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Balance Sheet Accounts and Supplemental Disclosures
12 Months Ended
Dec. 31, 2011
Balance Sheet Accounts and Supplemental Disclosures [Abstract]  
Balance Sheet Accounts and Supplemental Disclosures
5.  Balance Sheet Accounts and Supplemental Disclosures

Receivables

The components of receivables were as follows (in thousands):

   
December 31,
 
   
2011
  
2010
 
Billed
 $77,505  $56,035 
Unbilled
  255,209   268,836 
Retainages due upon contract completion
  753   1,672 
Total
 $333,467  $326,543 

Approximately 95% of unbilled receivables and retainages at December 31, 2011 are due within one year and will be billed on the basis of contract terms and delivery schedules.  Approximately 90% and 87% of the company’s receivables at December 31, 2011 and 2010, respectively, were related to contracts with the U.S. Government and its agencies or under subcontracts with the U.S. Government’s prime contractors.  Receivables from non-U.S. customers totaled $29.7 million and $30.8 million at December 31, 2011 and 2010, respectively.

As of December 31, 2011 and 2010, unbilled receivables included $10.2 million and $14.9 million, respectively, of incentive fees on certain completed satellite contracts that become due incrementally over periods of up to 15 years, subject to the achievement of performance criteria.

Certain satellite contracts require the company to refund cash to the customer if performance criteria, which cover periods of up to 15 years, are not satisfied.  As of December 31, 2011, the company could be required to refund up to approximately $14.1 million to customers if certain completed satellites were to fail to satisfy performance criteria.  Orbital generally procures insurance policies under which the company believes it would recover satellite incentive fees that are not earned and performance refund obligations.
 
Inventory

As of December 31, 2011 and 2010, inventories were $64.3 million and $56.2 million, respectively.  Substantially all of the company’s inventory consisted of component parts, raw materials and milestone payments for future delivery of component parts.  The company had no significant allowances for obsolete inventory as of December 31, 2011 and 2010.

Property, Plant and Equipment

Property, plant and equipment consisted of the following (in thousands):

   
December 31,
 
   
2011
  
2010
 
Land
 $10,656  $9,113 
Buildings and leasehold improvements
  80,885   78,534 
Furniture, fixtures and equipment
  262,906   215,623 
Assets under construction
  65,645   65,087 
Software and other
  27,063   23,791 
    447,155   392,148 
Accumulated depreciation and amortization
  (187,183)  (159,442)
Total
 $259,972  $232,706 

Depreciation expense for the years ended December 31, 2011, 2010 and 2009 was $32.0 million, $25.7 million and $19.2 million, respectively.

Goodwill and Intangible Assets

Changes in the carrying amount of the company’s goodwill balances by reportable business segment are as follows (in thousands):

   
Launch Vehicles
  
Satellites and Space Systems
  
Advanced Space Programs
  
Total
 
              
Balance at December 31, 2010
 $10,310  $53,301  $11,136  $74,747 
Goodwill resulting from business combination
  -   216   298   514 
Balance at December 31, 2011
 $10,310  $53,517  $11,434  $75,261 

Intangible assets consist of technology assets that were acquired in the 2010 spacecraft business acquisition.  As of December 31, 2011 and 2010, the balance of intangible assets was $5.9 million and $6.6 million, respectively, reported in “other non-current assets.”  Amortization expense for the years ended December 31, 2011 and 2010 was $0.7 million and $0.5 million, respectively.
 
Accrued Expenses

Accrued expenses consisted of the following (in thousands):

   
December 31,
 
   
2011
  
2010
 
Contract related accruals
 $142,735  $150,831 
Payroll related accruals
  64,321   60,997 
Interest
  1,946   1,627 
Other
  11,933   15,452 
Total
 $220,935  $228,907 

Cash Flow

Cash payments for interest and income taxes were as follows (in thousands):

   
Years Ended December 31,
 
  
2011
  
2010
  
2009
 
Interest paid
 $4,158  $3,735  $3,741 
Income taxes paid
  2,242   2,531   1,309