24 miles southeast on Arizona Highway 96. The open-pit mining operation has been ongoing since 1945, and prior mining was conducted through underground workings. The Bagdad mine is a porphyry copper deposit that has oxide and secondary sulfide mineralization, and primary sulfide mineralization. The predominant oxide copper minerals are chrysocolla, malachite and azurite. Chalcocite is the most important secondary copper sulfide mineral, and chalcopyrite and molybdenite are the dominant primary sulfides.

The Bagdad operation consists of a 75,000 metric ton-per-day concentrator that produces copper and molybdenum concentrates, and an SX/EW plant that produces up to 25 million pounds per year of copper cathode from solution generated by low-grade ROM. Copper production for 2008 was 227 million pounds and molybdenum production was eight million pounds. The available mining fleet has the capacity to move in excess of 180,000 metric tons of material per day using 24 235-metric ton haul trucks loaded by five shovels with bucket sizes ranging from 40 to 56 cubic meters.

In 2002, Bagdad constructed a high-temperature, concentrate-leaching demonstration plant designed to recover commercial-grade copper cathode from chalcopyrite concentrates. The facility is the first of its kind in the world to use high-temperature, pressure leaching to process chalcopyrite concentrates. In first-quarter 2009, the conversion of this facility to a molybdenum concentrate leach facility will be completed and is expected to increase our annual capacity to upgrade molybdenum sulfide to an oxide by approximately 20 million pounds.

Bagdad is located in a desert environment with rainfall averaging 15 inches per year. The highest bench elevation is 1,200 meters above sea level and the ultimate pit bottom is expected to be 475 meters above sea level. The Bagdad operation encompasses approximately 21,743 acres, comprising 21,143 acres of patented mining claims and other fee lands, and 600 acres of unpatented mining claims.

Bagdad receives electrical power from Arizona Public Service Company. Although we believe the Bagdad operation has sufficient water resources to support currently planned mining operations, we are a party to litigation that could adversely affect our water rights at Bagdad and at our other properties in Arizona. Refer to Item 3. “Legal Proceedings,” for information concerning the status of these proceedings.

 
Safford
 
Safford is an open-pit copper mining complex located in Graham County, Arizona, approximately eight miles north of the town of Safford and 170 miles east of Phoenix. The site is accessible by paved county road off U.S. Highway 70. Initial production commenced in late 2007 with production ramping up to full production capacity in the second half of 2008. The Safford mine includes two copper deposits that have oxide mineralization overlaying primary copper sulfide mineralization. The predominant oxide copper minerals are chrysocolla and copper-bearing iron oxides with the predominant copper sulfide material being chalcopyrite.

The property is a mine-for-leach project and produces copper cathodes. The operation consists of two open pits feeding a crushing facility with a capacity of 103,000 metric tons per day of crushed ore. The crushed ore is delivered to a single leach pad by a series of overland and portable conveyors. Leach solutions feed an SX/EW facility with a capacity of 240 million pounds of copper per year. Copper production for 2008 was 133 million pounds. In response to weak market conditions during fourth-quarter 2008 and January 2009, we revised our operating plans to reflect a 50 percent reduction in mining and stacking rates at Safford. The available mining fleet consists of 23 235-metric ton haul trucks loaded by four shovels with bucket sizes ranging from 31 to 34 cubic meters, which are capable of moving an average of approximately 285,000 metric tons of material per day.

Safford is located in a desert environment with rainfall averaging 10 inches per year. The highest bench elevation is 1,250 meters above sea level and the ultimate pit bottom is expected to have an elevation of 750 meters above sea level. The Safford operation encompasses approximately 24,957 acres, comprising 20,994 acres of patented lands, 3,932 acres of unpatented lands and 31 acres of land held by federal permit.

The Safford operation’s electrical power is provided by Morenci Water and Electric Company, a wholly owned subsidiary of FCX, through the transmission systems of Southwest Transmission Cooperative, a subsidiary of Arizona Electric Power Cooperative, Inc., with most of the power sourced from the Luna Energy facility. Although we believe the Safford operation has sufficient water resources to support currently planned mining operations, we are a party to litigation that could adversely impact the water rights at Safford and at our other properties in Arizona. Refer to Item 3. “Legal Proceedings,” for information concerning the status of these proceedings.

Tyrone
 
 
Tyrone is an open-pit copper mining complex located in southwestern New Mexico in Grant County, approximately 10 miles south of Silver City, New Mexico, along State Highway 90. The site is accessible by paved road. The open-pit mine has been in operation since 1967. The Tyrone mine is a porphyry copper deposit. Mineralization is predominantly secondary sulfide consisting of chalcocite.

Copper processing facilities consist of an SX/EW operation with a maximum capacity of 168 million pounds of copper cathodes per year. Copper production for 2008 was 76 million pounds. In response to weak market conditions during fourth-quarter 2008 and January 2009, we revised our operating plan to reflect a 50 percent reduction in the mining rate at Tyrone. The available mining fleet has the capacity to move an average of 120,000 metric tons of material per day using 22 190-metric ton haul trucks loaded by three shovels with bucket sizes ranging from 22 to 54 cubic meters. Historically, ore production has occurred from numerous open pits throughout the site. Mining is currently ongoing in a single, large, central open pit.

Tyrone is located in a desert environment with rainfall averaging 16 inches per year. The highest bench elevation is 2,000 meters above sea level and the ultimate pit bottom is expected to have an elevation of 1,500 meters above sea level. The Tyrone operation encompasses approximately 35,200 acres, comprising 18,755 acres of patented mining claims and other fee lands, and 16,445 acres of unpatented mining claims (includes 1,116 acres overlaying federal minerals on previously counted fee lands).

Tyrone receives electrical power from the Luna Energy facility and from the open market. Tyrone also has the ability to self-generate power. We believe the Tyrone operation has sufficient water resources to support currently planned mining operations.

Henderson
 
The Henderson molybdenum mine is located approximately 42 miles west of Denver, Colorado, off U.S. Highway 40. Nearby communities include the towns of Empire, Georgetown and Idaho Springs. The Henderson mill site is located approximately 15 miles west of the mine and is accessible from Colorado State Highway 9. The Henderson mine and mill are connected by a 10-mile conveyor tunnel under the Continental Divide and an additional five-mile surface conveyor. The tunnel portal is located five miles east of the mill. The mine has been in operation since 1976. The Henderson mine is a porphyry molybdenum deposit with molybdenite as the primary sulfide mineral.

The Henderson operation consists of a large block-cave underground mining complex feeding a 36,000 metric ton-per-day concentrator. Henderson has the capacity to produce approximately 40 million pounds of molybdenum per year. The majority of the molybdenum concentrate produced is shipped to our Fort Madison, Iowa, processing facility. Molybdenum production for 2008 was 40 million pounds. In response to weak market conditions during fourth-quarter 2008, we revised our operating plans to reflect an approximate 25 percent reduction in Henderson’s annual production. The available underground mining equipment fleet consists of 20 nine-metric ton load-haul-dump (LHD) units and eight 36- and 73-metric ton haul trucks, which feed a gyratory crusher feeding a series of three overland conveyors to the mill stockpiles.

 
The Henderson mine is located in a mountain region with the main access shaft at 3,180 meters above sea level. The main production levels are currently at elevations of 2,200 and 2,350 meters above sea level. This region experiences significant snowfall during the winter months.

The Henderson mine and mill operations encompass approximately 11,878 acres, comprising 11,843 acres of patented mining claims and other fee lands, and a 35-acre easement with the U.S. Forest Service for the surface portion of the conveyor corridor.

Henderson operations receive electrical power through long-term contracts with Xcel Energy and natural gas through long-term contracts with BP Energy, with Xcel Energy as the transporter. We believe the Henderson operation has sufficient water resources to support currently planned mining operations.

Non-Operating Mines
In addition to the currently operating mines described above, we have four non-operating copper mines in Arizona: Ajo, Bisbee, Miami and Tohono; two in New Mexico: Chino (with limited residual copper production from leaching operations) and Cobre; and the Climax molybdenum mine in Colorado, all of which are currently on care-and-maintenance status. In November 2008, in response to current market conditions, we announced suspension of construction activities associated with the restart of the Climax molybdenum mine and placed the Chino mine on care-and-maintenance status in December 2008. The remainder of these mines have been on care-and-maintenance status for several years and would require significant capital investment to return them to operating status. Several of the Arizona and New Mexico mines continue to produce copper cathode from stockpiles. Copper production in 2008 from these mines totaled 180 million pounds.

South America
At our operations in South America, mine properties and facilities are controlled through mining claims or concessions under the general mining laws of the relevant country. The claims or concessions are owned or controlled by the operating companies in which we or our subsidiaries have an ownership interest. Roads, power lines and aqueducts are controlled by easements.

Cerro Verde

Cerro Verde is an open-pit copper and molybdenum mining complex located 20 miles southwest of Arequipa, Peru. The site is accessible by paved highway. We have a 53.56 percent ownership interest in Cerro Verde. The remaining 46.44 percent is held by SMM Cerro Verde Netherlands B.V. (21.0 percent), Compañia de Minas Buenaventura S.A.A. (18.5 percent) and other shareholders whose shares are publicly traded on the Lima Stock Exchange (6.94 percent). The Cerro Verde mine has been in operation since 1976.

The Cerro Verde mine is a porphyry copper deposit that has oxide and secondary sulfide mineralization, and primary sulfide mineralization. The predominant oxide copper minerals are brochantite, chrysocolla, malachite and copper “pitch.” Chalcocite and covellite are the most important secondary copper sulfide minerals. Chalcopyrite and molybdenite are the dominant primary sulfides.

Cerro Verde’s current operation consists of an open-pit copper mine, concentrator and SX/EW leaching facilities. Leach copper production is derived from a 39,000 metric ton-per-day crushed leach facility and a ROM leach

 
system. This leaching operation has a capacity of approximately 200 million pounds of copper per year. A 108,000 metric ton-per-day concentrator was completed in late 2006 and began processing of sulfide ore in the fourth quarter of 2006. Copper production for 2008 was 694 million pounds.

Cerro Verde has sufficient equipment to move an average of 295,000 metric tons of material per day using an available fleet of 29 180-metric ton and 230-metric ton haul trucks loaded by five shovels with bucket sizes ranging in size from 21 to 46 cubic meters.

Approximately one-third of Cerro Verde’s copper cathode production is sold locally and the remaining copper cathodes and concentrate production are transported approximately 70 miles by truck and rail to the Pacific Port of Matarani for shipment to international markets.

Cerro Verde is located in a desert environment with rainfall averaging 1.5 inches per year and is in an active seismic zone. The highest bench elevation is 2,900 meters above sea level and the ultimate pit bottom is expected to be 2,000 meters above sea level. Cerro Verde has a mining concession covering approximately 157,007 acres plus 24 acres of owned property and 79 acres of rights-of-way outside the mining concession area.

Cerro Verde receives electrical power under long-term contracts with Electroperu and Empresa de Generación Eléctrica de Arequipa. The existing freshwater intake and supply system on the Rio Chili was expanded for the Cerro Verde concentrator project. Cerro Verde’s participation in the Pillones Reservoir Project has secured water rights that we believe will be sufficient to support Cerro Verde’s currently planned operations. However, rainfall in 2008 was below normal and the rainy season in 2009, which ends in March, has been below normal.  Reservoir levels are currently about half of the five-year average for this time of year.

El Abra

El Abra is an open-pit copper mining complex located 47 miles north of Calama in Chile’s El Loa province, Region II. The site is accessible by paved highway and by rail. We own a 51 percent interest in El Abra. The remaining 49 percent interest is held by the state-owned copper enterprise Corporación Nacional del Cobre de Chile (CODELCO). The mine has been in operation since 1996.

The El Abra mine is a porphyry copper deposit that has oxide and sulfide mineralization. The predominant oxide copper minerals are chrysocolla and pseudomalachite. There are lesser amounts of copper-bearing clays and tenorite. The predominant primary sulfide copper minerals are bornite and chalcopyrite. There is a minor amount of secondary sulfide mineralization as chalcocite.

The El Abra operation consists of an open-pit copper mine and an SX/EW facility with a capacity of 500 million pounds of copper cathode per year from a 120,000 metric ton-per-day crushed leach circuit and a similar-sized, ROM leaching operation. Copper production for 2008 was 366 million pounds. The mining operation has sufficient equipment to move an average of 223,000 metric tons per day using an available fleet of 26 220-metric ton haul trucks loaded by four shovels with buckets ranging in size from 26 to 41 cubic meters.

We have the opportunity to develop a large sulfide deposit at El Abra that will extend the mine life by over 10 years. Copper production from the sulfide deposit is estimated to average approximately 325 million pounds per

 
year, replacing the depleting oxide production. We had previously planned to begin development of this project in 2009 to reach full production in 2012; however, in response to current market conditions, we are deferring construction activities on this project. We will continue to assess the timing of this project and will be prepared to proceed with construction activities when market conditions improve. Total initial capital for the project is estimated to approximate $450 million.

El Abra is located in a desert environment with rainfall averaging less than one inch per year and is in an active seismic zone. The highest bench elevation is 4,180 meters above sea level and the ultimate pit bottom is expected to be 3,410 meters above sea level. El Abra controls a total of 110,268 acres of mining claims covering the ore deposit, stockpiles, process plant, and water wellfield and pipeline. In addition, El Abra has acquired land surface rights for the road between the processing plant and the mine, the water wellfield, power transmission lines and for the water pipeline from the Salar de Ascotán. Acquisition of additional land surface area required for the future development of the sulfide project is in process.

El Abra currently receives electrical power under a contract with Electroandina, which will expire at the end of 2017. We believe El Abra has sufficient water rights to support currently planned operations.

Candelaria and Ojos del Salado

Candelaria.  Candelaria is an open-pit and underground copper mining complex located approximately 12 miles south of Copiapó in northern Chile’s Atacama province, Region III. The site is accessible by two maintained dirt roads, one coming through the Tierra Amarilla community and the other off of Route 5 of the International Pan-American Highway. We have an 80 percent ownership interest in Candelaria. The remaining 20 percent interest is owned by affiliates of the Sumitomo Corporation. The open-pit copper mine has been in operation since 1993 and the underground copper mine has been in operation since 2005.

The Candelaria mine is an iron oxide, copper/gold deposit. Primary sulfide mineralization consists of chalcopyrite.

The Candelaria operation consists of an open-pit copper mine and a 6,000 metric ton-per-day underground copper mine, which is mined by sublevel stoping, feeding a 75,000 metric ton-per-day concentrator. On average, open-pit mining operations move 210,000 metric tons of material per day using an available fleet of 48 225-metric ton haul trucks loaded by six shovels with bucket sizes ranging from 13 to 43 cubic meters. Copper concentrates are transported by truck to the Punta Padrones port facility located in Caldera, approximately 50 miles northwest of the mine. Copper production for 2008 was 383 million pounds and gold production was 98,000 ounces. In early 2009, we revised our operating plan to reduce the mining rate at Candelaria.

Candelaria is located in a desert environment with rainfall averaging less than one inch per year and is in an active seismic zone. The highest bench elevation is 675 meters above sea level and the ultimate pit bottom is expected to be 30 meters below sea level. The Candelaria property encompasses approximately 13,390 acres, including approximately 544 acres for the port facility in Caldera. The remaining property consists of mineral rights owned by us in which the surface is not owned but controlled by us, which is consistent with Chilean law.

 
Candelaria receives electrical power through long-term contracts with Empresa Eléctrica Guacolda S.A., a local energy company. Candelaria’s water supply comes from well fields in the area of Tierra Amarilla and Copiapó that draw water from the Copiapó River aquifer. Because of rapid depletion of that aquifer in recent years, ongoing studies are addressing the adequacy of this water supply for Candelaria’s currently planned operations.

Ojos del Salado.  Ojos del Salado consists of two underground copper mines (Santos and Alcaparrosa) and a 3,800 metric ton-per-day concentrator. The operation is located approximately 10 miles east of Copiapó in northern Chile’s Atacama province, Region III, and is accessible by paved highway. We have an 80 percent ownership interest in Ojos del Salado. The remaining 20 percent interest is owned by affiliates of the Sumitomo Corporation. The Ojos del Salado operation began commercial production in 1929.

The Ojos del Salado mines are iron oxide and copper/gold deposits. Primary sulfide mineralization consists of chalcopyrite.

The Ojos del Salado operation has a capacity of 3,800 metric tons per day of ore from the Santos underground mine and 4,000 metric tons per day from the Alcaparrosa underground mine. The ore from both mines is mined by sublevel stoping, since both the ore and enclosing rocks are competent. The broken ore is removed from the stopes using scoops and loaded into an available fleet of 18 28-metric ton trucks, which transport the ore to the surface. The ore from the Santos mine is hauled directly to the Ojos del Salado mill for processing, and the ore from the Alcaparrosa mine is reloaded into five 54-metric ton trucks and hauled 12 miles to the Candelaria mill for processing. The Ojos del Salado concentrator has the capacity to produce over 30 million pounds of copper and 9,000 ounces of gold per year. Copper production for 2008 was 63 million pounds and gold production was 16,000 ounces. In early 2009, we revised our operating plan to reduce the mining rate at Ojos del Salado. Tailings from the Ojos del Salado mill are pumped to the Candelaria tailings facility for final deposition. The Candelaria facility has sufficient capacity for the remaining Ojos del Salado tailings in addition to Candelaria’s tailings.

Ojos del Salado is located in a desert environment with rainfall averaging less than one inch per year and is in an active seismic zone. The highest underground level is at an elevation of 500 meters above sea level, with the lowest underground level at 150 meters above sea level. The Ojos del Salado mineral rights encompass approximately 15,815 acres, which includes approximately 6,784 acres of owned land in and around the Ojos del Salado underground mines and plant site. The remaining property consists of mineral rights owned by us in which the surface is not owned but controlled by us, which is consistent with Chilean law.

Ojos del Salado receives electrical power through long-term contracts with Empresa Eléctrica Guacolda S.A. Ojos del Salado’s water supply comes from the Copiapó River aquifer. Because of rapid depletion of this aquifer in recent years, ongoing studies are addressing the adequacy of this water supply for Ojos del Salado’s currently planned operations.

Indonesia

Ownership

PT Freeport Indonesia is a limited liability company organized under the laws of the Republic of Indonesia and incorporated in Delaware. We directly own 81.28 percent of PT Freeport Indonesia, 9.36 percent indirectly through our wholly owned subsidiary, PT Indocopper Investama, and the Government of Indonesia owns the remaining 9.36 percent.

In July 2004, we received a request from the Indonesian Department of Energy and Mineral Resources that we offer to sell shares in PT Indocopper Investama to Indonesian nationals at fair market value. Refer to Note 16 – “Commitments and Guarantees” for additional discussion.

In 1996, we established joint ventures with Rio Tinto plc (Rio Tinto), an international mining company with headquarters in London, England. One joint venture covers PT Freeport Indonesia’s mining operations in Block A and gives Rio Tinto, through 2021, a 40 percent interest in certain assets and future production exceeding specified annual amounts of copper, gold and silver in Block A, and, after 2021, a 40 percent interest in all production from Block A. Operating, nonexpansion capital and administrative costs are shared proportionately

 
between PT Freeport Indonesia and Rio Tinto based on the ratio of (a) the incremental revenues from production from our expansion completed in 1998 to (b) total revenues from Block A, including production from PT Freeport Indonesia’s previously existing reserves. PT Freeport Indonesia receives 100 percent of the cash flow from specified annual amounts of copper, gold and silver through 2021, calculated by reference to its proven and probable reserves as of December 31, 1994, and 60 percent of all remaining cash flow. PT Freeport Indonesia records its joint venture interest using the proportionate consolidation method. Under the joint venture agreements, virtually all of the 2008 cash flows from PT Freeport Indonesia's operations were attributed to PT Freeport Indonesia.
 
Contracts of Work

Through a Contract of Work (COW) with the Government of Indonesia, PT Freeport Indonesia conducts its current exploration and mining operations in Indonesia. The COW governs our rights and obligations relating to taxes, exchange controls, royalties, repatriation and other matters, and was concluded pursuant to the 1967 Foreign Capital Investment Law, which expresses Indonesia’s foreign investment policy and provides basic guarantees of remittance rights and protection against nationalization, a framework for economic incentives and basic rules regarding other rights and obligations of foreign investors. Specifically, the COW provides that the Government of Indonesia will not nationalize or expropriate PT Freeport Indonesia’s mining operations. Any disputes regarding the provisions of the COW are subject to international arbitration. We have experienced no disputes requiring arbitration during the 40 years we have operated in Indonesia.

PT Freeport Indonesia’s COW covers both Block A, which was first included in a 1967 COW that was replaced by a new COW in 1991, and Block B in which we gained rights in 1991. The initial term of our COW expires in December 2021, but we can extend it for two 10-year periods subject to Indonesian government approval that cannot be withheld or delayed unreasonably. The COW allows us to conduct exploration, mining and production activities in the 24,700-acre Block A area, located in Papua. All of PT Freeport Indonesia’s proven and probable mineral reserves and current mining operations are located in Block A. Under the COW, PT Freeport Indonesia also conducts exploration activities (which had been suspended, but resumed in 2007) in the approximate 500,000-acre Block B area, in Papua. We originally had the rights to explore 6.5 million acres in Block B, but pursuant to the COW we have only retained the rights to approximately 500,000 acres following significant geological assessment.

PT Freeport Indonesia pays a copper royalty under its COW that varies from 1.5 percent of copper net revenue at a copper price of $0.90 or less per pound to 3.5 percent at a copper price of $1.10 or more per pound. The COW royalty rate for gold and silver sales is 1.0 percent.

A large part of the mineral royalties under Government of Indonesia regulations are designated to the provinces from which the minerals are extracted. In connection with our fourth concentrator mill expansion completed in 1998, PT Freeport Indonesia agreed to pay the Government of Indonesia additional royalties (royalties not required by our COW) to provide further support to the local governments and the people of the Indonesia province of Papua. The additional royalties are paid on production exceeding specified annual amounts of copper, gold and silver expected to be generated when PT Freeport Indonesia’s milling facilities operate above 200,000 metric tons of ore per day. The additional royalty for copper equals the COW royalty rate and for gold and silver equals twice the COW royalty rates. Therefore, PT Freeport Indonesia’s royalty rate on copper net revenues from production above the agreed levels is double the COW royalty rate, and royalty rates on gold and silver sales from production above the agreed levels are triple the COW royalty rates. PT Freeport Indonesia’s share of the combined royalties, including the additional royalties which became effective January 1, 1999, totaled $113 million in 2008, $133 million in 2007 and $126 million in 2006.

PT Irja Eastern Minerals (Eastern Minerals), of which we own 100 percent, conducts exploration under a separate COW in an area covering approximately 450,000 acres in Papua.

Under a joint venture agreement through PT Nabire Bakti Mining, we conduct exploration activities under a separate COW in an area covering approximately 500,000 acres in five parcels contiguous to PT Freeport Indonesia’s Block B and one of Eastern Minerals’ blocks.

In 2008, Indonesia enacted a new mining law, which will operate under a licensing system as opposed to the COW system that applies to PT Freeport Indonesia and Eastern Materials. The new law indicates that existing COWs will be honored but that certain provisions should be adjusted to conform to the new law. It is not clear
 
what adjustments, if any, may be requested by the Government of Indonesia, but we are committed to continuing to honor and abide by the terms of our COW and the Government has consistently indicated that it will honor all existing contracts.

Grasberg Minerals District


PT Freeport Indonesia operates in the remote highlands of the Sudirman Mountain Range in the province of Papua, Indonesia, which is on the western half of the island of New Guinea. We and our predecessors have conducted exploration and mining operations in Block A since 1967 and have been the only operator of these operations. We currently have two mines in operation: the Grasberg open pit and the Deep Ore Zone (DOZ) underground block cave.

Grasberg Open Pit.  We began open-pit mining of the Grasberg ore body in 1990. Open-pit operations are expected to continue through 2015, at which time the Grasberg underground mining operations are scheduled to begin. Production is currently at the 3,295- to 4,285-meter elevation level and totaled 49.0 million metric tons of ore in 2008 and 57.5 million metric tons of ore in 2007, which provided 67 percent of our 2008 mill feed and 75 percent of our 2007 mill feed. Remaining mill feed comes from our DOZ mine.

The current Grasberg equipment fleet consists of over 500 units. At December 31, 2008, the larger mining equipment directly associated with production included an available fleet of 157 haul trucks with payloads ranging from approximately 215 metric tons to 330 metric tons and 19 shovels with bucket sizes ranging from 30 cubic meters to 42 cubic meters, which in 2008 moved an average of 669,000 metric tons per day.

Grasberg crushing and conveying systems are integral to the mine and provide the capacity to transport up to 225,000 metric tons per day of Grasberg ore to the mill and 135,000 metric tons per day of overburden to the overburden stockpiles. The remaining ore and overburden is moved by haul trucks.

Deep Ore Zone. The DOZ ore body lies vertically below the now depleted Intermediate Ore Zone. We began production from the DOZ ore body in 1989 using open stope mining methods, but we suspended production in 1991 in favor of production from the Grasberg deposit. Production resumed in September 2000 using the block-cave method. Production is at the 3,110-meter elevation level and totaled 23.1 million metric tons of ore in 2008 and 19.5 million metric tons in 2007.

During 2008, we completed over 16,000 meters of development drifting in support of the block-cave mining method for the DOZ mine. Further expansion of the DOZ operation to 80,000 metric tons of ore per day is under way with completion targeted by 2010. The success of the development of the DOZ mine, one of the world’s
 
largest underground mines, provides confidence in the future development of PT Freeport Indonesia’s large-scale undeveloped underground ore bodies.

The DOZ mine fleet consists of over 185 pieces of mobile heavy equipment, which in 2008 moved an average of 63,000 metric tons of ore per day. The primary mining equipment directly associated with production and development includes an available fleet of 50 LHD units and 19 haul trucks. Our production LHD units typically carry approximately 11 metric tons of ore. Using ore passes and chutes, the LHD units transfer ore into 55-ton capacity haul trucks. The trucks dump into two gyratory crushers and the ore is then conveyed to the surface stockpiles.

PT Freeport Indonesia’s total production for 2008 was 1.1 billion pounds of copper and 1.2 million ounces of gold.

Our principal source of power for all our Indonesian operations is a coal-fired power plant that we built in conjunction with our fourth concentrator mill expansion. Diesel generators supply peaking and backup electrical power generating capacity. A combination of naturally occurring mountain streams and water derived from our underground operations provides water for our operations. Our Indonesian operations are in an active seismic zone and experience average annual rainfall of approximately 200 inches.

Description of Ore Bodies. Our Indonesia ore bodies are located within and around two main igneous intrusions, the Grasberg monzodiorite and the Ertsberg diorite. The host rocks of these ore bodies include both carbonate and clastic rocks that form the ridge crests and upper flanks of the Sudirman Range, and the igneous rocks of monzonitic to dioritic composition that intrude them. The igneous-hosted ore bodies (the Grasberg open pit and block cave, and the DOZ block cave) occur as vein stockworks and disseminations of copper sulfides, dominated by chalcopyrite and, to a much lesser extent, bornite. The sedimentary-rock hosted ore bodies occur as “magnetite-rich, calcium/magnesian skarn” replacements, whose location and orientation are strongly influenced by major faults and by the chemistry of the carbonate rocks along the margins of the intrusions.

The copper mineralization in these skarn deposits is also dominated by chalcopyrite, but higher bornite concentrations are common. Moreover, gold occurs in significant concentrations in all of the district’s ore bodies, though rarely visible to the naked eye. These gold concentrations usually occur as inclusions within the copper sulfide minerals, though, in some deposits, these concentrations can also be strongly associated with pyrite.

The following diagram indicates the relative elevations (in meters) of our reported ore bodies.
 
 
 
The following map, which encompasses an area of approximately 42 square kilometers (approximately 16 square miles), indicates the relative positions and sizes of our reported ore bodies and their locations.
 
 
Africa
We are developing the initial project at Tenke Fungurume in the DRC. At Tenke Fungurume, mine properties and facilities are controlled through mining concessions under general mining laws. The concessions are owned or controlled by operating companies in which we or our subsidiaries have an ownership interest.

Tenke Fungurume

The Tenke Fungurume deposits are located in the Katanga province of the DRC approximately 110 miles northwest of Lubumbashi. The deposits are accessible by unpaved roads and by rail. We hold an effective 57.75 percent interest in the concessions through our interest in Tenke Fungurume Mining, S.A.R.L., a company incorporated under the laws of the DRC and are the operator of the project. The remaining ownership interests
 
are held by Tenke Mining Corp. (TMC), which is owned by Lundin Mining Corporation (an effective 24.75 percent) and La Générale des Carrières et des Mines (Gécamines), which is wholly owned by the Government of the DRC (17.5 percent). We are responsible for funding 70 percent of project development costs and are also responsible for financing our partner’s share of certain cost overruns on the initial project. Gecamines has an undilutable carried interest and is not responsible for funding any project costs.  In accordance with the terms of the agreement, Gecamines will receive asset transfer payments totaling $100 million, $70 million of which has already been paid and the remainder of which will be paid over a period of approximately three years.

The Tenke Fungurume deposits are sediment-hosted copper and cobalt deposits with oxide, mixed oxide-sulfide and sulfide mineralization. The dominant oxide minerals are malachite, pseudomalachite and heterogenite. Important sulfide minerals consist of bornite, carrollite, chalcocite and chalcopyrite.

Copper and cobalt will be recovered through an agitation-leach plant capable of processing 8,000 metric tons of ore per day. Construction activities are well advanced and initial production is targeted during the second half of 2009  Annual production in the initial years is expected to approximate 250 million pounds of copper and 18 million pounds of cobalt.  The initial project is based on mining and processing ore reserves approximating 119 million metric tons with an average grade of 2.6 percent copper and 0.35 percent cobalt. We expect the results of drilling activities will enable future expansion of initial production rates. The timing of these expansions will depend on a number of factors, including general economic and market conditions. The current equipment fleet includes 8 five-cubic meter front-end loaders, 29 45-metric ton haul trucks, surface miners, production drills, sampling machines and crawler dozers.

Tenke Fungurume is located in a tropical region; however, temperatures are moderated by its higher altitudes. Weather in this region is characterized by a dry season and a wet season, each lasting about six months with average rainfall of 47 inches per year. The highest bench elevation is expected to be 1,480 meters above sea level and the ultimate pit bottom is expected to be 1,270 meters above sea level. The Tenke Fungurume deposits are located within four concessions totaling 394,455 acres.

Tenke Fungurume has entered into long-term power supply and infrastructure funding agreements with La Société Nationale d’Electricité (SNEL), the state-owned electric utility company serving the region. The results of a recent water exploration program, as well as the regional geological and hydro-geological conditions, indicate that adequate water is available for the project, and for hydro-electric generation during the expected life of the operation.
 
In February 2008, the Ministry of Mines, Government of the DRC, sent a letter seeking comment on proposed material modifications to the mining contracts for the Tenke Fungurume concession.  Refer to Note 16 – “Commitments and Guarantees” for additional discussion.
 
During October 2008, fighting between rebel groups and the national Congolese army erupted in the DRC and hostilities have continued in the eastern province of North Kivu, which is more than 1,000 kilometers from our project site and not easily accessible by road. This conflict has resulted in increased instability in the DRC. We will continue to monitor the situation while continuing with our development project.

 
PRODUCTION DATA

For comparative purposes, operating data shown below for the years ended December 31, 2007, 2006, 2005 and 2004, combines our historical data with Phelps Dodge pre-acquisition data. As the pre-acquisition operating data represent the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

COPPER
 
Years Ended December 31,
 
(millions of recoverable pounds)
 
2008
   
2007a
   
2006a
   
2005a
   
2004a
 
                               
MINED COPPER (FCX’s net interest in %)
                             
North America
                             
Morenci (85%)b
 
626
   
687
   
693
   
680
   
715
 
Bagdad (100%)
 
227
   
202
   
165
   
201
   
220
 
Sierrita (100%)
 
188
   
150
   
162
   
158
   
155
 
Chino (100%)
 
155
   
190
   
186
   
210
   
183
 
Safford (100%)
 
133
   
1
   
-
   
-
   
-
 
Tyrone (100%)
 
76
   
50
   
64
   
81
   
86
 
Miami (100%)
 
19
   
20
   
19
   
25
   
20
 
Tohono (100%)
 
2
   
3
   
5
   
5
   
-
 
Other (100%)
 
4
   
17
   
11
   
5
   
5
 
Total North America
 
1,430
   
1,320
c
 
1,305
   
1,365
   
1,384
 
                               
South America
                             
Cerro Verde (53.56%)
 
694
   
594
   
222
   
206
   
195
 
Candelaria/Ojos del Salado (80%)
 
446
   
453
   
429
   
421
   
461
 
El Abra (51%)
 
366
   
366
   
482
   
464
   
481
 
Total South America
 
1,506
   
1,413
c
 
1,133
   
1,091
   
1,137
 
                               
Indonesia
                             
Grasberg (90.64%)d
 
1,094
   
1,151
   
1,201
   
1,456
   
997
 
Consolidated
 
4,030
   
3,884
   
3,639
   
3,912
   
3,518
 
                               
Less minority participants’ share
 
693
   
653
   
537
   
543
   
512
 
Net
 
3,337
   
3,231
   
3,102
   
3,369
   
3,006
 
                               
GOLD
                             
(thousands of recoverable ounces)
                             
                               
MINED GOLD (FCX’s net interest in %)
                             
                               
North America (100%)b
 
14
   
15
   
19
   
17
   
13
 
South America (80%)
 
114
   
116
e
 
112
   
117
   
122
 
Indonesia (90.64%)d
 
1,163
   
2,198
   
1,732
   
2,789
   
1,456
 
Consolidated
 
1,291
   
2,329
   
1,863
   
2,923
   
1,591
 
                               
Less minority participants’ share
 
132
   
229
   
184
   
284
   
160
 
Net
 
1,159
   
2,100
   
1,679
   
2,639
   
1,431
 
                               
MOLYBDENUM
                             
(millions of recoverable pounds)
                             
                               
MINED MOLYBDENUM (FCX’s net interest in %)
                             
                               
Henderson (100%)
 
40
   
39
f
 
37
   
32
   
28
 
By-product – North America (100%)b
 
30
   
30
   
31
   
30
   
29
 
By-product – Cerro Verde (53.56%)
 
3
   
1
   
-
   
-
   
-
 
Consolidated
 
73
   
70
   
68
   
62
   
57
 
                               
Less minority participants’ share
 
1
   
-
   
-
   
-
   
-
 
Net
 
72
   
70
   
68
   
62
   
57
 
                               

a.  
For comparative purposes, operating data for the years ended December 31, 2007, 2006, 2005 and 2004, combines our historical data with Phelps Dodge pre-acquisition data. As the pre-acquisition data represent the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
b.  
Amounts are net of Morenci’s 15 percent joint venture partner interest.
c.  
Includes North America copper production of 258 million pounds and South America copper production of 259 million pounds for Phelps Dodge’s pre-acquisition results.
d.  
Amounts are net of Grasberg’s joint venture partner’s interest, which varies in accordance with terms of the joint venture agreement.
e.  
Includes gold production of 21 thousand ounces for Phelps Dodge’s pre-acquisition results.
f.  
Includes molybdenum production of 14 million pounds for Phelps Dodge’s pre-acquisition results.

 
SALES DATA

For comparative purposes, operating data shown below for the years ended December 31, 2007, 2006, 2005 and 2004, combines our historical data with Phelps Dodge pre-acquisition data. As the pre-acquisition operating data represent the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

   
Years Ended December 31,
 
COPPER (millions of recoverable pounds)
 
2008
   
2007a
   
2006a
   
2005a
   
2004a
 
                               
MINED COPPER (FCX’s net interest in %)
                             
North America
                             
Morenci (85%)b
 
646
   
693
   
692
   
680
   
715
 
Bagdad (100%)
 
226
   
200
   
165
   
209
   
224
 
Sierrita (100%)
 
184
   
157
   
161
   
165
   
158
 
Chino (100%)
 
174
   
186
   
186
   
209
   
183
 
Safford (100%)
 
107
   
-
   
-
   
-
   
-
 
Tyrone (100%)
 
71
   
53
   
64
   
81
   
86
 
Miami (100%)
 
20
   
24
   
19
   
29
   
22
 
Tohono (100%)
 
2
   
3
   
5
   
5
   
-
 
Other (100%)
 
4
   
16
   
11
   
5
   
5
 
Total North America
 
1,434
   
1,332
c
 
1,303
   
1,383
   
1,393
 
                               
South America
                             
Cerro Verde (53.56%)
 
701
   
587
   
214
   
205
   
196
 
Candelaria/Ojos del Salado (80%)
 
455
   
447
   
425
   
421
   
467
 
El Abra (51%)
 
365
   
365
   
487
   
467
   
482
 
Total South America
 
1,521
   
1,399
c
 
1,126
   
1,093
   
1,145
 
                               
Indonesia
                             
Grasberg (90.64%)d
 
1,111
   
1,131
   
1,201
   
1,457
   
992
 
Consolidated
 
4,066
   
3,862
   
3,630
   
3,933
   
3,530
 
                               
Less minority participants’ share
 
699
   
647
   
535
   
545
   
513
 
Net
 
3,367
   
3,215
   
3,095
   
3,388
   
3,017
 
                               
Consolidated sales from mines
 
4,066
   
3,862
   
3,630
   
3,933
   
3,530
 
Purchased copper
 
483
   
650
   
736
   
821
   
866
 
Total consolidated sales
 
4,549
   
4,512
   
4,366
   
4,754
   
4,396
 
                               
Average realized price per pound
 
$2.69
   
$3.22
e
 
$2.80
e
 
$1.66
e
 
$1.33
 
                               
GOLD (thousands of recoverable ounces)
                             
                               
MINED GOLD (FCX’s net interest in %)
                             
                               
North America (100%)b
 
16
   
21
   
19
   
18
   
12
 
South America (80%)
 
116
   
114
f
 
111
   
117
   
122
 
Indonesia (90.64%)d
 
1,182
   
2,185
   
1,736
   
2,790
   
1,443
 
Consolidated
 
1,314
   
2,320
   
1,866
   
2,925
   
1,577
 
                               
Less minority participants’ share
 
134
   
228
   
185
   
285
   
159
 
Net
 
1,180
   
2,092
   
1,681
   
2,640
   
1,418
 
                               
Consolidated sales from mines
 
1,314
   
2,320
   
1,866
   
2,925
   
1,577
 
Purchased gold
 
2
   
6
   
12
   
12
   
20
 
Total consolidated sales
 
1,316
   
2,326
   
1,878
   
2,937
   
1,597
 
                               
Average realized price per ounce
 
$861
   
$682
   
$566
g
 
$454
   
$411
 
                               
MOLYBDENUM  (millions of recoverable pounds)
                             
                               
Consolidated sales from mines
 
71
   
69
h
 
69
   
60
   
63
 
                               
Less minority participants’ share
 
1
   
-
   
-
   
-
   
-
 
Net
 
70
   
69
   
69
   
60
   
63
 
                               
Consolidated sales from mines
 
71
   
69
   
69
   
60
   
63
 
Purchased molybdenum
 
8
   
9
   
8
   
13
   
13
 
Total consolidated sales
 
79
   
78
   
77
   
73
   
76
 
                               
Average realized price per pound
 
$30.55
   
$25.87
   
$21.87
   
$25.89
   
$12.71
 


 
a.  
For comparative purposes, operating data for the years ended December 31, 2007, 2006, 2005 and 2004, combines our historical data with Phelps Dodge pre-acquisition data. As the pre-acquisition data represent the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
b.  
Amounts are net of Morenci’s joint venture partner’s 15 percent interest.
c.  
Includes North America copper sales of 283 million pounds and South America copper sales of 222 million pounds for Phelps Dodge’s pre-acquisition results.
d.  
Amounts are net of Grasberg’s joint venture partner’s interest, which varies in accordance with terms of the joint venture agreement.
e.  
Before charges for hedging losses related to copper price protection programs, amounts were $3.27 per pound for 2007, $3.08 per pound for 2006 and $1.76 per pound for 2005.
f.  
Includes gold sales of 18 thousand ounces for Phelps Dodge’s pre-acquisition results.
g.  
Amount was approximately $606 per ounce before a loss on redemption of our Gold-Denominated Preferred Stock, Series II.
h.  
Includes molybdenum sales of 17 million pounds for Phelps Dodge’s pre-acquisition results.
 
DEVELOPMENT PROJECTS AND EXPLORATION
 
We have several projects and potential opportunities to expand our production volumes, extend our mine lives and develop large-scale underground ore bodies. In response to the sharp declines in copper and molybdenum prices and the deterioration of the economic environment during fourth-quarter 2008, we have deferred most of our project development activities, including incremental expansions in North and South America, the planned restart of the Miami mine, development of the El Abra sulfide project and the restart of the Climax molybdenum mine, and have also reduced capital spending at Tenke Fungurume and in Indonesia. For further discussion of our development projects and exploration activities, refer to Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”

In addition to current development project activities for the Common Infrastructure project, the Grasberg Block Cave, the Big Gossan underground mine and the DOZ expansion discussed in Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” we have additional long-term underground mine development projects in the Grasberg minerals district for the Deep Mill Level Zone and Kucing Liar ore bodies, which are discussed below and are based on our latest mine plans and proven and probable reserves as of December 31, 2008.

The Mill Level Zone and Deep Mill Level Zone ore bodies are reported as one ore body as the Deep Mill Level Zone. The Deep Mill Level Zone lies directly below the DOZ mine at the 2,590-meter elevation. This ore represents the downward continuation of mineralization in the Ertsberg East Skarn system and neighboring Ertsberg porphyry. Drilling efforts continue to determine the extent of this ore body. We expect to mine the Deep Mill Level Zone using a block-cave method near completion of mining at the DOZ. We expect to complete the feasibility study on this ore body in the second half of 2009. Pre-feasibility estimates of aggregate capital costs for the Deep Mill Level Zone are expected to aggregate $1.3 billion.

The Kucing Liar ore body lies on the southern flank of and underneath the southern portion of the Grasberg open pit at the 2,605-meter elevation level. We expect to mine the Kucing Liar ore body using the block-cave method. Pre-feasibility studies for the development of the Kucing Liar ore body indicate aggregate capital costs of approximately $1.4 billion. A feasibility study is expected to commence during 2009.

Based on our current estimates, we expect aggregate expenditures for underground mine development to average approximately $350 million annually during the next 15 years. In addition, these costs will be shared with Rio Tinto in accordance with our joint venture agreement.
 
Considering the long-term nature of these projects, actual costs could differ materially from these estimates.
 
In addition to the mine development costs above, our current mine development plans include approximately $3 billion of capital expenditures at our processing facilities to optimize the handling of underground ore types once Grasberg open-pit operations cease. We continue to review our mine development and processing plans to maximize the value of our reserves.
 
RESEARCH

Following our acquisition of Phelps Dodge in March 2007, we conduct research and development programs relating to technology for exploration for minerals, mining and recovery of metals from ores, concentrates and solutions, smelting and refining of copper, metal processing, reclamation and remediation, and product and engineered
 
materials development. Most of our research is conducted at our technology centers in Safford and Sahuarita, Arizona. Expenditures for research and development programs, together with contributions to industry and government-supported research programs, totaled $44 million in 2008 and $33 million in 2007. Expenditures are expected to be substantially lower in 2009 in connection with company-wide steps to reduce expenditures in response to lower copper and molybdenum prices.

SMELTING FACILITIES

Atlantic Copper, S.A. Atlantic Copper is our wholly owned copper smelter and refinery located in Huelva, Spain. Atlantic Copper completed the last expansion of its production capacity in 1997. The design capacity of the smelter is 290,000 metric tons of copper per year and the refinery currently has a capacity of 260,000 metric tons of copper per year. We have no present plans to expand Atlantic Copper’s production capacity. Atlantic Copper’s facilities are located on land concessions from the Huelva, Spain port authorities. The smelter and refinery concessions expire in 2022, and the office and warehouse concessions expire in 2014.

During 2008, Atlantic Copper treated 1,028,100 metric tons of concentrate and scrap and produced 259,900 metric tons of copper anodes and 257,100 metric tons of copper cathodes. During 2007, Atlantic Copper treated 952,300 metric tons of concentrate and scrap and produced 256,100 metric tons of copper anodes and 243,600 metric tons of copper cathodes. In June 2007, Atlantic Copper completed a scheduled 23-day maintenance turnaround. Major maintenance turnarounds typically occur approximately every 12 years for Atlantic Copper, with significantly shorter term maintenance turnarounds occurring in the interim. The next scheduled maintenance activity at Atlantic Copper is in 2011.

Atlantic Copper purchased approximately 45 percent of its 2008 concentrate requirements from PT Freeport Indonesia and approximately 12 percent from our South America mines at market prices. Atlantic Copper has experienced no significant operating problems.

We made no capital contributions to Atlantic Copper from 2005 through 2008; however, we contributed $202 million to Atlantic Copper in 2004. In addition, we loaned $190 million to Atlantic Copper in 2004 and Atlantic Copper repaid $60 million in 2008. The funds were used to improve Atlantic Copper’s financial structure during its 2004 major maintenance turnaround and during a period of extremely low rates for treatment and refining charges. Our net investment in Atlantic Copper through December 31, 2008, was approximately $138 million.

PT Smelting. PT Freeport Indonesia’s 1991 COW required us to construct or cause to be constructed a smelter in Indonesia if we and the Indonesian government determined that such a project would be economically viable. In 1995, following the completion of a feasibility study, we entered into agreements relating to the formation of PT Smelting, an Indonesian company, and the construction of the copper smelter in Gresik, Indonesia. PT Freeport Indonesia, Mitsubishi Materials Corporation (Mitsubishi Materials), Mitsubishi Corporation (Mitsubishi) and Nippon Mining & Metals Co., Ltd. (Nippon) own 25 percent, 60.5 percent, 9.5 percent, and 5 percent, respectively, of the outstanding PT Smelting common stock. PT Smelting owns and operates the smelter and refinery in Gresik, Indonesia.

During 2006, PT Smelting completed an expansion of its production capacity to 275,000 metric tons of copper per year from 250,000 metric tons. PT Freeport Indonesia’s contract with PT Smelting provides for the supply of 100 percent of the copper concentrate requirements necessary for PT Smelting to produce 205,000 metric tons of copper annually (essentially the smelter’s original design capacity) on a priority basis. For the first 15 years of PT Smelting’s commercial operations, beginning December 1998, PT Freeport Indonesia agreed that the combined treatment and refining charges (fees paid to smelters by miners) would approximate market rates, but will not fall below specified minimum rates. The minimum rate, applicable to the period April 27, 2008 to April 27, 2014, is to be determined annually and to be sufficient to cover PT Smelting’s annual cash operating costs (net of credits and including costs of debt service) for 205,000 metric tons of copper. The maximum rate is $0.30 per pound. The agreement is an amendment to the long-term contract, which is pending approval from the Department of Energy and Mineral Resources of the Government of Indonesia. PT Freeport Indonesia also sells copper concentrate to PT Smelting at market rates, which are not subject to a minimum or maximum rate, for quantities in excess of 205,000 metric tons of copper annually.
 
During 2008, PT Smelting treated 978,100 metric tons of concentrate and produced 261,300 metric tons of copper anodes and 253,400 metric tons of copper cathodes. During 2007, PT Smelting treated 976,300 metric tons of concentrate and produced 277,100 metric tons of copper anodes and 256,900 metric tons of copper
 
cathodes. Lower volumes of anodes in 2008, compared to 2007, primarily reflect a 25-day maintenance turnaround in the second quarter of 2008. Major maintenance turnarounds typically occur approximately every four years for PT Smelting, with significantly shorter term maintenance turnarounds in the interim.

Miami Smelter.  We own and operate a smelter at our Miami, Arizona mining operation. The Miami mine is currently on care-and-maintenance status, but the smelter continues to process concentrate primarily from our Morenci, Bagdad and Sierrita mines. The smelter has been in production for over 80 years and has been upgraded during that period to implement new technologies, to improve production and to comply with current air quality standards. Concentrate processed through the smelter totaled approximately 719,000 metric tons in 2008 and 759,000 metric tons in 2007. The Miami smelter completed a 40-day major maintenance turnaround in February 2009.  Major maintenance turnarounds typically occur approximately every 29 months for Miami, with significantly shorter term maintenance turnarounds in the interim. Sulfuric acid is a by-product of smelting concentrates, and the Miami smelter is the most significant source of sulfuric acid for our domestic leaching operations.

OTHER PROPERTIES

Rod & Refining Operations.  Our Rod & Refining operations consist of conversion facilities located in North America including a refinery in El Paso, Texas; rod mills in El Paso, Texas, Norwich, Connecticut and Miami, Arizona; and a specialty copper products facility in Bayway, New Jersey. We refine our anode copper production from our smelter in Miami, Arizona, along with purchased anodes, at our El Paso refinery. The El Paso refinery has an annual production capacity of about 900 million pounds of copper cathode, which is sufficient to refine all the copper anode we produce at Miami. Our El Paso refinery also produces nickel carbonate, copper telluride, and autoclaved slimes material containing gold, silver, platinum and palladium.

Molybdenum Conversion Facilities.  We process molybdenum concentrates at our conversion plants in the U.S. and Europe into such products as technical-grade molybdic oxide, ferromolybdenum, pure molybdic oxide, ammonium molybdates, molybdenum disulfide and molybdenum metal powder. We operate molybdenum roasters in Sierrita, Arizona; Fort Madison, Iowa; and Rotterdam, the Netherlands.
 
The conversion facility located at our Sierrita mine consists of two molybdenum roasters that process molybdenum concentrates produced at our mines and on a toll basis for third parties. The facility produces molybdenum oxide and related products.
 
The Fort Madison, Iowa, facility consists of two molybdenum roasters, a sulfuric acid plant, a metallurgical (technical oxide) packaging facility, and a chemical conversion plant, which includes a wet-chemicals plant, sublimation equipment and molybdenum disulfide processing and packaging. In the chemical plant, molybdic oxide is further refined into various high-purity molybdenum chemicals for a wide range of uses by chemical and catalyst manufacturers. In addition to metallurgical oxide products, the Fort Madison facility produces ammonium dimolybdate, pure molybdic oxide, ammonium heptamolybdate, ammonium octamolybdate, sodium molybdate, sublimed pure molybdic oxide and molybdenum disulfide.
 
The Rotterdam conversion facility consists of a molybdenum roaster, sulfuric acid plant, metallurgical packaging facility and chemical conversion plant. The plant produces metallurgical products primarily for third parties. Ammonium dimolybdate and pure molybdic oxide are produced in the wet-chemicals plant.
 
We also produce ferromolybdenum for worldwide customers at our conversion plant located in Stowmarket, United Kingdom. The plant is operated both as an internal and external customer tolling facility.

SOURCES AND AVAILABILITY OF RAW MATERIALS

Energy (including electricity, diesel fuel, coal and natural gas), sulfuric acid and water are the principal raw materials used in our operations. Most of our energy is obtained from third parties under long-term contracts. For additional information, refer to Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”
 
Sulfuric acid is used in the SX/EW process and is produced as a by-product of the smelting process at our smelters. Sulfuric acid needs in excess of the sulfuric acid produced by our operations are purchased from third parties as needed.

 
Our mining operations require significant quantities of water for mining, ore processing and related support facilities. Our operations in North and South America are in areas where water is scarce and competition among users for continuing access to water is significant. Continuous production at our mines is dependent on our ability to maintain our water rights and claims and defeat claims adverse to our current water uses in legal proceedings.

In North America, under state law, our water rights give us only the right to use public waters for a statutorily defined beneficial use at a designated location. In Arizona, we are a participant in two active general stream adjudications in which for 30 years the State of Arizona has been attempting to quantify and prioritize surface water claims in two of the state’s largest river systems that include three of our operating mines (Morenci, Sierrita and Safford) and which may also affect our Bagdad mine in Arizona. Groundwater is not subject to adjudication in Arizona, but is subject to the doctrine of reasonable use, which requires balancing the utility of the use against the gravity of the harm to others who have rights in the same aquifer; however, wells may be subject to adjudication to the extent they are found to produce or affect surface water. In Colorado, our surface water and groundwater rights are subject to adjudication and we are involved in legal proceedings to resolve disputes regarding priority of administration of rights, including priority of some of our rights for the Climax mine. Our surface water and groundwater rights are fully licensed or have been fully adjudicated in New Mexico.

In South America, water for our mining operations at Candelaria and Ojos del Salado is drawn from the Copiapó River aquifer. Because of rapid depletion of this aquifer in recent years, ongoing studies are addressing the adequacy of this water supply for our mining operations planned at these sites. Water for our Cerro Verde processing operations comes from renewable sources through a series of storage reservoirs. Rainfall in 2008 was below normal and the rainy season in 2009, which ends in March, has thus far been below normal. Reservoirs are currently about half of the last five-year average for this time of year.

Although we believe our mining operations have sufficient water rights, the loss of water rights for any of our mines, in whole or in part, or shortages of water to which we have rights, could require us to curtail or shut down mining operations. Additionally, we have not yet secured adequate water rights to support all of our potential expansion projects and our inability to secure those rights could prevent us from pursuing some of those expansion opportunities. See Item 1A. “Risk Factors.”

COMPETITION
 
We are one of the world’s largest copper, gold and molybdenum mining companies in terms of reserves and production. With respect to copper, which generated approximately 76 percent of our mining revenues in 2008, the top 10 producers comprise approximately 55 percent of total worldwide mined copper production. We currently rank second among those producers at approximately 10 percent of total worldwide estimated mined copper production. Our competitive position is based on the quality and grade of our ore bodies and our ability to manage costs compared with other producers. We have a diverse portfolio of mining operations with varying ore grades and cost structures. Our costs are driven by the location, grade and nature of our ore bodies and the input costs, including energy, labor and equipment. The metals markets are cyclical and our ability to maintain our competitive position over the long term is based on our ability to acquire and develop quality deposits, hire and retain a skilled workforce and to manage our costs.

LABOR MATTERS

At December 31, 2008, we employed approximately 29,300 people. Additionally, there are approximately 10,300 contractor employees working at our Grasberg minerals district and approximately 400 contractor employees at Atlantic Copper. Employees represented by unions are listed below, with the approximate number of employees represented and the expiration date of the applicable union agreements.

 
   
Number of
 
   
Union-
 
 
Number of
Represented
 
Location
Unions
Employees
Expiration Date
PT Freeport Indonesia – Indonesia
1
5,650
October 2009
Tenke Fungurume – DRC
2
2,525
May 2010
Cerro Verde – Peru
1
1,014
August 2011
Candelaria – Chile
2
463
October 2009
El Abra – Chile
2
566
July 2012
Chino – New Mexico
1
231
November 2009
Atlantic Copper – Spain
2
179
December 2007a
Stowmarket – United Kingdom
1
36
May 2011
Bayway – New Jersey
1
53
April 2010
Rotterdam – The Netherlands
2
57
March 2011
Aurex – Chile
1
32
February 2010

a.
The contract has been provisionally extended and is currently being renegotiated.

FM Services Company (FM Services), a wholly owned subsidiary of FCX, furnishes certain executive, administrative, financial, accounting, legal, tax and similar services to us. As of December 31, 2008, FM Services had 184 employees. FM Services employees also provide these services to two other publicly traded companies.

ENVIRONMENTAL AND RECLAMATION MATTERS

The costs of complying with environmental laws is a fundamental and substantial cost of our business. For information about environmental regulation, litigation and related costs, please see Item 1A. “Risk Factors - Environmental Risks;” Item 3. “Legal Proceedings;” Note 1 – “Summary of Significant Accounting Policies - Environmental Expenditures and Asset Retirement Obligations;” and Note 15 – “Contingencies - Environmental and Asset Retirement Obligations.”

COMMUNITY AND HUMAN RIGHTS

We have adopted policies that govern our working relationships with the communities where we operate that are designed to guide our practices and programs in a manner that respects basic human rights and the culture of the local people impacted by our operations. We continue to make significant expenditures on community development, education, training and cultural programs, which include:

· comprehensive job training programs
· basic education programs
· public health programs, including malaria control                                                                                                
· agricultural assistance programs
· small and medium enterprise development programs
· cultural preservation programs
·                 water and sewage treatment projects
·                 clean water access
· charitable donations

In December 2000, we endorsed the joint U.S. State Department-British Foreign Office Voluntary Principles on Human Rights and Security (“Voluntary Principles”). Several major natural resources companies and international human rights organizations participated in developing the Voluntary Principles and have endorsed them. We participated in developing these principles and they are incorporated into our human rights policy.

We believe that our social and economic development programs are responsive to the issues raised by the local communities near our areas of operation and should help us maintain good relations with the surrounding communities and avoid disruptions of mining operations. Nevertheless, social and political instability in the area
 
may adversely impact our mining operations. See Item 1A. – “Risk Factors.”

South America. Cerro Verde has provided a variety of community support projects over the years. During 2006, as a result of discussions with local mayors in the Arequipa region, Cerro Verde agreed to contribute to the design and construction of domestic water and sewage treatment plants for the benefit of the region. These facilities are being designed in a modular fashion so that initial installations can be readily expanded in the future. We have funded approximately 150 million Peruvian nuevo soles (approximately $49 million) as of December 31, 2008 to a designated bank account to be used for financing Cerro Verde’s share of the construction costs of these facilities.

During 2006, the Peruvian government announced that all mining companies operating in Peru will make annual contributions to local development funds for a five-year period when copper prices exceed certain levels that are adjusted annually. The contribution is equal to 3.75 percent of after-tax profits, of which 2.75 percent is contributed to a local mining fund and 1.00 percent to a regional mining fund. Cerro Verde’s contributions totaled $28 million in 2008 and $49 million in 2007.

Indonesia. In 1996, PT Freeport Indonesia established the Freeport Partnership Fund for Community Development (formerly the Freeport Fund for Irian Jaya Development), through which PT Freeport Indonesia has made available funding and technical assistance to support the economic, health, education and social development of the area. PT Freeport Indonesia has committed through 2011 to provide one percent of its annual revenue for the development of the local people in its area of operation through the Partnership Fund. Our share of contributions to the Partnership Fund totaled $34 million in 2008, $48 million in 2007 and $44 million in 2006. Our joint venture partner, Rio Tinto, also contributes to this fund and, including their share, the contributions totaled $35 million in 2008, $53 million in 2007 and $48 million in 2006.

The Amungme and Kamoro Community Development Organization (Lembaga Pembangunan Masyarakat Amungme dan Kamoro  or LPMAK) oversees disbursement of the program funds we contribute to the Partnership Fund. LPMAK is governed by a board of commissioners and a board of directors, which are comprised of representatives from the local Amungme and Kamoro tribal communities, government leaders, church leaders, and one representative of PTFI on each board. The Amungme and Kamoro people are original inhabitants of the land in our area of operations.

Security Matters in Indonesia. Consistent with our COW in Indonesia and the requirement to protect our employees and property, we have taken appropriate steps to provide a safe and secure working environment. As part of its security program, PT Freeport Indonesia maintains its own internal security department, which performs functions such as protecting company facilities, monitoring the shipment of company goods through the airport and terminal, assisting in traffic control and aiding rescue operations. PT Freeport Indonesia’s civilian security employees (numbering approximately 750) are unarmed and perform duties consistent with their internal security role. PT Freeport Indonesia’s share of costs for its internal civilian security department totaled approximately $22 million for 2008, $17 million for 2007 and $14 million for 2006. The security department has received human rights training and each member is required to certify his or her compliance with our human rights policy.

PT Freeport Indonesia, and all businesses and residents of Indonesia, rely on the Government of Indonesia for the maintenance of public order, upholding the rule of law and the protection of personnel and property. The Grasberg minerals district has been designated by the Government of Indonesia as one of Indonesia’s vital national assets. This designation results in the police and to a lesser extent, the military, playing a significant role in protecting the area of our operations. The Government of Indonesia is responsible for employing police and military personnel and directing their operations.

From the outset of PT Freeport Indonesia’s operations, the government has looked to PT Freeport Indonesia to provide logistical and infrastructure support and assistance for these necessary services because of the limited resources of the Indonesian government and the remote location of and lack of development in Papua. PT Freeport Indonesia’s financial support for the Indonesian government security institutions assigned to the operations area represents a prudent response to its requirements to protect its workforce and property, better ensuring that personnel are properly fed and lodged, and have the logistical resources to patrol PT Freeport Indonesia’s roads and secure its operating area. In addition, provision of such support and oversight is consistent with PT Freeport Indonesia’s obligations under the COW, reflects our philosophy of responsible corporate citizenship, and is in keeping with our commitment to pursue practices that will promote human rights.

 
PT Freeport Indonesia’s share of support costs for the government-provided security, currently involving approximately 1,850 Indonesian government security personnel located in the general area of our operations, was $8 million for 2008, $9 million for 2007 and $9 million for 2006. This supplemental support consists of various infrastructure and other costs, such as food, housing, fuel, travel, vehicle repairs, allowances to cover incidental and administrative costs, and community assistance programs conducted by the military and police. PT Freeport Indonesia’s capital costs for associated infrastructure was less than $1 million for each of the three years ended December 31, 2008.

As reported in January 2006, we have received and responded to requests from U.S. governmental authorities related to PT Freeport Indonesia’s support of Indonesian security institutions. We are cooperating fully with these requests.

Africa. Tenke Fungurume has committed to assist the communities living within its concession in the Katanga province of the DRC. Initiatives that have commenced over the past two years include the building of two schools and the remodeling of a third, development of over 30 community water wells, construction of roads, implementation of a malaria control program, agricultural support programs to local farmers, and support for the development of local small and medium enterprises. Additionally, we have committed to contribute a portion of net sales revenue from production to a community development fund to assist the local communities with development of local infrastructure and related services, such as those pertaining to health, education and economic development. This fund will be a platform to work jointly with the local government and community to further assist them to fulfill their local development plans, meet basic community needs and promote good governance.

Similar to our operations in Indonesia, Tenke Fungurume is required to engage government security institutions to assist with security matters at its concession area.  In this regard, Tenke Fungurume provides food, housing, monetary allowances and logistical support as well as direct payments to the government for the provision of the security assigned to the concession area.

 
ORE RESERVES

Recoverable proven and probable reserves summarized below and detailed on the following pages have been calculated as of December 31, 2008, in accordance with Industry Guide 7 as required by the Securities and Exchange Act of 1934. Proven and probable reserves may not be comparable to similar information regarding mineral reserves disclosed in accordance with the guidance of other countries. Proven and probable reserves were determined by the use of mapping, drilling, sampling, assaying and evaluation methods generally applied in the mining industry, as more fully discussed below. The term “reserve,” as used in the reserve data presented here, means that part of a mineral deposit that can be economically and legally extracted or produced at the time of the reserve determination. The term “proven reserves” means reserves for which (1) quantity is computed from dimensions revealed in outcrops, trenches, workings or drill holes; (2) grade and/or quality are computed from the results of detailed sampling; and (3) the sites for inspection, sampling and measurements are spaced so closely and the geologic character is sufficiently defined that size, shape, depth and mineral content of reserves are well established. The term “probable reserves” means reserves for which quantity and grade are computed from information similar to that used for proven reserves but the sites for sampling are farther apart or are otherwise less adequately spaced. The degree of assurance, although lower than that for proven reserves, is high enough to assume continuity between points of observation.

Our reserve estimates are based on the latest available geological and geotechnical studies. We conduct ongoing studies of our ore bodies to optimize economic values and to manage risk. We revise our mine plans and estimates of recoverable proven and probable mineral reserves as required in accordance with the latest available studies. Our estimates of recoverable proven and probable reserves are prepared by and are the responsibility of our employees, and a majority of these estimates are reviewed and verified by independent experts in mining, geology and reserve determination. Estimated recoverable proven and probable reserves were determined using long-term average prices of $1.60 per pound for copper, $550 per ounce for gold, $8.00 per pound for molybdenum, $12.00 per ounce for silver and $10.00 per pound for cobalt. The London spot metal prices for the past three years averaged $3.15 per pound for copper and $724 per ounce for gold, and molybdenum prices for the past three years averaged approximately $28 per pound.

   
Recoverable Proven and Probable Reservesa at December 31, 2008
 
   
Copper
 
Gold
 
Molybdenum
 
Silver
 
Cobalt
 
   
(billion pounds)
 
(million ounces)
 
(billion pounds)
 
(million ounces)
 
(billion pounds)
 
North America
 
 28.3
 
  0.2
 
2.08
 
  56.7
 
-
 
South America
 
 32.2
 
  1.3
 
0.40
 
  77.5
 
-
 
Indonesia
 
 35.6
 
38.5
 
-
 
132.4
 
-
 
Africa
 
   5.9
 
-
 
-
 
-
 
0.7
 
Consolidated basisb
 
102.0
 
40.0
 
2.48
 
266.6
 
0.7
 
                       
Net equity interestc
 
 82.4
 
36.2
 
2.30
 
223.9
 
0.4
 
 
a.  
Recoverable proven and probable reserves are estimated metal quantities from which we expect to be paid after application of estimated metallurgical recovery rates and smelter recovery rates, where applicable. Recoverable reserves are that part of a mineral deposit that we estimate can be economically and legally extracted or produced at the time of the reserve determination. Recoverable reserves include estimated recoverable copper totaling 2.8 billion pounds in leach stockpiles and 1.1 billion pounds in mill stockpiles, including our joint venture partner’s interest in the Morenci mine.
 
b.  
Consolidated basis reserves represent estimated metal quantities after reduction for joint venture partner interests at the Morenci mine in North America and at the Grasberg minerals district in Indonesia.
 
c.  
Net equity interest reserves represent estimated consolidated basis metal quantities further reduced for minority interest ownership.
 
 
 
Recoverable Proven and Probable Reserves
Estimated at December 31, 2008
             
       
Proven Reserves
 
Probable Reserves
           
Average Ore Grade
     
Average Ore Grade
   
Processing
 
Million
 
Copper
 
Gold
 
Moly
 
Silver
 
Cobalt
 
Million
 
Copper
 
Gold
 
Moly
 
Silver
 
Cobalt
   
Method
 
metric tons
 
%
 
g/t
 
%
 
g/t
 
%
 
metric tons
 
%
 
g/t
 
%
 
g/t
 
%
North America
                                                   
Morenci
 
Mill
 
181
 
0.55
 
-
 
0.023
 
-
 
-
 
4
 
0.61
 
-
 
0.023
 
-
 
-
   
Crushed leach
 
371
 
0.58
 
-
 
-
 
-
 
-
 
19
 
0.55
 
-
 
-
 
-
 
-
   
ROM leach
 
2,133
 
0.20
 
-
 
-
 
-
 
-
 
105
 
0.23
 
-
 
-
 
-
 
-
Sierrita
 
Mill
 
1,325
 
0.26
 
-
d
0.029
 
1.49
 
-
 
142
 
0.24
 
-
d
0.024
 
1.35
 
-
   
ROM leach
 
4
 
0.19
 
-
 
-
 
-
 
-
 
2
 
0.16
 
-
 
-
 
-
 
-
Bagdad
 
Mill
 
591
 
0.36
 
-
d
0.021
 
1.79
 
-
 
175
 
0.31
 
-
d
0.019
 
1.51
 
-
   
ROM leach
 
142
 
0.18
 
-
 
-
 
-
 
-
 
143
 
0.12
 
-
 
-
 
-
 
-
Safford
 
Crushed leach
 
239
 
0.46
 
-
 
-
 
-
 
-
 
211
 
0.29
 
-
 
-
 
-
 
-
Tyrone
 
ROM leach
 
289
 
0.30
 
-
 
-
 
-
 
-
 
45
 
0.23
 
-
 
-
 
-
 
-
Henderson
 
Mill
 
141
 
-
 
-
 
0.176
 
-
 
-
 
8
 
-
 
-
 
0.176
 
-
 
-
Chino
 
Mill
 
43
 
0.63
 
0.05
 
0.016
 
0.76
 
-
 
4
 
0.58
 
0.04
 
0.017
 
0.71
 
-
   
ROM leach
 
83
 
0.48
 
-
 
-
 
-
 
-
 
13
 
0.34
 
-
 
-
 
-
 
-
Miami
 
ROM leach
 
74
 
0.44
 
-
 
-
 
-
 
-
 
17
 
0.35
 
-
 
-
 
-
 
-
Climaxa
 
Mill
 
63
 
-
 
-
 
0.201
 
-
 
-
 
102
 
-
 
-
 
0.142
 
-
 
-
Cobrea
 
ROM leach
 
71
 
0.40
 
-
 
-
 
-
 
-
 
2
 
0.23
 
-
 
-
 
-
 
-
       
5,750
 
0.29
 
-
d
0.016
 
0.53
     
992
 
0.23
 
-
d
0.023
 
0.46
 
-
                                                     
South America
                                                   
Cerro Verde
 
Mill
 
486
 
0.47
 
-
 
0.018
 
2.83
 
-
 
2,249
 
0.34
 
-
 
0.013
 
2.05
 
-
   
Crushed leach
 
110
 
0.56
 
-
 
-
 
-
 
-
 
81
 
0.48
 
-
 
-
 
-
 
-
   
ROM leach
 
39
 
0.28
 
-
 
-
 
-
 
-
 
58
 
0.35
 
-
 
-
 
-
 
-
El Abra
 
Crushed leach
 
477
 
0.56
 
-
 
-
 
-
 
-
 
149
 
0.52
 
-
 
-
 
-
 
-
   
ROM leach
 
291
 
0.32
 
-
 
-
 
-
 
-
 
203
 
0.33
 
-
 
-
 
-
 
-
Candelaria
 
Mill
 
368
 
0.55
 
0.11
 
-
 
1.97
 
-
 
23
 
0.54
 
0.11
 
-
 
1.91
 
-
Ojos del Salado
 
Mill
 
5
 
1.23
 
0.30
 
-
 
2.95
 
-
 
3
 
0.98
 
0.24
 
-
 
2.34
 
-
       
1,776
 
0.49
 
0.02
 
0.005
 
1.19
 
-
 
2,766
 
0.36
 
-
d
0.010
 
1.69
 
-
                                                     
Indonesia
                                                   
Grasberg open pit
 
Mill
 
213
 
0.99
 
1.29
 
-
 
2.55
 
-
 
171
 
0.95
 
1.03
 
-
 
2.56
 
-
Deep Ore Zoneb
 
Mill
 
97
 
0.67
 
0.66
 
-
 
3.41
 
-
 
185
 
0.59
 
0.68
 
-
 
2.75
 
-
Grasberg block cavea
 
Mill
 
288
 
1.21
 
1.16
 
-
 
3.65
 
-
 
719
 
0.94
 
0.66
 
-
 
3.37
 
-
Kucing Liara
 
Mill
 
156
 
1.32
 
1.15
 
-
 
7.51
 
-
 
285
 
1.20
 
1.06
 
-
 
6.57
 
-
Deep Mill Level Zonea,c
 
Mill
 
59
 
1.00
 
0.78
 
-
 
4.94
 
-
 
435
 
0.88
 
0.74
 
-
 
4.40
 
-
Big Gossana
 
Mill
 
9
 
2.50
 
1.30
 
-
 
16.72
 
-
 
47
 
2.18
 
1.16
 
-
 
14.16
 
-
       
822
 
1.11
 
1.11
 
-
 
4.30
 
-
 
1,842
 
0.97
 
0.79
 
-
 
4.25
 
-
                                                     
Africa
                                                   
Tenke Fungurumea
 
Agitation leach
 
59
 
2.62
 
-
 
-
 
-
 
0.374
 
60
 
2.67
 
-
 
-
 
-
 
0.317
                                                     
Total
     
8,407
 
0.43
 
0.11
 
0.012
 
1.05
 
0.003
 
5,660
 
0.56
 
0.26
 
0.009
 
2.29
 
0.003
 
a. Undeveloped reserves requiring significant capital investment to bring into production.
b. In 2007, we combined the Deep Ore Zone and the Erstberg Ore Zone reserves, which we now refer to as the Deep Ore Zone.
c. In 2007, we combined the Mill Level Zone and the Deep Mill Level Zone reserves, which we now refer to as the Deep Mill Level Zone.
d. Grade not shown because of rounding.
 
 
The reserve table above and the tables on pages 32 to 37 and 39 utilize the following abbreviations:
 
·  
g/t – grams per metric ton
 
·  
Moly – Molybdenum
 
·  
ROM – Run of Mine

 
 
 
 
Recoverable Proven and Probable Reserves
Estimated at December 31, 2008
 
           
Average Ore Grade
 
Recoveriesa
       
Proven and
                                       
       
Probable
                                       
   
Processing
 
Million
 
Copper
 
Gold
 
Moly
 
Silver
 
Cobalt
 
Copper
 
Gold
 
Moly
 
Silver
 
Cobalt
   
Method
 
metric tons
 
%
 
g/t
 
%
 
g/t
 
%
 
%
 
%
 
%
 
%
 
%
North America
                                               
Morenci
 
Mill
 
185
 
0.55
 
-
 
0.023
 
-
 
-
 
77.3
 
-
 
29.8
 
-
 
-
   
Crushed leach
 
390
 
0.58
 
-
 
-
 
-
 
-
 
76.3
 
-
 
-
 
-
 
-
   
ROM leach
 
2,238
 
0.20
 
-
 
-
 
-
 
-
 
41.2
 
-
 
-
 
-
 
-
Sierrita
 
Mill
 
1,467
 
0.25
 
-
b
0.029
 
1.48
 
-
 
82.0
 
60.0
 
83.4
 
50.0
 
-
   
ROM leach
 
6
 
0.18
 
-
 
-
 
-
 
-
 
51.0
 
-
 
-
 
-
 
-
Bagdad
 
Mill
 
766
 
0.35
 
-
b
0.021
 
1.73
 
-
 
84.6
 
60.0
 
72.3
 
50.0
 
-
   
ROM leach
 
285
 
0.15
 
-
 
-
 
-
 
-
 
26.1
 
-
 
-
 
-
 
-
Safford
 
Crushed leach
 
450
 
0.38
 
-
 
-
 
-
 
-
 
65.8
 
-
 
-
 
-
 
-
Tyrone
 
ROM leach
 
334
 
0.29
 
-
 
-
 
-
 
-
 
58.7
 
-
 
-
 
-
 
-
Henderson
 
Mill
 
149
 
-
 
-
 
0.176
 
-
 
-
 
-
 
-
 
86.7
 
-
 
-
Chino
 
Mill
 
47
 
0.62
 
0.04
 
0.016
 
0.75
 
-
 
78.3
 
60.0
 
38.2
 
50.0
 
-
   
ROM leach
 
96
 
0.47
 
-
 
-
 
-
 
-
 
67.4
 
-
 
-
 
-
 
-
Miami
 
ROM leach
 
91
 
0.43
 
-
 
-
 
-
 
-
 
63.0
 
-
 
-
 
-
 
-
Climax
 
Mill
 
165
 
-
 
-
 
0.165
 
-
 
-
 
-
 
-
 
88.6
 
-
 
-
Cobre
 
ROM leach
 
73
 
0.39
 
-
 
-
 
-
 
-
 
65.4
 
-
 
-
 
-
 
-
       
6,742
                                       
                                                 
South America
                                               
Cerro Verde
 
Mill
 
2,735
 
0.37
 
-
 
0.014
 
2.19
 
-
 
86.0
 
-
 
47.1
 
28.2
 
-
   
Crushed leach
 
191
 
0.53
 
-
 
-
 
-
 
-
 
79.3
 
-
 
-
 
-
 
-
   
ROM leach
 
97
 
0.32
 
-
 
-
 
-
 
-
 
44.7
 
-
 
-
 
-
 
-
El Abra
 
Crushed leach
 
626
 
0.55
 
-
 
-
 
-
 
-
 
54.8
 
-
 
-
 
-
 
-
   
ROM leach
 
494
 
0.32
 
-
 
-
 
-
 
-
 
28.0
 
-
 
-
 
-
 
-
Candelaria
 
Mill
 
391
 
0.55
 
0.11
 
-
 
1.97
 
-
 
90.9
 
79.0
 
-
 
76.4
 
-
Ojos del Salado
 
Mill
 
8
 
1.12
 
0.27
 
-
 
2.68
 
-
 
90.3
 
67.1
 
-
 
58.5
 
-
       
4,542
                                       
                                                 
Indonesia
                                               
Grasberg open pit
 
Mill
 
384
 
0.97
 
1.17
 
-
 
2.55
 
-
 
85.8
 
83.2
 
-
 
44.4
 
-
Deep Ore Zone
 
Mill
 
282
 
0.62
 
0.67
 
-
 
2.98
 
-
 
84.2
 
75.9
 
-
 
57.0
 
-
Grasberg block cave
 
Mill
 
1,007
 
1.02
 
0.81
 
-
 
3.45
 
-
 
85.6
 
67.7
 
-
 
60.6
 
-
Kucing Liar
 
Mill
 
441
 
1.24
 
1.09
 
-
 
6.90
 
-
 
85.3
 
45.6
 
-
 
38.4
 
-
Deep Mill Level Zone
 
Mill
 
494
 
0.89
 
0.75
 
-
 
4.47
 
-
 
86.0
 
76.7
 
-
 
62.7
 
-
Big Gossan
 
Mill
 
56
 
2.23
 
1.18
 
-
 
14.57
 
-
 
92.2
 
67.8
 
-
 
64.3
 
-
       
2,664
                                       
                                                 
Africa
                                               
Tenke Fungurume
 
Agitation leach
 
119
 
2.64
 
-
 
-
 
-
 
0.35
 
84.8
 
-
 
-
 
-
 
76.5
                                                 
Total
     
14,067
                                       
                                                 
a. Recoveries are net of estimated mill and smelter losses.
b. Grade not shown because of rounding.


 
Recoverable Proven and Probable Reserves
Estimated at December 31, 2008
             
           
Recoverable Reserves
           
Copper
 
Gold
 
Moly
 
Silver
 
Cobalt
   
FCX’s
 
Processing
 
billion
 
million
 
billion
 
million
 
billion
   
Interest
 
Method
 
lbs.
 
ozs.
 
lbs.
 
ozs.
 
lbs.
North America
                           
Morenci
 
85%
 
Mill
 
1.7
 
-
 
0.03
 
-
 
-
       
Crushed leach
 
3.8
 
-
 
-
 
-
 
-
       
ROM leach
 
4.0
 
-
 
-
 
-
 
-
Sierrita
 
100%
 
Mill
 
6.8
 
0.1
 
0.77
 
34.9
 
-
       
ROM leach
 
-
 
-
 
-
 
-
 
-
Bagdad
 
100%
 
Mill
 
5.0
 
0.1
 
0.25
 
21.3
 
-
       
ROM leach
 
0.3
 
-
 
-
 
-
 
-
Safford
 
100%
 
Crushed leach
 
2.5
 
-
 
-
 
-
 
-
Tyrone
 
100%
 
ROM leach
 
1.3
 
-
 
-
 
-
 
-
Henderson
 
100%
 
Mill
 
-
 
-
 
0.50
 
-
 
-
Chino
 
100%
 
Mill
 
0.5
 
-
 
0.01
 
0.5
 
-
       
ROM leach
 
0.7
 
-
 
-
 
-
 
-
Miami
 
100%
 
ROM leach
 
0.5
 
-
 
-
 
-
 
-
Climax
 
100%
 
Mill
 
-
 
-
 
0.53
 
-
 
-
Cobre
 
100%
 
ROM leach
 
0.4
 
-
 
-
 
-
 
-
           
27.5
 
0.2
 
2.09
 
56.7
 
-
Recoverable metal in stockpiles
     
2.3
 
-
 
-
 
-
 
-
100% operations
     
29.8
 
0.2
 
2.09
 
56.7
 
-
Consolidated basisa
     
28.3
 
0.2
 
2.08
 
56.7
 
-
Net equity interestb
     
28.3
 
0.2
 
2.08
 
56.7
 
-
                             
South America
                           
Cerro Verde
 
53.56%
 
Mill
 
18.9
 
-
 
0.39
 
54.4
 
-
       
Crushed leach
 
1.7
 
-
 
-
 
-
 
-
       
ROM leach
 
0.3
 
-
 
-
 
-
 
-
El Abra
 
51%
 
Crushed leach
 
4.2
 
-
 
-
 
-
 
-
       
ROM leach
 
1.0
 
-
 
-
 
-
 
-
Candelaria
 
80%
 
Mill
 
4.3
 
1.1
 
-
 
18.6
 
-
Ojos del Salado
 
80%
 
Mill
 
0.2
 
-
 
-
 
0.3
 
-
           
30.6
 
1.1
 
0.39
 
73.3
 
-
Recoverable metal in stockpiles
     
1.6
 
0.2
 
0.01
 
4.2
 
-
100% operations
     
32.2
 
1.3
 
0.40
 
77.5
 
-
Consolidated basisa
     
32.2
 
1.3
 
0.40
 
77.5
 
-
Net equity interestb
     
18.4
 
1.0
 
0.22
 
47.2
 
-
                             
Indonesia
                           
Grasberg open pit
 
(c)
 
Mill
 
7.1
 
12.0
 
-
 
14.0
 
-
Deep Ore Zone
 
(c)
 
Mill
 
3.3
 
4.6
 
-
 
15.4
 
-
Grasberg block cave
 
(c)
 
Mill
 
19.4
 
17.7
 
-
 
67.7
 
-
Kucing Liar
 
(c)
 
Mill
 
10.3
 
7.1
 
-
 
37.6
 
-
Deep Mill Level Zone
 
(c)
 
Mill
 
8.3
 
9.1
 
-
 
44.5
 
-
Big Gossan
 
(c)
 
Mill
 
2.5
 
1.4
 
-
 
16.7
 
-
           
50.9
 
51.9
 
-
 
195.9
 
-
Recoverable metal in stockpiles
     
-
 
-
 
-
 
-
 
-
100% operations
     
50.9
 
51.9
 
-
 
195.9
 
-
Consolidated basisa
     
35.6
 
38.5
 
-
 
132.4
 
-
Net equity interestb
     
32.3
 
35.0
 
-
 
120.0
 
-
                             
Africa
                           
Tenke Fungurume
 
57.75%
 
Agitation leach
5.9
 
-
 
-
 
-
 
0.7
100% operations
     
5.9
 
-
 
-
 
-
 
0.7
Consolidated basisa
     
5.9
 
-
 
-
 
-
 
0.7
Net equity interestb
     
3.4
 
-
 
-
 
-
 
0.4
                             
TOTAL –  100% operations
     
118.8
 
53.4
 
2.49
 
330.1
 
0.7
TOTAL –  Consolidated basisa
     
102.0
 
40.0
 
2.48
 
266.6
 
0.7
TOTAL –  Net equity interestb
     
82.4
 
36.2
 
2.30
 
223.9
 
0.4
                             
a. Consolidated basis represents estimated metal quantities after reduction for joint venture partner interests at the Morenci mine in North America and at the Grasberg minerals   district in Indonesia.
b. Net equity interest represents estimated consolidated basis metal quantities further reduced for minority interest ownership.
c. Our joint venture agreement with Rio Tinto provides that PT Freeport Indonesia will receive cash flow from specified annual amounts of copper, gold and silver through 2021, calculated by reference to its proven and probable reserves as of December 31, 1994, and 60 percent of all remaining cash flow.


 
In defining our open-pit reserves, we apply a “variable cutoff grade” strategy. The objective of this strategy is to maximize the net present value of our operations. We use a break-even cutoff grade to define the in-situ reserves for our underground ore bodies. The break-even cutoff grade is defined for a metric ton of ore as that equivalent copper grade, once produced and sold, that generates sufficient revenue to cover all operating and administrative costs associated with our production.

Our copper mines may contain other commercially recoverable metals, such as gold, molybdenum, silver and cobalt. We value all commercially recoverable metals in terms of a copper equivalent percentage to determine a single break-even cutoff grade. Copper equivalent percentage is used to express the relative value of multi-metal ores in terms of one metal. The calculation expresses the relative value of the ore using estimates of contained metal quantities, metals prices as used for reserve determination, recovery rates, treatment charges and royalties. Our molybdenum properties use a molybdenum cutoff grade. The table below shows the minimum cutoff grade by process for each of our existing ore bodies as of December 31, 2008:

       
Moly Cutoff Grade
   
Copper Equivalent Cutoff Grade (Percent)
 
(Percent)
       
Crushed or
 
ROM
   
   
Mill
 
Agitation Leach
 
Leach
 
Mill
North America
               
Morenci
 
0.27
 
0.23
 
0.10
 
N/A
Sierrita
 
0.24
 
N/A
 
0.07
 
N/A
Bagdad
 
0.24
 
N/A
 
0.08
 
N/A
Safford
 
N/A
 
0.12
 
N/A
 
N/A
Tyrone
 
N/A
 
N/A
 
0.05
 
N/A
Henderson
 
N/A
 
N/A
 
N/A
 
0.12
Chino
 
0.28
 
N/A
 
0.10
 
N/A
Miami
 
N/A
 
N/A
 
0.04
 
N/A
Climax
 
N/A
 
N/A
 
N/A
 
0.06
Cobre
 
N/A
 
N/A
 
0.10
 
N/A
                 
South America
               
Cerro Verde
 
0.14
 
0.24
 
0.18
 
N/A
El Abra
 
N/A
 
0.20
 
0.07
 
N/A
Candelaria
 
0.21
 
N/A
 
N/A
 
N/A
Ojos del Salado
 
0.81
 
N/A
 
N/A
 
N/A
                 
Indonesia
               
Grasberg open pit
 
0.53
 
N/A
 
N/A
 
N/A
Deep Ore Zone
 
0.59
 
N/A
 
N/A
 
N/A
Grasberg block cave
 
0.51
 
N/A
 
N/A
 
N/A
Kucing Liar
 
0.73
 
N/A
 
N/A
 
N/A
Deep Mill Level Zone
 
0.55
 
N/A
 
N/A
 
N/A
Big Gossan
 
1.37
 
N/A
 
N/A
 
N/A
                 
Africa
               
Tenke Fungurume
 
N/A
 
1.50
 
N/A
 
N/A


 
Drill hole spacing data is used by mining professionals, such as geologists and geological engineers, in determining the suitability of data coverage (on a relative basis) in a given deposit type and mining method scenario so as to achieve a given level of confidence in the resource estimate. Drill hole spacing is only one of several criteria necessary to establish resource classification. Drilling programs are typically designed to achieve an optimum sample spacing to support the level of confidence in results that apply to a particular stage of development of a mineral deposit. The following table sets forth the average drill hole spacing for proven and probable ore reserves by process type:

       
Average Spacing in Meters
       
Proven
 
Probable
   
Mining Unit
 
Mill
 
Leach
 
Mill
 
Leach
                     
North America
                   
Morenci
 
Open Pit
 
86
 
86
 
122
 
122
Sierrita
 
Open Pit
 
69
 
33
 
115
 
75
Bagdad
 
Open Pit
 
86
 
86
 
122
 
122
Safford
 
Open Pit
 
N/A
 
61
 
N/A
 
122
Tyrone
 
Open Pit
 
N/A
 
86
 
N/A
 
86
Henderson
 
Block Cave
 
38
 
N/A
 
85
 
N/A
Chino
 
Open Pit
 
43
 
86
 
86
 
122
Miami
 
Open Pit
 
N/A
 
61
 
N/A
 
91
Climax
 
Open Pit
 
61
 
N/A
 
122
 
N/A
Cobre
 
Open Pit
 
N/A
 
61
 
N/A
 
91
                     
South America
                   
Cerro Verde
 
Open Pit
 
50
 
50
 
100
 
100
El Abra
 
Open Pit
 
N/A
 
75
 
N/A
 
120
Candelaria
 
Open Pit
 
35
 
N/A
 
70
 
N/A
Ojos del Salado
 
Sublevel Stoping
 
25
 
N/A
 
50
 
N/A
                     
Indonesia
                   
Grasberg
 
Open Pit
 
36
 
N/A
 
92
 
N/A
Deep Ore Zone
 
Block Cave
 
20
 
N/A
 
51
 
N/A
Grasberg
 
Block Cave
 
47
 
N/A
 
80
 
N/A
Kucing Liar
 
Block Cave
 
39
 
N/A
 
97
 
N/A
Deep Mill Level Zone
 
Block Cave
 
21
 
N/A
 
89
 
N/A
Big Gossan
 
Open Stope
 
13
 
N/A
 
42
 
N/A
                     
Africa
                   
Tenke Fungurume
 
Open Pit
 
N/A
 
50
 
N/A
 
100

 
The following chart illustrates our current plans for sequencing and producing the December 31, 2008, proven and probable reserves at each of our ore bodies and the years in which we currently expect production of each ore body to begin and end. The chart also shows the term of PT Freeport Indonesia’s COW. Production volumes are typically lower in the first few years for each ore body as development activities are ongoing and as the mine ramps up to full production, and production volumes may also be lower as the mine reaches the end of its life. The ultimate timing of the start of production from our undeveloped mines is dependent upon a number of factors, including the results of our exploration and development efforts, and may vary from the dates shown below. In addition, we develop our mine plans based on maximizing the net present value from the ore bodies.
 
 
 
Mill and Leach Stockpiles

Mill and leach stockpiles generally contain lower-grade ores that have been extracted from the ore body and are available for copper recovery. For mill stockpiles, recovery is through milling, concentrating, smelting and refining or, alternatively, by concentrate leaching. For leach stockpiles, recovery is through exposure to acidic solutions that dissolve contained copper and deliver it in solution to extraction processing facilities.

Because it is generally impracticable to determine copper contained in mill and leach stockpiles by physical count, reasonable estimation methods are employed. The quantity of material delivered to mill and leach stockpiles is based on surveyed volumes of mined material and daily production records. Sampling and assaying of blasthole cuttings determine the estimated copper grades of material delivered to mill and leach stockpiles.

Expected copper recovery rates for mill stockpiles are determined by metallurgical testing. The recoverable copper in mill stockpiles, once entered into the production process, can be extracted into copper concentrate almost immediately.

Expected copper recovery rates for leach stockpiles are determined using small-scale laboratory tests, small- to large-scale column testing (which simulates the production-scale process), historical trends and other factors, including mineralogy of the ore and rock type. Ultimate recovery of copper contained in leach stockpiles can vary significantly from a low percentage to more than 90 percent depending on several variables, including type of copper recovery, mineralogy and particle size of the rock. For newly placed material on active stockpiles, as much as 70 percent of the copper ultimately recoverable may be extracted during the first year, and the remaining copper may be recovered over many years.

Processes and recovery rates are monitored continuously, and recovery rate estimates are adjusted periodically as additional information becomes available and as related technology changes.

Following are our stockpiles and the estimated recoverable copper contained within those stockpiles as of December 31, 2008:

Recoverable Copper in Stockpiles
               
Recoverable
   
Millions of
 
Average
 
Recovery
 
Copper
   
Metric Tons
 
Grade (%)
 
Rate (%)
 
(Billion Pounds)
Mill stockpiles
               
Cerro Verde
 
56
 
0.49
 
81.7
 
0.5
Candelaria
 
88
 
0.41
 
82.6
 
0.6
Subtotal
 
144
 
0.44
 
82.3
 
1.1
                 
Leach stockpiles
               
Morenci
 
4,422
 
0.25
 
1.9
 
0.5
Sierrita
 
647
 
0.15
 
13.6
 
0.3
Bagdad
 
385
 
0.28
 
3.8
 
0.1
Safford
 
47
 
0.38
 
33.9
 
0.1
Tyrone
 
944
 
0.28
 
2.0
 
0.1
Chino
 
1,623
 
0.25
 
12.6
 
1.2
Miami
 
433
 
0.39
 
1.9
 
0.1
Cerro Verde
 
336
 
0.54
 
3.2
 
0.1
El Abra
 
252
 
0.33
 
18.0
 
0.3
Subtotal
 
9,089
 
0.27
 
5.2
 
2.8
                 
Total 100% basis
             
3.9
                 
Consolidated basisa
             
3.8
                 
Net equity interestb
             
3.3
                 
a. Consolidated basis represents estimated metal quantities after reduction for our joint venture partner’s interest in the Morenci mine in North America.
b. Net equity interest represents estimated consolidated basis metal quantities further reduced for minority interest ownership.
 
 
 
MINERALIZED MATERIAL

We hold various properties containing mineralized material that we believe could be brought into production should market conditions warrant. However, permitting and significant capital expenditures would be required before operations could commence at these properties. Mineralized material is a mineralized body that has been delineated by appropriately spaced drilling and/or underground sampling to support the reported tonnage and average metal grades. Such a deposit may not qualify as recoverable proven and probable reserves until legal and economic feasibility are confirmed based upon a comprehensive evaluation of development costs, unit costs, grades, recoveries and other material factors. Estimated mineralized materials as presented on the following page were assessed using prices of $2.00 per pound of copper, $750 per ounce of gold and $12.00 per pound of molybdenum. At these prices mineralized material totals 12.0 billion metric tons on a consolidated basis.  Using a copper price of $1.60 per pound, estimated mineralized material on a consolidated basis would approximate 3.9 billion metric tons with an average copper grade of 0.56 percent.

 
Mineralized Material
Estimated at December 31, 2008
       
Milling Material
 
Leaching Material
 
Total Mineralized Material
       
Million
             
Million
     
Million
           
   
FCX’s
 
metric
 
Copper
 
Gold
 
Moly
 
metric
 
Copper
 
metric
 
Copper
 
Gold
 
Moly
   
Interest
 
tons
 
%
 
g/t
 
%
 
tons
 
%
 
tons
 
%
 
g/t
 
%
North America
                                           
Morenci
 
 85%
 
304
 
0.38
 
-
 
-
 
1,950
 
0.22
 
2,254
 
0.24
 
-
 
-
Sierrita
 
100%
 
2,154
 
0.21
 
-
 
0.022
 
24
 
0.16
 
2,178
 
0.20
 
-
 
0.022
Bagdad
 
100%
 
460
 
0.33
 
-
 
0.019
 
131
 
0.10
 
591
 
0.28
 
-
 
0.014
Safford
 
100%
 
219
 
0.57
 
-
 
-
 
38
 
0.27
 
257
 
0.53
 
-
 
-
Tyrone
 
100%
 
-
 
-
 
-
 
-
 
320
 
0.32
 
320
 
0.32
 
-
 
-
Henderson
 
100%
 
65
 
-
 
-
 
0.126
 
-
 
-
 
65
 
-
 
-
 
0.126
Chino
 
100%
 
411
 
0.48
 
-
 
0.013
 
104
 
0.16
 
515
 
0.41
 
-
 
0.010
Miami
 
100%
 
-
 
-
 
-
 
-
 
52
 
0.45
 
52
 
0.45
 
-
 
-
Climax
 
100%
 
448
 
-
 
-
 
0.170
 
-
 
-
 
448
 
-
 
-
 
0.170
Cobre
 
100%
 
3
 
0.94
 
-
 
-
 
-
 
-
 
3
 
0.94
 
-
 
-
Ajo
 
100%
 
639
 
0.36
 
-
 
-
 
-
 
-
 
639
 
0.36
 
-
 
-
Cochise/Bisbee
 
100%
 
-
 
-
 
-
 
-
 
301
 
0.44
 
301
 
0.44
 
-
 
-
Lone Star
 
100%
 
-
 
-
 
-
 
-
 
767
 
0.44
 
767
 
0.44
 
-
 
-
Sanchez
 
100%
 
-
 
-
 
-
 
-
 
209
 
0.29
 
209
 
0.29
 
-
 
-
Tohono
 
100%
 
247
 
0.68
 
-
 
-
 
280
 
0.67
 
527
 
0.68
 
-
 
-
                                             
South America
                                           
Cerro Verde
 
53.56%
 
191
 
0.29
 
-
 
0.012
 
20
 
0.35
 
211
 
0.29
 
-
 
0.011
El Abra
 
 51%
 
802
 
0.40
 
-
 
-
 
371
 
0.32
 
1,173
 
0.37
 
-
 
-
Candelariaa
 
80%
 
144
 
0.52
 
0.12
 
-
 
-
 
-
 
144
 
0.52
 
0.12
 
-
                                             
Indonesia
                                           
Grasberg districtb
 
54.38%f
 
2,601
 
0.58
 
0.52
 
-
 
-
 
-
 
2,601
 
0.58
 
0.52
 
-
                                             
Africa
                                           
Tenke Fungurumec
 
57.75%
 
62
 
3.72
 
-
 
-
 
26
 
4.16
 
88
 
3.85
 
-
 
-
                                             
Total 100% basis
     
8,750
             
4,593
     
13,343
           
                                             
Consolidated basisd
     
7,663
             
4,301
     
11,964
           
                                             
Net equity intereste
     
6,981
             
4,099
     
11,080
           
 
a. Candelaria stated tonnage also includes 1.7 grams of silver per metric ton.
b. Grasberg stated tonnage also includes 3.4 grams of silver per metric ton.
c. Tenke Fungurume stated tonnage also includes 0.29 percent cobalt.
d. Consolidated basis represents estimated mineralized material after reduction for our joint venture partners’ interest in the Morenci mine in North America and at the Grasberg minerals district in Indonesia.
e. Net equity interest represents estimated consolidated basis mineralized material further reduced for minority interest ownership.
f. FCX’s interest in the Grasberg minerals district reflects our 60 percent joint venture ownership, further reduced by minority interest ownership.
 

 

This report contains “forward-looking statements” within the meaning of the federal securities laws. Forward-looking statements are all statements other than statements of historical facts, such as statements regarding anticipated production volumes, unit net cash costs, sales volumes, ore grades, milling rates, commodity prices, development and capital expenditures, mine production and development plans, availability of power, water, labor and equipment, environmental reclamation and closure cost and plans, environmental liabilities and expenditures, litigation liabilities and expenses, dividend payments, reserve estimates, political, economic and social conditions in our areas of operations and exploration efforts and results. Except for our ongoing obligations under the federal securities laws, we do not intend, and we undertake no obligation, to update or revise any forward-looking statements. Readers are cautioned that forward-looking statements are not guarantees of future performance and actual results may differ materially from those projected, anticipated or assumed in the forward-looking statements. Important factors that could cause our actual results to differ materially from those anticipated in the forward-looking statements include the following.

Financial risks

Extended declines in the market prices of copper, gold and/or molybdenum could continue to adversely affect our earnings and cash flows and, if sustained, could eventually adversely affect our ability to repay debt. Fluctuations in the market prices of copper, gold and molybdenum can cause significant volatility in our financial performance and can adversely affect the trading prices of our debt and equity securities.

Our earnings and cash flows are affected significantly by the market prices of copper and, to a lesser extent, gold and molybdenum. The world market prices of these commodities have fluctuated historically and are affected by numerous factors beyond our control. Copper prices have declined significantly from their recent historically high levels. Exchange inventories have increased significantly since the first half of 2008. After averaging $3.61 per pound for the first nine months of 2008, London Metal Exchange (LME) spot copper prices declined to a four-year low of $1.26 per pound in December 2008 and the LME spot copper price closed at $1.41 per pound on January 30, 2009. The price of molybdenum averaging approximately $33 per pound for the first nine months of 2008, declining to a four-year low of $8.75 per pound in November 2008 and was $9.30 per pound on January 30, 2009. Gold prices averaged approximately $872 per ounce for 2008 and closed at $920 per ounce on January 30, 2009. An extended decline in the market price of these commodities could (1) adversely affect our earnings and cash flows, (2) adversely affect our ability to repay our debt and meet our other fixed obligations, and (3) depress the trading prices of our common and preferred stock and of our publicly traded debt securities.

In addition, substantially all of our copper concentrate sales and some of our copper cathode sales are provisionally priced at the time of shipment, subject to final pricing at a specified future date based on LME or New York Merchantile Exchange (COMEX) prices on that date. Accordingly, in times of falling copper prices, our revenues during a quarter are negatively affected by lower prices received for sales priced at current market rates and also from a decrease related to the final pricing of provisionally priced sales in prior periods.

If the market prices for the metals we produce fall below our production costs for a sustained period of time, we may have to further revise our operating plans, including further curtailing production, reducing operating costs and capital expenditures and discontinuing certain exploration and development programs. We may be unable to decrease our costs in an amount sufficient to offset reductions in revenues, and may incur losses.

World copper prices have historically fluctuated widely. During the three years ended December 31, 2008, LME daily closing spot prices ranged from $1.26 to $4.08 per pound for copper. World copper prices are affected by numerous factors beyond our control, including:
 
·  
the strength of the U.S. economy and the economies of other industrialized and developing nations, including China, which has become the largest consumer of refined copper in the world;

·  
available supplies of copper from mine production and inventories;

·  
sales by holders and producers of copper;

·  
demand for industrial products containing copper;
 

·  
investment activity, including speculation, in copper as a commodity;
 
·  
the availability and cost of substitute materials; and

·  
currency exchange fluctuations, including the relative strength or weakness of the U.S. dollar.

World gold prices have historically fluctuated widely. During the three years ended December 31, 2008, the daily closing prices on the London spot market ranged from $525 to $1,011 per ounce for gold. World gold prices are affected by numerous factors beyond our control, including:

·  
the strength of the U.S. economy and the economies of other industrialized and developing nations, including China;

·  
global or regional political or economic crises;

·  
the relative strength of the U.S. dollar and other currencies;

·  
expectations with respect to the rate of inflation;

·  
interest rates;

·  
purchases and sales of gold by central banks and other holders;

·  
demand for jewelry containing gold; and

·  
investment activity, including speculation, in gold as a commodity.

Molybdenum prices also fluctuate widely. Molybdenum demand depends primarily on the global steel industry, which uses the metal as a hardening and corrosion inhibiting agent. Approximately 80 percent of molybdenum production is used in this application. The remainder is used in specialty chemical applications such as catalysts, water treatment agents and lubricants. Approximately 50 percent of global molybdenum production is a by-product of copper mining, which is relatively insensitive to molybdenum prices. Decreased demand for molybdenum during the fourth quarter of 2008 resulted in a sudden and sharp decline in molybdenum prices. During the three years ended December 31, 2008, the Metals Week Dealer Oxide weekly average price for molybdenum ranged from $8.75 to $33.88 per pound. Molybdenum prices are affected by numerous factors beyond our control, including:

·  
the worldwide balance of molybdenum demand and supply;

·  
rates of global economic growth, especially construction and infrastructure activity that requires significant amounts of steel;

·  
the volume of molybdenum produced as a by-product of copper production;

·  
inventory levels;

·  
currency exchange fluctuations, including the relative strength or weakness of the U.S. dollar; and

·  
production costs of U.S. and foreign competitors.

The agreements governing our indebtedness require us to meet certain financial tests and other covenants and as a result may limit our flexibility in the operation of our business and our ability to pay dividends on our common stock.

We incurred significant debt to fund a portion of the cash consideration paid to acquire Phelps Dodge. As of December 31, 2008, the outstanding principal amount of our indebtedness was $7.4 billion. The agreements governing our indebtedness restrict, subject to certain exceptions, our ability to:

 
·  
incur additional indebtedness;

·  
engage in transactions with affiliates;

·  
create liens on our assets;

·  
make payments in respect of equity issued by us or our subsidiaries, including the payment of dividends on our common stock;

·  
make investments in, or loans, to entities that we do not control, including joint ventures;

·  
sell assets;

·  
merge with or into other companies;

·  
enter into sale and leaseback transactions;

·  
enter into unrelated businesses;

·  
enter into agreements or arrangements that restrict the ability of certain of our subsidiaries to pay dividends or other distributions;

·  
prepay indebtedness; and

·  
enter into hedging transactions other than in the ordinary course of business.

In addition, our senior credit facilities require that we meet certain financial tests at any time that borrowings are outstanding under our revolving credit facility, including a leverage ratio test (Total Debt to Consolidated EBITDA, as those terms are defined in the facility, for the preceding four quarters cannot exceed 5.0 to 1.0 on the last day of any fiscal quarter) and a secured leverage ratio test (Total Secured Debt to Consolidated EBITDA, as those terms are defined in the facility, for the preceding four quarters cannot exceed 3.0 to 1.0 on the last day of any fiscal quarter). During periods in which copper, gold or molybdenum prices or production volumes, or other conditions reflect the adverse impact of cyclical market trends or other factors, we may not be able to comply with the applicable financial covenants.

Our senior credit facilities, the $6.0 billion 8.25%, 8.375%, and floating rate senior notes and the 6⅞% senior notes contain covenants that limit our ability to make certain payments. These restrictions vary among the instruments, but generally limit our ability to pay certain dividends on common and preferred stock, repurchase or redeem common and preferred equity, prepay subordinated debt and make certain investments. At December 31, 2008, the most restrictive of these covenants allowed for such payments up to a limit that exceeded $5 billion.

Our obligations under our senior credit facilities are (i) guaranteed by substantially all of our domestic subsidiaries and (ii) secured by a pledge of (a) 100 percent of the equity in substantially all of our domestic subsidiaries and (b) 66.5 percent of the equity in substantially all of our first tier foreign subsidiaries.

Any failure to comply with the restrictions of our senior credit facilities, senior notes or any agreement governing our other indebtedness, after giving effect to any applicable grace period, may result in an event of default. Such default may allow the creditors to accelerate the related debt, which may trigger cross-acceleration or cross-default provisions in other debt agreements. Our assets and cash flow would not be sufficient to fully repay borrowings under our debt instruments that are accelerated upon an event of default.

If we are unable to repay, refinance or restructure our indebtedness under, or amend the covenants contained in, our senior credit agreements at maturity or in the event of a default, the lenders under our senior credit facilities could terminate their commitments thereunder, cease making further loans, declare all borrowings outstanding (together with accrued interest and other fees) immediately due and payable and institute foreclosure proceedings against the security. Any such actions could negatively affect our financial condition and results of operations.
 
 
Under U.S. federal and state laws that require closure and reclamation plans for our mines, we are required to provide financial assurance sufficient to allow a third party to implement those plans if we are unable to do so. The U.S. Environmental Protection Agency (EPA) and state agencies may seek financial assurance for investigation and remediation actions taken under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) or equivalent state regulations. The failure to comply with these requirements could have a material adverse effect on us.
 
We are required by U.S. federal and state laws to provide financial assurance sufficient to allow a third party to implement approved closure and reclamation plans if we are unable to do so. These laws are complex and vary from jurisdiction to jurisdiction. The laws govern the determination of the scope and cost of the closure and reclamation obligations and the amount and forms of financial assurance.
 
As of December 31, 2008, our financial assurance obligations associated with closure and reclamation costs totaled approximately $715 million, of which approximately $425 million was in the form of parent company guarantees and financial capability demonstrations. Our ability to continue to provide financial assurance in the form of parent guarantees and financial capability demonstrations in New Mexico and Arizona depends on our ability to meet financial tests. Certain of the ratios in these tests are significantly more rigorous for companies that do not have an investment grade rating from a state-approved ratings service. We are currently rated investment grade by Standard & Poor’s and Fitch, but are not rated investment grade by Moody’s. If we fail to maintain our investment grade rating, we would be subject to these alternate tests, and as a result, the regulatory agencies may require us to provide alternative forms of financial assurance to fully satisfy our financial assurance obligations, such as letters of credit, surety bonds or collateral. Depending on our financial condition and market conditions, these other forms of financial assurance may be difficult or costly to provide. Issuance of letters of credit under our credit facilities would reduce our available liquidity. Failure to provide the required financial assurance could result in the closure of mines. As of December 31, 2008, we have limited financial assurance obligations associated with CERCLA-related actions, although EPA and certain states are currently considering increasing the use of financial assurance requirements. For additional information, see the risk factor “Mine closure regulations impose substantial costs on our operations” below.
 
We need significant amounts of cash to service our debt. If we are unable to generate sufficient cash to service our debt, our financial condition and results of operations could be negatively affected.

We must generate sufficient amounts of cash to service and repay our debt. Our ability to generate cash will be affected by general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Future borrowings may not be available to us under our senior credit facilities or from the capital markets in amounts sufficient to pay our obligations as they mature or to fund other liquidity needs. If we are not able to obtain such borrowings or generate sufficient cash from operations to service and repay our indebtedness, we will need to refinance our indebtedness to avoid any default. Such refinancing may not be available on favorable terms or at all. The inability to service, repay or refinance our indebtedness could negatively affect our financial condition and results of operations.

Our indebtedness, as well as the current global recession, disruption in financial markets and lower copper and/or molybdenum prices generally, could, among other things, impede our access to capital or increase our cost of capital, which would have an adverse effect on our ability to fund our working capital and other capital requirements.

As of December 31, 2008, the outstanding principal amount of our debt was approximately $7.4 billion. The widely reported domestic and global recession, the associated low copper and molybdenum prices, and the unprecedented levels of disruption and continuing illiquidity in the credit markets have had an adverse effect on our operating results and financial condition, and if sustained or worsened such adverse effects could continue or worsen. Disruptions in the credit and financial markets have adversely affected financial institutions, inhibited lending and limited access to capital and credit for many companies, including ours. These disruptions have made it difficult for us to obtain, or increase our cost of obtaining, capital and financing for our operations and have limited our flexibility to plan for, or react to, changes in our business and the markets in which we operate. If these conditions persist or worsen, they could, among other things, make it difficult for us to finance our working capital requirements and service our existing debt.

If future financing is not available to us when required, as a result of limited access to the credit markets or
 
otherwise, or is not available on acceptable terms, we may be unable to invest needed capital for our development and exploration programs, take advantage of business opportunities or respond to competitive pressures, any of which could have an adverse effect on our operating results and financial condition.
 
Movements in foreign currency exchange rates or interest rates could negatively affect our operating results.

Substantially all of our revenues and a significant portion of our costs are denominated in U.S. dollars; however, some of our costs, and certain of our asset and liability accounts, are denominated in Indonesian rupiah, Chilean pesos, Peruvian nuevos soles, Australian dollars, Euros and other foreign currencies. As a result, we will be generally less profitable when the U.S. dollar weakens in relation to these foreign currencies.

As of December 31, 2008, approximately 20 percent of our outstanding debt was subject to variable interest rates. Increases in these rates will increase our interest costs and reduce our profits and operating cash flows.

From time to time, we may implement currency or interest rate hedges intended to reduce our exposure to changes in foreign currency exchange or interest rates. However, our hedging strategies may not be successful, and any of our unhedged foreign exchange or interest payments will continue to be subject to market fluctuations.

Operational risks

The volume and grade of ore reserves that we recover and our rate of production may be more or less than anticipated.

Our ore reserve amounts are determined in accordance with established mining industry practices and standards, and are estimates of the mineral deposits that can be recovered economically and legally based on currently available data. Estimates of recoverable proven and probable reserves are subject to considerable uncertainty. Ore bodies may not conform to standard geological expectations, and estimates may change as new data becomes available. Because ore bodies do not contain uniform grades and types of minerals, our metal recovery rates will vary from time to time.

Additionally, because the determination of reserves is based partially on estimates of future selling prices, a sustained decrease in such prices may result in a reduction in economically recoverable ore reserves. These factors may result in variations in the volumes of mineral reserves that we report from period to period.

There are also uncertainties inherent in estimating quantities of ore reserves and copper recovered from stockpiles. The quantity of copper contained in mill and leach stockpiles is based on surveyed volumes of mined material and daily production records. The volume and grade of ore reserves recovered, rates of production and recovered copper from stockpiles may be less than anticipated.

We must continually replace reserves depleted by production. Our exploration activities may not result in additional discoveries.

Our ability to replenish our ore reserves is important to our long-term viability. Produced ore reserves must be replaced by further delineation of existing ore bodies or by locating new deposits in order to maintain production levels over the long term. Exploration is highly speculative in nature. Our exploration projects involve many risks, require substantial expenditures and may not result in the discovery of sufficient additional mineral deposits that can be mined profitably. Once a site with mineralization is discovered, it may take several years from the initial phases of drilling until production is possible, during which time the economic feasibility of production may change. Substantial expenditures are required to establish recoverable proven and probable reserves and to construct mining and processing facilities. As a result, there is no assurance that current or future exploration programs will be successful. There is a risk that depletion of reserves will not be offset by discoveries or acquisitions.

Our business is subject to operational risks that are generally outside of our control and could adversely affect our business.

Mines by their nature are subject to many operational risks and factors that are generally outside of our control and could adversely affect our business, operating results and cash flows. These operational risks and factors 
 
include the following:
 
·  
unanticipated ground and water conditions;

·  
adverse claims to water rights and shortages of water to which we have rights;

·  
adjacent land ownership that results in constraints on current or future mine operations;

·  
geological problems, including earthquakes and other natural disasters;

·  
metallurgical and other processing problems;

·  
the occurrence of unusual weather or operating conditions and other force majeure events;

·  
lower than expected ore grades or recovery rates;

·  
accidents;

·  
delays in the receipt of or failure to receive necessary government permits;

·  
the results of litigation, including appeals of agency decisions;

·  
uncertainty of exploration and development;

·  
delays in transportation;

·  
interruption of energy supply;

·  
labor disputes;

·  
inability to obtain satisfactory insurance coverage; and

·  
the failure of equipment or processes to operate in accordance with specifications or expectations.

Continuation of our mining production is dependent on the availability of a sufficient water supply to support our mining operations.

Our mining operations require significant quantities of water for mining, ore processing and related support facilities. Our operations in North and South America are in areas where water is scarce and competition among users for continuing access to water is significant. Continuous production at our mines is dependent on our ability to maintain our water rights and claims and defeat claims adverse to our current water uses in legal proceedings. At our U.S. operations, under state law, our water rights give us only the right to use public waters for a statutorily defined beneficial use at a designated location. In Arizona, we are a participant in two active general stream adjudications in which for over 30 years the State of Arizona has been attempting to quantify and prioritize surface water claims in two of the state’s largest river systems that include three of our operating mines (Morenci, Sierrita and Safford) and which may also affect our Arizona mine at Bagdad. Groundwater is not subject to adjudication in Arizona, but is subject to the doctrine of reasonable use, which requires balancing the utility of the use against the gravity of the harm to others who have rights in the same aquifer; however, wells may be subject to adjudication to the extent they are found to produce or affect surface water. In Colorado, our surface water and groundwater rights are subject to adjudication and we are involved in legal proceedings to resolve disputes regarding priority of administration of rights, including priority of some of our rights for the Climax mine. Our surface water and groundwater rights are fully licensed or have been fully adjudicated in New Mexico.

In South America, water for our mining operations at Candelaria and Ojos del Salado is drawn from the Copiapo River aquifer. Because of rapid depletion of this aquifer in recent years, ongoing studies are addressing the adequacy of this water supply for our mining operations at these sites and a project to pump effluent from a nearby sewerage treatment plant as an alternate water source is being explored. At El Abra, regulatory agencies continue to evaluate the potential hydrologic and ecologic effects from our groundwater pumping at the Salar de
 
Ascotán, with a pending agency determination on the adequacy of our mitigation management plan for this area.
 
Although each operation currently has sufficient water rights and claims to cover its operational demands, we cannot predict the potential outcome of pending or future legal proceedings on our water rights, claims and uses. The loss of some or all water rights for any of our mines, in whole or in part, or shortages of water to which we have rights could require us to curtail or shut down mining production and could prevent us from pursuing expansion opportunities. Additionally, we have not yet secured adequate water rights to support all of our potential expansion projects, and our inability to secure those rights could prevent us from pursuing some of those opportunities.

An interruption of energy supply could adversely affect our mining operations.

Our mining operations and development projects require significant amounts of energy. Our principal energy sources are electricity, purchased petroleum products, natural gas and coal. Our South America mining operations receive electrical power under long-term contracts with local energy companies. Our Africa development project, Tenke Fungurume, has entered into long-term power supply and infrastructure funding agreements with the state-owned electric utility company serving the Katanga province of the Democratic Republic of Congo. A disruption in the transmission of energy, inadequate energy transmission infrastructure, or the termination of any of our energy supply contracts could interrupt our energy supply and adversely affect our operations.

Increased production costs could reduce our profitability and cash flow.

Energy represents a significant portion of our production costs. An inability to procure sufficient energy at reasonable prices could adversely affect our profits, cash flow and growth opportunities. Our production costs are also affected by the prices of commodities we consume or use in our operations, such as sulfuric acid, grinding media, steel, reagents, liners, explosives and diluents. The prices of such commodities are influenced by supply and demand trends affecting the mining industry in general and other factors outside our control and such prices are at times subject to volatile movements. Although our cash costs increased significantly in 2008, principally for energy and sulfuric acid, these costs began to decrease in the fourth quarter of 2008 as a result of the recent sharp declines in prices of energy, steel and sulfuric acid. Future increases in the cost of these commodities could make our operations less profitable. Increases in the costs of commodities that we consume or use may also significantly affect the capital costs of new projects.

In addition to the usual risks encountered in the mining industry, our Indonesia operations involve additional risks because they are located on unusually difficult terrain in a very remote area.

Our Grasberg mining operations are located in steep mountainous terrain in a very remote area in Indonesia. Because of these conditions, we have had to overcome special engineering difficulties and develop extensive infrastructure facilities. In addition, the area receives considerable rainfall, which has led to periodic floods and mudslides. The mine site is also in an active seismic area and has experienced earth tremors from time to time. Our insurance may not sufficiently cover an unexpected natural or operating disaster.

On October 9, 2003, a slippage of material occurred in a section of the Grasberg open pit, resulting in eight fatalities. On December 12, 2003, a debris flow involving a relatively small amount of loose material occurred in the same section of the open pit resulting in only minor property damage. The events caused us to alter our short-term mine sequencing plans, which adversely affected our 2003 and 2004 production. We resumed normal production activities in the second quarter of 2004.

On March 23, 2006, a mud/topsoil slide involving approximately 75,000 metric tons of material occurred from a mountain ridge above service facilities supporting PT Freeport Indonesia’s mining facilities. Regrettably, three contract workers were fatally injured in the event. The material damaged a mess hall and an adjacent area. As a result of investigations by PT Freeport Indonesia and the Indonesian Department of Energy and Mineral Resources, we conducted geotechnical studies to identify and address any potential hazards to workers and facilities from slides. The existing early warning system for potential slides, based upon rainfall and other factors, has also been expanded.
 
 
On September 10, 2008, a small scale failure encompassing approximately 75,000 metric tons of material occurred at our Grasberg open pit. There were no injuries or property damage. The event caused a delay in our access to the high-grade section of the open pit and, as a result, a portion of the metal expected to be mined in the second half of 2008 was deferred to future periods.

No assurance can be given that similar events will not occur in the future.

Development projects are inherently risky and may require more capital than anticipated, which could adversely affect our business. In addition, our most significant development project, Tenke Fungurume, is located in a remote area of the Democratic Republic of Congo.

There are many risks and uncertainties inherent in all development projects, including our significant future development of underground mines at the Grasberg minerals district and our Tenke Fungurume project. The economic feasibility of development projects is based on many factors, including the accuracy of estimated reserves, metallurgical recoveries, capital and operating costs and future prices of the relevant minerals. The capital expenditures and time required to develop new mines or other projects are considerable, and changes in costs or construction schedules can affect project economics. Thus it is possible that actual costs and economic returns may differ materially from our estimates.

New development projects have no operating history upon which to base estimates of future cash flow. These development projects also require the successful completion of feasibility studies, acquisition of governmental permits, acquisition of land, power and water and ensuring that appropriate community infrastructure is developed by third parties to support such projects. It is possible that we could fail to obtain the government approvals necessary for the operation of a project, in which case, the project may not proceed, either on its original timing or at all. It is not unusual for new mining operations to experience unexpected problems during the start-up phase, resulting in delays in producing revenue and increases in invested capital.

Our Tenke Fungurume project is located in a remote area of the Democratic Republic of Congo and is subject to additional challenges due to:

·  
severely limited infrastructure, including road and rail access;

·  
limited and possibly unreliable energy supply;

·  
security risks; and

·  
limited health care in an area plagued by disease and other potential endemic health issues, including malaria.

Consequently, our Tenke Fungurume development project may be substantially affected by factors beyond our control, which could increase the cost of the project and adversely affect its ultimate contribution to our operating results.

Environmental risks

Our domestic and international operations are subject to complex and evolving environmental laws and regulations, and compliance with environmental and regulatory requirements involves significant costs.

Our ongoing mining operations and exploration activities, both in the U.S. and elsewhere, are subject to extensive laws and regulations governing exploration, development, production, occupational health, mine safety, toxic substances, waste disposal, protection and remediation of the environment, protection of endangered and protected species, and other related matters. Compliance with these laws and regulations imposes substantial costs and we expect these costs to continue to increase in the future because of increased regulatory enforcement, increased demand for remediation services and shortages of equipment, supplies, labor and other factors. The Federal Clean Air Act has had a significant impact, particularly on our domestic smelter and power plants. Any change in waste management regulation of the mining industry under the Federal Resource Conservation and Recovery Act could have a significant impact, both on operational compliance and closure costs. In addition, environmental laws and regulations may change in ways that could adversely affect our operations or expansion opportunities.

 
In addition to compliance with environmental regulation at our operating sites, we incur significant costs for remediating environmental conditions on properties that have not been operated in many years.

Phelps Dodge Corporation, now named Freeport-McMoRan Corporation, and many of its affiliates and predecessor companies have been involved in mining, milling, and manufacturing in the U.S. for more than a century. Activities that occurred in the late 19th century and the 20th century prior to the advent of modern environmental laws were not subject to environmental regulation and were conducted before American industrial companies understood the long-term effects of their operations on the surrounding environment. With the passage of CERCLA in 1980, companies like Phelps Dodge became legally responsible for environmental remediation on properties previously owned or operated by them, irrespective of when the damage to the environment occurred or who caused it. That liability is often shared on a joint and several basis with all other owners and operators, meaning that each owner or operator of the property is fully responsible for the clean-up, although in many cases some or all of the other historical owners or operators no longer exist, do not have the financial ability to respond or cannot be found. As a result, because of our acquisition of Phelps Dodge in 2007, many of the subsidiary companies we now own are responsible for a wide variety of environmental remediation projects throughout the U.S., and we expect to spend substantial sums annually for many years to address these remediation issues. We are also subject to claims where the release of hazardous substances is alleged to have damaged natural resources. As of December 31, 2008, we had more than 100 active remediation projects in the U.S. in approximately 25 states.

We incurred aggregate environmental capital expenditure and other environmental costs, including joint venture partners’ share, totaling $468 million in 2008, $320 million in 2007 and $63 million in 2006.  Refer to Note 15 – “Contingencies” for more information on our environmental liabilities.

An adverse ruling in one or more pending legal proceedings involving environmental matters could have a material adverse effect on us.

As described in our Securities and Exchange Commission (SEC) filings, we are a defendant in numerous and in some cases significant litigation involving environmental cleanup costs, alleged environmental toxic torts and interpretations of environmental regulations. An adverse ruling in one or more of these matters could have a material adverse effect on our results of operations, financial condition and cash flow.
 
Mine closure regulations impose substantial costs on our operations.
 
Our domestic operations are subject to various federal and state permitting requirements that include mine closure and mined-land reclamation obligations. These requirements are complex and vary depending upon the jurisdiction. The laws govern the determination of the scope and cost of the closure and reclamation obligations and the amount and forms of financial assurance sufficient to allow a third party to meet the obligations of those plans if we are unable to do so. In general, our domestic mines are required to review estimated closure and reclamation costs on either a periodic basis or at the time of significant permit modifications and post increasing amounts of financial assurance as required.
 
In addition, our international mines are subject to various mine closure and mined-land reclamation laws, and there have recently been significant changes in closure and reclamation programs in both Peru and Chile that impose more stringent obligations on us for closure and reclamation. Updated closure plans for our three Chilean operations were submitted to the government in February 2009.
 
Our asset retirement obligations as of December 31, 2008, determined as required by Statement of Financial Accounting Standards No. 143, “Asset Retirement Obligations,” totaled approximately $712 million (including approximately $42 million for the current portion). At December 31, 2008, we had accrued reclamation and closure costs of $372 million for our New Mexico operations, $164 million for our Arizona operations and $83 million for PT Freeport Indonesia. Asset retirement obligation cost estimates may increase or decrease significantly in the future as a result of changes in regulations, engineering designs and technology, permit modifications or updates, mine plans, cost of inflation or other factors and as actual reclamation spending occurs.
 
 
Regulation of greenhouse gas emissions effects and climate change issues may adversely affect our operations and markets.
 
Energy is a significant input to our mining and processing operations. Our principal energy sources are electricity, purchased petroleum products, natural gas and coal. Many scientists believe that emissions from the combustion of carbon-based fuels contribute to greenhouse effects and therefore potentially to climate change.

A number of governments or governmental bodies have introduced or are contemplating regulatory changes in response to the potential impacts of climate change. The December 1997 Kyoto Protocol established a set of greenhouse gas emission targets for developed countries that have ratified the Protocol. Although the Kyoto Protocol has not been ratified by the U.S., several states have initiated legislative action on climate change. Climate change legislation has been introduced in, but not yet passed by the U.S. Congress. Many believe that federal climate change legislation is very likely to become effective in the next few years, which will result in increased future energy and compliance costs. From a medium and long-term perspective, we are likely to see an increase in costs relating to our assets that emit significant amounts of greenhouse gases as a result of regulatory initiatives in the U.S. and other countries in which we operate. These regulatory initiatives will be either voluntary or mandatory and may impact our operations directly or through our suppliers or customers. Assessments of the potential impact of future climate change regulation are uncertain, given the wide scope of potential regulatory change in countries in which we operate.

The potential physical impacts of climate change on our operations are highly uncertain, and would be particular to the geographic circumstances. These may include changes in rainfall patterns, water shortages, changing sea levels, changing storm patterns and intensities, and changing temperatures. These effects may adversely impact the cost, production and financial performance of our operations.

Our operating, inactive and historical domestic mining sites and facilities may be subject to future regulation of radioactive materials that are commonly associated with, or result from, our mining operations.

A number of federal and state agencies are considering new regulations to characterize, regulate and remediate potential workplace exposures and environmental impacts of radioactive materials commonly associated with mining operations. For example, the EPA could promulgate rules to regulate technologically enhanced naturally occurring radioactive materials (TENORM) and their impacts at mining operations. In addition, several states are promulgating groundwater quality compliance and remediation standards for radioactive materials, including uranium. Radioactive materials can be associated with copper mineral deposits, including both our current and discontinued operations. Consequently, our copper operations may generate, concentrate or release radioactive materials that may subject our operations to new and increased regulation. The impact of such future regulation on our operating, closure, reclamation, and remediation costs is uncertain.

Our mining operations in Indonesia create difficult and costly environmental challenges, and future changes in environmental laws, or unanticipated environmental impacts from those operations, could require us to incur increased costs.

Mining operations on the scale of our operations in Papua involve significant environmental risks and challenges. Our primary challenge is to dispose of the large amount of crushed and ground rock material, called tailings, that results from the process by which we physically separate the copper-, gold- and silver-bearing materials from the ore that we mine. Our tailings management plan, which has been approved by the Government of Indonesia, uses the river system near our mine to transport the tailings to the lowlands where the tailings and natural sediments are deposited in a controlled area contained within an engineered levee system that will be revegetated.

Another major environmental challenge is managing overburden, which is the rock that must be moved aside in the mining process in order to reach the ore. In the presence of air, water and naturally occurring bacteria, some overburden can cause acid rock drainage, or acidic water containing dissolved metals which, if not properly managed, can have a negative impact on the environment.

Certain Indonesian governmental officials have from time to time raised issues with respect to our tailings and overburden management plans, including a suggestion that we implement a pipeline system rather than our river deposition system for tailings disposal. Because our mining operations are remotely located in steep mountainous

 
terrain and in an active seismic area, a pipeline system would be costly, difficult to construct and maintain, and more prone to catastrophic failure, and could therefore involve significant potentially adverse environmental issues. Based on our own studies and others conducted by third parties, we do not believe that a pipeline system is necessary or practical.

In connection with obtaining our environmental approvals from the Indonesian government, we committed to perform a one-time environmental risk assessment on the impacts of our tailings management plan. We completed this extensive environmental risk assessment with more than 90 scientific studies conducted over four years and submitted it to the Indonesian government in December 2002. We developed the risk assessment study with input from an independent review panel, which included representatives from the Indonesian government, academia and non-governmental organizations. The risks that we identified during this process were in line with our impact projections of the tailings management program contained in our environmental approval documents.

In 2005, PT Freeport Indonesia agreed to participate in the Government of Indonesia’s PROPER (Program for Pollution Control, Evaluation and Rating) program. In March 2006, the Indonesian Ministry of Environment announced the preliminary results of its PROPER environmental management audit, acknowledging the effectiveness of PT Freeport Indonesia’s environmental management practices in some areas while making several suggestions for improvement in others.

International risks

Our operations outside of the U.S. are subject to political, social and geographic risks of doing business in foreign countries.

We are a global mining company with substantial assets located outside of the U.S. We conduct international mining operations in Indonesia, Chile and Peru. We also have a significant development project in the Democratic Republic of Congo, which is expected to begin production in 2009. Accordingly, our business may be adversely affected by political, economic and social uncertainties in each of these countries, in addition to the usual risks associated with conducting business in foreign countries. Such risks include (1) forced modification of existing contracts, (2) expropriation, (3) changes in a country’s laws and policies, including those relating to labor, taxation, royalties, divestment, imports, exports, trade regulations, currency and environmental matters, (4) political instability and civil strife, (5) exchange controls, and (6) the risk of having to submit to the jurisdiction of a foreign court or arbitration panel or having to enforce the judgment of a foreign court or arbitration panel against a sovereign nation within its own territory. Our insurance does not cover most losses caused by these risks.

In December 2008, we were notified by Peruvian tax authorities of their intent to assess mining royalties related to the minerals processed by the Cerro Verde concentrator. The amount claimed to be due through December 2007 is approximately $33 million. We believe our royalty obligations with respect to all minerals extracted at Cerro Verde are subject to our existing stability agreement, regardless of the processing method applied after extraction, and believe that Cerro Verde owes no royalties with respect to minerals processed through our concentrator. We intend to work cooperatively with the authorities in Peru to resolve this matter.

Because our Grasberg minerals district in Papua, Indonesia remains our most significant operating asset, our business may continue to be adversely affected by Indonesian political, economic and social uncertainties.

Indonesia has faced political, economic and social uncertainties, including separatist movements and civil and religious strife in a number of provinces. In particular, several separatist groups are opposing Indonesian rule over the province of Papua, where our Grasberg minerals district is located, and have sought political independence for the province. In response, Indonesia enacted regional autonomy laws, which became effective January 1, 2001. The manner in which the new laws are being implemented and the degree of political and economic autonomy that they may bring to individual provinces, including Papua, are uncertain and are ongoing issues in Indonesian politics. In Papua, there have been sporadic attacks on civilians by separatists and sporadic but highly publicized conflicts between separatists and the Indonesian military. Social, economic and political instability in Papua could materially and adversely affect us if it results in damage to our property or interruption of our activities.
 
 
Maintaining a good working relationship with the Indonesian government is important to us because our mining operations there are among Indonesia’s most significant business enterprises and are conducted pursuant to a Contract of Work with the Indonesian government. Partially because of their significance to Indonesia’s economy, the environmentally sensitive area in which they are located, and the number of people employed, our operations are occasionally the subject of criticism in the Indonesian press and in political debates, and have been the target of protests and occasional violence. In October 2004, Susilo Bambang Yudhoyono was elected as President of Indonesia in the nation's first direct Presidential election. Indonesia has a Presidential election scheduled for July 2009. While we intend to continue to maintain positive working relationships with the Indonesian government, we cannot predict the impact that the 2009 elections will have on our relationships.

Grasberg operated at reduced mining and milling rates during a four-day period from April 18, 2007 to April 21, 2007, as a result of peaceful protests by certain workers regarding benefits. The protests ended on April 21 with an agreement on a framework for minimum wages for its workers and Grasberg returned to normal operations. The impacts to production were not significant. Illegal miners have continued to operate along the river designated to transport the tailings from the mill to the lowlands in PT Freeport Indonesia’s government-approved tailings management area. The illegal miners who have trespassed from time to time in the area of our facilities have clashed with police who have attempted to move them away from our facilities. In 2006, the illegal miners temporarily blocked the road leading to the Grasberg mine and mill in protest, and PT Freeport Indonesia temporarily suspended mining and milling operations as a precautionary measure.

We cannot predict whether additional incidents will occur that could disrupt our Indonesian operations, or whether similar incidents may occur in other countries that could affect our other operations. If additional protests or other disruptive incidents occur at any of our facilities, they could adversely affect our business and profitability in ways that we cannot predict at this time.

We do not expect to mine all of our Indonesian ore reserves before the initial term of our Contract of Work in Indonesia expires.

All of our Indonesian proven and probable ore reserves, including the Grasberg deposit, are located in Block A. The initial term of our Contract of Work covering these ore reserves expires at the end of 2021. We can extend this term for two successive 10-year periods, subject to the approval of the Indonesian government, which under our Contract of Work cannot be withheld or delayed unreasonably. Our ore reserves reflect estimates of minerals that can be recovered through the end of 2041 (i.e., through the expiration of the two 10-year extensions) and our current mine plan has been developed, and our operations are based on the assumption that we will receive the two 10-year extensions. As a result, we will not mine all of these ore reserves during the current term of our Contract of Work, and there can be no assurance that the Indonesian government will approve the extensions. Prior to the end of 2021, we expect to mine approximately 35 percent of aggregate proven and probable recoverable ore at December 31, 2008, representing approximately 42 percent of PT Freeport Indonesia’s share of recoverable copper reserves and approximately 56 percent of its share of recoverable gold reserves.

Our Contracts of Work in Indonesia are subject to termination if we do not comply with our contractual obligations, and if a dispute arises, we may have to submit to the jurisdiction of a foreign court or arbitration panel.

PT Freeport Indonesia’s Contract of Work and other Contracts of Work in which we have an interest were entered into under Indonesia’s 1967 Foreign Capital Investment Law, which provides guarantees of remittance rights and protection against nationalization. Our Contracts of Work can be terminated by the Government of Indonesia if we do not satisfy our contractual obligations, which include the payment of royalties and taxes to the government and the satisfaction of certain mining, environmental, safety and health requirements.

At times, certain government officials and others in Indonesia have questioned the validity of contracts entered into by the Government of Indonesia prior to May 1998 (i.e., during the Suharto regime, which lasted over 30 years), including PT Freeport Indonesia’s Contract of Work, which was signed in December 1991. We cannot assure you that the validity of, or our compliance with, the Contracts of Work will not be challenged for political or other reasons. PT Freeport Indonesia’s Contract of Work and our other Contracts of Work require that disputes with the Indonesian government be submitted to international arbitration. Consequently, if a dispute arises under the Contracts of Work, we face the risk of having to submit to the jurisdiction of a foreign court or arbitration panel, and if we prevail in such a dispute, we will face the additional risk of having to enforce the judgment of a foreign court or arbitration panel against Indonesia within its own territory.

 
Indonesian government officials have periodically undertaken reviews regarding our compliance with Indonesian environmental laws and regulations and the terms of the Contracts of Work. In 2006, the Government of Indonesia created a joint team for “Periodic Evaluation on Implementation of the PT-FI Contract of Work (COW)” to conduct an evaluation every five years. The team consists of five working groups, whose members are from relevant ministries or agencies, covering production, state revenues, community development, environmental issues and security issues. We have conducted numerous meetings with these groups. The joint team has indicated that it will issue a report. While we believe that we comply with PT Freeport Indonesia’s Contract of Work in all material respects, we cannot assure you that the report will support that conclusion. Separately, the Indonesian House of Representatives created a working committee on PT Freeport Indonesia. Members of this group have also visited our operations and held a number of hearings in Jakarta. We will continue to work with these groups to respond to their questions about our operations and our compliance with PT Freeport Indonesia’s Contract of Work.

Any suspension of required activities under our Contracts of Work requires the consent of the Indonesian government.

Our Contracts of Work permits us to suspend certain contractually required activities, including exploration, for a period of one year by making a written request to the Indonesian government. These requests are subject to the approval of the Indonesian government and are renewable annually. If we do not request a suspension or are denied a suspension, then we are required to continue our activities under the Contract of Work or potentially be declared in default. Moreover, if a suspension continues for more than one year for reasons other than force majeure and the Indonesian government has not approved such continuation, then the government would be entitled to declare a default under the Contract of Work.

We suspended our field exploration activities outside of Block A in recent years because of safety and security issues and regulatory uncertainty relating to a possible conflict between our mining and exploration rights in certain forest areas and an Indonesian Forestry law enacted in 1999 prohibiting open-pit mining in forest preservation areas. In 2001, we requested and received from the Government of Indonesia, formal temporary suspensions of our obligations under the Contracts of Work in all areas outside of Block A. Recent Indonesian legislation permits open-pit mining in PT Freeport Indonesia’s Block B area, subject to certain requirements. Following an assessment of these requirements and a review of security issues, in 2007 we resumed exploration activities in certain prospective Contract of Work areas outside of Block A.

Our Tenke Fungurume development project is located in the Democratic Republic of Congo, and our business may be adversely affected by political, economic and social instability in the Democratic Republic of Congo.

Our most significant development project, Tenke Fungurume, is located in the Democratic Republic of Congo, a nation that since 1960 has undergone outbreaks of political violence, changes in national leadership and financial crisis. These factors heighten the risk of abrupt changes in the national policy towards foreign investors, which in turn could result in unilateral modification of concessions or contracts, increased taxation, denial of permits or permit renewals or expropriation of assets. Our ability to continue development is currently subject to an ongoing review of all mining contracts by the Ministry of Mines (Ministry) in the Democratic Republic of Congo, the outcome of which cannot be predicted. We received notification on February 20, 2008 that the Ministry wishes to renegotiate several material provisions of our mining concessions. We believe that the terms of the concessions are fair and that they were negotiated transparently and are legally binding. However, we cannot predict whether the Government of the Democratic Republic of Congo will respect our contract rights. Other political, economic and social risks that are outside of our control and could adversely affect our business include:

·  
political risks associated with the limited tenure of the newly elected government;

·  
cancellation or renegotiation of mining contracts by the government;

·  
royalty and tax increases or claims by governmental entities, including retroactive claims;

·  
security risks due to the remote location and violence in the northeastern provinces of the Democratic Republic of Congo;

 
·  
risk of loss of property due to expropriation or nationalization of property; and

·  
risk of loss due to civil strife, acts of war, guerrilla activities, insurrection and terrorism.

Consequently, our Tenke Fungurume development project may be substantially affected by factors beyond our control, any of which could adversely affect our financial position or results of operations.

Terrorist attacks throughout the world and the potential for additional future terrorist acts have created economic and political uncertainties that could materially and adversely affect our business.

On August 31, 2002, three people were killed and 11 others were wounded in an ambush by a group of unidentified assailants on the road near Tembagapura, the mining town where the majority of PT Freeport Indonesia’s personnel reside. The assailants shot at several vehicles transporting international contract teachers from our school in Tembagapura, their family members and other contractors to PT Freeport Indonesia. The U.S. Federal Bureau of Investigation (FBI) investigated the incident, which resulted in the U.S. indictment of an alleged operational commander of the Free Papua Movement/National Freedom Force. In January 2006, Indonesian police, accompanied by FBI agents, arrested the alleged operational commander and 11 other Papuans. In November 2006, verdicts and sentencing were announced for seven of those accused in the August 2002 shooting, including a life sentence for the confessed leader of the attack.

On October 12, 2002, a bombing killed 202 people in the Indonesian province of Bali, which is 1,500 miles west of our mining and milling operations. Indonesian authorities arrested 35 people in connection with this bombing and 29 of those arrested have been tried and convicted. On August 5, 2003, 12 people were killed and over 100 were injured by a car bomb detonated outside of the JW Marriott Hotel in Jakarta, Indonesia. On September 9, 2004, 11 people were killed and over 200 injured by a car bomb detonated in front of the Australian embassy in Jakarta. On October 1, 2005, three suicide bombers killed 19 people and wounded over 100 in Bali. The same international terrorist organizations are suspected in each of these incidents. In November 2005, Indonesian police raided a house in East Java that resulted in the death of other accused terrorists linked to the bombings discussed above. Our mining and milling operations were not interrupted by these incidents, but PT Freeport Indonesia’s corporate office in Jakarta had to relocate for several months following the bombing in front of the Australian embassy. In addition to the Bali, JW Marriott Hotel and Australian embassy bombings, there have been anti-American demonstrations in certain sections of Indonesia reportedly led by radical Islamic activists.

No assurance can be given that additional terrorist incidents will not occur. If there were to be additional violence, it could materially and adversely affect our business in ways that we cannot predict at this time.

Other risks

If market prices for our commodities decline, the carrying values of inventories and long-lived assets may be further impaired, which could require charges to operating income that could be material.

In the fourth quarter of 2008, we recorded significant charges to reduce the carrying values of inventories and long-lived assets, and to eliminate goodwill. Further declines in the market price of copper, among other factors, may cause us to record additional lower of cost or market inventory adjustments and may also require us to further write down the carrying value of long-lived assets, which would potentially have a material adverse impact on our results of operations and shareholders' equity, but would have no effect on cash flows.

Unanticipated litigation or negative developments in pending litigation could have a material adverse effect on our results of operations and financial condition.

We are a party to the litigation described in our SEC filings and a number of other litigation matters, including asbestos exposure cases, disputes over the allocation of environmental remediation obligations at Superfund and other sites, disputes over water rights and disputes with regulatory authorities. The outcome of litigation is inherently uncertain and adverse developments or outcomes can result in significant monetary damages, penalties or injunctive relief against us, limitations on our property rights, or regulatory interpretations that increase our operating costs. If any of these disputes results in a substantial monetary judgment against us or an adverse legal interpretation, is settled on unfavorable terms, or otherwise affects our operations, it could have a material adverse effect on our operating results and financial condition.

 
We depend on our senior management team and other key employees, and the loss of any of these employees could adversely affect our business.

Our success depends in part on our ability to attract, retain and motivate senior management and other key employees. Achieving this objective may be difficult due to many factors, including fluctuations in global economic and industry conditions, competitors’ hiring practices, cost reduction activities, and the effectiveness of our compensation programs. Competition for qualified personnel can be very intense. We must continue to recruit, retain and motivate senior management and other key employees sufficient to maintain our current business and support our future projects. A loss of such personnel could prevent us from capitalizing on business opportunities, and our operating results could be adversely affected.

Our holding company structure may impact your ability to receive dividends.

We are a holding company with no material assets other than the capital stock of our subsidiaries. As a result, our ability to repay our indebtedness and pay dividends is dependent on the generation of cash flow by our subsidiaries and their ability to make such cash available to us, by dividend, loan, debt repayment or otherwise. Our subsidiaries do not have any obligation to make funds available to us to repay our indebtedness or pay dividends. Dividends from subsidiaries that are not wholly owned are shared with other equity owners. In addition, cash at our international operations is subject to foreign withholding taxes upon repatriation into the U.S.

In addition, our subsidiaries may not be able to, or be permitted to, make distributions to enable us to repay our indebtedness or pay dividends. Each of our subsidiaries is a distinct legal entity and, under certain circumstances, legal and contractual restrictions, as well as the financial condition and operating requirements of our subsidiaries, may limit our ability to obtain cash from our subsidiaries. Our rights to participate in any distribution of our subsidiaries’ assets upon their liquidation, reorganization or insolvency would generally be subject to the prior claims of the subsidiaries’ creditors, including any trade creditors and preferred stockholders.

Anti-takeover provisions in our charter documents and Delaware law may make an acquisition of us more difficult.

Anti-takeover provisions in our charter documents and Delaware law may make an acquisition of us more difficult. These provisions:

·  
authorize our board of directors to issue preferred stock without stockholder approval and to designate the rights, preferences and privileges of each class; if issued, such preferred stock would increase the number of outstanding shares of our capital stock and could include terms that may deter an acquisition of us;

·  
establish advance notice requirements for nominations to the board of directors or for proposals that can be acted on at stockholder meetings;

·  
limit who may call stockholder meetings; and

·  
require the approval of the holders of two thirds of our outstanding common stock to enter into certain business combination transactions, subject to certain exceptions, including if the consideration to be received by our common stockholders in the transaction is deemed to be a fair price.

These provisions may discourage potential takeover attempts, discourage bids for our common stock at a premium over market price or adversely affect the market price of, and the voting and other rights of the holders of, our common stock. These provisions could also discourage proxy contests and make it more difficult for stockholders to elect directors other than the candidates nominated by our board of directors.

In addition, because we are incorporated in Delaware, we are governed by the provisions of Section 203 of the Delaware General Corporation Law, which may prohibit large stockholders from consummating a merger with, or acquisition of, us.

These provisions may deter an acquisition of us that might otherwise be attractive to stockholders.

 

Not applicable.


We are involved from time to time in various legal proceedings of a character normally incident to the ordinary course of our business. We believe that potential liability in such proceedings would not have a material adverse effect on our financial condition or results of operations. We maintain liability insurance to cover some, but not all, potential liabilities normally incident to the ordinary course of our business as well as other insurance coverage customary in our business, with coverage limits that we deem prudent.

Environmental Proceedings

Pinal Creek. We are a party to Pinal Creek Group, et al. v. Newmont Mining Corporation, et al., United States District Court, District of Arizona, Case No. CIV 91-1764 PHX DAE (LOA), filed on May 1, 1991. The Pinal Creek site located near Miami, Arizona, was listed under the Arizona Department of Environmental Quality’s (ADEQ) Water Quality Assurance Revolving Fund program in 1989 for contamination in the shallow alluvial aquifers within the Pinal Creek drainage near Miami, Arizona. Since that time, environmental remediation has been performed by members of the Pinal Creek Group (PCG), consisting of Phelps Dodge Miami, Inc. (Miami) (a wholly owned subsidiary of Freeport-McMoRan Corporation, formerly Phelps Dodge Corporation) and two other companies. In 1998, the District Court approved a Consent Decree between the PCG members and the state of Arizona resolving all matters related to an enforcement action contemplated by the state of Arizona against the PCG members with respect to groundwater. The Consent Decree committed the PCG members to complete the remediation work outlined in the Consent Decree. That work continues at this time pursuant to the Consent Decree and consistent with state law and the National Contingency Plan prepared by the U.S. Environmental Protection Agency (EPA) under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA).

Remediation has been proceeding pursuant to an interim allocation of cost sharing among the members of the PCG, with Miami’s interim allocation being approximately two-thirds; however, there are significant disagreements among the members of the PCG regarding the allocation of the cost of remediation, and other members allege that Miami should be responsible for substantially all of the costs. Discovery disputes resulted in a sanctions order against Miami that included significant evidentiary restrictions on Miami’s case.  The trial on the allocation issue will be scheduled after the final determination of Miami’s pending interlocutory appeal of a trial court ruling on the liability standard that should apply to one of the remaining defendants. A final determination of the allocation, if different from the interim allocation, would likely result in a “true up” payment with respect to the remediation that has already been completed from the party found to be responsible for a higher proportion than the interim allocation, and would establish the cost-sharing proportions for the remainder of the clean up. The overall cost of the clean up is expected to be significant.

Blackwell, Oklahoma Litigation.  On April 14, 2008, a purported class action was filed in the District Court of Kay County, Oklahoma against us, and several direct and indirect subsidiaries, including Blackwell Zinc Company (BZC), and several other parties, entitled Coffey, et al., Plaintiffs, v. Freeport-McMoRan Copper & Gold, Inc., et al., Defendants, Kay County, Oklahoma District Court, Case No. CJ-2008-68. The suit alleges that the operations of BZC’s zinc smelter in Blackwell, Oklahoma, from 1918 to 1974 resulted in contamination of the soils and groundwater in Blackwell and the surrounding area. Unspecified compensatory and punitive damages are sought on behalf of the putative class members for alleged diminution in property values. There is also a request for an order compelling remediation of alleged contaminated properties and the establishment of a monetary fund to monitor the present and future health of the putative class members. We intend to defend this matter vigorously. For more information about our remediation activities in Blackwell, Oklahoma, refer to Note 15 – “Contingencies – Environmental and Asset Retirement Obligations.”

Arizona Notice of Violation (NOV) – Sierrita operations. In September and October 2006, ADEQ issued two NOVs to the Phelps Dodge Sierrita, Inc. (Sierrita) operations in southeastern Arizona. The two NOVs alleged certain visibility and permit violations associated with dust emissions from Sierrita’s tailing facility during high-wind events. Sierrita responded to the NOVs by acknowledging that dust likely did exceed a visibility standard, but denying the other allegations, and by implementing dust control response actions that ADEQ has accepted.  In January 2009, Sierrita and ADEQ agreed to a consent decree that will be entered in court to settle the matter. The
 
consent decree obligates Sierrita to pay a $45,000 fine and $60,000 for a supplemental environmental project.
 
New Mexico Environment Department – Chino Mines.  On October 24, 2007, Chino Mines Co. (Chino) notified New Mexico Environment Department (NMED) that heavy rains during July, August and September led to a release of diluted leach solutions through a storm water outfall to an ephemeral stream on Chino’s property. Chino sent a follow up notice to NMED on November 7, 2007, which identified the interim corrective actions taken as a result of the discharge. On February 28, 2008, Chino received a proposed Administrative Compliance Order, which included a demand for civil penalties in the amount of $276,600 for violation of legal requirements in connection with Chino’s management of the solutions. Chino is engaged in settlement discussions with NMED.

Asbestos Claims

Since approximately 1990, Phelps Dodge and various subsidiaries have been named as defendants in a large number of product liability or premises lawsuits claiming injury from exposure to asbestos contained in electrical wire products produced or marketed many years ago, or from asbestos at certain Phelps Dodge properties. Based on information available to us to date, we believe our liability, if any, in these matters will not have a material adverse effect, either individually or in the aggregate, upon our business, financial condition, liquidity, results of operations or cash flow. There can be no assurance, however, that future developments will not alter this conclusion.

Water Rights

Water law in the western U.S. is generally based on the doctrine of prior appropriation (first in time, first in right) and permits the water right holder the right to use public waters for a statutorily defined beneficial use, at a designated location. Our operations in the western U.S. require water for mining, ore processing and related support facilities. Continuous operation of these mines is dependent on our ability to maintain our water rights and claims. The loss of water rights, in whole or in part, could have a significant adverse affect on our mining operations.

Two water rights adjudications have been initiated in the State of Arizona in order to quantify and prioritize all surface water claims in two of the State’s river systems that include three of our operating mines: Morenci, Sierrita and Safford and which may affect our Bagdad, Arizona mine. These adjudications have proceeded for many years, and we cannot predict when they will be concluded, but the loss of water claims in these legal proceedings could have a significant adverse affect on the operations of these mines.

In Re the General Adjudication of All Rights to Use Water in the Little Colorado Water System and Sources, Apache County, Superior Court, No. 6417, filed on or about February 17, 1978. The principal parties, in addition to us, include: the State of Arizona; the Salt River Project; the Arizona Public Service Company; the Navajo Nation, the Hopi Indian Tribe; the San Juan Southern Paiute Tribe; and the United States on its own behalf, on behalf of those Indian tribes, and on behalf of the White Mountain Apache Tribe.

In Re The General Adjudication of All Rights to Use Water in the Gila River System and Sources,
Maricopa County, Superior Court, Cause Nos. W-1 (Salt), W-2 (Verde), W-3 (Upper Gila), and W-4 (San Pedro), filed on February 17, 1978. The principal parties, in addition to us, include: the State of Arizona; the Gila Valley Irrigation District; the San Carlos Irrigation and Drainage District; the Salt River Project; the San Carlos Apache Tribe; the Gila River Indian Community; and the United States on behalf of those Tribes, on its own behalf, and on behalf of the White Mountain Apache Tribe, the Fort McDowell Mohave-Apache Indian Community, the Salt River Pima-Maricopa Indian Community, and the Payson Community of Yavapai Apache Indians.

In 1998, we entered into a water rights settlement agreement with the Gila River Indian Community (GRIC), which was later included in a comprehensive water rights settlement under the Arizona Water Settlements Act of 2004. The GRIC settlement is subject to contingencies that must be met before the agreement is fully effective, and the comprehensive settlement has been challenged by other parties. If we are unable to resolve the contingencies in the GRIC settlement and defeat the third-party challenges, our water rights in the Gila River watershed could be diminished, and our operations at Morenci, Sierrita and Safford could be adversely affected.

Prior to January 1, 1983, various Indian tribes filed suits in the U.S. District Court in Arizona claiming superior rights to water being used by many other water users, including us, and claiming damages for prior use in derogation of their allegedly superior rights. These federal proceedings have been stayed pending the Arizona

 
Superior Court adjudications.
 
United States v. Gila Valley Irrigation District, United States District Court, District of Arizona, was initiated in 1925 by the United States to settle conflicting claims to water rights in portions of the Gila River watershed. A decree settling the claims of various parties was entered in 1935, after Morenci had been dismissed from the case without prejudice. In 1988, the Gila River Indian Community intervened, challenging uses of water in the Gila River watershed, which may impact water that we have the right to divert annually from Eagle Creek, Chase Creek or the San Francisco River for operation of our Morenci mine, pursuant to decreed rights and an agreement between us and the Gila Valley Irrigation District. Our Morenci operations also purchased farm lands with water rights in 1997, 1998 and 2008 that are subject to this proceeding. Impairment of our water claims in the Gila River watershed could adversely affect the operations of our Morenci and Safford mines.


Not applicable.


Certain information as of February 15, 2009, about our executive officers, including their position or office with FCX, PT Freeport Indonesia and Atlantic Copper, is set forth in the following table and accompanying text:

Name
 
Age
 
Position or Office
         
James R. Moffett
 
70
 
Chairman of the Board of FCX. President Commissioner
       
of PT Freeport Indonesia.
         
Richard C. Adkerson
 
62
 
Director, President and Chief Executive Officer of FCX.
       
Director and Executive Vice President of PT Freeport Indonesia. Chairman of the Board of Directors of Atlantic Copper.
         
Michael J. Arnold
 
56
 
Executive Vice President and Chief Administrative
       
Officer of FCX.
         
Kathleen L. Quirk
 
45
 
Executive Vice President, Chief Financial Officer and
       
Treasurer of FCX. Commissioner of PT Freeport Indonesia. Director of Atlantic Copper.

James R. Moffett has served as Chairman of the Board of FCX since May 1992. Mr. Moffett previously served as the Chief Executive Officer of FCX from July 1995 until December 2003. He is also President Commissioner of PT Freeport Indonesia and Co-Chairman of the Board of McMoRan Exploration Co. (McMoRan).

Richard C. Adkerson has served as FCX’s President since January 2008 and also from April 1997 to March 2007, Chief Executive Officer since December 2003 and a director since October 2006. Mr. Adkerson previously served as FCX’s Chief Financial Officer from October 2000 to December 2003. Mr. Adkerson is also a director and Executive Vice President of PT Freeport Indonesia, Chairman of the Board of Directors of Atlantic Copper, and Co-Chairman of the Board of McMoRan. From November 1998 to February 2004, he also served as President and Chief Executive Officer of McMoRan.

Michael J. Arnold has served as the Chief Administrative Officer of FCX since December 2003 and as Executive Vice President of FCX since March 2007. He also served as a director and Executive Vice President of PT Freeport Indonesia from May 1998 to July 2007.

Kathleen L. Quirk has served as FCX’s Executive Vice President since March 2007, Chief Financial Officer since December 2003 and Treasurer since February 2000. Ms. Quirk previously served as FCX’s Senior Vice President from December 2003 to March 2007 and as Vice President from February 1999 to December 2003. Ms. Quirk has also served as a Commissioner of PT Freeport Indonesia since April 2000, as the Senior Vice President of McMoRan since April 2002 and as Treasurer since January 2000.

 

Item 5.  Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities.

Unregistered Sales of Equity Securities

None.

Common Stock

Our common shares trade on the New York Stock Exchange (NYSE) under the symbol “FCX.” The FCX share price is reported daily in the financial press under “FMCG” in most listings of NYSE securities. Effective March 19, 2007, our certificate of incorporation was amended to rename our Class B common stock to Common Stock. NYSE composite tape common share price ranges during 2008 and 2007 follow:

   
2008
 
2007
   
High
 
Low
 
High
 
Low
First Quarter
 
$
107.37
 
$
68.96
 
$
67.19
 
$
48.85
Second Quarter
   
127.24
   
93.00
   
85.50
   
65.62
Third Quarter
   
117.11
   
51.21
   
110.60
   
67.07
Fourth Quarter
   
56.75
   
15.70
   
120.20
   
85.71

As of February 17, 2009, there were approximately 19,000 holders of record of our common stock.

Common Stock Dividends

In February 2003, the Board of Directors authorized the initiation of an annual cash dividend on our common stock of $0.36 per share payable quarterly, and authorized increases in the annual cash dividend in October 2003 to $0.80 per share, in October 2004 to $1.00 per share and in November 2005 to $1.25 per share. In December 2007, the Board of Directors authorized an increase in our annual common stock dividend to $1.75 per share and in July 2008 to $2.00 per share. Additionally, since December 2004, we have paid eight supplemental dividends. In December 2008, in response to weak conditions in commodity and financial markets, the Board of Directors suspended future common stock dividends. The Board of Directors will continue to review our dividend policy on an ongoing basis.

Below is a summary of common stock cash dividends declared and paid during 2008 and 2007:

   
2008
   
Per Share
Amount
 
Record Date
 
Payment Date
First Quarter
$                                        0.4375
 
Jan. 15, 2008
 
Feb. 1, 2008
Second Quarter
 
0.4375
 
Apr. 15, 2008
 
May 1, 2008
Third Quarter
 
0.4375
 
July 15, 2008
 
Aug. 1, 2008
Fourth Quarter
 
0.5000
 
Oct. 15, 2008
 
Nov. 1, 2008

   
2007
   
Per Share
Amount
 
Record Date
 
Payment Date
First Quarter
 
$                                        0.3125
 
Jan. 16, 2007
 
Feb. 1, 2007
Second Quarter
 
0.3125
 
Apr. 16, 2007
 
May 1, 2007
Third Quarter
 
0.3125
 
July 16, 2007
 
Aug. 1, 2007
Fourth Quarter
 
0.3125
 
Oct. 15, 2007
 
Nov. 1, 2007

The declaration and payment of dividends is at the discretion of our Board and will depend on our financial results, cash requirements, future prospects and other factors deemed relevant by the Board. In addition, payment of dividends on our common stock and purchases of common stock are subject to limitations under our 6⅞% Senior Notes and $6 billion in senior notes used to finance the acquisition of Phelps Dodge and, in certain circumstances, our senior credit facility.

 
Issuer Purchases of Equity Securities

The following table sets forth information with respect to shares of common stock of FCX purchased by us during the three months ended December 31, 2008:

                 
(d) Maximum Number
             
(c) Total Number of
 
(or Approximate
   
(a) Total
       
Shares (or Units)
 
Dollar Value) of Shares
   
Number of
 
(b) Average
 
Purchased as Part of
 
(or Units) That May
   
Shares (or Units)
 
Price Paid Per
 
Publicly Announced
 
Yet Be Purchased Under
Period
 
Purchaseda
 
Share (or Unit)
 
Plans or Programs
 
the Plans or Programsb
October 1-31, 2008
 
-
 
$
-
 
-
 
-
November 1-30, 2008
 
156
 
$
28.62
 
-
 
-
December 1-31, 2008
 
84
 
$
23.40
 
-
 
-
Total
 
240
 
$
26.78
 
-
 
23,685,500
                   

a.
This category includes shares repurchased under FCX’s applicable stock incentive plans (Plans) and its non-qualified supplemental savings plan (SSP). Through the Plans, FCX repurchased 84 shares to satisfy tax obligations on restricted stock awards and to cover the cost of option exercises. Under the SSP, FCX repurchased 156 shares as a result of dividends paid.
b.
In December 2007, our Board of Directors approved an open market share purchase program for up to 20 million shares. In July 2008, our Board of Directors approved an increase in our open market share purchase program for up to 30 million shares. The program does not have an expiration date. No shares were purchased during the three-month period December 31, 2008.

 
Item 6.  Selected Financial Data.
 
FREEPORT-McMoRan COPPER & GOLD INC.
SELECTED FINANCIAL AND OPERATING DATA

 
Years Ended December 31,
 
 
2008
 
2007a
 
2006
 
2005
 
2004
 
FCX CONSOLIDATED FINANCIAL DATA
(In Millions, Except Per Share Amounts)
 
Revenues
$
17,796
b
$
16,939
b,c
$
5,791
 
$
4,179
 
$
2,372
 
Operating (loss) income
 
(12,710
)b,d,e,f
 
6,555
b,c,f
 
2,869
   
2,177
   
704
 
(Loss) income from continuing operations applicable
                             
to common stock
 
(11,341
)
 
2,734
   
1,396
   
935
   
157
 
Net (loss) income applicable to common stock
 
(11,341
)b,d,e,f,g
 
2,769
b,c,f,g
 
1,396
g,h
 
935
g
 
157
g
Basic net (loss) income per share of common stock:
                             
Continuing operations
$
(29.72
)
$
8.02
 
$
7.32
 
$
5.18
 
$
0.86
 
Discontinued operations
 
   
0.10
   
   
   
 
Basic net (loss) income per share of common stock
$
(29.72
)
$
8.12
 
$
7.32
 
$
5.18
 
$
0.86
 
Basic average shares outstanding
 
382
   
341
   
191
   
180
   
182
 
Diluted net (loss) income per share of common stock:
                             
Continuing operations
$
(29.72
)
$
7.41
 
$
6.63
 
$
4.67
 
$
0.85
 
Discontinued operations
 
   
0.09
   
   
   
 
Diluted net (loss) income per share of common stock
$
(29.72
)b,d,e,f,g
$
7.50
b,c,f,g
$
6.63
g,h
$
4.67
g
$
0.85
g
Diluted average shares outstanding
 
382
   
397
   
221
   
220
   
185
 
Dividends declared per common share
$
1.375
 
$
1.375
 
$
5.0625
 
$
2.50
 
$
1.10
 
At December 31:
                             
Cash and cash equivalents
$
872
 
$
1,626
 
$
907
 
$
764
 
$
552
 
Property, plant, equipment and development costs, net
 
16,002
   
25,715
   
3,099
   
3,089
   
3,199
 
Goodwill
 
   
6,105
   
   
   
 
Total assets
 
23,353
   
40,661
   
5,390
h
 
5,550
   
5,087
 
Total debt, including current portion and short-term borrowings
 
7,351
   
7,211
   
680
   
1,256
   
1,952
 
Total stockholders’ equity
 
5,773
   
18,234
   
2,445
h
 
1,843
   
1,164
 

The selected consolidated financial data shown above is derived from our audited consolidated financial statements. These historical results are not necessarily indicative of results that you can expect for any future period. You should read this data in conjunction with Management’s Discussion and Analysis of Financial Condition and Results of Operations and our full consolidated financial statements and notes thereto contained in this annual report.
 
a.  
Includes the results of Phelps Dodge Corporation (Phelps Dodge) beginning March 20, 2007.
 
b.  
Includes charges totaling $78 million ($52 million to net loss or $0.14 per share) in 2008 and $30 million ($18 million to net income or $0.05 per share) in 2007 for unrealized losses on copper derivative contracts entered into with our domestic copper rod customers.
 
c.  
Includes charges totaling $175 million ($106 million to net income or $0.27 per share) for mark-to-market accounting adjustments on the 2007 copper price protection program assumed in the acquisition of Phelps Dodge.
 
d.  
Includes charges totaling $17.0 billion ($12.7 billion to net loss or $33.21 per share) associated with asset impairment, restructuring and other charges.
 
e.  
Includes charges for lower of cost or market inventory adjustments totaling $782 million ($479 million to net loss or $1.26 per share).
 
f.  
Includes purchase accounting impacts related to the acquisition of Phelps Dodge totaling $1.1 billion, including $1.0 billion to operating loss and $93 million for non-operating income and expenses ($679 million to net loss or $1.78 per share) in 2008 and $1.3 billion to operating income ($793 million to net income or $2.00 per share) in 2007.
 
g.  
Includes net losses on early extinguishment and conversion of debt totaling $5 million ($0.01 per share) in 2008, $132 million ($0.33 per share) in 2007, $30 million ($0.14 per share) in 2006, $40 million ($0.18 per share) in 2005 and $7 million ($0.04 per share) in 2004; 2008 also includes charges totaling $22 million ($0.06 per share) associated with privately negotiated transactions to induce conversion of a portion of our 5½% Convertible Perpetual Preferred Stock into FCX common stock.
 
h.  
Effective January 1, 2006, we adopted Emerging Issues Task Force Issue No. 04-6, “Accounting for Stripping Costs Incurred during Production in the Mining Industry” (EITF 04-6), and recorded a cumulative effect adjustment ($149 million) to reduce beginning retained earnings for our deferred mining costs asset ($285 million) as of December 31, 2005, net of taxes, minority interest share and inventory effects ($136 million). As a result of adopting EITF 04-6, income from continuing operations before income taxes and minority interests was $35 million lower and net income was $19 million ($0.08 per share) lower than if we had not adopted EITF 04-6. Effective January 1, 2006, we also adopted Statement of Financial Accounting Standards (SFAS) No. 123 (revised 2004), “Share-Based Payment” (SFAS No. 123R). As a result of adopting SFAS No. 123R, income from continuing operations before income taxes and minority interests was $28 million lower and net income was $16 million ($0.07 per share) lower than if we had not adopted SFAS No. 123R. Results for prior years have not been restated.


FREEPORT-McMoRan COPPER & GOLD INC.
SELECTED FINANCIAL AND OPERATING DATA (Continued)

For comparative purposes, operating data shown below for the years ended December 31, 2007, 2006, 2005 and 2004, combines our historical data with Phelps Dodge pre-acquisition data. As the pre-acquisition operating data represent the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

   
Years Ended December 31,
 
   
2008
   
2007a
   
2006a
   
2005a
   
2004a
 
FCX OPERATING DATA, Net of Joint Venture Interests
 
Copper (recoverable)
                             
Production (millions of pounds)
 
4,030
   
3,884
   
3,639
   
3,912
   
3,518
 
Production (thousands of metric tons)
 
1,828
   
1,762
   
1,651
   
1,774
   
1,596
 
Sales (millions of pounds)
 
4,066
   
3,862
   
3,630
   
3,933
   
3,530
 
Sales (thousands of metric tons)
 
1,844
   
1,752
   
1,647
   
1,784
   
1,601
 
Average realized price per pound
$
2.69
 
$
3.22
b
$
2.80
b
$
1.66
b
$
1.33
 
Gold (recoverable)
                             
Production (thousands of ounces)
 
1,291
   
2,329
   
1,863
   
2,923
   
1,591
 
Sales (thousands of ounces)
 
1,314
   
2,320
   
1,866
   
2,925
   
1,577
 
Average realized price per ounce
$
861
 
$
682
 
$
566
c
$
454
 
$
411
 
Molybdenum (recoverable)
                             
Production (millions of pounds)
 
73
   
70
   
68
   
62
   
57
 
Sales (millions of pounds)
 
71
   
69
   
69
   
60
   
63
 
Average realized price per pound
$
30.55
 
$
25.87
 
$
21.87
 
$
25.89
 
$
12.71
 
                               
NORTH AMERICA COPPER MINES
 
Operating Data, Net of Joint Venture Interest
                             
Copper (recoverable)
                             
Production (millions of pounds)
 
1,430
   
1,320
   
1,305
   
1,365
   
1,384
 
Production (thousands of metric tons)
 
649
   
599
   
592
   
619
   
628
 
Sales (millions of pounds)
 
1,434
   
1,332
   
1,303
   
1,383
   
1,393
 
Sales (thousands of metric tons)
 
650
   
604
   
591
   
627
   
632
 
Average realized price per pound
$
3.07
 
$
3.10
d
$
2.29
d
$
1.49
d
$
1.29
 
Molybdenum (by-product)
                             
Production (millions of recoverable pounds)
 
30
   
30
   
31
   
30
   
30
 
100% Operating Data, Including Joint Venture Interest
                             
Solution extraction/electrowinning (SX/EW) operations
                             
Leach ore placed in stockpiles (metric tons per day)
 
1,095,200
   
798,200
   
801,200
   
778,500
   
742,800
 
Average copper ore grade (percent)
 
0.22
   
0.23
   
0.30
   
0.26
   
0.27
 
Copper production (millions of recoverable pounds)
 
943
   
940
   
1,013
   
1,066
   
1,134
 
Mill operations
                             
Ore milled (metric tons per day)
 
249,600
   
223,800
   
199,300
   
194,800
   
166,400
 
Average ore grade (percent):
                             
Copper
 
0.40
   
0.35
   
0.33
   
0.33
   
0.36
 
Molybdenum
 
0.02
   
0.02
   
0.02
   
0.03
   
0.03
 
Copper recovery rate (percent)
 
82.9
   
84.5
   
85.0
   
83.9
   
85.6
 
Production (millions of recoverable pounds):
                             
Copper
 
599
   
501
   
414
   
419
   
375
 
Molybdenum (by-product)
 
30
   
30
   
31
   
30
   
30
 
                               
SOUTH AMERICA COPPER MINES OPERATING DATA
 
Copper (recoverable)
                             
Production (millions of pounds)
 
1,506
   
1,413
   
1,133
   
1,091
   
1,137
 
Production (thousands of metric tons)
 
683
   
641
   
514
   
495
   
516
 
Sales (millions of pounds)
 
1,521
   
1,399
   
1,126
   
1,093
   
1,145
 
Sales (thousands of metric tons)
 
690
   
635
   
511
   
496
   
519
 
Average realized price per pound
$
2.57
 
$
3.25
 
$
3.03
 
$
1.63
e
$
1.33
 
Gold (recoverable)
                             
Production (thousands of ounces)
 
114
   
116
   
112
   
117
   
122
 
Sales (thousands of ounces)
 
116
   
114
   
111
   
117
   
122
 
Average realized price per ounce
$
853
 
$
683
 
$
552
 
$
425
 
$
409
 
Molybdenum (by-product)
                             
Production (millions of recoverable pounds)
 
3
   
1
   
   
   
 




   
Years Ended December 31,
 
   
2008
   
2007a
   
2006a
   
2005a
   
2004a
 
SOUTH AMERICA COPPER MINES OPERATING DATA (continued)
 
SX/EW operations
                             
Leach ore placed in stockpiles (metric tons per day)
 
279,700
   
289,100
   
257,400
   
264,600
   
233,600
 
Average copper ore grade (percent)
 
0.45
   
0.43
   
0.45
   
0.46
   
0.51
 
Copper production (millions of recoverable pounds)
 
560
   
569
   
695
   
670
   
676
 
Mill operations
                             
Ore milled (metric tons per day)
 
181,400
   
167,900
   
68,500
   
68,700
   
69,700
 
Average ore grade (percent):
                             
Copper
 
0.75
   
0.74
   
0.87
   
0.84
   
0.91
 
Molybdenum
 
0.02
   
0.02
   
N/A
   
N/A
   
N/A
 
Copper recovery rate (percent)
 
89.2
   
87.1
   
93.8
   
93.9
   
94.1
 
Production (millions of recoverable pounds)
                             
Copper
 
946
   
844
   
438
   
421
   
462
 
Molybdenum
 
3
   
1
   
   
   
 
                               
INDONESIA MINING
 
Operating Data, Net of Joint Venture Interest
                             
Copper (recoverable)
                             
Production (millions of pounds)
 
1,094
   
1,151
   
1,201
   
1,456
   
997
 
Production (thousands of metric tons)
 
496
   
522
   
545
   
660
   
452
 
Sales (millions of pounds)
 
1,111
   
1,131
   
1,201
   
1,457
   
992
 
Sales (thousands of metric tons)
 
504
   
513
   
545
   
661
   
450
 
Average realized price per pound
$
2.36
 
$
3.32
 
$
3.13
 
$
1.85
 
$
1.37
 
Gold (recoverable)
                             
Production (thousands of ounces)
 
1,163
   
2,198
   
1,732
   
2,789
   
1,456
 
Sales (thousands of ounces)
 
1,182
   
2,185
   
1,736
   
2,790
   
1,443
 
Average realized price per ounce
$
861
 
$
681
 
$
567
c
$
456
 
$
412
 
100% Operating Data, Including Joint Venture Interest
                             
Ore milled (metric tons per day)
 
192,900
   
212,600
   
229,400
   
216,200
   
185,100
 
Average ore grade (percent):
                             
Copper
 
0.83
   
0.82
   
0.85
   
1.13
   
0.87
 
Gold
 
0.66
   
1.24
   
0.85
   
1.65
   
0.88
 
Recovery rates (percent):
                             
Copper
 
90.1
   
90.5
   
86.1
   
89.2
   
88.6
 
Gold
 
79.9
   
86.2
   
80.9
   
83.1
   
81.8
 
Production (recoverable):
                             
Copper (millions of pounds)
 
1,109
   
1,211
   
1,300
   
1,689
   
1,099
 
Gold (thousands of ounces)
 
1,163
   
2,608
   
1,824
   
3,440
   
1,537
 
                               
MOLYBDENUM OPERATING DATA
Molybdenum sales (millions of pounds)f
 
71
   
69
   
69
   
60
   
63
 
Average realized price per pound
$
30.55
 
$
25.87
 
$
21.87
 
$
25.89
 
$
12.71
 
Henderson Molybdenum Mine
                             
Molybdenum production (millions of recoverable pounds)
 
40
   
39
   
37
   
32
   
27
 
Ore milled (metric tons per day)
 
24,100
   
24,000
   
22,200
   
20,300
   
16,800
 
Average molybdenum ore grade (percent)
 
0.23
   
0.23
   
0.23
   
0.22
   
0.23
 

a.  
For comparative purposes, operating data for the years ended December 31, 2007, 2006, 2005 and 2004, combines our historical data with Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Before charges for hedging losses related to copper price protection programs, amounts were $3.27 per pound for 2007, $3.08 per pound for 2006 and $1.76 per pound for 2005.
 
c.  
Amount was approximately $606 per ounce before a loss resulting from the redemption of FCX’s Gold-Denominated Preferred Stock, Series II.
 
d.  
Before charges for hedging losses related to copper price protection programs, amounts were $3.25 per pound for 2007, $3.06 per pound for 2006 and $1.69 per pound for 2005.
 
e.  
Amount was $1.75 per pound before charges for hedging losses related to copper price protection programs.
 
f.  
Includes sales of molybdenum produced as a by-product at our North and South America copper mines.


For the ratio of earnings to fixed charges calculation, earnings consist of income (loss) from continuing operations before income taxes, minority interests in consolidated subsidiaries, equity in affiliated companies' net earnings, cumulative effect of accounting changes and fixed charges. Fixed charges include interest and that portion of rent deemed representative of interest. For the ratio of earnings to fixed charges and preferred stock dividends calculation, we assumed that our preferred stock dividend requirements were equal to the pre-tax earnings that would be required to cover those dividend requirements. We computed those pre-tax earnings using the effective tax rate for each year. Our ratio of earnings to fixed charges was as follows for the years presented:

 
Years Ended December 31,
 
2008
2007
2006
2005
2004
Ratio of earnings to fixed charges
-a
9.9x
33.1x
15.9x
4.9x
Ratio of earnings to fixed charges
         
and preferred stock dividends
-b
6.6x
14.3x
8.2x
2.9x

a.  
As a result of the loss recorded in 2008, the ratio coverage was less than 1:1. We would have needed to generate additional earnings of $13.4 billion to achieve coverage of 1:1 in 2008.
b.  
As a result of the loss recorded in 2008, the ratio coverage was less than 1:1. We would have needed to generate additional earnings of $13.8 billion to achieve coverage of 1:1 in 2008.

 
Items 7.  and 7A.  Management’s Discussion and Analysis of Financial Condition and Results of Operations and Quantitative and Qualitative Disclosures About Market Risk.

 
FREEPORT-McMoRan COPPER & GOLD INC.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
 
OVERVIEW and OUTLOOK

In Management’s Discussion and Analysis of Financial Condition and Results of Operations, “we,” “us” and “our” refer to Freeport-McMoRan Copper & Gold Inc. (FCX) and its consolidated subsidiaries, including, except as otherwise stated, Phelps Dodge Corporation (Phelps Dodge) and its subsidiaries, which we acquired on March 19, 2007. The results of operations reported and summarized below are not necessarily indicative of future operating results. In particular, the financial results for 2007 include the operations of Phelps Dodge from March 20, 2007, through December 31, 2007, not the full twelve-month period because of the accounting treatment for the acquisition. References to “Notes” are Notes included in our “Notes to Consolidated Financial Statements.” Throughout Management's Discussion and Analysis of Financial Condition and Results of Operations all references to earnings or losses per share are on a diluted basis, unless otherwise noted.
 
We are one of the world’s largest copper, gold and molybdenum mining companies in terms of reserves and production. Our portfolio of assets includes the Grasberg minerals district in Indonesia, which contains the largest single recoverable copper reserve and the largest single gold reserve of any mine in the world based on the latest available reserve data provided by third-party industry consultants; significant mining operations in North and South America; and the Tenke Fungurume development project in the Democratic Republic of Congo (DRC).
 
Our mining revenues for 2008 include sales of copper (approximately 76 percent), molybdenum (approximately 14 percent) and gold (approximately seven percent). We currently have five operating copper mines in North America, four in South America and the Grasberg minerals district in Indonesia. We also have one operating primary molybdenum mine in North America. During 2008, approximately 60 percent of our consolidated copper production was from our Grasberg, Morenci and Cerro Verde mines, and more than half of our mined copper was sold in concentrate, approximately 27 percent as rod (principally from our North America operations) and approximately 19 percent as cathodes. For 2008, approximately 55 percent of our consolidated molybdenum production was from the Henderson molybdenum mine and approximately 45 percent was produced as a by-product primarily at our North America copper mines. We also produce gold as a by-product at our copper mines, primarily at the Grasberg minerals district in Indonesia, which accounted for approximately 90 percent of our consolidated gold production for 2008. Refer to “Operations” for further discussion of our mining operations.
 
Prior to March 19, 2007, we operated our Grasberg mine in Indonesia and our wholly owned copper smelting and refining operation at Atlantic Copper in Spain. On March 19, 2007, we acquired Phelps Dodge, a fully integrated producer of copper and molybdenum with mines in North and South America, and several development projects, including Tenke Fungurume in the DRC, which we believe is one of the world’s highest potential copper and cobalt concessions. After completion of the Phelps Dodge acquisition, our business strategy was focused on repaying acquisition-related debt, defining the potential of our resources and developing expansion and growth plans to deliver additional volumes to a growing marketplace. During 2007, we repaid $10.0 billion in term loans using a combination of equity proceeds and internally generated cash flows. Because of the significant reduction in debt and historically high prices for copper, molybdenum and gold, our financial policy during most of 2008 was designed to use our cash flow to invest in growth projects with anticipated high rates of return and to return excess cash flows to shareholders in the form of dividends and share purchases.
 
During fourth-quarter 2008, there was a dramatic decline in copper and molybdenum prices. After averaging $3.05 per pound in 2006, $3.23 per pound in 2007 and $3.61 per pound for the first nine months of 2008, London Metal Exchange (LME) spot copper prices declined to a four-year low of $1.26 per pound in December 2008 and averaged $1.78 per pound in fourth-quarter 2008. Additionally, while molybdenum markets have been strong in recent years with prices averaging approximately $25 per pound in 2006, $30 per pound in 2007 and $33 per pound for the first nine months of 2008, molybdenum prices declined significantly to a four-year low of $8.75 per pound in November 2008 and averaged approximately $16 per pound in fourth-quarter 2008.
 
Although our long-term strategy of developing our resources to their full potential remains in place, the severity of the decline in copper and molybdenum prices and the deterioration of the economic and credit environment during


fourth-quarter 2008 have limited our ability to invest in growth projects and required us to make adjustments to our near-term plans. Our near-term strategy has been designed to protect liquidity while preserving our large mineral resources and growth options for the longer term; accordingly, our operating and financial plans were revised to reflect the following changes:

·  
Curtailment of copper production at high-cost North America operations and of molybdenum production at the Henderson molybdenum mine (refer to “Operations” for further discussion);

·  
Capital cost reductions, including deferral of most of our project development activities and also reduced capital spending on the Tenke Fungurume project and projects in Indonesia (refer to “Development Projects” for further discussion);

·  
Aggressive cost control, including workforce reductions, reduced equipment purchases that were planned to support expansion projects, a reduction in material and supplies inventory and reductions in exploration, research and administrative costs; and

·  
The suspension of our annual common stock dividend (refer to “Capital Resources and Liquidity – Financing Activities” for further discussion).

While we view the long-term outlook for our business positively, supported by limitations on supplies of copper and by the requirements for copper in the world’s economy, we have responded to the sudden downturn and uncertain near-term outlook and will continue to adjust our operating strategy as market conditions change.
 
At December 31, 2008, we had $872 million in consolidated cash ($454 million of which was available to our parent company). We also had $150 million of borrowings and $74 million of letters of credit issued under our $1.5 billion revolving credit facilities, resulting in availability of approximately $1.3 billion ($926 million of which could be used for additional letters of credit). During 2009, we may use the facilities from time to time for working capital and short-term funding requirements, but do not intend to use the facilities for long-term funding. In addition, in February 2009, we completed a public offering of 26.8 million shares of FCX common stock and realized net proceeds of approximately $740 million, which will be used for general corporate purposes (refer to “Capital Resources and Liquidity – Financing Activities” for further discussion). We have no significant debt maturities in the near-term (refer to “Debt Maturities and Other Contractual Obligations”).
 
The sharp declines in copper and molybdenum prices during fourth-quarter 2008, among other factors, significantly impacted our consolidated financial results for 2008. Net loss applicable to common stock totaled $11.3 billion ($29.72 per share) in 2008, which included charges totaling $13.1 billion ($34.29 per share) for long-lived asset and goodwill impairment charges and lower of cost or market (LCM) inventory adjustments. Following is additional discussion of these charges:

·  
Impairment charges – During fourth-quarter 2008, we evaluated the carrying values of our long-lived assets, including goodwill associated with the acquisition of Phelps Dodge, for impairment. These evaluations resulted in the recognition of impairment charges of $10.9 billion ($6.6 billion to net loss or $17.34 per share) associated with long-lived assets and $6.0 billion ($6.0 billion to net loss or $15.69 per share) associated with goodwill. Refer to Notes 2 and 7 and “Critical Accounting Estimates – Asset Impairments” for further discussion of these impairment charges.

·  
LCM inventory adjustments – Inventories are required to be recorded at the lower of cost or market. In connection with the March 2007 acquisition of Phelps Dodge, acquired inventories, including long-term mill and leach stockpiles, were recorded at fair value using near-term price forecasts reflecting the then-current price environment and management’s projections for long-term average metal prices. As a result of the declines in copper and molybdenum prices during fourth-quarter 2008, we recorded charges for LCM inventory adjustments totaling $782 million ($479 million to net loss or $1.26 per share).

Refer to “Consolidated Results” for further discussion of our consolidated financial results for the years ended December 31, 2008, 2007 and 2006.
 

Outlook
Following is a summary of our actual results for 2008 and our projected consolidated sales volumes for 2009:

    2008    
2009
 
   
(Actual)
 
(Projected)
 
Copper (billions of recoverable pounds):
         
North America copper mines
 
1.4
   
1.1
 
South America copper mines
 
1.5
   
1.4
 
Indonesia mining
 
1.1
   
1.3
 
Africa mininga
 
   
0.1
 
   
4.1
b
 
3.9
 
Gold (millions of recoverable ounces)
         
Indonesia mining
 
1.2
   
2.1
 
South America copper mines
 
0.1
   
0.1
 
   
1.3
   
2.2
 
           
Molybdenum (millions of recoverable pounds)c
 
71
   
60
 
             
a.  
Represents projected sales from the Tenke Fungurume copper and cobalt mine, which is expected to commence production during the second half of 2009.
 
b.  
Represents the sum of copper sales before rounding.
 
c.  
Includes sales of molybdenum produced as a by-product at our North and South America copper mines.

Estimated sales volumes of approximately 3.9 billion pounds of copper for 2009 are lower than 2008 sales of 4.1 billion pounds primarily reflecting the effects of curtailed production rates at our North America copper mines, partly offset by higher volumes in Indonesia as a result of mining in a higher-grade section of the Grasberg open pit and also includes additional volumes from the Tenke Fungurume copper and cobalt project, which is expected to commence production during the second half of 2009. Estimated sales volumes of approximately 2.2 million ounces of gold for 2009 are higher than 2008 sales of 1.3 million ounces as a result of projected mining in a higher-grade section of the Grasberg open pit. Estimated sales volumes of approximately 60 million pounds of molybdenum for 2009 are lower than 2008 sales of 71 million pounds reflecting curtailed production rates at our Henderson molybdenum mine and adjustments to by-product molybdenum production plans at our North and South America copper mines.
 
Consolidated revenues, operating cash flows and net income vary significantly with fluctuations in the market prices of copper, gold and molybdenum, sales volumes and other factors. Based on projected consolidated sales volumes for 2009 and assuming average prices of $1.50 per pound of copper, $800 per ounce of gold and $9.00 per pound of molybdenum in 2009, our consolidated operating cash flows would approximate $1.0 billion in 2009, which is net of an estimated $0.6 billion for working capital requirements. Working capital requirements for 2009 principally reflect the impact of the declines in copper prices during fourth-quarter 2008 and resulting settlements with customers on 2008 provisionally priced sales. Operating cash flows for 2009 would be impacted by approximately $260 million for each $0.10 per pound change in copper prices, $60 million for each $50 per ounce change in gold prices and $50 million for each $1 per pound change in molybdenum prices.
 
Assuming average prices of $1.50 per pound of copper, $800 per ounce of gold and $9.00 per pound of molybdenum for 2009, we estimate our consolidated unit net cash costs related to our copper mining operations (after by-product credits) will average approximately $0.71 per pound in 2009, which is lower than consolidated unit net cash costs of $1.16 per pound in 2008 (refer to “Consolidated Results – Production and Delivery Costs” for further discussion). Lower estimated consolidated unit net cash costs in 2009 primarily reflect the effects of reduced energy prices and other commodity-based input costs and lower operating rates. Consolidated unit net cash costs would be impacted by $0.025 per pound for each $50 per ounce change in gold prices and $0.01 per pound for each $1 per pound change in molybdenum prices.
 

COPPER, GOLD AND MOLYBDENUM MARKETS

The graphs below illustrate the movements in metals prices from January 1992 through January 2009. World prices for copper, gold and molybdenum have fluctuated significantly during this period. The LME spot copper price varied from a low of $0.60 per pound in 2001 to a high of $4.08 per pound in July 2008, the London gold price fluctuated from a low of approximately $250 per ounce in 1999 to a high of $1,011 per ounce in March 2008, and the Metals Week Molybdenum Dealer Oxide price ranged from a low of $1.82 per pound in 1992 to a high of $40.00 per pound in 2005. Copper, gold and molybdenum prices are affected by numerous factors beyond our control as described further in our “Risk Factors” contained in Part I, Item 1A of our Form 10-K for the year ended December 31, 2008.
 
*  Excludes Shanghai stocks, producer, consumer and merchant stocks.
 
The graph above presents LME spot copper prices and reported stocks of copper at the LME and the New York Mercantile Exchange (COMEX) from January 1992 through January 2009. During the period 2003 to 2006, global consumption exceeded production, evidenced by the decline in exchange warehouse inventories. Disruptions associated with strikes and other operational issues, combined with growing demand from China and other emerging economies resulted in low levels of inventory from 2006 through most of 2008. However, slowing consumption has led to increases in inventory levels in recent months, with combined LME and COMEX stocks rising to approximately 370 thousand metric tons at December 31, 2008, compared to approximately 208 thousand metric tons at September 30, 2008. Combined LME and COMEX stocks have increased further to approximately 530 thousand metric tons at January 30, 2009.
 
Turmoil in the United States (U.S.) financial markets and concerns about the global economy have negatively impacted copper prices in recent months. After averaging $3.05 per pound in 2006, $3.23 per pound in 2007 and $3.61 per pound for the first nine months of 2008, LME spot copper prices declined to a four-year low of $1.26 per pound in December 2008. For the year 2008, LME spot copper prices ranged from $1.26 per pound to $4.08 per pound, averaged $3.15 per pound and closed at $1.32 per pound on December 31, 2008. While the near-term outlook is weak and uncertain, we believe the underlying fundamentals of the copper business remain positive, supported by supply side constraints and the absence of significant new development projects. Future copper prices may continue to be volatile and are expected to be influenced by demand from China, economic activity in the U.S. and other industrialized countries, the timing of the development of new supplies of copper and


production levels of mines and copper smelters. The LME spot copper price closed at $1.41 per pound on January 30, 2009.
 
 
The graph above presents London gold prices from January 1992 through January 2009. During 2008, the environment for gold has been positive, but volatile. For the year 2008, gold prices ranged from approximately $713 per ounce to $1,011 per ounce and averaged approximately $872 per ounce. Growing investment demand, economic uncertainty and a weak U.S. dollar are continuing to support gold prices. London gold prices closed at approximately $920 per ounce on January 30, 2009.
 
 
The graph above presents the Metals Week Molybdenum Dealer Oxide price from January 1992 through January 2009. While molybdenum markets have been strong in recent years with growing demand and limited supply and prices averaging approximately $25 per pound in 2006, $30 per pound in 2007 and $33 per pound for the first nine months of 2008, molybdenum prices declined significantly in fourth-quarter 2008 as a result of the financial market turmoil and a decline in demand. For the year 2008, the price of molybdenum ranged from approximately $9 per


pound to approximately $34 per pound and averaged $29 per pound. The Metals Week Molybdenum Dealer Oxide price was $9.50 per pound on December 31, 2008, and $9.30 per pound on January 30, 2009.

CRITICAL ACCOUNTING ESTIMATES

Management’s Discussion and Analysis of Financial Condition and Results of Operations is based on our consolidated financial statements, which have been prepared in conformity with generally accepted accounting principles (GAAP) in the U.S. The preparation of these statements requires that we make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses. We base these estimates on historical experience and on assumptions that we consider reasonable under the circumstances; however, reported results could differ from those based on the current estimates under different assumptions or conditions. The areas requiring the use of management’s estimates are also discussed in Note 1 under the subheading “Use of Estimates.” Management has reviewed the following discussion of its development and selection of critical accounting estimates with the Audit Committee of our Board of Directors.
 
Asset Impairments. We evaluate our long-lived assets (to be held and used) for impairment when events or changes in circumstances indicate that the related carrying amount of such assets may not be recoverable. During fourth-quarter 2008, we concluded that the current economic environment and the significant declines in copper and molybdenum prices represented significant adverse changes in the business, and therefore, evaluated our long-lived assets, other than goodwill and indefinite-lived intangible assets, for impairment as of December 31, 2008, under the two-step model established by Statement of Financial Accounting Standards (SFAS) No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.” In addition, goodwill is required to be evaluated at least annually and at any other time if an event or change in circumstances indicates that the fair value of a reporting unit is below its carrying amount. We had selected the fourth quarter of each year to perform our annual impairment test of goodwill.
 
In evaluating our long-lived assets for recoverability, estimates of after-tax undiscounted future cash flows of our individual mining operations were used, with impairment losses measured by reference to fair value. As quoted market prices are unavailable for our individual mining operations, fair value was determined through the use of discounted estimated future cash flows. The estimated cash flows used to assess recoverability of our long-lived assets and measure fair value of our mining operations were derived from current business plans developed using near-term price forecasts reflective of the current price environment and management’s projections for long-term average metal prices and operating costs.
 
Our asset impairment evaluations, including our annual goodwill impairment test, required us to make several assumptions in determining estimates of future cash flows to determine fair value of our individual mining operations, including near and long-term metal price assumptions; estimates of commodity-based and other input costs; proven and probable reserve estimates, including any costs to develop the reserves and the timing of producing the reserves; and the use of appropriate current escalation and discount rates. Projected long-term average metal prices represented the most significant assumption used in the cash flow estimates. In connection with the March 2007 acquisition of Phelps Dodge, we allocated the $25.8 billion purchase price to the estimated fair values of net assets acquired, including $6.2 billion for goodwill (refer to Note 18 for a summary of the final purchase price allocation). Metal price projections used to value the net assets acquired at the acquisition date ranged from near-term prices of $2.98 per pound for copper declining over an eight-year period to $1.20 per pound and $26.20 per pound for molybdenum declining over a five-year period to $8.00 per pound, reflecting price expectations at that time. Our December 31, 2008, impairment evaluations were based on price assumptions reflecting prevailing copper futures prices for three years, which ranged from approximately $1.40 per pound to $1.50 per pound, and a long-term average price of $1.60 per pound. Molybdenum prices were assumed to average $8.00 per pound.
 
Our evaluation of long-lived assets, other than goodwill, resulted in the recognition of asset impairment charges totaling $10.9 billion ($6.6 billion to net loss or $17.34 per share) for 2008. Additionally, our annual impairment test of goodwill resulted in the full impairment of goodwill, resulting in the recognition of goodwill impairment charges totaling $6.0 billion ($6.0 billion to net loss or $15.69 per share) for 2008. Neither of these impairment charges had an impact on our operating cash flows.
 
We believe events that could result in additional impairment of our long-lived assets include, but are not limited to, (i) decreases in future metal prices, (ii) decreases in estimated recoverable proven and probable reserves and (iii) any event that might otherwise have a material adverse effect on mine site production levels or costs.

 
Mineral Reserves and Depreciation, Depletion and Amortization. As discussed in Note 1, we depreciate our life-of-mine mining and milling assets and values assigned to proven and probable reserves using the unit-of-production method based on our estimated recoverable proven and probable copper reserves (for primary copper mines) and estimated recoverable proven and probable molybdenum reserves (for the primary molybdenum mine). We have other assets that we depreciate on a straight-line basis over their estimated useful lives. Our estimates of recoverable proven and probable copper and molybdenum reserves and the useful lives of our straight-line assets impact our depreciation, depletion and amortization expense. These estimates affect the results of operations of our operating segments.

Accounting for depreciation, depletion and amortization represents a critical accounting estimate because the determination of reserves involves uncertainties with respect to the ultimate geology of our reserves and the assumptions used in determining the economic feasibility of mining those reserves, including estimated copper, gold and molybdenum prices and costs of conducting future mining activities. Additionally, changes in estimated recoverable proven and probable reserves and useful asset lives could have a material impact on our results of operations. We perform annual assessments of our existing assets, including a review of asset costs and depreciable lives, in connection with the review of mine operating and development plans. When we determine that assigned asset lives do not reflect the expected remaining period of benefit, we make prospective changes to those depreciable lives.

There are a number of uncertainties inherent in estimating quantities of reserves, including many factors beyond our control. Ore reserve estimates are based upon engineering evaluations of samplings of drill holes, tunnels and other underground workings. Our estimates of recoverable proven and probable reserves are prepared by and are the responsibility of our employees, and a majority of these estimates are reviewed and verified by independent experts in mining, geology and reserve determination. At December 31, 2008, consolidated recoverable reserves include 102.0 billion pounds of copper, 40.0 million ounces of gold and 2.48 billion pounds of molybdenum. Refer to Note 20 and “Proven and Probable Reserves” for further details of estimated recoverable reserves. These estimates involve assumptions regarding future copper, gold and molybdenum prices, the geology of our mines, the mining methods we use and the related costs we incur to develop and mine our reserves. Changes in these assumptions could result in material adjustments to our reserve estimates, which could result in changes to depreciation, depletion and amortization expense in future periods, with corresponding adjustments to net income. If estimated copper reserves at our mines were 10 percent higher at December 31, 2008, based on our current sales projections for 2009, we estimate that our annual depreciation, depletion and amortization expense for 2009 would decrease by $29 million ($14 million to net income), and a 10 percent decrease would increase depreciation, depletion and amortization expense by $36 million ($17 million to net income).

As discussed in Note 1, we review and evaluate our long-lived assets for impairment when events or changes in circumstances indicate that the related carrying amount of such assets may not be recoverable. Our long-lived assets include amounts assigned to proven and probable reserves totaling $4.1 billion at December 31, 2008. Changes to our estimates of recoverable proven and probable reserves could have an impact on our assessment of asset impairment. Revisions to our estimates of recoverable proven and probable copper, gold and molybdenum reserves could give rise to an impairment of our assets.

Recoverable Copper. We record, as inventory, applicable costs for copper contained in mill and leach stockpiles that are expected to be processed in the future based on proven processing technologies. Mill and leach stockpiles are evaluated periodically to ensure that they are stated at the lower of cost or market (refer to Note 5 and “Consolidated Results” for further discussion of LCM inventory adjustments recorded in 2008). Accounting for recoverable copper from mill and leach stockpiles represents a critical accounting estimate because (i) it is generally impracticable to determine copper contained in mill and leach stockpiles by physical count, and therefore, requires management to employ reasonable estimation methods and (ii) recovery rates from leach stockpiles can vary significantly. The quantity of material delivered to mill and leach stockpiles is based on surveyed volumes of mined material and daily production records. Sampling and assaying of blasthole cuttings determine the estimated copper grade contained in the material delivered to the mill and leach stockpiles.

Expected copper recovery rates for mill stockpiles are determined by metallurgical testing. The recoverable copper in mill stockpiles, once entered into the production process, can be extracted into copper concentrate almost immediately.


Expected copper recovery rates for leach stockpiles are determined using small-scale laboratory tests, small- to large-scale column testing (which simulates the production-scale process), historical trends and other factors, including mineralogy of the ore and rock type. Ultimate recovery of copper contained in leach stockpiles can vary significantly from a low percentage to more than 90 percent depending on several variables, including type of copper recovery, mineralogy and particle size of the rock. For newly placed material on active stockpiles, as much as 70 percent of the copper ultimately recoverable may be extracted during the first year, and the remaining copper may be recovered over many years.

Processes and recovery rates are monitored regularly, and recovery rate estimates are adjusted periodically as additional information becomes available and as related technology changes.

At December 31, 2008, estimated recoverable copper was 2.7 billion pounds in leach stockpiles (with a carrying value of $1.4 billion) and 1.1 billion pounds in mill stockpiles (with a carrying value of $350 million).

Reclamation and Closure Costs. Reclamation is an ongoing activity that occurs throughout the life of a mine. In accordance with SFAS No. 143, “Accounting for Asset Retirement Obligations,” we record the fair value of our estimated asset retirement obligations (AROs) associated with tangible long-lived assets in the period incurred. Fair value is measured as the present value of cash flow estimates after considering inflation and then applying a market risk premium. Our cost estimates are reflected on a third-party cost basis and comply with our legal obligation to retire tangible, long-lived assets as defined by SFAS No. 143. These cost estimates may differ from financial assurance cost estimates for reclamation activities because of a variety of factors, including obtaining updated cost estimates for reclamation activities, the timing of reclamation activities, changes in scope and the exclusion of certain costs not accounted for under SFAS No. 143. Refer to Note 1 for further discussion of our accounting policy for reclamation and closure costs.

Generally, ARO activities are specified by regulations or in permits issued by the relevant governing authority, and management judgment is required to estimate the extent and timing of expenditures based on life-of-mine planning. Accounting for reclamation and closure costs represents a critical accounting estimate because (i) we will not incur most of these costs for a number of years, requiring us to make estimates over a long period, (ii) reclamation and closure laws and regulations could change in the future and/or circumstances affecting our operations could change, either of which could result in significant changes to our current plans, (iii) calculating the fair value of our AROs in accordance with SFAS No. 143 requires management to estimate projected cash flows, make long-term assumptions about inflation rates, determine our credit-adjusted, risk-free interest rates and determine market risk premiums that are appropriate for our operations and (iv) given the magnitude of our estimated reclamation and closure costs, changes in any or all of these estimates could have a significant impact on our results of operations.

At least annually, we review our ARO estimates for changes in the projected timing of certain reclamation costs, changes in cost estimates, and additional AROs incurred during the period. Following is a summary of changes in our AROs for the years ended December 31, 2008, 2007 and 2006 (in millions):

   
2008
 
2007
 
2006
   
Balance at beginning of year
 
$
728
 
$
30
 
$
27
   
Liabilities assumed in the acquisition of Phelps Dodge
   
   
531
a
 
   
Liabilities incurred
   
5
   
1
   
   
Revisions to cash flow estimates
   
21
   
179
b
 
   
Accretion expense
   
51
   
27
   
3
   
Spending
   
(91
)
 
(40
)
 
   
Foreign currency translation adjustment
   
(2
)
 
   
   
Balance at end of year
 
$
712
 
$
728
 
$
30
   
                       
a.  
The fair value of AROs assumed in the acquisition of Phelps Dodge was estimated based on projected cash flows, an estimated long-term annual inflation rate of 2.4 percent, a discount rate based on FCX’s estimated credit-adjusted, risk-free interest rate of 7.8 percent and a market risk premium of 10 percent to reflect what a third-party might require to assume these AROs.
 
b.  
The most significant revisions to cash flow estimates in 2007 were related to changes at Chino, Tyrone and PT Freeport Indonesia. During 2007, Chino and Tyrone each submitted updated third-party closure cost estimates to the state of New Mexico as part of the permit renewal process. As a result, we revised our cash flow estimates and increased our ARO by $95 million for Chino and $45 million for Tyrone. Additional adjustments may be required based upon the state’s review of the updated closure plans and any permit conditions imposed by the state of New Mexico. Additionally, PT Freeport Indonesia

 
updated its cost estimates primarily for changes to its plans for the treatment of acidic water, resulting in an increase of $33 million.

Refer to Note 15 for further discussion of reclamation and closure costs.

Environmental Obligations. Our mining, exploration, production and historical operating activities are subject to stringent laws and regulations governing the protection of the environment, and compliance with those laws requires significant expenditures. Environmental expenditures for closed facilities and closed portions of operating facilities are expensed or capitalized depending upon their future economic benefits. The general guidance provided by U.S. GAAP requires that liabilities for contingencies be recorded when it is probable that a liability has been incurred and the amount can be reasonably estimated. Refer to Note 1 for further discussion of our accounting policy for environmental expenditures.

Accounting for environmental obligations represents a critical accounting estimate because changes to environmental laws and regulations and/or circumstances affecting our operations, could result in significant changes to our estimates, which could have a significant impact on our results of operations. We review changes in facts and circumstances associated with the environmental obligations on a quarterly basis. Judgments and estimates are based upon available facts, existing technology, presently enacted laws and regulations, remediation experience, whether or not we are a potentially responsible party (PRP), the ability of other PRPs to pay their allocated portions and take into consideration reasonably possible outcomes. Our estimates can change substantially as additional information becomes available regarding the nature or extent of site contamination, required remediation methods and actions by or against governmental agencies or private parties.

At December 31, 2008, environmental reserves recorded in our consolidated balance sheets totaled approximately $1.4 billion, which reflect obligations for environmental liabilities attributed to the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) or analogous state programs and for estimated future costs associated with environmental matters at closed facilities and closed portions of certain operating facilities.

Following is a summary of changes in our estimated environmental obligations for the years ended December 31, 2008 and 2007 (in millions):

   
2008
 
2007
   
Balance at beginning of year
 
$
1,268
 
$
   
Liabilities assumed in the acquisition of Phelps Dodge
   
117
   
1,334
   
Accretion expensea
   
95
   
   
Additions
   
36
   
6
   
Reductions
   
(1
)
 
(1
)
 
Spending
   
(114
)
 
(71
)
 
Balance at end of year
 
$
1,401
 
$
1,268
   
                 
a.  
Represents accretion of the fair values of environmental obligations assumed in the acquisition of Phelps Dodge, which were determined on a discounted cash flow basis.

Refer to Note 15 for further discussion of environmental obligations.
 
Deferred Taxes. In preparing our annual consolidated financial statements, we estimate the actual amount of taxes currently payable or receivable as well as deferred tax assets and liabilities attributable to temporary differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. Deferred income tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which these temporary differences are expected to be recovered or settled. The effect on deferred tax assets and liabilities of a change in tax rates and laws is recognized in income in the period in which such changes are enacted.

A valuation allowance is provided for those deferred tax assets for which it is more likely than not that the related benefits will not be realized. In determining the amount of the valuation allowance, we consider estimated future taxable income as well as feasible tax planning strategies in each jurisdiction. If we determine that we will not realize all or a portion of our deferred tax assets, we will increase our valuation allowance with a charge to income tax expense. Conversely, if we determine that we will ultimately be able to realize all or a portion of the related benefits for which a valuation allowance has been provided, all or a portion of the related valuation allowance will be reduced with a credit to income tax expense.

 
At December 31, 2008, our valuation allowances totaled $1.8 billion and covered all of our U.S. foreign tax credit carryforwards, U.S. minimum tax credit carryforwards, foreign net operating loss carryforwards and U.S. state net operating loss carryforwards, and also covered a portion of our net U.S. deferred tax assets. At December 31, 2007, our valuation allowances totaled $1.2 billion and covered all of our U.S. foreign tax credit carryforwards, a portion of our foreign net operating loss carryforwards and a portion of our U.S. state net operating loss carryforwards. The $598 million increase in the valuation allowance during 2008 was primarily the result of the declines in copper and molybdenum prices and long-lived asset impairment charges recorded in fourth-quarter 2008. Refer to Note 14 for further discussion.

CONSOLIDATED RESULTS


 
Years Ended December 31,
 
 
2008
 
2007
 
2006
 
Financial Data (in millions, except per share amounts)
                 
Revenues
$
17,796
a,b
$
16,939
a,b,c
$
5,791
a,d
Operating (loss) income
 
(12,710
)a,b,e,f,g
 
6,555
a,b,c,g
 
2,869
a,d
(Loss) income from continuing operations applicable to common stockh
 
(11,341
)
 
2,734
   
1,396
 
Net (loss) income applicable to common stockh
 
(11,341
)b,e,f,g,i
 
2,769
b,c,g,i
 
1,396
d,i
Diluted net (loss) income per share of common stock:
                 
Continuing operations
$
(29.72
)
$
7.41
 
$
6.63
 
Discontinued operations
 
   
0.09
   
 
Diluted net (loss) income per share of common stock
$
(29.72
)b,e,f,g,i
$
7.50
b,c,g,i
$
6.63
d,i
Diluted average common shares outstandingj,k
 
382
   
397
   
221
 
                   
Operating Data - Sales from Mines
                 
Copper
                 
Consolidated share (millions of recoverable pounds)
 
4,066
   
3,357
   
1,201
 
Average realized price per pound
$
2.69
 
$
3.29
c
$
3.13
 
Site production and delivery costs per poundl
$
1.51
 
$
1.18
 
$
1.03
 
Unit net cash costs per poundl
$
1.16
 
$
0.76
 
$
0.60
 
Gold
                 
Consolidated share (thousands of recoverable ounces)
 
1,314
   
2,298
   
1,736
 
Average realized price per ounce
$
861
 
$
682
 
$
567
d
Molybdenum
                 
Consolidated share (millions of recoverable pounds)
 
71
   
52
   
N/A
 
Average realized price per pound
$
30.55
 
$
26.81
   
N/A
 
 
a.  
As discussed in Note 19, we have revised the presentation of our operating divisions to better reflect management’s view of our consolidated operations, and have also reclassified amounts for 2007 to conform to the current year presentation. Following is a summary of revenues by operating division (in millions):

 
Years Ended December 31,
 
 
2008
 
2007
 
2006
 
North America copper mines
$
5,265
 
$
4,093
 
$
 
South America copper mines
 
4,166
   
3,879
   
 
Indonesia mining
 
3,412
   
4,808
   
4,395
 
Africa mining
 
   
   
 
Molybdenum
 
2,488
   
1,746
   
 
Rod & Refining
 
5,557
   
5,140
   
 
Atlantic Copper Smelting & Refining
 
2,341
   
2,388
   
2,242
 
Corporate, other & eliminations
 
(5,433
)
 
(5,115
)
 
(846
)
Total FCX revenues
$
17,796
 
$
16,939
 
$
5,791
 
 
Following is a summary of operating (loss) income by operating division (in millions):

 
Years Ended December 31,
 
 
2008
 
2007
 
2006
 
North America copper mines
$
(11,522
)
$
1,428
 
$
 
South America copper mines
 
(694
)
 
2,224
   
 
Indonesia mining
 
1,307
   
3,033
   
2,721
 
Africa mining
 
(26
)
 
(12
)
 
 
Molybdenum
 
(1,473
)
 
353
   
 
Rod & Refining
 
2
   
14
   
 
Atlantic Copper Smelting & Refining
 
10
   
3
   
74
 
Corporate, other & eliminations
 
(314
)
 
(488
)
 
74
 
Total FCX operating (loss) income
$
(12,710
)
$
6,555
 
$
2,869
 
 
b.  
Includes charges to revenues totaling $78 million ($52 million to net loss or $0.14 per share) in 2008 and $30 million ($18 million to net income or $0.05 per share) in 2007 for unrealized losses on copper derivative contracts entered into with our U.S. copper rod customers, which allows us to receive market prices in the month of shipment while the customer pays the fixed price they requested. Refer to Note 17 for further discussion.
 
c.  
Includes charges to revenues for mark-to-market accounting adjustments on the 2007 copper price protection program totaling $175 million ($106 million to net income or $0.27 per share) and a reduction in average realized copper prices of $0.05 per pound.
 
d.  
Includes charges to revenues for redemptions of our Gold-Denominated Preferred Stock, Series II, and Silver-Denominated Preferred Stock totaling $82 million ($44 million to net income or $0.20 per share) and a reduction in average realized gold prices of approximately $39 per ounce. Refer to Note 17 for further discussion.
 
e.  
Includes charges for LCM inventory adjustments totaling $782 million ($479 million to net loss or $1.26 per share).
 
f.  
Includes long-lived asset impairments and other charges totaling $11.0 billion ($6.7 billion to net loss or $17.52 per share), and also includes goodwill impairment charges totaling $6.0 billion ($6.0 billion to net loss or $15.69 per share). Refer to Notes 2 and 7 and “Critical Accounting Estimates – Asset Impairments” for further discussion.
 
g.  
Includes the impacts of purchase accounting fair value adjustments associated with the acquisition of Phelps Dodge, which are primarily because of increased carrying values of acquired property, plant and equipment and metal inventories, including mill and leach stockpiles, and also includes amounts for non-operating income and expense mostly related to accretion of the fair values of assumed environmental obligations (determined on a discounted cash flow basis). These impacts totaled $1.1 billion, including $1.0 billion to operating loss and $93 million for non-operating income and expenses, ($679 million to net loss or $1.78 per share) in 2008 and $1.3 billion to operating income ($793 million to net income or $2.00 per share) in 2007. Refer to Note 19 for a summary of the impacts of purchase accounting fair value adjustments on our business segments for the years ended December 31, 2008 and 2007.
 
h.  
After preferred dividends. The year ended December 31, 2008, also includes charges of $22 million ($0.06 per share) associated with privately negotiated transactions to induce conversion of 0.3 million shares of our 5½% Convertible Perpetual Preferred Stock into approximately 5.8 million shares of FCX common stock (refer to Note 13 and “Capital Resources and Liquidity – Financing Activities” for further discussion).
 
i.  
Includes net losses on early extinguishment and conversions of debt totaling $5 million ($0.01 per share) in 2008 associated with an open-market purchase of our 9½% Senior Notes; $132 million ($0.33 per share) in 2007 primarily related to premiums paid and the accelerated recognition of deferred financing costs associated with early repayments of debt; and $30 million ($0.14 per share) in 2006 primarily related to the completion of a tender offer and privately negotiated transactions to induce conversion of our 7% Convertible Senior Notes into FCX common stock and open-market purchases of our 10⅛% Senior Notes.
 
j.  
Reflects assumed conversion of our 5½% Convertible Perpetual Preferred Stock and 6¾% Mandatory Convertible Preferred Stock for 2007 and of our 5½% Convertible Perpetual Preferred Stock for 2006.
 
k.  
On March 19, 2007, we issued 137 million common shares to acquire Phelps Dodge, and on March 28, 2007, we sold 47 million common shares. Common shares outstanding on December 31, 2008, totaled 384 million.
 
l.  
Reflects per pound weighted average production and delivery costs and unit net cash costs (net of by-product credits) for all copper mines. For reconciliations of the per pound costs by operating division to production and delivery costs applicable to sales reported in our consolidated financial statements, refer to “Operations – Unit Net Cash Costs” and to “Product Revenues and Production Costs.”
 
Revenues
Consolidated revenues include the sale of copper rod, copper cathodes, copper concentrates, molybdenum, gold and other metals by our North and South America copper mines, the sale of copper concentrates (which also contain significant quantities of gold and silver) by our Indonesia mining operation, the sale of molybdenum in various forms by our Molybdenum operations, and the sale of copper anodes, copper cathodes, and gold in
 
anodes and slimes by Atlantic Copper. Consolidated revenues totaled $17.8 billion in 2008, compared with $16.9 billion in 2007 and $5.8 billion in 2006. Following is a summary of changes in our consolidated revenues between years (in millions):
 
 
2008
 
2007
 
Consolidated revenues – prior year
$
16,939
 
$
5,791
 
Sales volumes:
           
Copper
 
2,367
   
6,742
 
Gold
 
(671
)
 
341
 
Molybdenum
 
505
   
1,495
a
Price realizations:
           
Copper
 
(2,631
)
 
702
 
Gold
 
235
   
174
 
Molybdenum
 
266
   
N/A
 
Purchased copper and molybdenum
 
(5
)
 
1,901
 
Adjustments, primarily for copper pricing on prior year open sales
 
309
   
(175
)
Treatment charges
 
104
   
(114
)
Impact of the 2007 copper price protection program
 
175
   
(175
)
Atlantic Copper revenues
 
(47
)
 
146
 
Other, net
 
250
   
111
 
Consolidated revenues – current year
$
17,796
 
$
16,939
 

a.  
As FCX was not a producer of molybdenum prior to the acquisition of Phelps Dodge, the change in sales volumes for 2007 reflects sales of produced molybdenum beginning March 20, 2007.

2008 Compared with 2007
Consolidated sales volumes in 2008 totaled 4.1 billion pounds of copper, 1.3 million ounces of gold and 71 million pounds of molybdenum, compared with 3.4 billion pounds of copper, 2.3 million ounces of gold and 52 million pounds of molybdenum in 2007. Higher copper and molybdenum sales volumes in 2008 reflected a full twelve months of sales at our North and South America copper mines and Molybdenum operations, compared with 2007, which included sales from these operations beginning March 20, 2007. Higher copper sales volumes in 2008 also reflected additional copper production from the Safford mine, which began production in December 2007, and higher production from the Cerro Verde concentrator, which reached design capacity in mid-2007. At the Grasberg open-pit mine, the sequencing in mining areas with varying ore grades causes fluctuations in the timing of ore production resulting in varying quarterly and annual sales of copper and gold. As a result, gold sales volumes for 2008 were lower than in 2007 because of mining in a lower-grade section of the Grasberg open pit during the first nine months of 2008, which resulted in lower grades and recovery rates.

Realized copper prices decreased in 2008 to an average of $2.69 per pound, compared with $3.34 per pound (excluding the impact from the 2007 copper price protection program) in 2007. Realized gold and molybdenum prices increased in 2008 to an average of $861 per ounce for gold and $30.55 per pound for molybdenum, compared with $682 per ounce for gold and $26.81 per pound for molybdenum in 2007.
 
For 2008, more than half of our mined copper was sold in concentrate, approximately 27 percent as rod (principally from our North America operations) and approximately 19 percent as cathodes. Substantially all of our concentrate sales contracts and some of our cathode sales contracts provide final copper pricing in a specified future period (generally one to four months from the shipment date) based primarily on quoted LME prices. We receive market prices based on prices in the specified future period, and the accounting rules applied to these sales result in changes recorded to revenues until the specified future period. We record revenues and invoice customers at the time of shipment based on then-current LME prices, which results in an embedded derivative on our provisional priced concentrate and cathode sales that is adjusted to fair value through earnings each period until the date of final pricing. To the extent final prices are higher or lower than what was recorded on a provisional basis, an increase or decrease to revenues is recorded each reporting period until the date of final pricing. Accordingly, in times of rising copper prices, our revenues benefit from higher prices received for contracts priced at current market rates and also from an increase related to the final pricing of provisionally priced sales pursuant to contracts entered into in prior years; in times of falling copper prices, the opposite occurs.
 
 
LME spot copper prices averaged $3.15 per pound in 2008, compared with our average recorded price of $2.69 per pound. At December 31, 2008, we had provisionally priced copper sales totaling 508 million pounds of copper (net of minority interests) recorded at an average of $1.39 per pound, subject to final pricing over the next several months. We estimate that each $0.05 change in the price realized from the December 31, 2008, provisional price recorded would impact our 2009 consolidated revenues by $33 million ($16 million to net income).

At December 31, 2007, we had provisionally priced copper sales of 402 million pounds of copper (net of minority interests) recorded at an average of $3.02 per pound. Higher prices during the first half of 2008 resulted in adjustments to these prior year copper sales and increased consolidated revenues by $268 million ($114 million to net loss or $0.30 per share) in 2008, compared with a decrease of $42 million ($18 million to net income or $0.05 per share) in 2007 from adjustments to prior year copper sales.

On limited past occasions, in response to market conditions, we have entered into copper and gold price protection contracts for a portion of our expected future mine production to mitigate the risk of adverse price fluctuations. Also, in connection with the Phelps Dodge acquisition, we assumed the 2007 copper price protection program, which resulted in charges to revenues in 2007 totaling $175 million ($106 million to net income or $0.27 per share). The 2007 copper price protection program matured on December 31, 2007. We do not intend to enter into similar hedging programs in the future.

2007 Compared with 2006
Consolidated sales volumes in 2007 totaled 3.4 billion pounds of copper, 2.3 million ounces of gold and 52 million pounds of molybdenum, compared with 1.2 billion pounds of copper and 1.7 million ounces of gold in 2006. Higher copper and molybdenum sales volumes in 2007 reflected sales at our North and South America copper mines and Molybdenum operations beginning March 20, 2007. Sales from these operations from March 20, 2007, through December 31, 2007, totaled approximately 2.2 billion pounds of copper and 52 million pounds of molybdenum. The increase in gold sales volumes for 2007, compared with 2006, was related to higher grades and recovery rates at the Grasberg mine in Indonesia.

Realized copper and gold prices improved in 2007 to an average of $3.34 per pound for copper (excluding the impact from the 2007 copper price protection program) and $682 per ounce for gold, compared with $3.13 per pound for copper and $606 per ounce for gold (excluding adjustments associated with the redemption of our Gold-Denominated Preferred Stock, Series II) in 2006.

Adjustments to prior year copper sales decreased consolidated revenues by $42 million ($18 million to net income or $0.05 per share) in 2007, compared with an increase of $126 million ($65 million to net income or $0.29 per share) in 2006.

The 2007 copper price protection program resulted in charges to revenues totaling $175 million ($106 million to net income or $0.27 per share) in 2007.

Production and Delivery Costs
2008 Compared with 2007
Consolidated production and delivery costs totaled $10.4 billion in 2008 compared with $8.5 billion in 2007. Higher production and delivery costs for 2008 reflect a full year of costs associated with our acquired copper and molybdenum operations in North and South America and the impact of higher costs, principally for commodity-based input costs such as energy and sulfuric acid. Partly offsetting these higher costs were $656 million of lower purchase accounting impacts associated with increased inventory values that were mostly realized in 2007.

Consolidated unit net cash costs related to our copper mining operations totaled $1.16 per pound of copper in 2008, compared with $0.76 per pound of copper in 2007 (for reconciliations of per pound costs by operating division to production and delivery costs applicable to sales reported in our consolidated financial statements, refer to “Operations – Unit Net Cash Costs” and to “Product Revenues and Production Costs”). The increase in unit net cash costs in 2008 primarily reflected higher commodity-based input costs, principally related to energy and sulfuric acid, and also reflected lower by-product credits mostly associated with lower gold volumes in 2008.

Energy costs approximated 25 percent of our consolidated copper production costs in 2008 (compared with approximately 20 percent in 2007) and included purchases of approximately 230 million gallons of diesel fuel, 800 thousand metric tons of coal, 6,500 gigawatt hours of electricity and 3 million MMBTU (million british thermal units) of natural gas. Commodity-based input costs have declined dramatically in late 2008, and we expect to realize the


benefits of these declines in 2009 (refer to “Overview and Outlook” for further discussion). For 2009, we estimate energy costs will approximate 20 percent of our consolidated copper production costs.

2007 Compared with 2006
Consolidated production and delivery costs totaled $8.5 billion in 2007 compared with $2.5 billion in 2006. Higher production and delivery costs in 2007 primarily reflected amounts associated with the acquired copper and molybdenum operations in North and South America ($6.0 billion), which included purchase accounting impacts of $781 million principally associated with increased inventory values.

Depreciation, Depletion and Amortization
2008 Compared with 2007
Consolidated depreciation, depletion and amortization expense totaled $1.8 billion in 2008 compared with $1.2 billion in 2007. The increase in depreciation, depletion and amortization expense reflected higher purchase accounting impacts of $293 million primarily related to a full twelve months in 2008, and also reflected higher depreciation expense under the unit-of-production method resulting from a full year of production from our North and South America copper mines in 2008.

We estimate that our annual depreciation, depletion and amortization expense for 2009 will approximate $1.0 billion. The decrease in projected 2009 depreciation, depletion and amortization expense, compared with 2008, primarily reflects the impact of long-lived asset impairments recognized at December 31, 2008 (refer to “Critical Accounting Estimates – Asset Impairments” for further discussion), and also reflects lower expense for assets that are depreciated under the unit-of-production method.

2007 Compared with 2006
Consolidated depreciation, depletion and amortization expense totaled $1.2 billion in 2007 compared with $228 million in 2006. The increase in depreciation, depletion and amortization expense in 2007 reflected amounts associated with the acquired Phelps Dodge operations ($1.0 billion), which included purchase accounting impacts of $595 million related to increased carrying values of acquired property, plant and equipment.

LCM Inventory Adjustments
Inventories are required to be recorded at the lower of cost or market. In connection with the acquisition of Phelps Dodge, acquired inventories (including long-term mill and leach stockpiles) were recorded at fair value using near-term price forecasts reflecting the then-current price environment and management’s projections for long-term average metal prices. As a result of the declines in copper and molybdenum prices in fourth-quarter 2008, we recognized charges of $782 million ($479 million to net loss or $1.26 per share) for LCM inventory adjustments in 2008. These charges were based on prevailing copper futures prices for three years, which ranged from approximately $1.40 per pound to $1.50 per pound, and a long-term average price of $1.60 per pound. Molybdenum prices were assumed to average $8.00 per pound.

Selling, General and Administrative Expenses
2008 Compared with 2007
Consolidated selling, general and administrative expenses totaled $269 million in 2008 compared with $466 million in 2007. Lower selling, general and administrative expenses primarily reflected lower incentive compensation costs in 2008 ($210 million) because of weaker financial results.
 
2007 Compared with 2006
Consolidated selling, general and administrative expenses totaled $466 million in 2007 compared with $157 million in 2006. Higher selling, general and administrative expenses in 2007 primarily reflected the additional amounts associated with the acquired Phelps Dodge operations ($272 million) and higher stock-based compensation costs ($39 million) primarily related to second-quarter 2007 stock option grants.

Exploration and Research Expenses
2008 Compared with 2007
Consolidated exploration and research expenses totaled $292 million in 2008 compared with $145 million in 2007. We are conducting exploration activities near our existing mines with a focus on opportunities to expand reserves that will support additional future production capacity in the large mineral districts where we currently operate. Drilling activities were significantly expanded in 2008, and we identified additional ore adjacent to existing ore bodies. Results to date have been positive, providing us with opportunities for significant future potential reserve additions at Morenci,

Sierrita and Bagdad in North America, at Cerro Verde in South America and in the high potential Tenke Fungurume district.

The number of drill rigs in operation, which expanded from 26 in March 2007 to approximately 100 in third-quarter 2008, declined to approximately 44 at December 31, 2008 in response to weak market conditions. We plan to incorporate the information obtained through exploration activities into our future plans during 2009, enabling a significant reduction in 2009 exploration costs, as we analyze drilling results to further define our significant resources. For 2009, exploration expenditures are expected to approximate $75 million, compared with $248 million in 2008.

2007 Compared with 2006
Consolidated exploration and research expenses totaled $145 million in 2007 compared with $12 million in 2006. Higher expenditures in 2007 primarily reflected exploration and research expenses associated with the acquired Phelps Dodge operations ($127 million).

Goodwill Impairment
Goodwill is required to be evaluated for impairment at least annually and at any other time if events or circumstances indicate that the fair value of a reporting unit is below its carrying amount. We completed our annual impairment test of goodwill at December 31, 2008, which resulted in the recognition of goodwill impairment charges totaling $6.0 billion ($6.0 billion to net loss or $15.69 per share). Refer to Note 7 and “Critical Accounting Estimates – Asset Impairments” for further discussion.

Long-Lived Asset Impairments and Other Charges
During fourth-quarter 2008, we concluded that the declines in copper and molybdenum prices and the deterioration of the current economic environment represented significant adverse changes in the business, and therefore evaluated our long-lived assets for impairment as of December 31, 2008. Our evaluation of our long-lived assets resulted in the recognition of asset impairment charges totaling $10.9 billion ($6.6 billion to net loss or $17.34 per share). Refer to Note 2 and “Critical Accounting Estimates – Asset Impairments” for further discussion.

Other charges of $111 million ($67 million to net loss or $0.18 per share) recognized in 2008 include restructuring charges and pension and postretirement charges for special retirement benefits and curtailments. Refer to Note 2 for further discussion of these charges.

Interest Expense, Net
2008 Compared with 2007
Consolidated interest expense (before capitalization) totaled $706 million in 2008 compared with $660 million in 2007. Higher interest expense in 2008 primarily reflected net purchase accounting impacts of $101 million recorded in 2008 principally associated with accretion of the fair values of environmental obligations (determined on a discounted cash flow basis) assumed in the acquisition of Phelps Dodge. This increase was partly offset by lower interest expense in 2008 associated with net repayments of debt during 2007 (refer to “Capital Resources and Liquidity – Financing Activities” for discussion of 2007 repayments of debt).

Capitalized interest totaled $122 million in 2008 compared with $147 million in 2007. Capitalized interest is primarily related to our development projects (refer to “Development Projects” for further discussion), which included Tenke Fungurume during 2008 and 2007, and also included Safford in 2007.
 
2007 Compared with 2006
Total consolidated interest expense (before capitalization) totaled $660 million in 2007 compared with $87 million in 2006. The increase in interest expense in 2007 primarily related to the debt incurred in connection with the acquisition of Phelps Dodge.

Capitalized interest totaled $147 million in 2007 and $11 million in 2006. The increase in capitalized interest in 2007 primarily relates to the development projects at Safford and Tenke Fungurume.

Losses on Early Extinguishment and Conversion of Debt, Net
During 2008, we recorded net charges totaling $6 million ($5 million to net loss or $0.01 per share) for early extinguishment of debt associated with an open-market purchase of $33 million of our 9½% Senior Notes.

During 2007, we recorded net charges totaling $173 million ($132 million to net income or $0.33 per share) for early extinguishment of debt primarily related to the accelerated recognition of deferred financing costs associated

with early repayment of amounts under the $11.5 billion senior credit facility, including the refinancing of the Tranche B term loan. Also included was $17 million ($10 million to net income or $0.02 per share) related to premiums paid and the accelerated recognition of deferred financing costs associated with the May 2007 redemption of our 10⅛% Senior Notes.

During 2006, we recorded net charges totaling $32 million ($30 million to net income or $0.14 per share) for early extinguishment and conversion of debt primarily associated with the completion of a tender offer and privately negotiated transactions to induce conversion of our 7% Convertible Senior Notes into FCX common stock, and also included charges associated with open-market purchases of our 10⅛% Senior Notes.

Gains on Sales of Assets
Gains on sales of assets totaled $13 million ($8 million to net loss or $0.02 per share) in 2008, $85 million ($52 million to net income or $0.13 per share) in 2007 primarily associated with sales of marketable securities, and $31 million ($30 million to net income or $0.13 per share) in 2006 primarily associated with the disposition of land and certain royalty rights at Atlantic Copper.

Other (Expense) Income, Net
Other (expense) income, net, totaled $(22) million in 2008, $157 million in 2007 and $28 million in 2006. The decrease in 2008, compared with 2007, primarily related to lower interest income ($82 million) and higher foreign currency exchange losses ($64 million) mostly associated with estimated Chilean tax payments. The increase in 2007, compared with 2006, primarily related to higher interest income ($110 million).

Benefit from (Provision for) Income Taxes
The benefit from income taxes in 2008 resulted from U.S. operations ($3.4 billion), partly offset by taxes on international operations ($604 million). Our effective tax rate changed from a 39 percent provision in 2007 to a 21 percent benefit in 2008. The difference between our consolidated effective income tax rate in 2008 and the U.S. federal statutory rate of 35 percent primarily was attributable to goodwill impairment charges, which were non-deductible for tax purposes, and the recognition of a valuation allowance against U.S. federal alternative minimum tax credits, partly offset by benefits for percentage depletion and U.S. state income taxes.

The income tax provision from continuing operations for 2007 resulted from taxes on international operations ($2.2 billion) and U.S. operations ($215 million). The difference between our consolidated effective income tax rate of approximately 39 percent for 2007 and the U.S. federal statutory rate of 35 percent primarily was attributable to (i) withholding taxes related to earnings from Indonesia and South America mining operations, (ii) a U.S. foreign tax credit limitation and (iii) an adjustment associated with the reversal of the Phelps Dodge APB Opinion No. 23, “Accounting for Income Taxes – Special Areas,” indefinite reinvestment assertion on certain earnings in South America, partly offset by a U.S. benefit for percentage depletion and an international tax rate differential.

The income tax provision for 2006 ($1.2 billion) primarily reflected taxes on PT Freeport Indonesia’s earnings. The difference between our effective income tax rate of approximately 43 percent for 2006 and PT Freeport Indonesia’s Contract of Work rate of 35 percent primarily was attributable to withholding taxes related to earnings from Indonesia mining operations and income taxes incurred by PT Indocopper Investama.


A summary of the approximate amounts in the calculation of our consolidated (benefit from) provision for income taxes for 2008 and 2007 follows (in millions, except percentages):

   
Year Ended
 
Year Ended
 
   
December 31, 2008
 
December 31, 2007
 
               
Income Tax
             
Income Tax
 
   
Income
   
Effective
 
Provision
 
Income
   
Effective
 
Provision
 
   
(Loss)a
   
Tax Rate
 
(Benefit)
 
(Loss)a
   
Tax Rate
 
(Benefit)
 
U.S.
 
$
2,023
   
24%
 
$
489
 
$
1,871
   
30%
 
$
568
 
South America
   
2,086
   
32%
   
677
   
2,623
   
33%
   
868
 
Indonesia
   
1,432
   
43%
   
612
   
2,860
   
46%
   
1,326
 
Asset impairment charges
   
(10,867
)
 
39%
   
(4,212
)
 
   
N/A
   
 
Goodwill impairment charges
   
(5,987
)
 
N/A
   
   
   
N/A
   
 
LCM inventory adjustments
   
(782
)
 
38%
   
(299
)
 
   
N/A
   
 
Purchase accounting adjustments
   
(1,102
)
 
38%
   
(423
)
 
(1,264
)
 
38%
   
(479
)
Eliminations and other
   
(112
)
 
N/A
   
(47
)
 
21
   
N/A
   
6
 
Adjustments
   
N/A
   
N/A
   
359
b
 
N/A
   
N/A
   
111
c
Consolidated FCX
 
$
(13,309
)
 
21%
 
$
(2,844
)
$
6,111
   
39%
 
$
2,400
 

a.  
Represents income (loss) from continuing operations before income taxes, minority interests and equity in affiliated companies’ net earnings.
 
b.  
Represents an adjustment to establish a valuation allowance against U.S. federal alternative minimum tax credits.
 
c.  
Represents an adjustment for a one-time charge associated with the reversal of the Phelps Dodge APB Opinion No. 23 indefinite reinvestment assertion on certain earnings in South America. This adjustment was fully offset by a reduction in minority interests’ share of net income.

Our effective tax rate for 2009 is expected to be highly sensitive to changes in commodity prices and the mix of income between U.S. and international operations. At current prices, we would generate losses in the U.S. that could not be used to offset income generated from international operations, and for which we would not record a tax benefit. Taxes provided on income generated from our South America and Indonesia operations are recorded at the applicable statutory rates. As a result, our consolidated effective tax rate may be substantially higher than the U.S. federal statutory rate of 35 percent. Assuming average prices of $1.50 per pound of copper, $800 per ounce of gold and $9.00 per pound of molybdenum, we estimate our consolidated effective tax rate for 2009 would approximate 75 percent and would increase with lower prices and decrease with higher prices.

Refer to Note 14 for further discussion of income taxes.

Minority Interests in Consolidated Subsidiaries
2008 Compared with 2007
Minority interests in consolidated subsidiaries totaled $617 million in 2008 compared with $791 million in 2007. Lower minority interests in 2008 primarily reflected lower net income at PT Freeport Indonesia and at our South America copper mines during 2008.

Because of the decline in copper prices minority interests in consolidated subsidiaries is expected to be significantly lower in 2009, compared with 2008.

2007 Compared with 2006
Minority interests in consolidated subsidiaries totaled $791 million in 2007 compared with $168 million in 2006. Higher minority interests in 2007 primarily reflected amounts associated with our acquired South America operations ($603 million) and an increase related to higher earnings at PT Freeport Indonesia ($20 million).
 

OPERATIONS

For comparative purposes, certain of the operating data included in this section for our North America copper mines, South America copper mines and Molybdenum operations for the year 2007, combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and for the year 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

North America Copper Mines
We currently have five operating copper mines in North America – Morenci, Sierrita, Bagdad and Safford in Arizona, and Tyrone in New Mexico. In addition to copper, the Morenci, Sierrita and Bagdad mines produce molybdenum as a by-product. All of these mining operations are wholly owned, except for Morenci, an unincorporated joint venture, in which we own an 85 percent undivided interest.

The North America copper mines include open-pit mining, sulfide ore concentrating, leaching and solution extraction/electrowinning (SX/EW) operations. A majority of the copper produced at our North America copper mines is cast into copper rod by our Rod & Refining operations. Rod and wire sales to outside wire and cable manufacturers represented approximately 77 percent of North America copper sales in 2008. The remainder of our North America copper sales is primarily in the form of copper cathode or copper concentrate.

In response to the severity of the declines in copper and molybdenum prices and the deterioration of market conditions in fourth-quarter 2008, operating plans were revised at our North America copper mines. The revised operating plans reflect a 50 percent reduction in mining and crushed-leach rates at Morenci, a 50 percent reduction in mining and stacking rates at the Safford mine, a 50 percent reduction in the mining rate at the Tyrone mine and a suspension of mining and milling activities at the Chino mine. The revised operating plans also include the deferral of capital projects, including the incremental expansion projects at the Sierrita and Bagdad mines and the planned restart of the Miami mine. The revised operating plans also incorporate the impacts of lower costs for energy, acid and other consumables, and reduced labor costs. Our operating plans for the North America copper mines will continue to be reviewed and additional adjustments may be made as market conditions warrant.
 

Operating Data. Following is summary operating data for the North America copper mines for the years ended December 31, 2008, 2007 and 2006. The operating data for 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

   
2008
 
2007a
 
2006a
 
Operating Data, Net of Joint Venture Interest
                   
Copper (millions of recoverable pounds)
                   
Production
   
1,430
   
1,320
   
1,305
 
Sales, excluding purchases
   
1,434
   
1,332
   
1,303
 
Average realized price per pound
 
$
3.07
 
$
3.10
b
$
2.29
b
                     
Molybdenum (millions of recoverable pounds)
                   
Production (by-product)c
   
30
   
30
   
31
 
                     
100% Operating Data, Including Joint Venture Interest
                   
SX/EW operations
                   
Leach ore placed in stockpiles (metric tons per day)
   
1,095,200
   
798,200
   
801,200
 
Average copper ore grade (percent)
   
0.22
   
0.23
   
0.30
 
Copper production (millions of recoverable pounds)
   
943
   
940
   
1,013
 
                     
Mill operations
                   
Ore milled (metric tons per day)
   
249,600
   
223,800
   
199,300
 
Average ore grade (percent):
                   
Copper
   
0.40
   
0.35
   
0.33
 
Molybdenum
   
0.02
   
0.02
   
0.02
 
Copper recovery rate (percent)
   
82.9
   
84.5
   
85.0
 
Production (millions of recoverable pounds):
                   
Copper
   
599
   
501
   
414
 
Molybdenum (by-product)
   
30
   
30
   
31
 

a.  
The North America copper mines’ operating data for 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Before charges for mark-to-market accounting adjustments on the copper price protection programs, amounts were $3.25 per pound for 2007 and $3.06 per pound for 2006.
 
c.  
Reflects by-product molybdenum production from the North America copper mines. Sales of by-product molybdenum are reflected in the Molybdenum division.

2008 Compared with 2007
Copper sales from the North America mines totaled 1.4 billion pounds in 2008, compared with 1.3 billion pounds for the combined year 2007. The increase in copper sales volumes during 2008 primarily reflected additional copper production from the Safford mine, which began production in December 2007. Copper sales volumes from our North America copper mines are expected to approximate 1.1 billion pounds in 2009 and by-product molybdenum production is expected to approximate 28 million pounds in 2009. The decrease in 2009 copper sales volumes primarily reflects the effects of curtailed production rates at our North America copper mines. If we continue operating at reduced rates, production at our North America copper mines for 2010 would be expected to decline by an additional 200 million pounds because of impacts of 2009 mining activities on 2010 leaching operations.

2007 Compared with 2006
Copper sales from the North America mines totaled 1.3 billion pounds for both the combined year 2007 and in 2006. The slight increase in copper sales volumes during 2007 primarily reflected higher production from mill operations resulting from higher ore grades and the incremental production from the Morenci mill because of a full year of concentrator activity in 2007. These increases were partly offset by lower production from SX/EW operations in 2007 because of lower ore grades.

Unit Net Cash Costs. Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the


primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.

Gross Profit per Pound of Copper and Molybdenum

The following tables summarize unit net cash costs and gross profit at the North America copper mines (which were acquired on March 19, 2007) for the year ended December 31, 2008, and for the period March 20, 2007, through December 31, 2007. Refer to “Product Revenues and Production Costs” for an explanation of the “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.

 
2008
 
2007a
 
 
By-
 
Co-Product Method
 
By-
 
Co-Product Method
 
 
Product
       
Molyb-
 
Product
       
Molyb-
 
 
Method
 
Copper
 
denumb
 
Method
 
Copper
 
denumb
 
Revenues, excluding adjustments shown below
$
3.07
 
$
3.07
 
$
30.25
 
$
3.40
 
$
3.40
 
$
30.69
 
                                     
Site production and delivery, before net noncash
                                   
and nonrecurring costs shown below
 
1.88
   
1.63
   
12.67
   
1.46
   
1.25
   
10.85
 
By-product creditsb
 
(0.64
)
 
   
   
(0.69
)
 
   
 
Treatment charges
 
0.09
   
0.09
   
   
0.10
   
0.10
   
 
Unit net cash costs
 
1.33
   
1.72
   
12.67
   
0.87
   
1.35
   
10.85
 
Depreciation, depletion and amortization
 
0.53
   
0.46
   
2.81
   
0.47
   
0.40
   
2.89
 
Noncash and nonrecurring costs, net
 
0.52
   
0.49
   
1.34
   
0.35
   
0.33
   
0.15
 
Total unit costs
 
2.38
   
2.67
   
16.82
   
1.69
   
2.08
   
13.89
 
Revenue adjustments, primarily for pricing on
                                   
prior period open sales and hedging
 
(0.05
)
 
(0.05
)
 
   
(0.20
)
 
(0.20
)
 
 
Idle facility and other non-inventoriable costs
 
(0.06
)
 
(0.06
)
 
(0.05
)
 
(0.05
)
 
(0.05
)
 
(0.03
)
Gross profit
$
0.58
 
$
0.29
 
$
13.38
 
$
1.46
 
$
1.07
 
$
16.77
 
                                     
Copper sales (millions of recoverable pounds)
 
1,430
   
1,430
         
1,038
   
1,038
       
Molybdenum sales (millions of recoverable pounds)c
             
30
               
23
 

a.  
Reflects the period from March 20, 2007, through December 31, 2007.
 
b.  
Molybdenum by-product credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
 
c.  
Reflects molybdenum produced by the North America copper mines.

The North America copper mines have experienced production cost increases in recent years primarily as a result of higher energy costs and costs of other consumables, higher mining and milling rates, labor costs and other factors. Unit net cash costs, after by-product credits, increased to $1.33 per pound of copper in 2008, compared with $0.87 per pound of copper for the period March 20, 2007, through December 31, 2007, primarily reflecting higher input costs, including higher mining costs and milling rates, higher energy and acid costs and higher costs associated with Safford as the mine ramps up to full production rates.

Our operating North America copper mines have varying cost structures because of differences in ore grades and ore characteristics, processing costs, by-products and other factors. During 2008, unit net cash costs for the North America copper mines averaged $1.33 per pound and ranged from a net credit of $0.89 per pound to net costs of $1.92 per pound at the individual mines. Based on current operating plans and assuming average prices of $1.50 per pound of copper and $9.00 per pound of molybdenum for 2009 and estimates for commodity-based input costs, we estimate that average unit net cash costs, including molybdenum credits, for our North America copper mines would approximate $1.17 per pound of copper in 2009 and would range from approximately $0.90 per pound to $1.25 per pound at the individual mines. If copper prices were to decline significantly from current levels, our operating plans for the North America copper mines would be revised further.

The fair values of acquired inventory and property, plant and equipment were based on preliminary estimates in 2007, with adjustments made until such values were finalized in first-quarter 2008; accordingly, depreciation,


depletion and amortization reflect changes in purchase accounting impacts associated with adjustments to the carrying values of these assets.

The increase in noncash and nonrecurring costs for 2008 reflects charges for LCM inventory adjustments in 2008 totaling $661 million ($0.46 per pound), partly offset by lower purchase accounting impacts related to increased carrying values of acquired inventory, which totaled $24 million ($0.02 per pound) in 2008 and $344 million ($0.33 per pound) in 2007.

Revenue adjustments primarily reflect unrealized losses on copper derivative contracts entered into with our U.S. copper rod customers, which allow us to receive market prices in the month of shipment while the customer pays the fixed price they requested. In 2007, revenue adjustments also reflected mark-to-market accounting adjustments on the 2007 copper price protection program totaling $175 million ($0.17 per pound).

Combined Unit Net Cash Costs per Pound of Copper and Molybdenum

For comparative purposes, the following tables summarize unit net cash costs at the North America copper mines for the year ended December 31, 2007, which reflects our historical data beginning March 20, 2007, combined with Phelps Dodge pre-acquisition data through March 19, 2007, and for the year ended December 31, 2006, which reflects Phelps Dodge pre-acquisition data. Refer to “Product Revenues and Production Costs” for a reconciliation of unit net cash costs per pound to revenues and production and delivery costs included in FCX’s pro forma consolidated financial statements (refer to Note 18) for the year ended December 31, 2007, and as reported in Phelps Dodge’s Form 10-K for the year ended December 31, 2006. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

 
2007a
 
2006a
 
 
By-
 
Co-Product Method
 
By-
 
Co-Product Method
 
 
Product
       
Molyb-
 
Product
       
Molyb-
 
 
Method
 
Copper
 
denumb
 
Method
 
Copper
 
denumb
 
Revenues, excluding adjustments primarily for
                                   
pricing on prior period open sales and hedging
$
3.25
 
$
3.25
 
$
29.31
 
$
3.06
 
$
3.06
 
$
24.85
 
                                     
Site production and delivery, before net noncash
                                   
and nonrecurring costs
$
1.43
 
$
1.23
 
$
10.42
 
$
1.14
 
$
0.93
 
$
9.34
 
By-product creditsb
 
(0.66
)
 
   
   
(0.60
)
 
   
 
Treatment charges
 
0.09
   
0.09
   
   
0.07
   
0.06
   
 
Combined unit net cash costs
$
0.86
 
$
1.32
 
$
10.42
 
$
0.61
 
$
0.99
 
$
9.34
 
                                     
Copper sales (millions of recoverable pounds)
 
1,316
   
1,316
         
1,292
   
1,292
       
Molybdenum sales (millions of recoverable pounds)c
             
30
               
31
 

a.  
For comparative purposes, 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Molybdenum by-product credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
 
c.  
Reflects molybdenum produced by the North America copper mines.

Unit net cash costs, after by-product credits, for the North America copper mines increased to $0.86 per pound of copper in 2007, compared with $0.61 per pound of copper in 2006, primarily because of higher input costs associated with labor, maintenance, operating supplies and energy, and also reflected higher costs associated with the ramp-up of the Morenci mill operations. Partly offsetting these higher costs were higher molybdenum credits in 2007 because of higher molybdenum prices.

South America Copper Mines
We have four operating copper mines in South America – Cerro Verde in Peru, and Candelaria, Ojos del Salado and El Abra in Chile. We own a 53.56 percent interest in Cerro Verde, an 80 percent interest in both Candelaria and Ojos del Salado and a 51 percent interest in El Abra. These operations are consolidated in our financial statements, with outside ownership reported as minority interests.


The South America copper mines include open-pit and underground mining, sulfide ore concentrating, leaching and SX/EW operations. In addition to copper, the Cerro Verde mine produces molybdenum concentrates as a by-product, and the Candelaria and Ojos del Salado mines produce gold and silver as by-products. Production from our South America copper mines is sold as copper concentrate or copper cathode under long-term contracts.

In response to the severity of the declines in copper and molybdenum prices and the deterioration of market conditions in fourth-quarter 2008, operating plans were revised at our South America copper mines. The revised operating plans principally reflect the incorporation of reduced input costs and the impacts of favorable foreign exchange rates on operating costs; reduced mining rates at the Candelaria and Ojos del Salado mines to reduce costs; a significant reduction in capital spending plans, including deferral of the planned incremental expansion project at the Cerro Verde mine and a delay in the sulfide project at El Abra; and reduced spending for discretionary items. In addition, we plan to temporarily curtail the molybdenum circuit at Cerro Verde. Our operating plans for the South America copper mines will continue to be reviewed and additional adjustments may be made as market conditions warrant.

Operating Data. Following is summary operating data for the South America copper mines for the years ended December 31, 2008, 2007 and 2006. The below operating data for 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

   
2008
 
2007a
 
2006a
 
Copper (millions of recoverable pounds)
                   
Production
   
1,506
   
1,413
   
1,133
 
Sales
   
1,521
   
1,399
   
1,126
 
Average realized price per pound
 
$
2.57
 
$
3.25
 
$
3.03
 
                     
Gold (thousands of recoverable ounces)
                   
Production
   
114
   
116
   
112
 
Sales
   
116
   
114
   
111
 
Average realized price per ounce
 
$
853
 
$
683
 
$
552
 
                     
Molybdenum (millions of recoverable pounds)
                   
Production (by-product)b
   
3
   
1
   
 
                     
SX/EW operations
                   
Leach ore placed in stockpiles (metric tons per day)
   
279,700
   
289,100
   
257,400
 
Average copper ore grade (percent)
   
0.45
   
0.43
   
0.45
 
Copper production (millions of recoverable pounds)
   
560
   
569
   
695
 
                     
Mill operations
                   
Ore milled (metric tons per day)
   
181,400
   
167,900
   
68,500
 
Average copper ore grade (percent):
                   
Copper
   
0.75
   
0.74
   
0.87
 
Molybdenum
   
0.02
   
0.02
   
N/A
 
Copper recovery rate (percent)
   
89.2
   
87.1
   
93.8
 
Production (millions of recoverable pounds):
                   
Copper
   
946
   
844
   
438
 
Molybdenum
   
3
   
1
   
 
 
a.  
The South America copper mines’ operating data for 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Reflects by-product molybdenum production from our Cerro Verde copper mine. Sales of by-product molybdenum are reflected in the Molybdenum segment.

2008 Compared with 2007
Copper sales from the South America mines totaled 1.5 billion pounds in 2008, compared with 1.4 billion for the combined year 2007. Higher copper sales volumes in 2008 primarily reflected higher production from the Cerro Verde concentrator, which reached design capacity in mid-2007. Consolidated sales volumes from our South America mines are expected to approximate 1.4 billion pounds of copper and 100 thousand ounces of gold in


2009. Our revised operating plans for the South America copper mines do not have a significant effect on 2009 production volumes, but are expected to result in lower 2010 production by approximately 100 million pounds of copper.

2007 Compared with 2006
Copper sales from the South America mines totaled approximately 1.4 billion pounds in the combined year 2007 and approximately 1.1 billion pounds in 2006. Higher copper sales volumes in 2007 primarily reflected higher production from the Cerro Verde concentrator, which reached design capacity in mid-2007, partly offset by lower production at El Abra in 2007 resulting from lower ore grades.

Unit Net Cash Costs. Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.

Gross Profit per Pound of Copper

The following tables summarize unit net cash costs and gross profit at the South America copper mines (which were acquired on March 19, 2007) for the year ended December 31, 2008, and for the period March 20, 2007, through December 31, 2007. The below tables reflect unit net cash costs per pound of copper under the by-product and co-product methods as the South America copper mines also had small amounts of molybdenum, gold and silver sales. Refer to “Product Revenues and Production Costs” for an explanation of the “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.

 
2008
 
2007a
 
 
By-Product
 
Co-Product
 
By-Product
 
Co-Product
 
 
Method
 
Method
 
Method
 
Method
 
Revenues, excluding adjustments shown below
$
2.57
 
$
2.57
 
$
3.30
 
$
3.30
 
                         
Site production and delivery, before net noncash
                       
and nonrecurring costs shown below
 
1.13
   
1.07
   
0.92
   
0.88
 
By-product credits
 
(0.13
)
 
   
(0.09
)
 
 
Treatment charges
 
0.14
   
0.14
   
0.20
   
0.20
 
Unit net cash costs
 
1.14
   
1.21
   
1.03
   
1.08
 
Depreciation, depletion and amortization
 
0.33
   
0.32
   
0.32
   
0.32
 
Noncash and nonrecurring costs, net
 
0.07
   
0.06
   
0.14
   
0.14
 
Total unit costs
 
1.54
   
1.59
   
1.49
   
1.54
 
Revenue adjustments, primarily for pricing on
                       
prior period open sales
 
0.15
   
0.15
   
0.06
   
0.06
 
Idle facility and other non-inventoriable costs
 
(0.02
)
 
(0.02
)
 
(0.02
)
 
(0.02
)
Gross profit
$
1.16
 
$
1.11
 
$
1.85
 
$
1.80
 
                         
Copper sales (millions of recoverable pounds)
 
1,521
   
1,521
   
1,177
   
1,177
 

a.  
Reflects the period from March 20, 2007, through December 31, 2007.

The South America copper mines have experienced production cost increases in recent years primarily as a result of higher energy costs and costs of other consumables, higher mining costs and milling rates, labor costs and other factors. Unit net cash costs, after by-product credits, increased to $1.14 per pound of copper in 2008, compared with $1.03 per pound for the period March 20, 2007, through December 31, 2007, reflecting higher input costs, including higher mining costs and milling rates and higher energy, acid and other commodity-based input costs. The increase in input costs during 2008 was partly offset by higher volumes, higher by-product credits and lower treatment charges.

Our South America copper mines have varying cost structures because of differences in ore grades and ore characteristics, processing costs, by-products and other factors. During 2008, unit net cash costs for the South America copper mines averaged $1.14 per pound and ranged from $0.96 per pound to $1.59 per pound at the


individual mines. Assuming average prices of $1.50 per pound of copper for 2009 and achievement of current 2009 sales and estimates for commodity-based input costs, we estimate that average unit net cash costs, including gold credits, for our South America copper mines would approximate $1.00 per pound of copper in 2009 and would range from approximately $0.90 per pound to $1.25 per pound at the individual mines. Lower unit net cash costs at our South America copper mines for 2009, compared with 2008, reflect reduced input costs and currency exchange rates, partly offset by mining lower ore grades in 2009.

Noncash and nonrecurring costs for 2008 reflect lower purchase accounting impacts related to increased carrying values of acquired inventory, which totaled $46 million ($0.03 per pound) in 2008 and $169 million ($0.14 per pound) in 2007. Noncash and nonrecurring costs for 2008 also included charges for LCM inventory adjustments totaling $10 million ($0.01 per pound).

Combined Unit Net Cash Costs per Pound of Copper

For comparative purposes, the following tables summarize unit net cash costs at the South America copper mines for the year ended December 31, 2007, which combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and for the year ended December 31, 2006, which reflects Phelps Dodge pre-acquisition data. Refer to “Product Revenues and Production Costs” for a reconciliation of unit net cash costs per pound to revenues and production and delivery costs included in FCX’s pro forma consolidated financial statements (refer to Note 18) for the year ended December 31, 2007, and as reported in Phelps Dodge’s Form 10-K for the year ended December 31, 2006. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

 
2007a
 
2006a
 
 
By-Product
 
Co-Product
 
By-Product
 
Co-Product
 
 
Method
 
Method
 
Method
 
Method
 
Revenues, excluding adjustments primarily for
                       
pricing on prior period open sales
$
3.25
 
$
3.25
 
$
3.03
 
$
3.03
 
                         
Site production and delivery, before net noncash
                       
and nonrecurring costs
$
0.91
 
$
0.87
 
$
0.82
 
$
0.79
 
By-product credits
 
(0.09
)
 
   
(0.08
)
 
 
Treatment charges
 
0.20
   
0.20
   
0.17
   
0.17
 
Combined unit net cash costs
$
1.02
 
$
1.07
 
$
0.91
 
$
0.96
 
                         
Copper sales (millions of recoverable pounds)
 
1,399
   
1,399
   
1,126
   
1,126
 
 
a.  
For comparative purposes, 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

Unit net cash costs, after by-product credits, increased to $1.02 per pound of copper in 2007, compared with $0.91 per pound in 2006, primarily reflecting higher costs at El Abra because of lower copper sales, and also reflected the impact of Cerro Verde’s voluntary contribution programs. These higher costs were partly offset by lower unit costs at Cerro Verde in 2007 associated with significantly higher production resulting from the new concentrator.

Indonesia Mining
We own 90.64 percent of PT Freeport Indonesia, including 9.36 percent owned through our wholly owned subsidiary, PT Indocopper Investama. The Government of Indonesia owns the remaining 9.36 percent of PT Freeport Indonesia. PT Freeport Indonesia operates under an agreement, called a Contract of Work, with the Government of Indonesia that allows us to conduct exploration, mining and production activities in a 24,700-acre area called Block A located in Papua, Indonesia. Under the Contract of Work, PT Freeport Indonesia also conducts exploration activities in an approximate 500,000-acre area called Block B in Papua. All of PT Freeport Indonesia’s proven and probable mineral reserves and current mining operations, including the Grasberg minerals district, are located in Block A.

PT Freeport Indonesia produces copper concentrates, which contain significant quantities of gold and silver. Substantially all of PT Freeport Indonesia’s copper concentrates are sold under long-term contracts.


We have established certain unincorporated joint ventures with Rio Tinto plc (Rio Tinto), an international mining company with headquarters in London, England. Pursuant to the joint venture agreement, Rio Tinto has a 40 percent interest in certain assets and future production exceeding specified annual amounts of copper, gold and silver through 2021 in Block A of PT Freeport Indonesia’s Contract of Work, and, after 2021, a 40 percent interest in all production from Block A. Refer to Note 3 for further discussion of joint ventures with Rio Tinto.

Operating Data. Following is summary operating data for our Indonesia mining operations for the years ended December 31, 2008, 2007 and 2006:

   
2008
 
2007
 
2006
 
Consolidated Operating Data, Net of Joint Venture Interest
                   
Copper (millions of recoverable pounds)
                   
Production
   
1,094
   
1,151
   
1,201
 
Sales
   
1,111
   
1,131
   
1,201
 
Average realized price per pound
 
$
2.36
 
$
3.32
 
$
3.13
 
                     
Gold (thousands of recoverable ounces)
                   
Production
   
1,163
   
2,198
   
1,732
 
Sales
   
1,182
   
2,185
   
1,736
 
Average realized price per ounce
 
$
861
 
$
681
 
$
567
 
                     
100% Operating Data, Including Joint Venture Interest
                   
Ore milled (metric tons per day):
                   
Grasberg open pita
   
129,800
   
159,100
   
184,200
 
Deep Ore Zone (DOZ) underground minea
   
63,100
   
53,500
   
45,200
 
Total
   
192,900
   
212,600
   
229,400
 
Average ore grade:
                   
Copper (percent)
   
0.83
   
0.82
   
0.85
 
Gold (grams per metric ton)
   
0.66
   
1.24
   
0.85
 
Recovery rates (percent):
                   
Copper
   
90.1
   
90.5
   
86.1
 
Gold
   
79.9
   
86.2
   
80.9
 
Production (recoverable):
                   
Copper (millions of pounds)
   
1,109
   
1,211
   
1,300
 
Gold (thousands of ounces)
   
1,163
   
2,608
   
1,824
 
 
a.  
Amounts represent the approximate average daily throughput processed at PT Freeport Indonesia’s mill facilities from each producing mine.

2008 Compared with 2007
PT Freeport Indonesia’s share of sales totaled approximately 1.1 billion pounds of copper and 1.2 million ounces of gold in 2008, compared with 1.1 billion pounds of copper and 2.2 million ounces of gold in 2007. At the Grasberg mine, the sequencing in mining areas with varying ore grades causes fluctuations in the timing of ore production resulting in varying quarterly and annual sales of copper and gold. Lower gold sales volumes in 2008 resulted from mining in a lower-grade section of the Grasberg open pit for the first nine months of 2008. PT Freeport Indonesia’s sales for 2009 are expected to approximate 1.3 billion pounds of copper and 2.1 million ounces of gold as a result of the expected mining in a higher-grade section of the Grasberg open pit throughout 2009.

2007 Compared with 2006
PT Freeport Indonesia’s share of sales totaled approximately 1.1 billion pounds of copper and 2.2 million ounces of gold in 2007, compared with 1.2 billion pounds of copper and 1.7 million ounces of gold in 2006. Lower copper sales volumes in 2007 resulted from mining in a relatively low-grade section of the Grasberg open pit during the second half of 2007, partly offset by higher ore grades during the first half of 2007 and higher recovery rates. The increase in gold sales volumes in 2007 resulted from higher ore grades and recovery rates.

Unit Net Cash Costs. Unit net cash costs per pound of copper is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a


substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.

Gross Profit per Pound of Copper/per Ounce of Gold

The following tables summarize the unit net cash costs and gross profit at our Indonesia mining operations. Refer to “Production Revenues and Production Costs” for an explanation of “by-product” and “co-product” methods and a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.

 
2008
 
2007
 
 
By-
 
Co-Product Method
 
By-
 
Co-Product Method
 
 
Product
           
Product
           
 
Method
 
Copper
 
Gold
 
Method
 
Copper
 
Gold
 
Revenues, after adjustments shown below
$
2.36
 
$
2.36
 
$
861.43
 
$
3.32
 
$
3.32
 
$
680.74
 
                                     
Site production and delivery, before net noncash
                                   
and nonrecurring costs shown below
 
1.59
   
1.13
   
412.72
   
1.19
   
0.85
   
172.23
 
Gold and silver credits
 
(0.97
)
 
   
   
(1.36
)
 
   
 
Treatment charges
 
0.24
   
0.17
   
62.69
   
0.34
   
0.24
   
49.45
 
Royalty on metals
 
0.10
   
0.07
   
26.50
   
0.12
   
0.08
   
17.05
 
Unit net cash costs
 
0.96
   
1.37
   
501.91
   
0.29
   
1.17
   
238.73
 
Depreciation and amortization
 
0.20
   
0.14
   
52.09
   
0.17
   
0.12
   
25.54
 
Noncash and nonrecurring costs, net
 
0.03
   
0.02
   
7.18
   
0.04
   
0.03
   
5.90
 
Total unit costs
 
1.19
   
1.53
   
561.18
   
0.50
   
1.32
   
270.17
 
Revenue adjustments, primarily for pricing on
                                   
prior period open sales
 
0.09
   
0.09
   
5.86
   
0.03
   
0.03
   
1.07
 
PT Smelting intercompany profit
 
0.01
   
0.01
   
4.18
   
0.01
   
0.01
   
1.71
 
Gross profit
$
1.27
 
$
0.93
 
$
310.29
 
$
2.86
 
$
2.04
 
$
413.35
 
                                     
Consolidated sales
                                   
Copper (millions of recoverable pounds)
 
1,111
   
1,111
         
1,131
   
1,131
       
Gold (thousands of recoverable ounces)
             
1,182
               
2,185
 

Because of the fixed nature of a large portion of PT Freeport Indonesia’s costs, unit costs vary significantly from period to period depending on volumes of copper and gold sold during the period. PT Freeport Indonesia has also experienced significant increases in production costs in recent years primarily as a result of higher energy costs and costs of other consumables, higher mining and milling costs, labor costs and other factors. Unit net cash costs, after gold and silver credits, increased to $0.96 per pound of copper in 2008, compared with $0.29 per pound in 2007, reflecting lower gold and silver credits associated with lower gold volumes in 2008, higher input costs, including higher mining rates and energy costs, and also reflected the impact of changes in cost sharing with the joint venture partner. Partly offsetting these increases were lower treatment charges, which vary with the volume of metals sold and the price of copper. Market rates for treatment charges have decreased since 2006 and will vary based on PT Freeport Indonesia’s customer mix.

Royalties vary with the volume of metals sold and the prices of copper and gold. Royalties totaled $113 million ($0.10 per pound of copper) in 2008, compared with $133 million ($0.12 per pound of copper) in 2007. The reduction in royalties for 2008 primarily reflects lower copper prices and lower gold sales volumes.

Because certain assets are depreciated on a straight-line basis, PT Freeport Indonesia’s unit depreciation rate varies with the level of copper production and sales.

Assuming average copper prices of $1.50 per pound and average gold prices of $800 per ounce in 2009 and achievement of current 2009 sales estimates and revised estimates for energy, currency exchange rates and other factors, we estimate that average unit net cash costs for PT Freeport Indonesia, including gold and silver credits, would approximate zero in 2009 and each $50 per ounce change in gold prices during the year would have an approximate $0.08 per pound impact on PT Freeport Indonesia’s 2009 unit net cash costs. Because the majority of PT Freeport Indonesia’s costs are fixed, unit costs vary with volumes sold and the price of gold; accordingly, we expect PT Freeport Indonesia’s unit net cash costs to be significantly lower than 2008 levels because of higher gold volumes and reduced commodity-based input costs.
 

 
2007
 
2006
 
 
By-
 
Co-Product Method
 
By-
 
Co-Product Method
 
 
Product
           
Product
           
 
Method
 
Copper
 
Gold
 
Method
 
Copper
 
Gold
 
Revenues, after adjustments shown below
$
3.32
 
$
3.32
 
$
680.74
 
$
3.13
 
$
3.13
 
$
566.51
a
                                     
Site production and delivery, before net noncash
                                   
and nonrecurring costs shown below
 
1.19
   
0.85
   
172.23
   
1.03
   
0.79
   
156.24
 
Gold and silver credits
 
(1.36
)
 
   
   
(0.93
)
 
   
 
Treatment charges
 
0.34
   
0.24
   
49.45
   
0.40
   
0.31
   
60.41
 
Royalty on metals
 
0.12
   
0.08
   
17.05
   
0.10
   
0.08
   
15.94
 
Unit net cash costs
 
0.29
   
1.17
   
238.73
   
0.60
   
1.18
   
232.59
 
Depreciation and amortization
 
0.17
   
0.12
   
25.54
   
0.15
   
0.12
   
23.25
 
Noncash and nonrecurring costs, net
 
0.04
   
0.03
   
5.90
   
0.04
   
0.03
   
5.60
 
Total unit costs
 
0.50
   
1.32
   
270.17
   
0.79
   
1.33
   
261.44
 
Revenue adjustments, primarily for pricing on
                                   
prior period open sales
 
0.03
   
0.03
   
1.07
   
0.10
b
 
0.17
   
11.53
 
PT Smelting intercompany profit
 
0.01
   
0.01
   
1.71
   
   
   
(0.37
)
Gross profit
$
2.86
 
$
2.04
 
$
413.35
 
$
2.44
 
$
1.97
 
$
316.23
 
                                     
Consolidated sales
                                   
Copper (millions of recoverable pounds)
 
1,131
   
1,131
         
1,201
   
1,201
       
Gold (thousands of recoverable ounces)
             
2,185
               
1,736
 

a.  
Amount was approximately $606 per ounce before a loss resulting from redemption of our Gold-Denominated Preferred Stock, Series II.
 
b.  
Includes a $0.06 per pound loss on the redemption of our Gold-Denominated Preferred Stock, Series II.

Unit net cash costs, after gold and silver credits, decreased to $0.29 per pound of copper in 2007, compared with $0.60 per pound in 2006, reflecting higher gold and silver credits associated with higher gold sales volumes and higher average realized gold prices in 2007, and also reflected lower treatment charges in 2007. These were partly offset by higher input costs, lower copper sales volumes and higher royalties primarily related to higher metal prices.

Africa Mining
We hold an effective 57.75 percent interest in the Tenke Fungurume copper and cobalt mining concessions in the Katanga province of the DRC and are the operator of the project. Construction activities are well advanced and initial production is targeted during the second half of 2009. Annual production in the initial years is expected to approximate 250 million pounds of copper and 18 million pounds of cobalt. The initial project at Tenke Fungurume is based on mining and processing ore reserves approximating 119 million metric tons with average ore grades of 2.6 percent copper and 0.35 percent cobalt. Refer to “Development Projects” for further discussion of the Tenke Fungurume project.

Molybdenum
Our Molybdenum operation is an integrated producer of molybdenum, with mining, sulfide ore concentrating, roasting and processing facilities that produce high-purity, molybdenum-based chemicals, molybdenum metal powder and metallurgical products, which are sold to customers around the world, and includes the wholly owned Henderson molybdenum mine in Colorado and related conversion facilities. The Henderson underground mine produces high-purity, chemical-grade molybdenum concentrates, which are typically further processed into value-added molybdenum chemical products. The Molybdenum operation also includes the wholly owned Climax molybdenum mine in Colorado, which has been on care-and-maintenance status since 1995; a sales company that purchases and sells molybdenum from our Henderson mine and from our North and South America copper mines that produce molybdenum as a by-product; and related conversion facilities that, at times, roast and/or process material on a toll basis. Toll arrangements require the tolling customer to deliver appropriate molybdenum-bearing material to our facilities for processing into a product that is returned to the customer, who pays us for processing their material into the specified products.

Molybdenum markets have been strong in recent years; however, slowing demand for molybdenum, principally in the metallurgical sector has resulted in declines in molybdenum prices at the end of 2008. As a result, we revised the operating plan for our Henderson molybdenum mine to operate at a curtailed rate, reflecting an approximate 25 percent reduction in annual production. In addition to curtailed production rates at Henderson, we have also


suspended construction activities associated with the restart of the Climax molybdenum mine (refer to “Development Projects” for further discussion).

Operating Data. Following is summary operating data for the Molybdenum operations for the years ended December 31, 2008, 2007 and 2006. The operating data for 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.

   
2008
 
2007a
 
2006a
 
Molybdenum (millions of recoverable pounds)
                   
Production
   
40
   
39
   
37
 
Sales, excluding purchasesb
   
71
   
69
   
69
 
Average realized price per pound
 
$
30.55
 
$
25.87
 
$
21.87
 
                     
Henderson molybdenum mine
                   
Ore milled (metric tons per day)
   
24,100
   
24,000
   
22,200
 
Average molybdenum ore grade (percent)
   
0.23
   
0.23
   
0.23
 
Molybdenum production (millions of recoverable pounds)
   
40
   
39
   
37
 
 
a.  
The Molybdenum operating data for 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Includes sales of molybdenum produced as a by-product at our North and South America copper mines.

Molybdenum sales volumes totaled 71 million pounds in 2008 and 69 million pounds for both 2007 and 2006. For 2009, molybdenum sales volumes are expected to approximate 60 million pounds. The decrease in expected molybdenum sales volumes for 2009 reflects the curtailed production rate at our Henderson molybdenum mine and adjustments to by-product molybdenum production plans at our North and South America copper mines. We are continuing to closely monitor market conditions and may make further reductions to our molybdenum production and sales plans. For 2009, approximately 90 percent of molybdenum sales are expected to be priced at prevailing market prices.

Unit Net Cash Costs. Unit net cash costs per pound of molybdenum is a measure intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for our respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.
 

Gross Profit per Pound of Molybdenum

The following tables summarize the unit net cash costs and gross profit at our Henderson molybdenum mine (which was acquired on March 19, 2007) for the year ended December 31, 2008, and for the period March 20, 2007, through December 31, 2007. Refer to “Product Revenues and Production Costs” for a reconciliation of unit net cash costs per pound to production and delivery costs applicable to sales reported in our consolidated financial statements.

 
2008
 
2007a
 
Revenues
$
29.27
 
$
27.12
 
             
Site production and delivery, before net noncash
           
and nonrecurring costs shown below
 
5.36
   
4.37
 
Unit net cash costs
 
5.36
   
4.37
 
Depreciation, depletion and amortization
 
4.25
   
2.55
 
Noncash and nonrecurring costs, net
 
0.18
b
 
0.05
 
Total unit costs
 
9.79
   
6.97
 
Gross profitc
$
19.48
 
$
20.15
 
             
Molybdenum sales (millions of recoverable pounds)d
 
40
   
31
 

a.  
Reflects the period from March 20, 2007, through December 31, 2007.
 
b.  
Includes charges of $0.03 per pound associated with LCM inventory adjustments.
 
c.  
Gross profit reflects sales of Henderson products based on volumes produced at market-based pricing. On a consolidated basis, the Molybdenum segment includes profits on sales as they are made to third parties and realizations based on actual contract terms. As a result, the actual gross profit realized will differ from the amounts reported in this table.
 
d.  
Reflects molybdenum produced by the Henderson molybdenum mine.

Henderson’s unit net cash costs were $5.36 per pound of molybdenum in 2008, compared with $4.37 per pound of molybdenum for the period March 20, 2007, through December 31, 2008. Higher costs in 2008 primarily reflected higher input costs, including outside services, supplies and energy.

The estimated fair values of acquired property, plant and equipment were based on preliminary estimates for the 2007 periods, with adjustments made until such values were finalized in first-quarter 2008; accordingly, depreciation, depletion and amortization reflect changes in purchase accounting impacts associated with adjustments to the carrying values of these assets.

Assuming achievement of current 2009 sales estimates, we estimate that the 2009 average unit net cash costs for Henderson would approximate $5.50 per pound of molybdenum.

Combined Unit Net Cash Costs per Pound of Molybdenum

For comparative purposes, the following tables summarize unit net cash costs at the Henderson molybdenum mine for the year ended December 31, 2007, which reflects our historical data beginning March 20, 2007, combined with Phelps Dodge pre-acquisition data through March 19, 2007, and for the year ended December 31, 2006, which reflects Phelps Dodge pre-acquisition data. Refer to “Product Revenues and Production Costs” for a reconciliation of unit net cash costs per pound to revenues and production and delivery costs included in FCX’s pro forma consolidated financial statements (refer to Note 18) for the year ended December 31, 2007, and as reported in Phelps Dodge’s Form 10-K for the year ended December 31, 2006. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 

 
2007a
 
2006a
 
Revenues
$
26.10
 
$
22.14
 
             
Site production and delivery, before net noncash
           
and nonrecurring costs
$
4.32
 
$
3.71
 
Combined unit net cash costs
$
4.32
 
$
3.71
 
             
Molybdenum sales (millions of recoverable pounds)b
 
39
   
37
 

a.  
For comparative purposes, 2007 combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and 2006 reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of these operations under Phelps Dodge management, such combined data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Reflects molybdenum produced by the Henderson molybdenum mine.

Henderson’s unit net cash costs were $4.32 per pound of molybdenum in 2007, compared with $3.71 per pound of molybdenum in 2006. Higher costs in 2007 primarily reflected higher input costs, including labor, supplies and service costs, and higher taxes, partly offset by lower energy costs resulting from energy credits received during 2007.

Rod & Refining
The Rod & Refining operations consist of copper conversion facilities located in North America, including a refinery, three rod mills and a specialty copper products facility. These operations process copper produced at our North America mines and purchased copper into copper cathode, rod and custom copper shapes. At times these operations refine copper and produce copper rod and shapes for customers on a toll basis. Toll arrangements require the tolling customer to deliver appropriate copper-bearing material to our facilities for processing into a product that is returned to the customer, who pays us for processing their material into the specified products.

In response to the significant decrease in copper prices and weak conditions in the rod market, our revised operating plans included a decision in late 2008 to permanently close one of our rod mills.

Atlantic Copper Smelting & Refining
Atlantic Copper is our wholly owned subsidiary located in Spain. Atlantic Copper’s operations involve the smelting and refining of copper concentrates and the marketing of refined copper and precious metals in slimes. Our investment in smelters serves an important role in our concentrate marketing strategy. PT Freeport Indonesia generally sells, under long-term contracts, approximately one-half of its concentrate production to its affiliated smelters, Atlantic Copper and PT Smelting, and the remainder to other customers. Additionally, beginning in 2008, certain of our South America mining operations began selling a portion of their copper concentrate and cathode inventories to Atlantic Copper. Treatment charges for smelting and refining copper concentrates represent a cost to PT Freeport Indonesia and our South America mining operations and income to Atlantic Copper and PT Smelting. Through downstream integration, we are assured placement of a significant portion of our concentrate production. Smelting and refining charges consist of a base rate and, in certain contracts, price participation based on copper prices. Higher treatment and refining charges benefit our smelter operations at Atlantic Copper and adversely affect our mining operations in Indonesia and South America. Our North America copper mines are not significantly affected by changes in treatment and refining charges because these operations are fully integrated with our Miami smelter located in Arizona.

Atlantic Copper has a labor contract covering certain employees, which expired in December 2007. During 2008, we continued efforts to negotiate a new agreement; however, to date, we have been unable to successfully negotiate a new labor contact. During January 2009, the union went on strike, which has not materially impacted Atlantic Copper’s operations.

We defer recognizing profits on PT Freeport Indonesia’s and our South America copper mines’ sales to Atlantic Copper and on 25 percent of PT Freeport Indonesia’s sales to PT Smelting (PT Freeport Indonesia’s 25-percent owned copper smelter and refinery in Indonesia – refer to Note 3 for further discussion) until final sales to third parties occur. Changes in these net deferrals resulted in net additions to net income totaling $65 million ($0.17 per share) in 2008, $8 million ($0.02 per share) in 2007 and $17 million ($0.08 per share) in 2006. At December 31, 2008, our net deferred profits on PT Freeport Indonesia’s and the South America copper mines’ inventories at Atlantic Copper and PT Smelting to be recognized in future periods’ net income after taxes and minority interests totaled $28 million.


DEVELOPMENT PROJECTS

We have several projects and potential opportunities to expand our production volumes, extend our mine lives and develop large-scale ore bodies. In response to the declines in copper and molybdenum prices and the deterioration of the economic environment during fourth-quarter 2008, we have deferred most of our project development activities, including incremental expansions in North and South America; the planned restart of the Miami mine; development of the El Abra sulfide project; and the restart of the Climax molybdenum mine. Current major development projects include underground development in the Grasberg minerals district and the Tenke Fungurume project in the DRC, although we have reduced capital spending on these projects.

North America Copper Mines
We have deferred the incremental expansion projects at the Sierrita and Bagdad mines and the planned restart of the Miami mine. These projects were previously expected to add production of 180 million pounds of copper and six million pounds of molybdenum per year beginning in 2010.

South America Copper Mines
El Abra. We have the opportunity to develop a large sulfide deposit at El Abra that will extend the mine life by over 10 years. Copper production from the sulfides is estimated to average approximately 325 million pounds of copper per year, replacing depleting oxide production. We had previously planned to begin development of this project in 2009 to reach full production in 2012; however, in response to current market conditions, we have deferred construction activities on this project. We will continue to assess the timing of this project and will be prepared to proceed with construction activities when market conditions improve. Total initial capital for the project is estimated to approximate $450 million.

Cerro Verde. We have also deferred the incremental expansion project for the Cerro Verde concentrator, which is designed to add 30 million pounds of additional copper production per year.

Indonesia
PT Freeport Indonesia has several projects in progress throughout the Grasberg minerals district, including developing its large-scale, high-grade underground ore bodies located beneath and adjacent to the Grasberg open pit. Current projects include the continued development of the Common Infrastructure project, the Grasberg Block Cave and Big Gossan underground mines and a further expansion of the DOZ underground mine.

Common Infrastructure. In 2004, PT Freeport Indonesia commenced its Common Infrastructure project to provide access to its large undeveloped underground ore bodies located in the Grasberg minerals district through a tunnel system located approximately 400 meters deeper than its existing underground tunnel system. In addition to providing access to our underground ore bodies, the tunnel system will enable PT Freeport Indonesia to conduct future exploration in prospective areas associated with currently identified ore bodies. The tunnel system has reached the Big Gossan terminal and we are proceeding with development of the lower Big Gossan infrastructure. We have also advanced development of the Grasberg spur, and as of December 31, 2008, we have completed the tunneling required to reach the Grasberg underground ore body.

Grasberg Block Cave. In 2008, we completed the feasibility study for the development of the Grasberg Block Cave, which accounts for over one-third of our reserves in Indonesia. Production at the Grasberg Block Cave is currently scheduled to commence at the end of mining the Grasberg open pit, which is expected to continue until the end of 2015. The timing of the underground Grasberg Block Cave development will continue to be assessed.

Based on the 2008 feasibility study, aggregate mine development capital for the Grasberg Block Cave and associated Common Infrastructure is expected to approximate $3.1 billion to be incurred between 2008 and 2021, with PT Freeport Indonesia’s share totaling approximately $2.8 billion. During 2008, aggregate project costs incurred totaled $44 million.

Big Gossan. The Big Gossan underground mine is a high-grade deposit located near PT Freeport Indonesia’s existing milling complex. The Big Gossan mine is being developed as an open-stope mine with backfill consisting of mill tailings and cement, an established mining methodology expected to be higher cost than the block-cave method used at the DOZ mine. Production is designed to ramp up to 7,000 metric tons per day by late 2012 (equal to average annual aggregate incremental production of 125 million pounds of copper and 65,000 ounces of gold, with PT Freeport Indonesia receiving 60 percent of these amounts). The total capital investment for this project is


currently estimated at approximately $480 million, of which $336 million has been incurred through December 31, 2008.

DOZ Expansion. In mid-2007, PT Freeport Indonesia completed the expansion of the capacity of the DOZ underground operation to allow a sustained rate of 50,000 metric tons per day. PT Freeport Indonesia’s further expansion of the DOZ mine to 80,000 metric tons of ore per day is under way with completion targeted by 2010. The capital cost for this expansion is expected to approximate $100 million, with PT Freeport Indonesia’s 60 percent share totaling approximately $60 million. The success of the development of the DOZ mine, one of the world’s largest underground mines, provides confidence in the future development of PT Freeport Indonesia’s large-scale undeveloped underground ore bodies.

Africa
Tenke Fungurume. We continue to engage in drilling activities, exploration analyses and metallurgical testing to evaluate the potential of this highly prospective district and expect its ore reserves to increase significantly over time. Approximately $1.4 billion in aggregate project costs have been incurred through December 31, 2008. Construction activities are well advanced and initial production is targeted during the second half of 2009. We estimate remaining costs to complete the initial project will be slightly below our previous estimate of $1.75 billion. We are responsible for funding 70 percent of project development costs and are also responsible for certain cost overruns on the initial project. In response to current market conditions, we have deferred spending on certain expenditures not required for the initial project. Capital costs and timing of expenditures associated with this project will continue to be assessed.

Annual production in the initial years is expected to approximate 250 million pounds of copper and 18 million pounds of cobalt. The initial project is based on mining and processing ore reserves approximating 119 million metric tons with average ore grades of 2.6 percent copper and 0.35 percent cobalt (5.9 billion pounds of recoverable copper and 0.7 billion pounds of recoverable cobalt). We expect the results of drilling activities will enable future expansion of initial production rates. The timing of these expansions will depend on a number of factors, including general economic and market conditions.

Refer to Note 16 for further discussion of the February 2008 letter received from the Ministry of Mines, Government of the DRC, seeking comment on proposed material modifications to the mining contracts for the Tenke Fungurume concession.

Molybdenum
Climax. We have suspended construction activities associated with the project to restart the Climax molybdenum mine near Leadville, Colorado. Reclamation and environmental projects will continue, and we will preserve the significant Climax reserves and resources for better market conditions. We had previously estimated capital costs of approximately $500 million for the project to restart Climax. Approximately $180 million in project costs have been incurred through December 31, 2008, and remaining near-term commitments total $12 million. The project was previously expected to commence production in 2010 ramping up to expected annual production of 30 million pounds of molybdenum per year. Once a decision is made to resume construction activities, the project would be capable of starting up within a 12 to 18 month timeframe.
 
PROVEN AND PROBABLE RESERVES

Recoverable proven and probable reserves are estimated metal quantities from which we expect to be paid after application of estimated metallurgical recovery rates and smelter recovery rates, where applicable. Recoverable reserves are that part of a mineral deposit that can be economically and legally extracted or produced at the time of the reserve determination. FCX’s estimated consolidated recoverable reserves include 102.0 billion pounds of copper, 40.0 million ounces of gold and 2.48 billion pounds of molybdenum. Estimated recoverable reserves were determined using long-term average prices of $1.60 per pound for copper, $550 per ounce for gold and $8.00 per pound for molybdenum, compared with our 2007 assumptions of $1.20 per pound for copper, $450 per ounce for gold, and $6.50 per pound for molybdenum. The London spot metal prices for the past three years averaged $3.15 per pound for copper and $724 per ounce for gold, and the molybdenum prices for the past three years averaged approximately $28 per pound.
 

The following table summarizes the changes in our estimated consolidated recoverable proven and probable copper, gold and molybdenum reserves for 2008:

 
Copper
 
Gold
 
Molybdenum
 
 
(billion
 
(million
 
(billion
 
 
pounds)
 
ounces)
 
pounds)
 
Reserves at December 31, 2007
  93.2
 
41.0
 
2.04
 
Net additions/revisions
  12.8
 
  0.3
 
0.51
 
Production
    (4.0)
 
  (1.3)
 
(0.07)
 
Reserves at December 31, 2008
102.0
 
40.0
 
2.48
 

Net additions to recoverable copper reserves totaled approximately 12.8 billion pounds, including additions of 3.9 billion pounds at our North America copper mines, 7.5 billion pounds at the Cerro Verde mine in South America and 1.6 billion pounds at the Tenke Fungurume project in the DRC. These additions reflect positive results of drilling programs undertaken during 2007 and 2008, and have replaced over 300 percent of our 2008 copper production and 700 percent of our 2008 molybdenum production.

Refer to Note 20 for further information regarding estimated recoverable proven and probable reserves.

CAPITAL RESOURCES AND LIQUIDITY

As a result of weak economic conditions, there is significant uncertainty about the near-term price outlook for our principal products. While we view the long-term outlook for our business positively, supported by limitations on supplies of copper and by the requirements for copper in the world’s economy, we have responded to the sudden downturn and uncertain near-term outlook and will continue to adjust our operating strategy as market conditions change. Operating plans were revised to curtail production at high-cost operations, defer or eliminate capital projects and target reductions in costs, including reduced exploration, research and administrative costs. We also suspended our annual common stock dividend.

At December 31, 2008, we had $150 million of borrowings and $74 million of letters of credit issued under our $1.5 billion revolving credit facilities, resulting in availability of approximately $1.3 billion ($926 million of which could be used for additional letters of credit). During 2009, we may use the facilities from time to time for working capital and short-term funding requirements but do not intend to use the facilities for long-term funding items. In addition, in February 2009 we completed a public offering of 26.8 million shares of FCX common stock and realized net proceeds of approximately $740 million, which will be used for general corporate purposes (refer to “Financing Activities” for further discussion).

Based on current mine plans and subject to future copper, gold and molybdenum prices, we expect estimated 2009 cash flows combined with net proceeds from the equity offering discussed above and borrowings under our revolving credit facilities during 2009 to be greater than our budgeted capital expenditures, scheduled debt maturities, minority interest distributions, preferred dividends and other cash requirements.

Cash and Cash Equivalents
At December 31, 2008, we had consolidated cash and cash equivalents of $872 million. The following table reflects the U.S. and international components of consolidated cash and cash equivalents at December 31, 2008 and 2007 (in millions):

 
December 31,
 
December 31,
 
 
2008
 
2007
 
Cash at domestic companiesa
$
95
 
$
211
 
Cash at international operations
 
777
   
1,415
 
Total consolidated cash and cash equivalents
 
872
   
1,626
 
Less: Minority interests’ share
 
(267
)
 
(363
)
Cash, net of minority interests’ share
 
605
   
1,263
 
Taxes and other costs if distributed
 
(151
)
 
(241
)
Net cash available to FCX
$
454
 
$
1,022
 

a.  
Includes cash at our parent company and North America operations.
 

Operating Activities
We generated operating cash flows totaling $3.4 billion in 2008, which is net of $1.2 billion used for working capital requirements. Operating cash flows in 2007 totaled $6.2 billion, including $1.0 billion from working capital sources, and operating cash flows in 2006 totaled $1.9 billion, net of $114 million used for working capital requirements.

Operating cash flows for 2008 were lower than in 2007 primarily because of higher operating costs and higher working capital requirements, including $598 million to settle the 2007 copper price protection program contract. Operating cash flows for 2007 were higher than in 2006 primarily reflecting an additional $4.1 billion of cash flows from the acquired Phelps Dodge operations and also benefited from higher metal prices.

Consolidated revenues, operating cash flows and net income vary significantly with fluctuations in the market prices of copper, gold and molybdenum, sales volumes and other factors. Based on projected consolidated sales volumes for 2009 and assuming average prices of $1.50 per pound of copper, $800 per ounce of gold and $9.00 per pound of molybdenum in 2009, our consolidated operating cash flows would approximate $1.0 billion in 2009, which is net of an estimated $0.6 billion for working capital requirements. Refer to “Overview and Outlook” for further discussion of projected 2009 operating cash flows.

Investing Activities
Capital expenditures, including capitalized interest, totaled $2.7 billion in 2008, compared with $1.8 billion in 2007 and $251 million for 2006. The increase in capital expenditures in 2008, compared with 2007, primarily reflected higher costs associated with our major development projects. Capital expenditures, excluding capitalized interest, for our major development projects totaled approximately $1.6 billion in 2008, compared with $0.8 billion in 2007 (refer to “Development Projects” for further discussion). In response to weak economic conditions, we have deferred capital spending for most of our project development activities and have also reduced sustaining capital budgets for 2009. Capital expenditures are expected to approximate $1.3 billion for 2009, including $0.6 billion for sustaining capital and $0.7 billion for the Tenke Fungurume development project in Africa and development projects in Indonesia.

The increase in capital expenditures for 2007, compared with 2006, primarily resulted from the addition of Phelps Dodge capital spending beginning March 20, 2007 (approximately $1.3 billion, which included $345 million associated with the Safford project in Arizona and $218 million associated with the Tenke Fungurume project in the DRC).

During 2008, our global reclamation and remediation trusts decreased by $430 million resulting primarily from reimbursement of previously incurred costs for reclamation and environmental activities.

On March 19, 2007, we issued 136.9 million shares of common stock and paid $13.9 billion (net of cash acquired) to acquire Phelps Dodge (refer to Note 18 for further discussion).

During 2007, we received net proceeds of $597 million associated with the sale of Phelps Dodge International Corporation (PDIC) (refer to Note 4 for further discussion), and also received proceeds totaling $260 million primarily related to sales of marketable securities.

Financing Activities
Total debt approximated $7.4 billion at December 31, 2008 and $7.2 billion at December 31, 2007.

In February 2009, we completed a public offering of 26.8 million shares of our common stock at an average price of $28.00 per share, which generated gross proceeds of $750 million (net proceeds of approximately $740 million). Net proceeds will be used for general corporate purposes, including the repayment of amounts outstanding under our revolving credit facilities, working capital and capital expenditures. As of February 17, 2009, we have approximately 412 million common shares outstanding. Assuming conversion of our 6¾% Mandatory Convertible Preferred Stock and 5½% Convertible Perpetual Preferred Stock, we would have approximately 469 million common shares outstanding.

We have revolving credit facilities available through March 2012. The revolving credit facilities are composed of (i) a $1.0 billion revolving credit facility available to FCX and (ii) a $0.5 billion revolving credit facility available to both FCX and PT Freeport Indonesia. Interest on the revolving credit facilities accrues at the London Interbank Offered Rate (LIBOR) plus 1.00 percent, subject to an increase or decrease in the interest rate margin based on the credit ratings assigned by Standard & Poor’s Rating Services and Moody’s Investor Services. At December 31, 2008, we


had $150 million of borrowings and $74 million of letters of credit issued under the facilities, resulting in availability of approximately $1.3 billion ($926 million of which could be used for additional letters of credit). The revolving credit facilities contain restrictions on the amount available for dividend payments, purchases of our common stock and certain debt prepayments (refer to Note 11 for further discussion). However, these restrictions do not apply as long as availability under the revolvers plus domestic cash exceeds $750 million. As of December 31, 2008, we had availability under the revolvers plus available domestic cash totaling approximately $1.4 billion.

In February 2008, we purchased, in an open market transaction, $33 million of our 9½% Senior Notes for $46 million.

In connection with financing the acquisition of Phelps Dodge, we used $2.5 billion of available cash (including cash acquired from Phelps Dodge) and funded the remainder with term loan borrowings totaling $10.0 billion under a new $11.5 billion senior credit facility and from the offering of $6.0 billion in senior notes (which generated net proceeds of $5.9 billion). Following the close of the acquisition of Phelps Dodge and in accordance with our plan to reduce debt, during 2007, we fully repaid the $10.0 billion in term loans (including incremental borrowings and payments of approximately $2.5 billion) using a combination of equity proceeds and internally generated cash flows. The equity transactions included the sale of 47.15 million shares of common stock at $61.25 per share for net proceeds of $2.8 billion and 28.75 million shares of 6¾% Mandatory Convertible Preferred Stock for net proceeds of $2.8 billion. In addition to repaying the term loans, we had net repayments of other debt totaling $325 million in 2007.

In April 2008, Standard & Poor’s Rating Services and Fitch Ratings raised our corporate credit rating and the ratings on our unsecured debt to BBB- (investment grade). As a result of the upgrade of our unsecured notes to investment grade, the restricted payment covenants contained in our $6.0 billion in senior notes used to finance the acquisition of Phelps Dodge and in our 6⅞% Senior Notes were suspended (refer to Note 11 for further discussion). To the extent the rating is downgraded below investment grade, the covenants would again become effective.

During 2006, we had a net reduction to debt of $576 million, primarily reflecting the completion of a tender offer and privately negotiated transactions to induce conversion of $317 million of our 7% Convertible Senior Notes into FCX common stock, and the mandatory redemption of $167 million of our Gold-Denominated Preferred Stock, Series II.

In July 2008, our Board of Directors approved an increase in the open-market share purchase program for up to 30 million shares. During 2008, we acquired 6.3 million shares for $500 million ($79.15 per share average). Because of recent financial market turmoil and the declines in copper and molybdenum prices, we suspended purchases of shares under this program during September 2008. There are 23.7 million shares remaining under this program. The timing of future purchases of our common stock is dependent on many factors, including our operating results; cash flows and financial position; copper, gold and molybdenum prices; the price of our common shares; and general economic and market conditions.  This program replaced our previous open-market share purchase program that was approved in 2003 for up to 20 million shares and under which we acquired 2.0 million shares for $100 million ($49.94 per share average) in 2006.

The declaration and payment of dividends is at the discretion of our Board of Directors. In December 2007, our Board of Directors increased the annual cash dividend on our common stock from $1.25 per share to $1.75 per share; the annual cash dividend on our common stock was again increased on July 21, 2008, to $2.00 per share. In December 2008, our Board of Directors suspended the cash dividend on our common stock because of further deterioration in copper and molybdenum prices and economic conditions. The Board of Directors will continue to review our financial policy on an ongoing basis. The amount of our cash dividend on our common stock is dependent upon our financial results, cash requirements, future prospects and other factors deemed relevant by our Board of Directors. Common stock dividends paid totaled $693 million ($1.8125 per share) in 2008, $421 million ($1.25 per share) in 2007 and $916 million ($4.75 per share) in 2006, which included four supplemental dividends totaling $678 million ($3.50 per share).

In December 2008, through privately negotiated transactions, we induced conversion of 0.3 million shares of our 5½% Convertible Perpetual Preferred Stock with a liquidation preference of $268 million into 5.8 million shares of FCX common stock. To induce conversion of these shares, we issued to the holders an additional 1.0 million shares of FCX common stock valued at $22 million. Preferred dividend savings from these transactions will total approximately $15 million per year.


Preferred stock dividends paid totaled $255 million in 2008 and $175 million in 2007 representing dividends on our 5½% Convertible Perpetual Preferred Stock and 6¾% Mandatory Convertible Preferred Stock (refer to Note 13 for further discussion). In 2006, preferred stock dividends totaled approximately $61 million representing dividends on our 5½% Convertible Perpetual Preferred Stock. Annual preferred stock dividends currently approximate $240 million.

On December 30, 2008, FCX declared a regular quarterly dividend of $1.6875 per share on our 6¾% Mandatory Convertible Preferred Stock and a regular quarterly dividend of $13.75 per share on our 5½% Convertible Perpetual Preferred Stock, which were paid on February 1, 2009, to shareholders of record at the close of business on January 15, 2009.

Cash dividends paid to minority interests totaled $730 million in 2008 and $967 million in 2007, reflecting dividends paid to the minority interest owners of PT Freeport Indonesia and of our South America copper mines. Cash dividends of $161 million in 2006 primarily reflected dividends paid to the minority interest owners of PT Freeport Indonesia.

DEBT MATURITIES AND OTHER CONTRACTUAL OBLIGATIONS

Below is a summary of our total debt maturities at December 31, 2008 (in millions):

   
2009
 
2010
 
2011
 
2012
 
2013
 
Thereafter
Equipment loans and other
 
$
67
 
$
10
 
$
19
 
$
96
 
$
14
 
$
111
Senior notes
   
   
   
116
   
   
   
6,768
Revolving credit facilities
   
   
   
   
150
   
   
   
$
67
 
$
10
 
$
135
 
$
246
 
$
14
 
$
6,879

In addition to debt maturities shown above, we have other contractual obligations, which we expect to fund with projected operating cash flows, proceeds from the equity offering completed in February 2009, availability under our revolving credit facilities or future financing transactions, if necessary. A summary of these various obligations at December 31, 2008, follows (in millions):

         
2010 to
 
2012 to
   
 
Total
 
2009
 
2011
 
2013
 
Thereafter
Scheduled interest payment obligationsa
$
4,734
 
$
570
 
$
1,131
 
$
1,103
 
$
1,930
Reclamation and environmental obligationsb
 
9,612
   
174
   
305
   
259
   
8,874
Take-or-pay contractsc
 
1,214
   
694
   
306
   
63
   
151
Operating lease obligations
 
82
   
26
   
39
   
12
   
5
Atlantic Copper obligation to insurance companyd
 
80
   
10
   
20
   
20
   
30
PT Freeport Indonesia mine closure and reclamation funde
 
18
   
1
   
1
   
1
   
15
Total contractual cash obligationsf
$
15,740
 
$
1,475
 
$
1,802
 
$
1,458
 
$
11,005
 
a.  
Scheduled interest payment obligations were calculated using stated coupon rates for fixed-rate debt and interest rates applicable at December 31, 2008, for variable-rate debt.
 
b.  
Represents estimated cash payments, on an escalated basis, associated with reclamation and environmental activities. The timing and the amount of these payments could change as a result of changes in regulatory requirements, changes in scope and costs of reclamation activities and as actual spending occurs. Refer to Note 15 for additional discussion of environmental and reclamation matters.
 
c.  
Represents contractual obligations for purchases of goods or services that are defined by us as agreements that are enforceable and legally binding and that specify all significant terms. Take-or-pay contracts primarily comprise the procurement of copper concentrates and cathodes ($522 million), transportation ($184 million) and oxygen ($163 million). Some of our take-or-pay contracts are settled based on the prevailing market rate for the service or commodity purchased, and in some cases, the amount of the actual obligation may change over time because of market conditions. Obligations for copper concentrates and cathodes provide for deliveries of specified volumes, at market-based prices, primarily to Atlantic Copper and the North America copper mines. Transportation obligations are primarily for South America contracted ocean freight rates and for North America natural gas transportation. Oxygen obligations provide for deliveries of specified volumes, at fixed prices, primarily to Atlantic Copper.
 
d.  
In August 2002, Atlantic Copper complied with Spanish legislation by agreeing to fund 7.2 million euros annually for 15 years to an approved insurance company for an estimated 72 million euro contractual obligation to supplement amounts paid to certain retired employees. Atlantic Copper had $62 million recorded for this obligation at December 31, 2008.
 
e.  
Represents PT Freeport Indonesia’s commitments to contribute amounts to a cash fund designed to accumulate at least $100 million, including interest, by the end of our Indonesian mining activities to pay for mine closure and reclamation.

 
f.  
This table excludes certain other obligations in our consolidated balance sheets, including estimated funding for pension obligations as the funding may vary from year-to-year based on changes in the fair value of plan assets and actuarial assumptions and accrued liabilities totaling $159 million that relate to unrecognized tax benefits where the timing of settlement is not determinable. This table also excludes purchase orders for the purchase of inventory and other goods and services, as purchase orders typically represent authorizations to purchase rather than binding agreements.

In addition to the debt maturities and other contractual obligations shown above, we have other commitments, which we expect to fund with projected operating cash flows, available credit facilities or future financing transactions, if necessary. These include (i) PT Freeport Indonesia’s commitment to provide one percent of its annual revenue for the development of the local people in its area of operations through the Freeport Partnership Fund for Community Development, (ii) Cerro Verde’s local mining fund contributions equal to 3.75 percent of after-tax profits and (iii) other commercial commitments, including standby letters of credit, surety bonds and guarantees (refer to Notes 15 and 16 for further discussion).

ENVIRONMENTAL AND RECLAMATION MATTERS

Environmental
The cost of complying with environmental laws is a fundamental and substantial cost of our business. We had $1.4 billion at December 31, 2008, and $1.3 billion at December 31, 2007, recorded in our consolidated balance sheets for environmental obligations attributed to CERCLA or analogous state programs and for estimated future costs associated with environmental matters at closed facilities and closed portions of certain operating facilities.

During 2008, we incurred environmental capital expenditures and other environmental costs (including our joint venture partners’ shares) of $468 million for programs to comply with applicable environmental laws and regulations that affect our operations. Environmental capital expenditures and other environmental costs totaled $320 million in 2007, which included $228 million incurred from March 20, 2007, through December 31, 2007, related to the acquired Phelps Dodge operations, and $63 million in 2006. The increase for 2008, compared with 2007, primarily related to a full twelve months of Phelps Dodge expenditures in 2008, plus increased expenditures on accelerated reclamation and remediation activities. For 2009, we expect to incur approximately $415 million of aggregate environmental capital expenditures and other environmental costs, which are part of our overall 2009 operating budget.

Refer to Note 15 for further information about environmental regulation, including significant environmental matters.

Asset Retirement Obligations
We recognize AROs as liabilities when incurred, with the initial measurement at fair value. These liabilities, which are initially estimated based on discounted cash flow estimates, are accreted to full value over time through charges to income. Reclamation costs for future disturbances are recorded as an ARO in the period of disturbance. Our cost estimates are reflected on a third-party cost basis and comply with our legal obligation to retire tangible, long-lived assets. We had $712 million at December 31, 2008, and $728 million at December 31, 2007, recorded for AROs in current and long-term liabilities on the consolidated balance sheets. Refer to Note 15 for further discussion of reclamation and closure costs.

DISCLOSURES ABOUT MARKET RISKS

Commodity Price Risk
Our consolidated revenues include the sale of copper rod, copper cathodes, copper concentrates, molybdenum, gold and other metals by our North and South America copper mines, the sale of copper concentrates (which also contain significant quantities of gold and silver) by our Indonesia mining operation, the sale of molybdenum in various forms by our Molybdenum operations, and the sale of copper anodes, copper cathodes and gold in anodes and slimes by Atlantic Copper. Consolidated revenues, net income and cash flows vary significantly with fluctuations in the market prices of copper, gold and molybdenum, sales volumes and other factors. Based on estimated sales volumes for 2009 and assuming average prices of $1.50 per pound of copper, $800 per ounce of gold and $9.00 per pound of molybdenum, our consolidated operating cash flows for 2009 would approximate $1.0 billion (which is net of $0.6 billion of working capital requirements). The impact on our annual cash flow would approximate $260 million for each $0.10 per pound change in copper prices, $60 million for each $50 per ounce change in gold prices and $50 million for each $1 per pound change in molybdenum prices.


For 2008, more than half of our mined copper was sold in concentrate, approximately 27 percent as rod (principally from our North America operations) and approximately 19 percent as cathodes. Substantially all of our concentrate sales contracts and some of our cathode sales contracts provide final copper pricing in a specified future period (generally one to four months from the shipment date) based primarily on quoted LME prices. We receive market prices based on prices in the specified future period, and the accounting rules applied to these sales result in changes recorded to revenues until the specified future period. We record revenues and invoice customers at the time of shipment based on then-current LME prices, which results in an embedded derivative on our provisional priced concentrate and cathode sales that is adjusted to fair value through earnings each period until the date of final pricing. To the extent final prices are higher or lower than what was recorded on a provisional basis, an increase or decrease to revenues is recorded each reporting period until the date of final pricing. Accordingly, in times of rising copper prices, our revenues benefit from higher prices received for contracts priced at current market rates and also from an increase related to the final pricing of provisionally priced sales pursuant to contracts entered into in prior years; in times of falling copper prices, the opposite occurs.

At December 31, 2008, we had provisionally priced copper sales totaling 508 million pounds (net of minority interests) recorded at a weighted-average price of $1.39 per pound, subject to final pricing over the next several months. We estimate that each $0.05 change in the price realized from the December 31, 2008, provisional price recorded would impact our 2009 consolidated revenues by $33 million ($16 million to net income).

At December 31, 2007, we had provisionally priced copper sales totaling 402 million pounds (net of minority interests) recorded at a weighted-average price of $3.02 per pound. Consolidated revenues for 2008 include net additions for adjustments related to these prior year copper sales of $268 million ($114 million to net loss or $0.30 per share), compared with a decrease of $42 million ($18 million to net income or $0.05 per share) in 2007 and an increase of $126 million ($65 million to net income or $0.29 per share) in 2006. In addition, adjustments to provisionally priced sales can significantly impact our quarterly revenues. At September 30, 2008, 467 million pounds of copper (net of minority interests) were provisionally priced at $2.89 per pound.  Adjustments to these provisionally priced copper sales decreased consolidated fourth-quarter 2008 revenues by $745 million ($343 million to net loss).

On limited past occasions, in response to market conditions, we have entered into copper and gold price protection contracts for a portion of our expected future mine production to mitigate the risk of adverse price fluctuations. In connection with the acquisition of Phelps Dodge, we assumed the 2007 copper price protection program, which matured on December 31, 2007, and settled in January 2008. FCX does not intend to enter into similar hedging programs in the future.

Foreign Currency Exchange Risk
The functional currency for most of our operations is the U.S. dollar. All of our revenues and a significant portion of our costs are denominated in U.S. dollars; however, some costs and certain assets and liability accounts are denominated in local currencies, including Indonesian rupiah, Australian dollars, Chilean pesos, Peruvian nuevo soles and euros. Generally, our results are positively affected when the U.S. dollar strengthens in relation to those foreign currencies and adversely affected when the U.S. dollar weakens in relation to those foreign currencies.

Approximately 25 percent of PT Freeport Indonesia’s operating costs are denominated in the Indonesian rupiah and Australian dollars. One U.S. dollar was equivalent to 10,850 rupiah at December 31, 2008, 9,390 rupiah at December 31, 2007, and 8,989 rupiah at December 31, 2006. Based on estimated annual payments of 2.7 trillion rupiah for operating costs and an exchange rate of 10,850 rupiah to one U.S. dollar, a 10 percent increase in the exchange rate would result in an approximate $23 million decrease in aggregate annual operating costs; and a 10 percent decrease in the exchange rate would result in an approximate $28 million increase in annual operating costs.

One Australian dollar was equivalent to $0.70 at December 31, 2008, $0.88 at December 31, 2007, and $0.79 at December 31, 2006. Based on estimated annual payments of 270 million Australian dollars and an exchange rate of $0.70 to one Australian dollar, a 10 percent change in the Australian dollar would result in an approximate $19 million impact in annual operating costs.

Approximately one-third of the South America copper mines’ operating costs are denominated in the local currencies. One U.S. dollar was equivalent to 648 Chilean pesos and 3.17 Peruvian nuevo soles at December 31, 2008, 498 Chilean pesos and 3.05 Peruvian nuevo soles at December 31, 2007, and 532 Chilean pesos and 3.20 Peruvian nuevo soles at December 31, 2006. Based on estimated annual payments of 235 billion Chilean pesos


for operating costs and an exchange rate of 648 Chilean pesos to one U.S. dollar, a 10 percent increase in the exchange rate would result in an approximate $33 million decrease in annual operating costs; and a 10 percent decrease in the exchange rate would result in an approximate $40 million increase in annual operating costs. Based on estimated annual payments of 365 million Peruvian nuevo soles for operating costs and an exchange rate of 3.17 Peruvian nuevo soles to one U.S. dollar, a 10 percent increase in the exchange rate would result in an approximate $10 million decrease in annual operating costs; and a 10 percent decrease in the exchange rate would result in an approximate $13 million increase in annual operating costs.

The majority of Atlantic Copper’s revenues are denominated in U.S. dollars; however, operating costs, other than concentrate purchases, and certain asset and liability accounts are denominated in the euro. Atlantic Copper’s estimated annual euro payments total approximately 120 million euros. One euro was equivalent to $1.39 at December 31, 2008, $1.47 at December 31, 2007, and $1.32 at December 31, 2006. Based on estimated annual payments of approximately 120 million euros and an exchange rate of $1.39 to one euro, a 10 percent change in the euro would result in an approximate $17 million impact in annual operating costs.

Interest Rate Risk
At December 31, 2008, we had total debt of $7.4 billion, of which approximately 20 percent was variable-rate debt with interest rates based on LIBOR or the Euro Interbank Offered Rate (EURIBOR). The table below presents average interest rates for our scheduled maturities of principal for our outstanding debt and the related fair values at December 31, 2008 (in millions, except percentages):

 
2009
 
2010
 
2011
 
2012
 
2013
 
Thereafter
 
Fair Value
 
Fixed-rate debt
$
 
$
 
$
118
 
$
 
$
1
 
$
5,770
 
$
4,767
 
Average interest rate
 
   
   
8.7
%
 
   
5.6
%
 
8.2
%
 
8.2
%
                                           
Variable-rate debt
$
67
 
$
10
 
$
17
 
$
246
 
$
13
 
$
1,109
 
$
1,122
 
Average interest rate
 
3.5
%
 
5.4
%
 
6.4
%
 
1.7
%
 
6.7
%
 
7.0
%
 
6.0
%
 
 
NEW ACCOUNTING STANDARDS
 
Refer to Note 1 for information on new accounting standards.

PRODUCT REVENUES AND PRODUCTION COSTS

Unit net cash costs per pound of copper and molybdenum are measures intended to provide investors with information about the cash-generating capacity of our mining operations expressed on a basis relating to the primary metal product for the respective operations. We use this measure for the same purpose and for monitoring operating performance by our mining operations. This information differs from measures of performance determined in accordance with U.S. GAAP and should not be considered in isolation or as a substitute for measures of performance determined in accordance with U.S. GAAP. This measure is presented by other mining companies, although our measure may not be comparable to similarly titled measures reported by other companies.

We present gross profit per pound of copper using both a “by-product” method and a “co-product” method. We use the by-product method in our presentation of gross profit per pound of copper because (i) the majority of our revenues are copper revenues, (ii) we mine ore, which contains copper, gold, molybdenum and other metals, (iii) it is not possible to specifically assign all of our costs to revenues from the copper, gold, molybdenum and other metals we produce, (iv) it is the method used to compare mining operations in certain industry publications and (v) it is the method used by our management and Board of Directors to monitor operations. In the co-product method presentation below, costs are allocated to the different products based on their relative revenue values, which will vary to the extent our metals sales volumes and realized prices change.

In both the by-product and the co-product method calculations, we show adjustments to copper revenues for prior period open sales as separate line items. Because the copper pricing adjustments do not result from current period sales, we have reflected these separately from revenues on current period sales. Noncash and nonrecurring costs consist of items such as LCM inventory adjustments, stock-based compensation costs and/or unusual charges. They are removed from site production and delivery costs in the calculation of unit net cash costs. As discussed above, gold, molybdenum and other metal revenues at copper mines are reflected as credits against site production and delivery costs in the by-product method. Presentations under both the by-product and co-product methods are shown below together with reconciliations to amounts reported in our consolidated


financial statements.

In addition, for comparative purposes, we have presented revenues and net cash costs for the North America copper mines, South America copper mines and Henderson molybdenum mine for the year ended December 31, 2007, on a combined basis, which reflects our historical data beginning March 20, 2007, combined with Phelps Dodge pre-acquisition data through March 19, 2007, and for the year ended December 31, 2006, which reflects Phelps Dodge pre-acquisition data.  As the pre-acquisition data represents the results of the these operations under Phelps Dodge management, such data is not necessarily indicative of what past results would have been under FCX management or of future operating results. Presentations for these periods are shown below together with reconciliations to amounts reported in our consolidated pro forma financial data for the year ended December 31, 2007 (refer to Note 18) and Phelps Dodge’s 2006 Form 10-K for the year ended December 31, 2006.

North America Copper Mines Product Revenues and Production Costs

Year Ended December 31, 2008
       
 
By-Product
 
Co-Product Method
 
(In millions)
Method
 
Copper
 
Molybdenuma
 
Otherb
 
Total
 
Revenues, excluding adjustments shown below
$
4,382
 
$
4,382
 
$
892
 
$
72
 
$
5,346
 
                               
Site production and delivery, before net noncash
                             
and nonrecurring costs shown below
 
2,681
   
2,326
   
374
   
35
   
2,735
 
By-product creditsa
 
(910
)
 
   
   
   
 
Treatment charges
 
134
   
130
   
   
4
   
134
 
Net cash costs
 
1,905
   
2,456
   
374
   
39
   
2,869
 
Depreciation, depletion and amortization
 
753
   
664
   
83
   
6
   
753
 
Noncash and nonrecurring costs, net
 
743
c
 
701
   
39
   
3
   
743
 
Total costs
 
3,401
   
3,821
   
496
   
48
   
4,365
 
Revenue adjustments, primarily for pricing on prior
                             
period open sales and hedging
 
(71
)
 
(71
)
 
   
   
(71
)
Idle facility and other non-inventoriable costs
 
(85
)
 
(83
)
 
(2
)
 
   
(85
)
Gross profit
$
825
 
$
407
 
$
394
 
$
24
 
$
825
 
                               
Reconciliation to Amounts Reported
                             
(In millions)
           
Depreciation,
             
       
Production
   
Depletion and
             
 
Revenues
 
and Delivery
   
Amortization
             
Totals presented above
$
5,346
 
$
2,735
 
$
753
             
Net noncash and nonrecurring costs per above
 
N/A
   
743
c
 
N/A
             
Treatment charges per above
 
N/A
   
134
   
N/A
             
Revenue adjustments, primarily for pricing on prior
                             
period open sales and hedging per above
 
(71
)
 
N/A
   
N/A
             
Eliminations and other
 
(10
)
 
96
   
17
             
North America copper mines
 
5,265
   
3,708
   
770
             
South America copper mines
 
4,166
   
1,854
   
511
             
Indonesia mining
 
3,412
   
1,792
   
222
             
Africa mining
 
   
16
   
6
             
Molybdenum
 
2,488
   
1,629
   
192
             
Rod & Refining
 
5,557
   
5,527
   
8
             
Atlantic Copper Smelting & Refining
 
2,341
   
2,276
   
35
             
Corporate, other & eliminations
 
(5,433
)
 
(5,604
)
 
38
             
As reported in FCX’s consolidated financial statements
$
17,796
 
$
11,198
d
$
1,782
             

a.  
Molybdenum by-product credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
 
b.  
Includes gold and silver product revenues and production costs.
 
c.  
Includes charges totaling $661 million for LCM inventory adjustments.
 
d.  
Includes LCM inventory adjustments of $782 million.
 

March 20, 2007, through December 31, 2007a
       
 
By-Product
 
Co-Product Method
 
(In millions)
Method
 
Copper
 
Molybdenumb
 
Otherc
 
Total
 
Revenues, excluding adjustments shown below
$
3,526
 
$
3,526
 
$
717
 
$
47
 
$
4,290
 
                               
Site production and delivery, before net noncash
                             
and nonrecurring costs shown below
 
1,516
   
1,296
   
253
   
18
   
1,567
 
By-product creditsb
 
(713
)
 
   
   
   
 
Treatment charges
 
100
   
98
   
   
2
   
100
 
Net cash costs
 
903
   
1,394
   
253
   
20
   
1,667
 
Depreciation, depletion and amortization
 
487
   
418
   
67
   
2
   
487
 
Noncash and nonrecurring costs, net
 
361
   
341
   
4
   
16
   
361
 
Total costs
 
1,751
   
2,153
   
324
   
38
   
2,515
 
Revenue adjustments, primarily for pricing on prior
                             
period open sales and hedging
 
(203
)
 
(203
)
 
   
   
(203
)
Idle facility and other non-inventoriable costs
 
(56
)
 
(55
)
 
(1
)
 
   
(56
)
Gross profit
$
1,516
 
$
1,115
 
$
392
 
$
9
 
$
1,516
 
                               
Reconciliation to Amounts Reported for the Year Ended December 31, 2007
                   
(In millions)
           
Depreciation,
             
       
Production
   
Depletion and
             
 
Revenues
 
and Delivery
   
Amortization
             
Totals presented above
$
4,290
 
$
1,567
 
$
487
             
Net noncash and nonrecurring costs per above
 
N/A
   
361
   
N/A
             
Treatment charges per above
 
N/A
   
100
   
N/A
             
Revenue adjustments, primarily for pricing on prior
                             
period open sales and hedging per above
 
(203
)
 
N/A
   
N/A
             
Eliminations and other
 
6
   
138
   
12
             
North America copper mines
 
4,093
   
2,166
   
499
             
South America copper mines
 
3,879
   
1,277
   
378
             
Indonesia mining
 
4,808
   
1,388
   
199
             
Africa mining
 
   
10
   
2
             
Molybdenum
 
1,746
   
1,287
   
94
             
Rod & Refining
 
5,140
   
5,119
   
7
             
Atlantic Copper Smelting & Refining
 
2,388
   
2,329
   
36
             
Corporate, other & eliminations
 
(5,115
)
 
(5,049
)
 
31
             
As reported in FCX’s consolidated financial statements
$
16,939
 
$
8,527
 
$
1,246
             

a.  
Reflects the results of the North America copper mines under FCX management.
 
b.  
Molybdenum by-product credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
 
c.  
Includes gold and silver product revenues and production costs.
 

Combined Product Revenues and Production Costs

For comparative purposes, the following tables summarize net cash costs for the North America copper mines for the year ended December 31, 2007, which combines our historical data beginning March 20, 2007, with Phelps Dodge pre-acquisition data through March 19, 2007, and for the year ended December 31, 2006, which reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results of the North America copper mines under Phelps Dodge management, such data is not necessarily indicative of what past results would have been under FCX management or of future operating results. Presentations shown below have been reconciled to the revenues and production and delivery costs included in our pro forma consolidated financial results for the year ended December 31, 2007, and as reported in Phelps Dodge’s Form 10-K for the year ended December 31, 2006.

Year Ended December 31, 2007a
       
 
By-Product
 
Co-Product Method
 
(In millions)
Method
 
Copper
 
Molybdenumb
 
Otherc
 
Total
 
Revenues, excluding adjustments primarily for
                             
pricing on prior period open sales and hedging
$
4,273
 
$
4,273
 
$
865
 
$
61
 
$
5,199
 
                               
Site production and delivery, before net noncash
                             
and nonrecurring costs
$
1,883
 
$
1,616
 
$
308
 
$
21
 
$
1,945
 
By-product creditsb
 
(865
)
 
   
   
   
 
Treatment charges
 
119
   
116
   
   
3
   
119
 
Net cash costs
$
1,137
 
$
1,732
 
$
308
 
$
24
 
$
2,064
 
                               
Reconciliation to Pro Forma Revenues and Production and Delivery Costs
                 
(In millions)
                           
       
Production
                   
 
Revenues
 
and Delivery
                   
Totals presented above
$
5,199
 
$
1,945
                   
Net noncash and nonrecurring costs
 
N/A
   
21
                   
Treatment charges per above
 
N/A
   
119
                   
Revenue adjustments, primarily for pricing on prior
                             
period open sales and hedging
 
(170
)
 
N/A
                   
Purchase accounting adjustments
 
   
344
                   
Eliminations and other
 
17
   
166
                   
Combined North America copper mines
 
5,046
   
2,595
                   
Combined South America copper mines
 
4,438
   
1,465
                   
Indonesia mining
 
4,808
   
1,388
                   
Combined Africa mining
 
   
8
                   
Combined Molybdenum
 
2,193
   
1,593
                   
Combined Rod & Refining
 
6,437
   
6,411
                   
Atlantic Copper Smelting & Refining
 
2,388
   
2,329
                   
Eliminations and other
 
(6,077
)
 
(5,979
)
                 
As reported in FCX’s pro forma consolidated
                             
financial resultsd
$
19,233
 
$
9,810
                   

a.  
Reflects our historical data beginning March 20, 2007, combined with Phelps Dodge pre-acquisition data through March 19, 2007. As the pre-acquisition data represents the results under Phelps Dodge management, such data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Molybdenum by-product credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
 
c.  
Includes gold and silver product revenues and production costs.
 
d.  
Refer to Note 18 for summary of unaudited pro forma financial information for year ended December 31, 2007.
 

Year Ended December 31, 2006a
       
 
By-Product
 
Co-Product Method
 
(In millions)
Method
 
Copper
 
Molybdenum b
 
Other c
 
Total
 
Revenues, excluding adjustments primarily for
                             
pricing on prior period open sales and hedging
$
3,962
 
$
3,962
 
$
772
 
$
44
 
$
4,778
 
                               
Site production and delivery, before net noncash
                             
and nonrecurring costs
$
1,472
 
$
1,199
 
$
291
 
$
25
 
$
1,515
 
By-product creditsb
 
(773
)
 
   
   
   
 
Treatment charges
 
87
   
83
   
   
4
   
87
 
Net cash costs
$
786
 
$
1,282
 
$
291
 
$
29
 
$
1,602
 
                               
Reconciliation to Pro Forma Revenues and Production and Delivery Costs
                 
(In millions)
                           
       
Production
                   
 
Revenues
 
and Delivery
                   
Totals presented above
$
4,778
 
$
1,515
                   
Net noncash and nonrecurring costs
 
N/A
   
20
                   
Treatment charges per above
 
N/A
   
87
                   
Revenue adjustments, primarily for pricing on prior
                             
period open sales and hedging
 
(1,046
)
 
N/A
                   
Eliminations and other
 
(81
)
 
(44
)
                 
North America copper mines
 
3,651
   
1,578
                   
South America copper mines
 
3,442
   
965
                   
Molybdenum
 
1,748
   
1,257
                   
Eliminations and otherd
 
3,069
   
3,007
                   
As reported in Phelps Dodge consolidated financial
                             
resultse
$
11,910
 
$
6,807
                   

a.  
Reflects Phelps Dodge pre-acquisition data. As the pre-acquisition data represents the results under Phelps Dodge management, such data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
b.  
Molybdenum by-product credits and revenues reflect volumes produced at market-based pricing and also include tolling revenues at Sierrita.
 
c.  
Includes gold and silver product revenues and production costs.
 
d.  
Includes revenues and production and delivery costs associated with the PDIC manufacturing operation, which was sold by FCX on October 31, 2007.
 
e.  
Obtained from the Phelps Dodge Form 10-K for the year ended December 31, 2006. As the pre-acquisition data represents the results under Phelps Dodge management, such data is not necessarily indicative of what past results would have been under FCX management or of future operating results.
 
 
South America Copper Mines Product Revenues and Production Costs

Year Ended December 31, 2008
               
 
By-Product
 
Co-Product Method
 
(In millions)
Method
 
Copper
 
Other a
 
Total
 
Revenues, excluding adjustments shown below
$
3,910
 
$
3,910
 
$
216
 
$
4,126
 
                         
Site production and delivery, before net noncash
                       
nonrecurring costs shown below
 
1,711
   
1,631
   
102
   
1,733
 
By-product credits
 
(194
)
 
   
   
 
Treatment charges
 
211
   
211
   
   
211
 
Net cash costs
 
1,728
   
1,842
   
102
   
1,944
 
Depreciation, depletion and amortization
 
508
   
483
   
25
   
508
 
Noncash and nonrecurring costs, net
 
103
b
 
100
   
3
   
103
 
Total costs
 
2,339
   
2,425
   
130
   
2,555
 
Revenue adjustments, primarily for pricing on prior
                       
period open sales
 
230
   
230
   
   
230
 
Other non-inventoriable costs
 
(37
)
 
(34
)
 
(3
)
 
(37
)
Gross profit
$
1,764
 
$
1,681
 
$
83
 
$
1,764
 
                         
Reconciliation to Amounts Reported
                       
(In millions)
         
Depreciation,
       
       
Production
 
Depletion and
       
 
Revenues
 
and Delivery
 
Amortization
       
Totals presented above
$
4,126
 
$
1,733
 
$
508
       
Net noncash and nonrecurring costs per above
 
N/A
   
103
b
 
N/A
       
Less: Treatment charges per above
 
(211
)
 
N/A
   
N/A