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Reportable Segments and Geographic Data
12 Months Ended
Dec. 31, 2012
Reportable Segments and Geographic Data [Abstract]  
Reportable Segments and Geographic Data

3. Reportable Segments and Geographic Data

In accordance with applicable disclosure guidance for enterprise segments and related information, the internal organization that is used by management for making operating decisions and assessing performance is used as the basis for our reportable segments.

The accounting policies of the segments are the same as those described in Note 1. We do not allocate research costs and other Unallocated expenses to the segments because the decision-making for the majority of these expenses does not reside within the segments. Unallocated expenses include wages and benefits for Corporate headquarters personnel, costs related to information systems development and support, and professional fees related to legal, audit, and other activities.

Machine Clothing:

The Machine Clothing segment includes paper machine clothing - engineered fabrics and belts used in the manufacture of paper and paperboard - as well as engineered fabrics and belts used in many other industrial applications. We sell our Machine Clothing products directly to customer end-users, which include paper industry companies, nonwovens manufacturers, and building products companies, some of which operate in multiple regions of the world. Our products, manufacturing processes, and distribution channels for Machine Clothing are substantially the same in each region of the world in which we operate.

We design, manufacture, and market paper machine clothing for each section of the paper machine. We manufacture and sell more paper machine clothing worldwide than any other company. Paper machine clothing consists of large permeable and non-permeable continuous belts of custom-designed and custom-manufactured engineered fabrics that are installed on paper machines and carry the paper stock through each stage of the paper production process. Paper machine clothing products are consumable products of technologically sophisticated design that utilize polymeric materials in a complex structure.

The Machine Clothing segment also supplies consumable fabrics used to process paper pulp, as well as engineered fabrics used in a range of industries other than papermaking. These other products include belts used to make nonwovens, fiber cement building products, roofing shingles, and corrugated sheets used in boxboard, as well as belts used in tannery and textile applications.

Engineered Composites:

The Engineered Composites segment (AEC) provides custom-designed advanced composite structures based on proprietary technology to customers in the aerospace and defense industries. AEC's largest current development program relates to the LEAP engine being developed by CFM International. Under this program, AEC is developing a family of composite parts, including fan blades, to be incorporated into the LEAP engine under a long-term supply contract.

The following tables show data by reportable segment, reconciled to consolidated totals included in the financial statements:

(in thousands)   2012   2011   2010
Net sales                  
Machine Clothing   $693,176     $739,211     $701,020  
Engineered Composites   67,765     48,076     41,867  
Consolidated total   $760,941     $787,287     $742,887  
Depreciation and amortization                  
Machine Clothing   $46,843     $48,181     $49,036  
Engineered Composites   5,920     4,959     4,277  
Research expense   1,252     1,314     1,226  
Unallocated expenses   9,052     9,358     5,905  
Consolidated total   $63,067     $63,812     $60,444  
Operating income/(loss)                  
Machine Clothing   $163,873     $176,759     $165,662  
Engineered Composites   (840 )   (4,204 )   (9,176 )
Research expense   (27,616 )   (29,007 )   (26,064 )
Unallocated expenses   (179,553 )   (68,940 )   (65,713 )
Operating (loss)/income before reconciling items   (44,136 )   74,608     64,709  
Reconciling items:                  
Interest income   (1,517 )   (2,027 )   (1,165 )
Interest expense   18,118     20,148     18,405  
Other expense/ (income), net   7,629     2,639     (976 )
(Loss)/income from continuing operations before income taxes   ($68,366 )   $53,848     $48,445  

 

The table below presents pension settlement and restructuring costs by reportable segment (also see Note 5):

(in thousands)   2012   2011   2010
Pension settlement            
Unallocated expenses   $119,735     $0     $0  
                   
Restructuring expense                  
Machine Clothing   $7,386     $5,680     $4,762  
Engineered Composites   -     57     930  
Unallocated expenses   (325 )   3,580     (1,945 )
Consolidated total   $7,061     $9,317     $3,747  

In the measurement of assets utilized by each reportable segment, we include accounts receivable, inventories, net property, plant and equipment, intangibles and goodwill. Excluded from segment assets are cash, tax related assets, prepaid and other current assets, other assets, and assets from discontinued businesses. The following table presents assets and capital expenditures by reportable segment:

(in thousands)   2012   2011   2010
Sement assets                  
Machine Clothing   $660,595     $713,142     $773,135  
Engineered Composites   109,717     80,916     74,332  
Reconciling items:                  
Cash   190,718     118,909     117,925  
Income taxes receivable and deferred   144,480     164,654     179,535  
Other assets   51,187     34,670     30,771  
Assets of discontinued operations   -     118,637     102,595  
Consolidated total assets   $1,156,697     $1,230,928     $1,278,293  
Capital expenditures and purchased software                  
Machine Clothing   $14,717     $11,141     $19,234  
Engineered Composites   18,979     9,684     6,559  
Research expenses   1,493     2,052     1,084  
Unallocated expenses   2,018     4,551     4,080  
Consolidated total   $37,207     $27,428     $30,957  

 

The increase in Other assets in the above table includes $16.6 million of receivables related to the sale of discontinued operations.

Additionally, capital expenditures in the discontinued operations were $1.3 million in 2011 and $0.7 million in 2010. The following table shows data by geographic area. Net sales are based on the location of the operation recording the final sale to the customer.

(in thousands)   2012   2011   2010
Net sales                  
United States   $324,764     $306,371     $296,265  
Switzerland   203,478     245,562     223,443  
Brazil   58,755     61,493     61,410  
China   39,929     34,977     25,171  
Canada   36,182     40,422     36,804  
Other countries   97,833     98,462     99,794  
Consolidated total   $760,941     $787,287     $742,887  
Property, plant and equipment, at cost, net                  
United States   $137,405     $133,651     $140,601  
China   114,037     126,072     133,851  
Korea   38,266     34,102     40,473  
Canada   27,396     29,650     34,149  
United Kingdom   26,269     27,196     28,425  
Sweden   23,397     26,210     32,630  
Other countries   53,384     62,072     70,582  
Consolidated total   $420,154     $438,953     $480,711