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FINANCIAL INSTRUMENTS AND DERIVATIVES
6 Months Ended
Jun. 30, 2011
FINANCIAL INSTRUMENTS AND DERIVATIVES
NOTE 10 – FINANCIAL INSTRUMENTS AND DERIVATIVES

Derivative Instruments and Hedging Activities

The Company's activities expose it to a variety of market risks, which primarily include the risks related to the effects of changes in foreign currency exchange rates, interest rates and commodity prices. These financial exposures are monitored and managed by the Company as part of its overall risk management program. The objective of this risk management program is to reduce the volatility that these market risks may have on the Company's operating results and equity.
 
Certain of the Company's inventory purchases are denominated in foreign currencies, which expose the Company to market risk associated with foreign currency exchange rate movements.  The Company's policy generally is to hedge major foreign currency transaction exposures through foreign exchange forward contracts.  These contracts are entered into with major financial institutions thereby minimizing the risk of credit loss.  In addition, the Company's investments in foreign subsidiaries are denominated in foreign currencies, which create exposures to changes in foreign currency exchange rates.  The Company uses debt and derivatives denominated in the applicable foreign currency as a means of hedging a portion of this risk.


With the Company’s significant level of variable interest rate long-term debt and net investment hedges, changes in the interest rate environment can have a major impact on the Company’s earnings, depending upon its interest rate exposure.  As a result, the Company manages its interest rate exposure with the use of interest rate swaps, when appropriate, based upon market conditions.
 
The manufacturing of some of the Company’s products requires the use of commodities, which are subject to market fluctuations.  In order to limit the unanticipated impact on earnings from such market fluctuations, the Company selectively enters into commodity swaps for certain materials used in the production of its products.  Additionally, the Company uses non-derivative methods, such as the precious metal consignment agreements to effectively hedge commodity risks.

Derivative instruments not designated as hedging

The Company wrote put options (also referred to as “DIO equity option contracts”) to the original sellers of the DIO investment for the remaining DIO common shares held by the seller.  The equity options provide the seller the ability to require the Company to purchase their remaining shares on hand at a price based on an agreed-upon formula at specific timeframes in the future.  The sellers are also allowed to sell their remaining shares on the open market.  Changes in the fair value of the DIO equity option contracts are reported in “Other expense (income), net” on the consolidated statements of operations.  This derivative is further discussed in Note 11, Fair Value Measurement.
 
Cash Flow Hedges

The Company uses interest rate swaps to convert a portion of its variable interest rate debt to fixed interest rate debt.  At June 30, 2011, the Company has two groups of significant variable interest rate to fixed rate interest rate swaps.  One group of swaps has notional amounts totaling 12.6 billion Japanese yen, and effectively converts the underlying variable interest rates to an average fixed interest rate of 1.6% for a term of ten years, ending in March 2012.  Another swap has a notional amount of 65.0 million Swiss francs, and effectively converts the underlying variable interest rates to a fixed interest rate of 4.2% for a term of seven years, ending in March 2012.  On June 24, 2011 the Company entered into a Treasury Rate Lock (“T-Lock”) transaction to hedge the base interest rate variability exposure on a planned ten year bond issuance in anticipation of the Astra Tech acquisition.  The T-Lock will result in an effective base interest yield of 3.02% plus market spread and fees at issuance on a notional amount of $500.0 million.

 The Company enters into forward exchange contracts to hedge the foreign currency exposure of its anticipated purchases of certain inventory.  In addition, forward exchange contracts are used by certain of the Company's subsidiaries to hedge intercompany inventory purchases, which are denominated in non-local currencies.  The forward exchange contracts that are used in these programs typically mature in eighteen months or less.  For these derivatives which qualify as hedges of future anticipated cash flows, the effective portion of changes in fair value is temporarily deferred in AOCI until the hedged item is recognized in earnings.

The Company selectively enters into commodity swaps to effectively fix certain variable raw material costs.  At June 30, 2011, the Company had swaps in place to purchase 675 troy ounces of platinum bullion for use in the production of its impression material products.  The average fixed rate of this agreement is $1,732 per troy ounce. In addition, the Company had swaps in place to purchase 28,128 troy ounces of silver bullion for use in the production of its amalgam products at an average fixed rate of $34 per troy ounce.

The following tables summarize the notional amounts and fair value of the Company’s cash flow hedges and non-designated derivatives at June 30, 2011:


         
Fair Value Net
 
   
Notional Amounts Maturing in the Year
   
Asset (Liability)
 
Foreign Exchange Forward Contracts
 
2011
   
2012
   
2013
   
June 30, 2011
 
(in thousands)
                       
                         
Forward sale, 7.8 million Australian dollars
  $ 3,779     $ 3,929     $ 227     $ (435 )
Forward purchase, 7.1 million British pounds
    (5,743 )     (5,478 )     (201 )     (284 )
Forward sale, 32.9 million Canadian dollars
    18,362       13,505       1,404       (1,088 )
Forward sale, 5.2 million Danish krone
    1,022       -       -       9  
Forward purchase, 1.0 million euros
    (1,436 )     -       -       952  
Forward sale, 0.9 billion Japanese yen
    11,251       -       -       314  
Forward sale, 132.2 million Mexican pesos
    11,282       -       -       52  
Forward purchase, 2.6 million Norwegian krone
    (474 )     -       -       (1 )
Forward sale, 2.3 million Singapore dollars
    1,846       -       -       45  
Forward sale, 5.8 billion South Korean won
    5,471       -       -       77  
Forward purchase, 12.1 million Swiss francs
    (14,356 )     -       -       103  
Forward purchase, 26.7 million Taiwanese dollars
    (927 )     -       -       (6 )
                                 
Total foreign exchange forward contracts
  $ 30,077     $ 11,956     $ 1,430     $ (262 )

                                 
Fair Value Net
 
   
Notional Amounts Maturing in the Year
   
Asset (Liability)
 
                           
2015 and
       
Interest Rate Swaps
 
2011
   
2012
   
2013
   
2014
   
Beyond
   
June 30, 2011
 
(in thousands)
                                   
                                     
Euro
  $ 686     $ 1,371     $ 1,371     $ 1,048     $ 3,408     $ (524 )
Japanese yen
    -       156,038       -       -       -       (1,340 )
Swiss francs
    -       77,386       -       -       -       (2,027 )
U.S. dollars
    500,000       -       -       -       -       10,550  
Total interest rate swaps
  $ 500,686     $ 234,795     $ 1,371     $ 1,048     $ 3,408     $ 6,659  

   
Notional Amounts Maturing
   
Fair Value Net
 
   
in the Year
   
Asset (Liability)
 
Commodity Contracts
 
2011
   
2012
   
June 30, 2011
 
(in thousands)
                 
                   
Silver swap - U.S. dollar
  $ 690     $ 297     $ 44  
Platinum swap - U.S. dollar
    815       352       (2 )
Total commodity contracts
  $ 1,505     $ 649     $ 42  

At June 30, 2011, deferred net losses on derivative instruments of $1.5 million, which were recorded in AOCI, are expected to be reclassified to current earnings during the next twelve months.  This reclassification is primarily due to the sale of inventory that includes previously hedged purchases and interest rate swaps.  The maximum term over which the Company is hedging exposures to variability of cash flows (for all forecasted transactions, excluding interest payments on variable interest rate debt) is eighteen months.  Overall, the derivatives designated as cash flow hedges are highly effective.  Any cash flows associated with these instruments are included in cash from operations in accordance with the Company’s policy of classifying the cash flows from these instruments in the same category as the cash flows from the items being hedged.

Hedges of Net Investments in Foreign Operations

The Company has numerous investments in foreign subsidiaries.  The net assets of these subsidiaries are exposed to volatility in foreign currency exchange rates.  Currently, the Company uses non-derivative financial instruments, including foreign currency denominated debt held at the parent company level and derivative financial instruments to hedge some of this exposure.  Translation gains and losses related to the net assets of the foreign subsidiaries are offset by gains and losses in the non-derivative and derivative financial instruments designated as hedges of net investments.

The Company has Swiss franc and euro cross currency interest rate swaps that are designated as net investment hedges of the Swiss franc and euro denominated net assets.  The interest rate differential is recognized in income as interest income or interest expense as it is accrued. Foreign currency translation is recorded in AOCI, net of tax.


 The fair value of these cross currency interest rate swap agreements is the estimated amount the Company would either pay or receive at the reporting date, taking into consideration the effective interest rates and foreign exchange rates.  At June 30, 2011 and December 31, 2010, the estimated net fair values of the swap agreements were negative $280.5 million and negative $169.1 million, respectively, which are recorded in AOCI, net of tax, and as “Accrued liabilities” and “Other noncurrent liabilities” in the consolidated balance sheets.

The following tables summarize the notional amounts and fair value of the Company’s cross currency basis swaps that are designated as hedges of net investments in foreign operations at June 30, 2011:
 
                     
Fair Value Net
 
   
Notional Amounts Maturing in the Year
   
Asset (Liability)
 
Cross Currency Basis Swaps
 
2011
   
2012
   
2013
   
June 30, 2011
 
(in thousands)
                       
                         
Swiss franc 592.5 million @ 1.17 pay CHF 3 mth. LIBOR receive USD 3 mth. LIBOR
  $ 95,720     $ 67,385     $ 542,294     $ (197,403 )
Euro 358.0 million @ $1.22 pay EUR 3 mth. EURIBOR receive USD 3 mth. LIBOR
    -       -       519,727       (83,057 )
Total cross currency basis swaps
  $ 95,720     $ 67,385     $ 1,062,021     $ (280,460 )

At June 30, 2011, the Company had Swiss franc-denominated and Japanese yen-denominated debt and cross currency basis swaps denominated in euro and Swiss franc to hedge the currency exposure related to a designated portion of the net assets of its euro, Swiss franc and Japanese yen denominated subsidiaries.  At June 30, 2011 and December 31, 2010, the accumulated translation gains on investments in foreign subsidiaries, primarily denominated in euro, Swiss franc and Japanese yen, net of these net investment hedges, were $123.0 million and $45.4 million, respectively, which are included in AOCI, net of tax.
 
Fair Value Hedges

Effective April 4, 2011, the Company entered into a group of U.S. dollar denominated interest rate swaps with an initial total notional value of $150.0 million to effectively convert the underlying fixed interest rate of 4.1% on the Company’s $250.0 million Private Placement Note (“Note”) to variable rate for a term of five years, ending February 2016.  The notional value of the swaps will decline proportionately as portions of the Note mature.  These interest rate swaps are designated as fair value hedges of the interest rate risk associated with the hedged portion of the fixed rate Note.  Accordingly, the Company will carry the portion of the hedged debt at fair value, with the change in debt and swap offsetting each other in the income statement.  At June 30, 2011, the estimated net fair value of these interest rate swaps was $2.8 million.

The following tables summarize the notional amounts and fair value of the Company’s fair value hedges at June 30, 2011:

               
Fair Value Net
 
   
Notional Amounts Maturing in the Year
   
Asset (Liability)
 
         
2015 and
       
Interest Rate Swaps
 
2014
   
Beyond
   
June 30, 2011
 
(in thousands)
                 
                   
U.S. dollars
  $ 45,000     $ 105,000     $ 2,809  
Total interest rate swaps
  $ 45,000     $ 105,000     $ 2,809  

The following tables summarize the fair value and consolidated balance sheet location of the Company’s derivatives at June 30, 2011 and December 31, 2010:


   
June 30, 2011
 
   
Prepaid
                   
(in thousands)
 
Expenses
   
Other
         
Other
 
   
and Other
   
Noncurrent
   
Accrued
   
Noncurrent
 
Designated as Hedges
 
Current Assets
   
Assets, Net
   
Liabilities
   
Liabilities
 
                         
Foreign exchange forward contracts
  $ 525     $ 12     $ 1,277     $ 105  
Commodity contracts
    44       -       2       -  
Interest rate swaps
    6,871       9,495       3,367       3,007  
Cross currency basis swaps
    -       -       51,983       228,477  
Total
  $ 7,440     $ 9,507     $ 56,629     $ 231,589  
                                 
Not Designated as Hedges
                               
                                 
Foreign exchange forward contracts
  $ 1,155     $ -     $ 572     $ -  
DIO equity option contracts
    -       -       -       842  
Interest rate swaps
    -       -       89       435  
Total
  $ 1,155     $ -     $ 661     $ 1,277  
                                 
   
December 31, 2010
 
   
Prepaid
                         
(in thousands)
 
Expenses
   
Other
           
Other
 
   
and Other
   
Noncurrent
   
Accrued
   
Noncurrent
 
Designated as Hedges
 
Current Assets
   
Assets, Net
   
Liabilities
   
Liabilities
 
                         
Foreign exchange forward contracts
  $ 2,455     $ 21     $ 1,139     $ 135  
Commodity contracts
    88       -       -       -  
Interest rate swaps
    -       -       4,213       871  
Cross currency basis swaps
    -       -       21,516       147,589  
Total
  $ 2,543     $ 21     $ 26,868     $ 148,595  
                                 
Not Designated as Hedges
                               
                                 
Foreign exchange forward contracts
  $ 821     $ -     $ 600     $ -  
Interest rate swaps
    -       -       104       556  
Total
  $ 821     $ -     $ 704     $ 556  

The following table summarizes the consolidated statement of operations impact of the Company’s cash flow hedges for the three and six months ended June 30, 2011 and 2010:

Three Months Ended June 30, 2011

Derivatives in Cash Flow Hedging
         
Effective Portion
 
   
Gain (Loss)
 
Classification
 
Reclassified from
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
AOCI into Income
 
Interest rate contracts
  $ 9,879  
Interest expense
  $ (1,318 )
Foreign exchange forward contracts
    238  
Cost of products sold
    386  
Foreign exchange forward contracts
    (195 )
SG&A expenses
    (95 )
Commodity contracts
    29  
Cost of products sold
    91  
Total
  $ 9,951       $ (936 )



Derivatives in Cash Flow Hedging
     
Ineffective portion
 
   
Classification
 
Recognized
 
(in thousands)
 
of Gains (Losses)
 
in Income
 
Interest rate contracts
 
Other expense, net
  $ 65  
Foreign exchange forward contracts
 
Other expense, net
    (188 )
Commodity contracts
 
Interest expense
    1  
Total
      $ (122 )

Three Months Ended June 30, 2010

Derivatives in Cash Flow Hedging
         
Effective Portion
 
   
Gain (Loss)
 
Classification
 
Reclassified from
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
AOCI into Income
 
Interest rate swaps
  $ (302 )
Interest expense
  $ (1,075 )
Foreign exchange forward contracts
    3,425  
Cost of products sold
    (48 )
Foreign exchange forward contracts
    679  
SG&A expenses
    124  
Commodity contracts
    48  
Cost of products sold
    182  
Total
  $ 3,850       $ (817 )

Derivatives in Cash Flow Hedging
     
Ineffective portion
 
   
Classification
 
Recognized
 
(in thousands)
 
of Gains (Losses)
 
in Income
 
Interest rate swaps
 
Other expense, net
  $ (104 )
Foreign exchange forward contracts
 
Interest expense
    (195 )
Commodity contracts
 
Interest expense
    2  
Total
      $ (297 )

Six Months Ended June 30, 2011

Derivatives in Cash Flow Hedging
         
Effective Portion
 
   
Gain (Loss)
 
Classification
 
Reclassified from
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
AOCI into Income
 
Interest rate contracts
  $ 9,598  
Interest expense
  $ (2,569 )
Foreign exchange forward contracts
    (694 )
Cost of products sold
    854  
Foreign exchange forward contracts
    (462 )
SG&A expenses
    11  
Commodity contracts
    56  
Cost of products sold
    196  
Total
  $ 8,498       $ (1,508 )

Derivatives in Cash Flow Hedging
     
Ineffective portion
 
   
Classification
 
Recognized
 
(in thousands)
 
of Gains (Losses)
 
in Income
 
Interest rate contracts
 
Other expense, net
  $ 167  
Foreign exchange forward contracts
 
Interest expense
    (216 )
Foreign exchange forward contracts
 
Other expense, net
    (188 )
Commodity contracts
 
Interest expense
    (2 )
Total
      $ (239 )


Six Months Ended June 30, 2010

Derivatives in Cash Flow Hedging
         
Effective Portion
 
   
Gain (Loss)
 
Classification
 
Reclassified from
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
AOCI into Income
 
Interest rate contracts
  $ (879 )
Interest expense
  $ (3,239 )
Foreign exchange forward contracts
    2,903  
Cost of products sold
    25  
Foreign exchange forward contracts
    697  
SG&A expenses
    218  
Commodity contracts
    171  
Cost of products sold
    440  
Total
  $ 2,892       $ (2,556 )

Derivatives in Cash Flow Hedging
     
Ineffective portion
 
   
Classification
 
Recognized
 
(in thousands)
 
of Gains (Losses)
 
in Income
 
Interest rate contracts
 
Other expense, net
  $ 192  
Foreign exchange forward contracts
 
Interest expense
    (287 )
Commodity contracts
 
Interest expense
    (6 )
Total
      $ (101 )

The following tables summarize the consolidated statement of operations impact of the Company’s hedges of net investment for the three and six months ended June 30, 2011 and 2010:

Three Months Ended June 30, 2011

Derivatives in Net Investment Hedging
         
Gain (Loss)
 
   
Gain (Loss)
 
Classification
 
Recognized
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
in Income
 
Cross currency interest rate swaps
  $ (58,388 )
Interest income
  $ 170  
         
Interest expense
    (40 )
Cross currency interest rate swaps
    (11,635 )
Interest expense
    (1,270 )
Total
  $ (70,023 )     $ (1,140 )

Three Months Ended June 30, 2010

Derivatives in Net Investment Hedging
         
Gain (Loss)
 
   
Gain (Loss)
 
Classification
 
Recognized
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
in Income
 
Cross currency interest rate swaps
  $ 13,809  
Interest income
  $ 173  
         
Interest expense
    (22 )
Cross currency interest rate swaps
    45,645  
Interest expense
    (464 )
Total
  $ 59,454       $ (313 )


Six Months Ended June 30, 2011

Derivatives in Net Investment Hedging
           
Gain (Loss)
 
   
Gain (Loss)
   
Classification
 
Recognized
 
(in thousands)
 
in AOCI
   
of Gains (Losses)
 
in Income
 
Cross currency interest rate swaps
  $ (71,336 )  
Interest income
  $ 369  
           
Interest expense
    (65 )
Cross currency interest rate swaps
    (41,367 )  
Interest expense
    (2,226 )
Total
  $ (112,703 )       $ (1,922 )

Six Months Ended June 30, 2010

Derivatives in Net Investment Hedging
         
Gain (Loss)
 
   
Gain (Loss)
 
Classification
 
Recognized
 
(in thousands)
 
in AOCI
 
of Gains (Losses)
 
in Income
 
Cross currency interest rate swaps
  $ 23,019  
Interest income
  $ 220  
         
Interest income
    (79 )
Cross currency interest rate swaps
    74,403  
Interest expense
    (1,121 )
Total
  $ 97,422       $ (980 )

The following tables summarize the consolidated statement of operations impact of the Company’s fair value hedges for the three and six months ended June 30, 2011:

Derivatives in Fair Value Hedging
               
   
Classification
 
Three Months Ended
   
Six Months Ended
 
(in thousands)
 
of Gains (Losses)
 
June 30, 2011
   
June 30, 2011
 
Interest rate swaps
 
Interest expense
  $ 615     $ 615  
Total
      $ 615     $ 615  

The following tables summarize the consolidated statement of operations impact of the Company’s derivatives not designated as hedges for the three and six months ended June 30, 2011 and 2010:

Derivatives Not Designated as Hedging
               
   
Classification
 
Three Months Ended
   
Six Months Ended
 
(in thousands)
 
of Gains (Losses)
 
June 30, 2011
   
June 30, 2011
 
Foreign exchange forward contracts
 
Other expense, net
  $ (394 )   $ 1,309  
DIO equity option contracts
 
Other expense, net
    26       26  
Interest rate swaps
 
Interest expense
    107       51  
Total
      $ (261 )   $ 1,386  
                     
Derivatives Not Designated as Hedging
                   
   
Classification
 
Three Months Ended
   
Six Months Ended
 
(in thousands)
 
of Gains (Losses)
 
June 30, 2010
   
June 30, 2010
 
Foreign exchange forward contracts
 
Other expense, net
  $ (8,601 )   $ (10,878 )
Interest rate swaps
 
Interest expense
    (31 )     (179 )
Total
      $ (8,632 )   $ (11,057 )

Amounts recorded in AOCI, net of tax, related to cash flow hedging instruments for the three and six months ended June 30, 2011 and 2010:


   
Three Months Ended
   
Six Months Ended
 
   
June 30,
   
June 30,
 
(in thousands, net of tax)
 
2011
   
2010
   
2011
   
2010
 
                   
Beginning balance
  $ (2,275 )   $ (4,387 )   $ (1,468 )   $ (4,799 )
                                 
Changes in fair value of derivatives
    6,137       2,933       5,101       2,272  
Reclassifications to earnings from equity
    467       510       696       1,583  
Total activity
    6,604       3,443       5,797       3,855  
                                 
Ending balance
  $ 4,329     $ (944 )   $ 4,329     $ (944 )

Amounts recorded in AOCI, net of tax, related to hedges of net investments in foreign operations for the three and six months ended June 30, 2011 and 2010:

   
Three Months Ended
   
Six Months Ended
 
   
June 30,
   
June 30,
 
(in thousands, net of tax)
 
2011
   
2010
   
2011
   
2010
 
                         
Beginning balance
  $ 106,664     $ 61,006     $ 45,417     $ 111,115  
                                 
Foreign currency translation adjustment
    66,059       (127,527 )     152,497       (201,846 )
Changes in fair value of:
                               
Foreign currency debt
    (6,687 )     (3,620 )     (5,673 )     (2,722 )
Derivative hedge instruments
    (42,995 )     36,505       (69,200 )     59,817  
Total activity
    16,377       (94,642 )     77,624       (144,751 )
                                 
Ending balance
  $ 123,041     $ (33,636 )   $ 123,041     $ (33,636 )