10-K405 1 d85439e10-k405.txt FORM 10-K FOR FISCAL YEAR END DECEMBER 31, 2000 1 ================================================================================ SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 ---------- FORM 10-K (Mark one) [X] Annual Report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the fiscal year ended December 31, 2000. or [ ] Transition Report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 (No Fee Required) for the transition period from ____________ to ____________. Commission File Number 0-24956 ---------- ASSOCIATED MATERIALS INCORPORATED (Exact name of Registrant as specified in its charter) ---------- DELAWARE 75-1872487 (State or other jurisdiction of (IRS Employer incorporation or organization) Identification Number) 2200 ROSS AVENUE, SUITE 4100 EAST DALLAS, TEXAS 75201 (Address of executive offices) (214) 220-4600 (Registrant's telephone number, including area code) Securities registered pursuant to Section 12(b) of the Act: NONE Securities registered pursuant to Section 12(g) of the Act: TITLE OF CLASS ----------------------------------------- COMMON STOCK, PAR VALUE, $.0025 PER SHARE Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the Registrant's knowledge, in definitive proxy or information statement incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X] The aggregate market value of the Common Stock and Class B Common Stock held by non-affiliates of the Registrant as of March 20, 2001 was approximately $59,606,000. As of March 20, 2001 the Registrant had 6,098,448 shares of Common Stock and 1,550,000 shares of Class B Common Stock outstanding. DOCUMENTS INCORPORATED BY REFERENCE Portions of the Registrant's Proxy Statement for the Annual Meeting of Stockholders to be held on May 24, 2001, to be filed with the Securities and Exchange Commission pursuant to Regulation 14A, are incorporated herein by reference in Part III. ================================================================================ 2 PART I ITEM 1. BUSINESS Associated Materials Incorporated (the "Company") is a leading, vertically integrated manufacturer and nationwide distributor of exterior residential building products through its Alside division ("Alside"). Alside's core products are vinyl siding and vinyl windows. These products are marketed on a wholesale basis to more than 35,000 professional contractors engaged in home remodeling and new home construction principally through Alside's nationwide network of more than 75 Alside Supply Centers. Alside's vinyl product offerings also include vinyl fencing, vinyl decking and vinyl garage doors. In 2000, Alside accounted for approximately 87% of the Company's net sales. The Company's operations also include its AmerCable division ("AmerCable"), a manufacturer of specialty electrical cables for use in underground and surface mining, marine and offshore drilling, automotive assembly robotics, telecommunications and a variety of other industrial applications. The Company was incorporated in Delaware in 1983. ACQUISITIONS AND DIVESTITURES In October 2000, the Company acquired substantially all of the assets of Alpine Industries, Inc. ("Alpine") for $7.6 million in cash and the assumption of certain payroll related and property tax liabilities. Included in the acquired assets is Alpine's leased window fabrication facility located in Bothell, Washington. This facility manufactures vinyl windows primarily for the new construction market. In addition to new construction windows, Alpine manufactures premium sound control windows. This acquisition significantly increases the Company's presence on the West Coast. The acquisition was accounted for using the purchase method of accounting. The Company completed the sale of its UltraCraft operation, a manufacturer of semi-custom frameless cabinets, in June 2000. Pre-tax net proceeds from the sale were $18.9 million after working capital adjustments and transaction costs. The Company recorded a pre-tax gain of $8.0 million on the sale. UltraCraft represented approximately 5% of the Company's 1999 net sales. INDUSTRY OVERVIEW Vinyl siding competes with other materials, such as wood, masonry and metals, for a share of the residential siding market. Vinyl siding has greater durability and requires less maintenance than wood siding, and generally is less expensive than wood, masonry or metal siding. According to an industry study jointly prepared by Sabre Associates, Inc. and Pure Strategy (the "Sabre Study"), based on unit sales, vinyl siding accounted for approximately 50% of the exterior siding market in 1998 versus approximately 17% in 1985. Since the early 1980's, vinyl siding has become the preferred siding product for professional home remodeling contractors and their customers, and commanded approximately 62% of the home remodeling marketplace for siding according to the most recent Sabre Study. More recently, vinyl siding has achieved increased acceptance in the new construction market, as builders and home buyers have recognized vinyl's low maintenance, durability and price advantages. The Company believes that vinyl siding will continue to gain market share in the new residential construction market while remaining the preferred product of the remodeling marketplace. Vinyl windows require less maintenance, are more durable than either wood or aluminum windows and provide greater energy efficiency than aluminum windows. According to the Sabre Study, based on unit sales, approximately 51% of all residential windows sold in 1998 were vinyl windows versus approximately 27% in 1991. Since the early 1990's, vinyl windows have become the preferred window product for professional home remodeling contractors and their customers, and commanded approximately 75% of the home remodeling marketplace for windows. More recently, vinyl windows have achieved increased acceptance in the new construction market as a result of builders and home buyers recognizing vinyl's favorable attributes, the enactment of local legal or building code requirements that mandate more energy efficient windows and the increased development and promotion of vinyl window products by national window manufacturers. The Company believes that vinyl windows will continue to gain market share in the new residential construction market while remaining the preferred product of the remodeling marketplace. ALSIDE PRODUCTS. Alside's principal product offerings are vinyl siding and vinyl windows, which together accounted for approximately 71% of Alside's 2000 net sales. Alside also manufactures a variety of other products including vinyl fencing, vinyl decking and vinyl garage doors. 1 3 The vinyl siding market consists of three segments: economy/new construction, standard and premium. Vinyl siding quality is determined by its rigidity, resistance to fading, thickness and ease of installation as well as other factors. Historically, Alside targeted its products primarily to the standard segment. More recently, the Company has broadened its product lines to increase its penetration of the premium and economy segments. The Company believes that its innovation in product development was key to its siding sales growth in the past and will continue to be a principal factor in its sales growth in future years. For example, in late 1995, Alside introduced its patented Charter Oak siding, which enabled Alside to penetrate the premium segment of the vinyl siding market. The Company believes that Charter Oak continues to set the standard for premium vinyl siding products today. Alside introduced its Conquest siding product in 1997, which has enabled Alside to achieve additional market penetration in the economy/new construction segment of the siding industry. During 1998, Alside introduced CenterLock, a patented product positioned in the premium market segment. In 1999, Alside introduced Odyssey Plus, an improved and updated version of its popular Odyssey siding product. During 2000, Alside introduced its Seneca and Landscape products in order to broaden its offerings for the economy segment. In addition to these products, Alside has increased the number of colors and profiles offered within its existing siding products and continues to increase and improve upon the breadth of its vinyl siding product lines. Alside offers limited warranties ranging from 50-year warranties to lifetime warranties with its siding products. Alside divides its window products into the economy, standard and premium categories. Product quality within the vinyl window industry is determined by a number of competitive features including method of construction and materials used. Alside custom manufactures substantially all of its windows to fit existing window openings. Custom fabrication provides Alside's customers with a product that is less expensive to install and more attractive after installation. Alside's custom windows are used primarily in the repair and remodeling market. One of the fastest growing segments of the window market is the new construction segment. The acquisition of Alpine, which manufactures primarily new construction windows, increased Alside's presence in the new construction market. Substantially all of Alside's window products are accompanied by a limited lifetime warranty. A summary of Alside's siding and window product offerings is presented in the table below according to the Company's product line classification:
PRODUCT LINE SIDING PRODUCTS WINDOW PRODUCTS ------------ --------------- --------------- Premium Charter Oak UltraMaxx Williamsport Alpine 9000 Series CenterLock Standard Geneva Odyssey Plus Excalibur Alpine 8000 Series Economy Conquest Performance Series - Seneca New Construction Landscape Centurion Alpine 7000 Series
Alside produces vinyl fencing under the brand name UltraGuard, currently a leading brand of both agricultural and residential vinyl fencing. Sales of vinyl fence and decking have grown at a compound annual growth rate of over 28% for the last five years. Sales of UltraGuard fencing accounted for less than 5% of Alside's net sales in 2000. Alside introduced a raised panel vinyl garage door in 1997 under the brand name Premium Garage Doors. Alside primarily markets its fencing and garage doors through independent dealers and not through its Supply Centers. To complete its line of vinyl siding and window products, Alside also distributes building products manufactured by other companies. These products include metal siding, wood windows, roofing materials, insulation, cabinets and installation equipment and tools. MARKETING AND DISTRIBUTION. Traditionally, most vinyl siding has been sold to the home remodeling marketplace through independent distributors. The Company believes that Alside is one of only two major vinyl siding manufacturers that market their products primarily through company-owned distribution centers. Alside has a nationwide distribution network of more than 75 Alside Supply Centers which market Alside manufactured products and other complementary building products to more than 35,000 professional home improvement and new construction contractors. The Company believes that Alside Supply Centers provide "one-stop shopping" to meet the specialized needs of its contractor-customers by distributing more than 2,000 building and remodeling products, including a broad range of Company-manufactured vinyl siding and vinyl windows as well as products manufactured by others. In 2000, approximately 80% of Alside's sales were made through its Supply Centers. In addition to sales and promotional support, contractors look to their local Alside Supply 2 4 Center to provide a broad range of specialty product offerings in order to maximize their ability to attract remodeling and homebuilding customers. Alside believes that distributing products through its Supply Centers provides the Company with certain competitive advantages such as (a) long-standing customer relationships, (b) the ability to implement targeted marketing programs and (c) a permanent presence in local markets. Many of Alside's contractor-customers have established long-standing relationships with their local Supply Center based upon individualized service and credit terms, quality products, timely delivery, breadth of product offerings, strong sales and promotional programs and competitive prices. Alside supports its contractor-customer base with marketing and promotional programs that include product sample cases, sales literature, product videos and other sales and promotional materials. Professional contractors use these materials to sell remodeling construction services to prospective customers. The customer generally relies on the professional contractor to specify the brand of siding or window to be purchased, subject to the customer's price, color and quality requirements. Alside's daily contact with its contractor-customers also enables it to closely monitor activity in each of the remodeling and new construction markets in which Alside competes. This direct presence in the marketplace permits Alside to obtain current local market information, providing Alside with the ability to recognize trends in the marketplace earlier and adapt its product offerings on a location-by-location basis. Many of Alside's contractor-customers install both vinyl siding and vinyl windows. Because Alside manufactures and distributes both vinyl windows and vinyl siding, its contractor-customers can acquire both products from a single source, which the Company believes provides Alside with a competitive advantage in marketing these products to its target customer base. Furthermore, Alside has the ability to achieve economies of scale in sales and marketing by developing integrated programs on either a national or local basis for its vinyl siding and vinyl window products. Each of Alside's Supply Centers is evaluated as a separate profit center, and compensation of Supply Center personnel is based in part on the Supply Center's operating results. Decisions to open new Supply Centers, and to close or relocate existing Supply Centers, are based on Alside's continuing assessment of market conditions and individual location profitability. During 2000, Alside added eight Supply Centers to its distribution network and closed one location. The Company presently expects to open up to three new Supply Centers in 2001. Alside has developed formal training and recruiting programs for Supply Center personnel which it expects to improve its ability to staff new locations. Through certain of its Supply Centers, Alside's Builder Service Division provides full-service product installation of its vinyl siding products, principally to new homebuilders who value the importance of installation services. Alside also provides installation services for vinyl replacement windows through certain of its Supply Centers. Alside sells its manufactured products to large direct dealers and distributors, generally in those areas where no Alside Supply Center currently exists. These sales accounted for approximately 20% of Alside's 2000 net sales. Despite their aggregate lower percentage of total sales, Alside's largest individual customers are its large direct dealers and independent distributors. Alside carefully monitors and evaluates its activity with these customers to ensure the profitability of this higher volume, lower margin business. No single customer accounted for 5% or more of Alside's 2000 sales. Alside continues to expand its network of independent distributors in strategic areas to improve its penetration into certain markets. Alside Window Company Northwest ("Alside Northwest") which consists of the assets purchased from Alpine Industries, Inc., has historically sold its window products through a variety of channels including direct to builders and to independent distributors and lumberyards. Alside Northwest also sells its products into foreign markets, principally the Far East. Alside Northwest will continue many of these distribution relationships and also distribute its products through certain Alside Supply Centers. MANUFACTURING. Alside manufactures its vinyl siding products at its Ennis and Freeport, Texas facilities. The Company added the Freeport facility, which was completed in 1999, in order to meet its sales expectations for Alside's siding products. The Freeport facility increased Alside's vinyl siding production capacity by approximately 25% over 1998 levels. During 2000, Alside transferred production equipment from its Ennis, Texas plant to the Freeport plant and purchased additional extrusion equipment to further increase Freeport's capacity. The Company believes that it currently has adequate vinyl siding capacity to support significant growth for the next several years. In addition, incremental capacity can be added to its Freeport facility with only modest capital requirements. The Ennis, Texas plant also produces vinyl fence. Alside also operates a vinyl extrusion facility in West Salem, Ohio to produce vinyl window extrusions as well as vinyl fence and garage door panels. Alside operates three window fabrication plants which each use vinyl extrusions manufactured by Alside for the majority of their production requirements, produce their own glass inserts and utilize high speed welding and cleaning equipment for their welded window products. By producing its own vinyl extrusions and glass inserts, Alside believes it achieves significant cost savings and higher product quality compared to purchasing these materials from third-party suppliers. During the fourth quarter 2000, the Company purchased significantly all of the assets of Alpine Industries, Inc. a 3 5 window fabrication facility located in Bothell, Washington. The Bothell facility produces its glass inserts but has a long-term contract to purchase its vinyl extrusions from a third-party supplier. Alside's vinyl extrusion plants generally operate on a three-shift basis to optimize equipment productivity and utilize additional equipment to increase capacity to meet higher seasonal needs. Alside's window plants generally operate on a single shift basis utilizing both a second shift and increased numbers of leased production personnel to meet higher seasonal needs. RAW MATERIALS. The principal raw materials used by Alside are vinyl resins, resin stabilizers and pigments, packaging materials, window hardware and glass, all of which are available from a number of suppliers. Alside has a contract with its resin supplier to supply substantially all of its contract vinyl resin requirements and believes that its requirements could also be met by other suppliers. The price of vinyl resin has been, and may continue to be, volatile. Alside generally had been able to pass through price increases in raw materials to its customers. The price of vinyl resin increased significantly during 1999 and remained at this higher level during 2000. Alside implemented price increases in late 1999 and 2000 to offset the increases in vinyl resin prices. Alside does not expect any significant change in the price of vinyl resin for 2001. COMPETITION. Except for Owens Corning, the Company believes that no company within the residential siding industry competes with Alside on both the manufacturing and distribution levels. There are, however, numerous small and large manufacturers of vinyl siding products, some of whom are larger in size and have greater financial resources than the Company. Alside competes with Owens Corning and numerous large and small distributors of building products in its capacity as a distributor of these products. The market for vinyl replacement windows is highly fragmented, and Alside believes that no single manufacturer accounts for a significant percentage of national sales. Alside believes that the market trend towards sales of welded vinyl windows, which Alside began manufacturing in 1992 and which require expensive, more sophisticated production equipment, will result in further consolidation of the window fabrication industry. Alside and its competitors generally compete on price, product performance, and sales and service support to professional contractors. Competition varies by region. Alside also faces competition from alternative materials: wood and aluminum in the window market, and wood, masonry and metal in the siding market. However, the Company believes Alside's products are competitive, and in most sectors are gaining share at the expense of these alternative materials due to vinyl's superior qualities, including its lower material cost, durability and low maintenance requirements. AMERCABLE AmerCable accounted for approximately 13% of the Company's net sales in 2000. AmerCable manufactures and markets jacketed electrical cable products for specialized applications. These applications include underground and surface mining, marine and offshore drilling, automotive assembly robotics, telecommunications, and a variety of other specialized industrial applications. AmerCable principally manufactures specialty cable to meet industry technical standards and end-users' specifications, and its products are internationally recognized and certified by the world's governing approval authorities. PRODUCTS. AmerCable manufactures and distributes three categories of products: mining cable, marine and offshore drilling cable, and industrial cable, which accounted for 41%, 26% and 33% of its 2000 sales, respectively. AmerCable manufactures a complete line of mining cable products, which are designed and utilized to supply power for mining equipment and systems in diverse underground and surface mining applications where cable flexibility and durability are critical. AmerCable's "Tiger(R) Brand" cable products are considered a leader in the mining cable market. AmerCable's marine cables, marketed under the trade name "Gexol(TM)", are designed to withstand the demanding environments of marine, shipboard and offshore drilling applications, and are recognized as a quality product in the marine cable market. AmerCable's industrial business unit manufactures and markets a variety of industrial cable products, which include telecommunications power cables, diesel locomotive cables ("DLO"), automotive assembly robotics cables, magnet crane cables and a number of other portable power cable products. The market for telecommunications central office power cables, which are used to power towers, gateways, amplifier stations and local office switches, has been one of the fastest growing sectors in the wire and cable industry. The growth in this market is largely responsible for the growth of AmerCable's industrial business in 2000 as the market utilizes DLO products as well as specialty telecommunications power cable products. The Company anticipates that this market will continue to develop and expand over the next three years. MARKETING AND DISTRIBUTION. AmerCable markets its cable principally to independent distributors who resell to the end user, except for certain marine products that are distributed through its Offshore/Marine Cable Specialists division. RAW MATERIALS. The principal raw material used by AmerCable is copper strand, which is available from a number of suppliers. Historically, copper strand has been subject to rapid price changes. AmerCable generally prices its cable 4 6 products based upon market prices for copper at time of shipment. As a result, sudden decreases in copper prices can result in inventory being in excess of its net realizable value. In certain instances, AmerCable may guarantee a fixed copper price for its products where there is a significant time lag between the purchase order and shipment. In these cases, AmerCable generally attempts to hedge its position on copper prices. COMPETITION. Rather than compete in the higher volume, commodity-type markets such as residential building wire and magnet wire, AmerCable seeks to compete as a market leader in small, niche markets in which products typically are specialized constructions to meet market-specific applications and require a higher level of value-added content. AmerCable competes with numerous large and small manufacturers, a number of which have substantially greater resources than the Company. AmerCable generally competes on sales and product service, product performance, delivery speed and price. AmerCable believes that it has developed strong customer relations as a result of its ability to fulfill customer needs through the manufacture of high quality products, through consistent availability of products with industry-leading lead times and on-time delivery, through innovative product enhancements and new products and through superior customer service including strong field application engineering capabilities. AMERCORD In addition to its Alside and AmerCable divisions, the Company owns a 9.9% interest in Amercord Inc. ("Amercord"). Amercord manufactures and markets steel cord and bead wire to the tire manufacturing industry. The Company reduced its ownership in Amercord from 50% to 9.9% in the fourth quarter of 1999. See "Management's Discussion and Analysis of Financial Condition and Results of Operations." EMPLOYEES Alside's employment needs vary seasonally with sales and production levels. As of December 31, 2000, Alside had approximately 2,000 full-time employees, including approximately 900 hourly workers. The West Salem, Ohio plant is Alside's only unionized manufacturing facility, employing approximately 90 covered workers as of December 31, 2000. Additionally, approximately 60 hourly workers in certain Supply Center locations are covered by collective bargaining agreements. The Company considers Alside's labor relations to be good. Alside operates vinyl window manufacturing plants in Cedar Rapids, Iowa; Kinston, North Carolina; and Akron, Ohio with leased production employees. The Company believes that the employee leasing program provides it with scheduling flexibility for seasonal production loads and with competitive advantages in obtaining principally unskilled labor personnel. The aggregate number of leased employees in the window plants ranges from approximately 300 to 500 people, based on seasonal production requirements. As of December 31, 2000, AmerCable employed approximately 210 people, including 110 hourly workers, none of whom are covered by collective bargaining agreements. AmerCable maintains good relations with its employees. TRADEMARKS AND PATENTS Alside has registered and nonregistered trade names and trademarks covering the principal brand names and product lines under which its products are marketed. Although Alside considers each of these items to be valuable, the Company does not currently believe this property, other than the "Alside(R)" trademark, to be material. Alside has obtained patents on certain claims associated with its siding products, which the Company believes distinguish Alside's products from those of its competitors. GOVERNMENT REGULATION AND ENVIRONMENTAL MATTERS The Company is subject to numerous federal and state statutes and regulations relating to, among other things, air and water quality, the discharge of materials into the environment and safety and health issues. The Company does not expect compliance with these requirements to have a material impact on the Company's earnings or competitive position in the foreseeable future. Additionally, no significant capital expenditures are presently anticipated related to compliance with these requirements. The Company entered into a consent order dated August 25, 1992 with the United States Environmental Protection Agency pertaining to corrective action requirements associated with the use of hazardous waste storage facilities at its Akron, Ohio location. With the exception of a small container storage area, the use of these facilities was terminated prior to the acquisition of the Alside assets by the Company from USX Corporation ("USX") in 1984. The effects of the past practices at this facility are continuing to be investigated pursuant to the terms of the consent order. The Company believes 5 7 that USX bears financial responsibility for substantially all of the direct costs of corrective action at these facilities under the relevant contract terms and under statutory and common law. To date, USX has reimbursed the Company for substantially all of the direct costs of corrective action at these facilities, and the Company expects that USX will continue to reimburse the Company for substantially all of the direct costs of corrective action at these facilities. As a result, the Company believes that any material claims resulting from this proceeding will not have a material adverse effect on the Company. EXECUTIVE OFFICERS AND KEY EMPLOYEES The following information concerning the executive officers and other key employees of the Company is as of March 20, 2001. William W. Winspear, 67, has been Chairman of the Board, President and Chief Executive Officer of the Company since its inception in 1983. Mr. Winspear was President and Chief Executive Officer of Chaparral Steel Company from 1975 to 1982. Mr. Winspear is the father of Robert L. Winspear. Michael Caporale, Jr., 49, was named Chief Executive Officer of the Alside division and became a director of the Company in February 2001. Mr. Caporale joined the Company in January 2000 as President of the Company's Alside Window Manufacturing operation, became President and Chief Operating Officer of the Company's Alside division in April 2000 and was named a Vice President of the Company in August 2000. Prior to joining the Company, Mr. Caporale was the President of Great Lakes Window, Inc., a subsidiary of Nortek, Inc., where he had been employed since 1995. Robert F. Hogan, 44, has been President and Chief Executive Officer of AmerCable since 1993 and Vice President of the Company since 1984. Prior to becoming President of AmerCable, Mr. Hogan was Treasurer and Secretary of the Company from 1984 to 1993. Robert L. Winspear, 35, joined the Company in 1993, was named Vice President, Treasurer and Secretary in October 1993 and was named Chief Financial Officer in 1998. Prior to joining the Company, Mr. Winspear was employed by Andersen. Mr. Winspear is the son of William W. Winspear. Kenneth L. Bloom, 38, joined the Company in July 2000 as Alside's Vice President of Window Manufacturing. Mr. Bloom was named President of the Company's Alside Window Company in March 2001. Prior to joining the Company, Mr. Bloom was Corporate Vice President of Field Container Co., L.P., where he had been employed since 1996. James R. Bussman, 53, has been Executive Vice President - Corporate Services of Alside since 1983. Mr. Bussman has held various other positions with Alside since 1972, and was named a Vice President of the Company in 1984. Wayne D. Fredrick, 54, was named Group Vice President - Window Products of Alside in 1997. From 1990 to 1996, Mr. Fredrick was Senior Vice President - Window Products of Alside. Mr. Fredrick joined Alside in 1973. Gary D. Hofmann, 44, was named Group Vice President - Vinyl Siding of Alside in October 2000. From 1997 to 2000, Mr. Hofmann was Senior Vice President - Vinyl Siding Sales of Alside. Mr. Hofmann joined Alside in 1995 as Vice President - Vinyl Siding Sales. D. Keith LaVanway, 36, joined the Company in February 2001 as Vice President - Chief Financial Officer of Alside and was named a Vice President of the Company. Prior to joining the Company, Mr. LaVanway was employed by Nortek, Inc. from 1995 to 2001, most recently as Vice President - Chief Financial Officer of Peachtree Doors and Windows Company. Benjamin L. McGarry, 53, was named Group Vice President - Vinyl Manufacturing of Alside in 1997. From 1984 to 1996, Mr. McGarry was Senior Vice President - Manufacturing of Alside. Mr. McGarry joined Alside in 1980. Officers of the Company serve at the discretion of the Board of Directors. Messrs. Bloom, Bussman, Fredrick, Hofmann, LaVanway and McGarry are considered key employees of the Company because of their responsibilities as divisional officers in the respective capacities indicated. The Company, however, does not consider these employees to be executive officers of the Company. 6 8 ITEM 2. PROPERTIES The Company's operations include both owned and leased facilities as described below:
LOCATION PRINCIPAL USE SQUARE FEET -------- ------------- ----------- ALSIDE Akron, Ohio Alside Headquarters 70,000 Vinyl Windows, Vinyl Fencing and Vinyl Garage Doors 577,000 Ennis, Texas Vinyl Siding Products, Vinyl Fencing 301,000 Freeport, Texas Vinyl Siding Products 120,000 West Salem, Ohio Vinyl Window Extrusions, Fencing and Garage Door Panels 173,000 Bothell, Washington Vinyl Windows 159,000(1) Kinston, North Carolina Vinyl Windows 319,000(1) Cedar Rapids, Iowa Vinyl Windows 128,000(1) AMERCABLE El Dorado, Arkansas AmerCable Headquarters and 317,000 Electrical Cable Houston, Texas Cable Distribution 33,000(1)
---------- (1) Leased facilities. Management believes that the Company's facilities are generally in good operating condition and are adequate to meet anticipated requirements in the near future. Alside also operates more than 75 Alside Supply Centers in major metropolitan areas throughout the United States. Except for one owned location in Akron, Ohio, the Company leases its Supply Centers for terms generally ranging from five to seven years with renewal options. The Supply Centers range in size from 6,000 square feet to 50,000 square feet depending on sales volume and the breadth and type of products offered at each location. The leases for Alside's window plants extend through 2011 for the Bothell location and 2005 for the Cedar Rapids and Kinston locations. Each lease is renewable at the Company's option for an additional five-year period. The Company's corporate headquarters occupy approximately 3,500 square feet of leased office space in Dallas, Texas. Under the Company's existing credit agreement with KeyBank, N.A. (the "Credit Agreement"), the bank lender holds a security interest in the Company's contract rights, including real property leases. ITEM 3. LEGAL PROCEEDINGS The Company is involved from time to time in litigation arising in the ordinary course of its business, none of which, after giving effect to the Company's existing insurance coverage, is expected to have a material adverse effect on the Company. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITIES HOLDERS None. 7 9 PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS MARKET INFORMATION The Company's Common Stock is traded on The Nasdaq National Market with the ticker symbol "SIDE." The following table shows the price range of the Company's Common Stock for each quarter in 2000 and 1999:
Prices -------------------- Quarter High Low ---------------------------------------------------- 2000 First $15.88 $11.13 2000 Second 17.88 14.75 2000 Third 19.25 14.00 2000 Fourth 16.75 13.06 --------------------------------------------------- Year $19.25 $11.13 --------------------------------------------------- 1999 First $11.69 $10.13 1999 Second 15.00 10.50 1999 Third 16.00 13.00 1999 Fourth 16.38 14.00 --------------------------------------------------- Year $16.38 $10.13 ---------------------------------------------------
HOLDERS At March 20, 2001, the Company had 40 record holders of Common Stock. The Prudential Insurance Company of America ("Prudential") is the record holder of all 1,550,000 shares of the Company's outstanding Class B Common Stock, par value $.0025 per share ("Class B Common Stock"), which shares of Class B Common Stock are convertible, at the holder's option, into shares of Common Stock on a basis of one share of Common Stock for each share of Class B Common Stock. In this report, the Company's Common Stock and Class B Common Stock are referred to collectively as "common shares." DIVIDENDS The Company paid dividends of $0.10 per common share in 1999 and 2000. On February 22, 2001, the Board of Directors of the Company announced a cash dividend of $0.10 per common share payable to stockholders of record on March 16, 2001. The Company presently intends to pay an annual cash dividend. However, the Company's future dividend policy will depend upon the Company's capital requirements, results of operations, financial condition and other factors as the Company's Board of Directors deems relevant. Further, the payment of cash dividends is restricted by covenants in the Credit Agreement and the Indenture pursuant to which the Company's 9 1/4% Senior Subordinated Notes ("9 1/4% Notes") were issued. 8 10 ITEM 6. SELECTED FINANCIAL DATA The selected financial information set forth below for the five-year period ended December 31, 2000 was derived from the financial statements of the Company which have been audited by Ernst & Young LLP, independent auditors. The data should be read in conjunction with Management's Discussion and Analysis of Financial Condition and Results of Operations and the financial statements, related notes and other financial information included elsewhere in this report.
YEAR ENDED DECEMBER 31, ------------------------------------------------------------- 1996 1997 1998 1999 2000 --------- --------- --------- --------- --------- (IN THOUSANDS, EXCEPT PER SHARE DATA) INCOME STATEMENT DATA: Net sales (1) ...................................... $ 358,860 $ 399,974 $ 410,111 $ 455,268 $ 499,393 Cost of sales (1) .................................. 257,968 285,798 285,822 317,596 353,994 --------- --------- --------- --------- --------- Gross profit ....................................... 100,892 114,176 124,289 137,672 145,399 Selling, general and administrative expenses ....... 77,740 81,142 88,727 96,028 107,255 Other income, net (2) .............................. -- -- 2,673 -- -- --------- --------- --------- --------- --------- Income from operations ............................. 23,152 33,034 38,235 41,644 38,144 Interest expense ................................... 10,882 9,795 7,565 6,779 6,046 Gain on the sale of UltraCraft ..................... -- -- -- -- 8,012 Equity in (earnings) loss of Amercord (3) ......... (1,724) 626 1,881 1,337 -- Writedown of Amercord (4) .......................... -- -- 4,351 -- -- --------- --------- --------- --------- --------- Income before income tax expense ................... 13,994 22,613 24,438 33,528 40,110 Income tax expense ................................. 5,172 9,524 11,382 13,038 16,555 --------- --------- --------- --------- --------- Income before extraordinary item ................... 8,822 13,089 13,056 20,490 23,555 Extraordinary item (5) ............................. -- -- 4,107 -- -- --------- --------- --------- --------- --------- Net income ......................................... $ 8,822 $ 13,089 $ 8,949 $ 20,490 $ 23,555 ========= ========= ========= ========= ========= SHARE DATA: Basic earnings per common share before extraordinary item .............................. $ 1.16 $ 1.72 $ 1.58 $ 2.52 $ 2.94 Diluted earnings per common share before extraordinary item (6) .......................... 1.14 1.69 1.55 2.46 2.85 Weighted average number of diluted shares .......... 7,746 7,756 8,403 8,344 8,258 Dividends per share ................................ $ -- $ 0.05 $ 0.075 $ 0.10 $ 0.10 OTHER DATA: EBITDA (7) ......................................... $ 29,025 $ 39,555 $ 45,452 $ 50,163 $ 47,694 Capital expenditures ............................... 8,110 8,758 14,261 18,915 11,925 Cash provided by operating activities .............. 15,055 22,496 26,799 15,244 22,968 Cash used in investing activities .................. (8,087) (7,941) (14,712) (17,619) (5,538) Cash provided by (used in) financing activities .... (6,863) (15,004) 942 (9,157) (4,983) Ratio of EBITDA to interest expense ................ 2.67x 4.04x 6.01x 7.40x 7.89x
DECEMBER 31, ------------------------------------------------------------- 1996 1997 1998 1999 2000 --------- --------- --------- --------- --------- (IN THOUSANDS) BALANCE SHEET DATA: Working capital ..................................... $ 51,821 $ 61,191 $ 79,225 $ 85,878 $ 102,064 Total assets ........................................ 177,709 178,504 189,319 206,296 231,141 Short-term debt, including current maturities ....... 14,808 2,314 3,600 -- -- Long-term debt, less current maturities ............. 80,350 78,600 75,000 75,000 75,000 Stockholders' equity ................................ 32,246 44,734 64,378 79,326 97,990
--------- (1) Certain prior period amounts have been restated to conform with the current period presentation. (2) The Company recorded a $5.9 million curtailment gain due to the freeze of the Alside Retirement Plan at December 31, 1998. The Company also accrued an additional $3.3 million expense for retiree medical benefits related to the 1989 closure of Alside's metal siding plant. (3) In 1996, the Company's equity in the earnings of Amercord was affected by a change in accounting principle, a settlement of a royalty dispute and an asset impairment writedown, the net amount of which was approximately $800,000 in income. (4) The Company recorded a pretax writedown on its investment in Amercord in anticipation of a loss on the sale of Amercord. 9 11 (5) The extraordinary item represents, net of tax, the loss recognized on the writeoff of debt issuance costs and the prepayment premium paid on the purchase of the Company's 11 1/2% Senior Subordinated Notes ("11 1/2% Notes") in 1998. (6) In accordance with the Commission Staff Accounting Bulletin, Topic 4D, shares of Common Stock issued during the 12-month period prior to the Company's initial public offering at prices below the initial public offering price have been included in the calculation as if these shares were outstanding for all periods presented. Earnings per share for all periods prior to the initial public offering in 1998 were computed in accordance with Topic 4D. (7) EBITDA is calculated as income from operations plus depreciation and amortization. The Company has included information concerning EBITDA because it believes that EBITDA is used by certain investors as one measure of an issuer's historical ability to service its debt. EBITDA should not be considered as an alternative to, or more meaningful than, net income as an indicator of the Company's operating performance or to cash flows as a measure of liquidity. EBITDA as presented above for the Company may not be comparable to similarly titled measures reported by other companies. ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS OVERVIEW GENERAL. The Company consists of two operating divisions, Alside and AmerCable. In addition, the Company owns an interest in Amercord, which was accounted for using the equity method until November 1999 when it was recapitalized, reducing the Company's interest in Amercord from 50% to 9.9%. Since the recapitalization, the Company has accounted for Amercord under the cost method. ALSIDE. The Company's results of operations are primarily affected by the operating results of Alside, which accounted for more than 87% of the Company's net sales in each of the last three years. Because its residential building products are consumer durable goods, Alside's sales are impacted by the availability of consumer credit, consumer interest rates, employment trends, changes in levels of consumer confidence, national and regional trends in new housing starts and general economic conditions. Alside's sales are also affected by changes in consumer preferences with respect to types of building products. Alside's products are used in the repair and remodeling, as well as the new construction, sectors of the building industry. For each of the three years in the period ended December 31, 2000, Alside believes that its sales were made primarily to the repair and remodeling sector. The Company believes that vinyl building products will continue to gain market share from metal and wood products due to vinyl's favorable attributes, which include its durability, lower maintenance cost and lower cost compared to wood and metal. Although no assurances can be given, the Company further believes that these increases in market share, together with Alside's increased marketing efforts, will increase Alside's sales of vinyl siding, vinyl windows and other complementary building products. The Company operates with significant operating and financial leverage. Significant portions of Alside's selling, general and administrative expenses are fixed costs that neither increase nor decrease proportionately with sales. As a result, a percentage change in Alside's net sales will have a greater percentage effect on Alside's income from operations. In addition, interest expense related to the Company's long-term debt is fixed. AMERCABLE. Rather than compete in the higher volume, commodity-type markets such as residential building wire and magnet wire, AmerCable seeks to compete as a market leader in smaller, niche markets in which products typically are specialized constructions designed to meet market-specific applications and require a higher value-added content. AmerCable manufactures and distributes a core group of cable products that it believes best utilize its manufacturing efficiencies and marketing and distribution capabilities. Its cable products are used primarily in the mining, offshore drilling and telecommunication industries. AmerCable's results can be affected by a slowdown in the mining and offshore drilling industries as a result of lower commodity prices. AmerCable expects sales of its telecommunication cable products will be favorably impacted as the telecommunication market continues to develop and expand over the next three years. AmerCable's sales can also be affected by the price of copper as AmerCable generally prices its cable products based upon market prices for copper at the time of shipment. AMERCORD. In November 1999, Amercord was recapitalized, and in that transaction the Company's interest in Amercord was reduced from 50% to 9.9%. As a result of the recapitalization, the Company received $1.2 million in cash (net of related expenses) and a subordinated note for $1.5 million due November 2004. The Company has the right to require Amercord to purchase the Company's remaining 9.9% interest for $2.0 million in November 2003. 10 12 SEGMENT DATA. Alside accounted for more than 87% of the Company's net sales and income from operations in each of the three years in the period ended December 31, 2000. In 2000, Alside accounted for approximately 86% of the Company's income from operations exclusive of corporate selling, general and administrative expenses. Management believes that a discussion of the Company's results and financial position for these periods is enhanced by presenting segment information for Alside and AmerCable. The tables below set forth for the periods indicated certain items from the Company's financial statements:
YEARS ENDED DECEMBER 31, ------------------------------------------------------------------ 2000 1999 1998 ------------------- ---------------------- -------------------- % OF % OF % OF TOTAL NET TOTAL NET TOTAL NET AMOUNT SALES AMOUNT SALES AMOUNT SALES -------- --------- -------- --------- -------- --------- (IN THOUSANDS) CONSOLIDATED: Net sales - Alside (1) .............. $434,845 87.1% $410,107 90.1% $357,292 87.1% Net sales - AmerCable (1) ........... 64,548 12.9 45,161 9.9 52,819 12.9 -------- -------- -------- -------- -------- -------- Total net sales .................. 499,393 100.0 455,268 100.0 410,111 100.0 Gross profit ........................ 145,399 29.1 137,672 30.2 124,289 30.3 Selling, general and administrative expenses (2) ...... 107,255 21.5 96,028 21.1 88,727 21.6 Other income, net ................... -- -- -- -- 2,673 0.6 -------- -------- -------- -------- -------- -------- Income from operations .............. 38,144 7.6 41,644 9.1 38,235 9.3 Interest expense .................... 6,046 1.2 6,779 1.5 7,565 1.8 Gain on the sale of UltraCraft ...... 8,012 1.6 -- -- -- -- Equity in loss of Amercord .......... -- -- 1,337 0.3 1,881 0.4 Writedown of Amercord ............... -- -- -- -- 4,351 1.1 -------- -------- -------- -------- -------- -------- Income before income tax expense .... 40,110 8.0 33,528 7.3 24,438 6.0 Income tax expense .................. 16,555 3.3 13,038 2.8 11,382 2.8 -------- -------- -------- -------- -------- -------- Income before extraordinary item .... $ 23,555 4.7% $ 20,490 4.5% $ 13,056 3.2% ======== ======== ======== ======== ======== ======== ALSIDE: Net sales (1) ....................... $434,845 100.0% $410,107 100.0% $357,292 100.0% Gross profit ........................ 131,704 30.3 129,996 31.7 113,797 31.8 Selling, general and administrative expenses .......... 95,404 22.0 87,588 21.4 81,282 22.7 Other income, net ................... -- -- -- -- 2,673 0.7 -------- -------- -------- -------- -------- -------- Income from operations .............. $ 36,300 8.3% $ 42,408 10.3% $ 35,188 9.8% ======== ======== ======== ======== ======== ======== AMERCABLE: Net sales (1) ....................... $ 64,548 100.0% $ 45,161 100.0% $ 52,819 100.0% Gross profit ........................ 13,695 21.2 7,676 17.0 10,492 19.8 Selling, general and administrative expenses .......... 7,880 12.2 4,801 10.6 4,718 8.9 -------- -------- -------- -------- -------- -------- Income from operations .............. $ 5,815 9.0% $ 2,875 6.4% $ 5,774 10.9% ======== ======== ======== ======== ======== ========
--------- (1) Certain prior period amounts have been restated to conform with the current period presentation. (2) Consolidated selling, general and administrative expenses include corporate expenses of $4.0 million, $3.6 million and $2.7 million for the years 2000, 1999 and 1998, respectively. RESULTS OF OPERATIONS YEAR ENDED DECEMBER 31, 2000 COMPARED TO THE YEAR ENDED DECEMBER 31, 1999 GENERAL. The Company's net sales increased 9.7% to $499.4 million in 2000 as compared to $455.3 million in 1999 due to higher sales at the Company's Alside and AmerCable divisions. Income from operations decreased 8.4% to $38.1 million in 2000 as compared to $41.6 million in 1999 as higher operating profits from the Company's AmerCable division were offset by lower operating profits at Alside. Net income increased to $23.6 million or $2.85 per share in 2000 as compared to $20.5 million or $2.46 per share in 1999. The increase in net income was due to the sale of the Company's 11 13 cabinet operations, UltraCraft, in June 2000, which resulted in a pre-tax gain of $8.0 million. 2000 net income and earnings per share exclusive of the gain on UltraCraft were $18.6 million and $2.26, respectively. ALSIDE. Net sales at Alside increased to a record $434.8 million in 2000 as compared to $410.1 million in 1999 due to higher sales prices in vinyl siding and higher sales volume in vinyl windows and vinyl fence. Vinyl siding sales increased in 2000 as compared to 1999 as higher sales prices which were implemented to offset higher vinyl resin costs were partially offset by a slight decrease in siding unit volume. Vinyl window sales increased 9.7% in 2000 due primarily to a 6.5% increase in unit sales volume while sales of vinyl fence increased 28.5% due to higher sales volume. Gross profit increased to $131.7 million in 2000 but decreased as a percentage of sales as Alside was unable to recover any incremental margin on the selling price increases that resulted due to higher vinyl resin prices. Selling, general and administrative expense increased to $95.4 million in 2000 as compared to $87.6 million in 1999 due to the opening of eight additional Supply Centers as well as higher personnel costs and higher legal expense. Income from operations decreased to $36.3 million in 2000 from $42.4 million in 1999 as higher gross profits were more than offset by higher selling, general and administrative expense. AMERCABLE. AmerCable's net sales increased 42.9% to $64.5 million in 2000 as compared to $45.2 million in 1999 due to higher volume across all product lines. Sales increased by 86% in the industrial segment as sales of power cable to the telecommunications industry were very strong. Gross profit increased to $13.7 million in 2000 up from $7.7 million in 1999 due to higher sales and improved fixed cost absorption. Gross profit as a percentage of sales increased to 21.2% as compared to 17.0% in 1999. Selling, general and administrative expense increased to $7.9 million in 2000 as compared to $4.8 million in 1999. The increase is due to a $1.4 million increase in bad debt expense as well as higher personnel costs and higher incentive compensation. Bad debt expense increased by $1.4 million in 2000 as a result of a large customer that filed for bankruptcy. Income from operations increased to $5.8 million in 2000 as compared to $2.9 million in 1999 due to higher gross profits, which were offset in part by higher selling, general and administrative expense. OTHER. Net interest expense decreased $733,000 or 10.8% in 2000 as compared to 1999 primarily due to an increase in the Company's investment income. The Company recorded interest income of $1.1 million in 2000 as compared to $329,000 in 1999. The Company recorded $1.1 million in additional income tax expense due to an adjustment to a 1986 deferred tax asset recorded pursuant to the spin-off of the tire cord division into Amercord. This adjustment increased the effective tax rate from 38.5% to 41.3%. YEAR ENDED DECEMBER 31, 1999 COMPARED TO THE YEAR ENDED DECEMBER 31, 1998 GENERAL. The Company's net sales increased 11.0% to $455.3 million in 1999 as compared to $410.1 million in 1998 due to higher sales at the Company's Alside division. Income from operations increased to $41.6 million as compared to $38.2 million in 1998 due to increased profitability at Alside, which was partially offset by AmerCable's results from operations. Income before extraordinary item was $20.5 million or $2.46 per share on 8.3 million weighted average shares in 1999 as compared to $13.1 million or $1.55 per share on 8.4 million weighted average shares in 1998. The Company's 1998 income before extraordinary item was $14.7 million or $1.75 per share exclusive of the one-time accounting adjustments discussed below. ALSIDE. Alside's net sales increased 14.8% to $410.1 million in 1999 as compared to $357.3 million in 1998 due primarily to higher sales volume. Alside's sales increased across all product lines in 1999 as compared to 1998. During 1999, unit sales of vinyl siding and vinyl windows increased 16.2% and 11.0%, respectively, as compared to 1998. Gross profit as a percentage of net sales decreased slightly to 31.7% in 1999 as compared to 31.8%. Selling, general and administrative expense increased 7.8% to $87.6 million in 1999 as compared to $81.3 million in 1998 but decreased as a percentage of net sales. The increase in selling, general and administrative expense was due primarily to higher personnel costs, including incentive compensation. Income from operations increased $7.2 million, or 20.5% to $42.4 million in 1999 as compared to $35.2 million in 1998 due to higher sales and favorable fixed cost absorption. During 1998, Alside recorded a $5.9 million curtailment gain upon freezing the Alside Retirement Plan on December 31, 1998. Alside also accrued an additional $3.3 million for retiree medical benefits related to the 1989 closing of its metal siding plant. This additional accrual was based upon a recent actuarial study taking into account unfavorable claims experience. The net effect of these adjustments was a $2.7 million increase in 1998 operating income. Exclusive of the $2.7 million one-time accounting adjustments recorded in 1998, income from operations increased $9.9 million or 30.4%. AMERCABLE. AmerCable's net sales decreased to $45.2 million in 1999 as compared to $52.8 million in 1998 due primarily to lower sales volume of mining and offshore drilling products. Lower commodity prices resulted in decreased demand for mining and offshore drilling cable. Commodity prices improved during the last half of 1999. Gross profit as a percentage of net sales decreased to 17.0% in 1999 as compared to 19.8% in 1998 due to lower sales volume and lower fixed cost absorption resulting from lower production volume. Selling, general and administrative expense increased to 12 14 $4.8 million in 1999 as compared to $4.7 million in 1998 as lower incentive compensation was offset by higher personnel costs resulting from the hiring of additional sales personnel as well as higher advertising expenditures. Income from operations decreased to $2.9 million in 1999 as compared to $5.8 million in 1998 due primarily to lower sales volume and lower fixed cost absorption. AMERCORD. In November 1999, Amercord was recapitalized. In this transaction, the Company's interest in Amercord was reduced from 50% to 9.9%. As a result of the recapitalization, the Company received cash of $1.2 million (net of related expenses) and a subordinated note for $1.5 million due November 2004. In addition, the Company has the right to require Amercord to purchase the Company's remaining 9.9% interest for $2.0 million in November 2003. The Company currently accounts for Amercord using the cost method of accounting. Prior to Amercord's recapitalization, the Company accounted for Amercord using the equity method of accounting. The Company recorded a loss of $1.3 million and $1.9 million on its equity in the losses of Amercord during 1999 and 1998, respectively. OTHER. Net interest expense decreased $786,000 or 10.4% in 1999 as compared to 1998 primarily due to a decrease in the Company's borrowings and the repayment of the Company's taxable notes in April 1999. The Company recorded interest income of $329,000 in 1999. The Company's effective tax rate decreased to 38.9% in 1999 due to lower state taxes. In 1998, the Company's Board of Directors approved a stock repurchase program of up to 800,000 shares of Common Stock. During 1999, the Company repurchased 467,000 shares of Common Stock under this program, which increased earnings per share by $0.07 per share (after interest and tax effects). QUARTERLY FINANCIAL DATA GENERAL. Because most of Alside's building products are intended for exterior use, Alside's sales and operating profits tend to be lower during periods of inclement weather. Weather conditions in the first quarter of each calendar year historically result in that quarter producing significantly less sales revenue than in any other period of the year. As a result, the Company has historically had small profits or losses in the first quarter, and reduced profits in the fourth quarter of each calendar year due to the significant impact of Alside on the Company's performance. Quarterly sales and operating profit data for the Company in 2000 and 1999 are shown in the table below:
THREE MONTHS ENDED ------------------------------------------------- MARCH 31 JUNE 30 SEPTEMBER 30 DECEMBER 31 -------- -------- ------------ ----------- (IN THOUSANDS, EXCEPT PER SHARE AMOUNTS) 2000 Net sales - Alside (1) .................. $ 87,141 $119,135 $118,715 $109,854 Net sales - AmerCable (1) ............... 16,278 15,246 16,096 16,928 -------- -------- -------- -------- Total net sales ....................... 103,419 134,381 134,811 126,782 Gross profit ............................ 28,593 39,733 40,277 36,796 Income from operations .................. 4,310 12,715 13,155 7,964 Net Income .............................. 1,591 11,894 5,967 4,103 Basic earnings per common share ......... 0.20 1.48 0.74 0.52 Diluted earnings per common share ....... 0.19 1.43 0.71 0.50 1999 Net sales - Alside (1) .................. $ 74,497 $109,613 $117,899 $108,098 Net sales - AmerCable (1) ............... 10,721 9,969 11,163 13,308 -------- -------- -------- -------- Total net sales ....................... 85,218 119,582 129,062 121,406 Gross profit ............................ 25,155 38,833 39,468 34,216 Income from operations .................. 3,260 14,587 14,464 9,333 Net Income .............................. 800 7,596 7,332 4,762 Basic earnings per common share ......... 0.10 0.94 0.91 0.59 Diluted earnings per common share ....... 0.09 0.91 0.88 0.58
-------- (1) Certain prior period amounts have been reclassified to conform with the current year presentation. LIQUIDITY AND CAPITAL RESOURCES Net cash provided by operating activities was $23.0 million, $15.2 million and $26.8 million in 2000, 1999 and 1998, respectively. Cash flows from operations increased in 2000 as compared to 1999 due to primarily to lower working capital requirements. Cash flows from operations decreased $11.6 million in 1999 as compared to 1998. The decrease in 13 15 operating cash flow in 1999 was primarily due to higher accounts receivable and inventory balances at year-end. The increase in accounts receivable was due to the 15% increase in fourth quarter 1999 sales as compared to the same period in 1998. Increased 1999 year-end inventory balances resulted from higher finished goods at Alside's Supply Centers due to higher sales and higher raw materials at its window manufacturing operations due to poor inventory management. AmerCable's inventory levels increased due to the expansion of its consigned inventory program in order to ensure its large customers have adequate inventory in stock. In May 1999, the Company amended its existing $50 million bank credit facility to extend the term of the facility through May 2002. Available borrowings under the Credit Agreement are limited to the lesser of the total facility less unused letters of credit or availability based on percentages of eligible accounts receivable and inventories. The Credit Agreement is secured by substantially all of the Company's assets other than the Company's owned real property, equipment and its interest in Amercord. At December 31, 2000, $2.1 million of this facility had been used to secure various insurance letters of credit. At December 31, 2000 the Company had an available borrowing capacity under the Credit Agreement of approximately $47.9 million. Capital expenditures totaled $11.9 million, $18.9 million and $14.3 million in 2000, 1999 and 1998, respectively. Capital expenditures in 2000 were used primarily to increase extrusion capacity for window profiles, fencing and siding products, improve window efficiency and upgrade window information systems at Alside and increase capacity and processing efficiency at AmerCable. Expenditures in 1999 were primarily used to complete the new vinyl siding manufacturing facility in Freeport, Texas, expand extrusion capacity for window profiles and vinyl fence, expand capacity and increase manufacturing efficiency for semi-custom cabinets and increase production flexibility and capacity at AmerCable. Capital expenditures on the new vinyl siding manufacturing plant were $9.8 million in 1999. 1998 expenditures were primarily used to increase window welding and assembly capacity and to increase vinyl siding extrusion and blending capacity, including the construction of the new Freeport vinyl siding manufacturing plant. Capital expenditures on the new vinyl siding manufacturing plant were $4.2 million in 1998. The Company has historically funded these capital expenditure requirements out of cash generated from operating activities or borrowings under its bank credit facility. The Company believes that capital expenditures ranging from $8.0 million to $10.0 million represent a base level of spending needed to maintain its manufacturing facilities as well as provide for modest increases in capacity and further automation. The Board of Directors has approved capital expenditures of $17 million for 2001. Alside's 2001 budget includes expenditures to increase extrusion capacity for vinyl fence and vinyl windows and for the implementation of a new financial and ERP system to replace substantially all of Alside's existing information systems. The implementation of the new ERP system will take place over a two-year period at an estimated cost of $10.3 million, of which $4.1 million is expected to be incurred in 2001. Approximately $5.7 million of the 2001 capital budget has been allocated to AmerCable, primarily to add additional extrusion capacity. In March 1998, the Company completed a tender offer and consent solicitation with respect to its 11 1/2% Notes. In the tender offer, the Company purchased $72.9 million of the $75.0 million outstanding principal amount of the 11 1/2% Notes. Simultaneously with the consummation of the tender offer, the Company issued $75.0 million of 9 1/4% Notes. Concurrently with these transactions, the Company completed an initial public offering of 2,448,120 shares of Common Stock of which 808,520 shares were sold by the Company. The remaining 1,639,600 shares were sold by certain of the Company's stockholders, including the holder of the Class B Common Stock who converted 1,150,000 shares of Class B Common Stock into Common Stock on a one-to-one basis in connection with the offering. Net proceeds to the Company, after underwriting discounts and offering expenses, from the Common Stock and 9 1/4% Note offerings were $11.5 million and $72.4 million, respectively. The Company redeemed the $2.1 million principal amount of 11 1/2% Notes that remained outstanding in August 1998. In connection with the recapitalization of Amercord in November 1999, the Company guaranteed a $3.0 million note secured by Amercord's real property. Should the guarantee be exercised by Amercord's lender, the Company and Ivaco Inc. ("Ivaco") have the option to assume the loan. Ivaco has indemnified the Company for 50% of any loss under the guarantee. Effective October 1, 1998, the Company established an Employee Stock Purchase Plan ("ESPP"). Employees participating in the ESPP can purchase shares of Common Stock at a 15% discount to fair market value through payroll deductions of up to 25% of their eligible compensation. The Company registered 250,000 shares of Common Stock with the Securities and Exchange Commission ("SEC") for issuance pursuant to the ESPP. During 2000, 1999 and 1998, the Company issued 65,873, 80,919 and 35,327 shares of Common Stock pursuant to ESPP, resulting in net proceeds to the Company of approximately $848,000, $851,000 and $225,000, respectively. On October 27, 1998 the Company's Board of Directors approved a program to repurchase up to 800,000 shares of 14 16 Common Stock in open market transactions depending on market, economic and other factors. On November 28, 2000 the Company's Board authorized the repurchase of an additional 800,000 shares under the program for a total of 1.6 million shares. At December 31, 2000, the Company had repurchased 913,774 shares of Common Stock under this program at a cost of $11.9 million. The Company believes the future cash flows from operations and its borrowing capacity under its existing Credit Agreement will be sufficient to satisfy its obligations to pay principal and interest on its outstanding debt, maintain current operations, provide sufficient capital for presently anticipated capital expenditures and fund its stock repurchase program. However, there can be no assurances that the cash so generated by the Company will be sufficient for these purposes. EFFECTS OF INFLATION The Company believes that the effects of inflation have not been material to its operating results for each of the past three years. Alside's principal raw material, vinyl resin, has been subject to rapid price changes, including in 1999 and 2000. Alside has historically been able to pass on price increases to its customers. The results of operations for individual quarters can and have been negatively impacted by a delay between the time of vinyl resin price increases and price increases in Alside's products. However, over longer periods of time, the impact of the price increases in vinyl resin tends to not be material. No assurances can be given that Alside will be able to pass on any price increases in the future. Alside does not expect any significant change in the price of vinyl resin for 2001. FINANCIAL ACCOUNTING STANDARDS In June 2000, the Financial Accounting Standards Board issued SFAS No. 138, "Accounting for Derivative Instruments and Hedging Activities--An Amendment of FASB Statement No. 133." SFAS No. 138 amends the accounting and reporting standards for certain derivatives and hedging activities such as net settlement contracts, foreign currency transactions and intercompany derivatives. The adoption of this statement did not have a material effect on the Company's financial position, results of operations or cash flows. CERTAIN FORWARD-LOOKING STATEMENTS This report contains "forward-looking statements" as that term is defined in the Private Securities Litigation Reform Act of 1995. These forward-looking statements are based on the beliefs of, and estimates and assumptions made by and information currently available to, the Company's management. When used in this report, the words "anticipate," "believe," "estimate," "expect," "intend," and similar words, as they relate to the Company or the Company's management, identify forward-looking statements. These statements reflect the current views of the Company's management regarding the operations and results of operations of the Company as well as its customers and suppliers. These statements are subject to certain risks and uncertainties. Some of the factors that might cause a difference are discussed below. Should one or more of these risks or uncertainties occur, or should management's assumptions or estimates prove incorrect, actual results and events may vary materially from those discussed in the forward-looking statements. GENERAL INDUSTRY, ECONOMIC, INTEREST RATES AND OTHER CONDITIONS. The exterior residential building products industry in which Alside operates may be significantly affected by changes in national and local economic and other conditions, including employment levels, changing demographic considerations, availability of financing, interest rates and consumer confidence, all of which are outside of the Company's control. A prolonged recession affecting the residential construction industry could result in a significant decrease in the Company's financial performance. SUBSTANTIAL FIXED COSTS. A significant portion of Alside's selling, general and administrative expenses are fixed costs which do not fluctuate proportionately with sales. As a result, a percentage decline in Alside's net sales has a greater percentage effect on Alside's operating income. CHANGING RAW MATERIAL COSTS AND AVAILABILITY. The principal raw material used in producing Alside's vinyl products is vinyl resin, which historically has changed significantly in price. Although Alside has generally been able to pass on price increases in vinyl resin to its customers, there can be no assurance that in the future the market will respond favorably to selling price increases or that the Company will otherwise be able to absorb these cost increases without significantly affecting its margins. Additionally, a major interruption in the delivery of vinyl resin to Alside would disrupt Alside's operations and could have an adverse effect on the Company's financial condition and results of operations. Alside has contracts with a vendor to supply substantially all of its vinyl resin requirements and believes its requirements could also be met by other suppliers. Copper is the principal raw material used by AmerCable in the manufacture of its products. Historically, copper has been subject to rapid price changes. A decrease in the price of copper may also affect the Company's gross margins as AmerCable generally prices its cable products based on market prices for copper at the time of 15 17 shipment. As a result, sudden decreases in copper prices can result in lower gross profit margins in future periods. See Item 7 -- "Management's Discussion and Analysis of Financial Condition and Results of Operations" in this report. WEATHER IMPACTS QUARTERLY RESULTS. Because most of Alside's building products are intended for exterior use, sales tend to be lower during periods of inclement weather. Weather conditions in the first quarter of each calendar year usually result in that quarter producing significantly less sales revenue than in any other period of the year. Consequently, the Company has historically had small profits or losses in the first quarter and reduced profits from operations in the fourth quarter of each calendar year. See Item 7. -- "Management's Discussion and Analysis of Financial Condition and Results of Operations -- Quarterly Financial Data" in this report. FINANCIAL COVENANT RESTRICTIONS. At December 31, 2000 the Company had total indebtedness of $75.0 million, compared to stockholders' equity of $98.0 million. In addition, the Company has a $50 million bank credit agreement. At December 31, 2000, the Company had borrowing capacity of approximately $47.9 million. The Company's bank credit agreement includes covenants that require the maintenance of certain financial ratios and net worth. This credit agreement also restricts the Company's ability to repurchase its Common Stock and to pay dividends. Outstanding borrowings under the bank credit agreement are secured by substantially all of the assets of the Company other than the Company's real property, equipment and its interests in Amercord. In addition, the Indenture under which the Company's 9 1/4% notes were issued contains covenants that, among other things, limits the Company's ability to incur additional indebtedness, pay dividends, make certain investments and repurchase stock or subordinated indebtedness. See Item 7. -- "Management's Discussion and Analysis of Financial Condition and Results of Operations -- Liquidity and Capital Resources" in this report. COMPETITION FROM OTHER VINYL BUILDING PRODUCT MANUFACTURERS AND ALTERNATIVE BUILDING PRODUCT MATERIALS. With the exception of Owens Corning, we believe that no other company within the vinyl residential siding market competes with Alside in both manufacturing and distribution. However, Alside does compete with other manufacturers of vinyl building products. Some of these companies are larger and have greater financial resources than the Company. The Company also competes with Owens Corning and numerous large and small distributors of building products in its capacity as a distributor of these products. Additionally, the Company's products face competition from alternative materials: wood and aluminum in the window market, and wood, masonry and metal in the siding market. There can be no assurance the Company will not be adversely impacted by its competitors or alternative materials. See Item 1. -- "Business -- Alside -- Competition" in this report. COSTS OF ENVIRONMENTAL COMPLIANCE. The Company's operations are subject to various environmental statutes and regulations, including laws and regulations addressing materials used in the manufacturing of the Company's products. In addition, certain of the Company's operations are subject to federal, state and local environmental laws and regulations that impose limitations on the discharge of pollutants into the air and water and establish standards for the treatment, storage and disposal of solid and hazardous wastes. Future expenditures may be necessary as compliance standards and technology change. Unforeseen significant expenditures required to maintain compliance, including unforeseen liabilities, could have an adverse effect on the Company's business and financial condition. See Item 1. -- "Business -- Government Regulation and Environmental Matters" in this report. ITEM 7a. DISCLOSURES ABOUT MARKET RISK INTEREST RATE RISK The Company had $22.5 million in short-term investments at December 31, 2000. The short-term investments are highly liquid with original maturities of less than six months and are subject to interest-rate risk. The value of these investments would decline in the event of increases in market interest rates. The Company generally holds these investments until maturity thus avoiding the losses resulting from sudden changes in interest rates. Declines in interest rates would reduce the amount of the Company's interest income. A 100 basis point decrease in interest rates would have decreased interest income for 2000 by approximately $173,000. The Company borrows under its revolving credit facility from time to time for general corporate purposes, including working capital requirements and capital expenditures. Borrowings under the revolving credit facility bear interest at either the prime commercial rate or LIBOR plus 1.00% at the option of the Company. Therefore, the Company is also subject to fluctuations in interest rates as a result of the terms of this credit facility. At December 31, 2000, the Company had no borrowings under its revolving credit facility. The Company has $75.0 million of Senior Subordinated Notes due 2008 that bear a fixed interest rate of 9 1/4%. The fair value of the Company's 9 1/4% Notes is sensitive to changes in interest rates. 16 18 FOREIGN CURRENCY EXCHANGE RATE RISK The Company's revenues are primarily from domestic customers and are realized in U.S. dollars. Accordingly, the Company believes its direct foreign currency exchange rate risk is not material. In the past, the Company has hedged against foreign currency exchange rate fluctuations on specific sales or equipment purchasing contracts. At December 31, 2000 the Company had no currency hedges in place. COMMODITY PRICE RISK Copper is one of the primary raw materials used by its AmerCable division. A decrease in the price of copper may affect the Company's gross margins as AmerCable generally prices its cable products based on market prices for copper at the time of shipment. As a result, sudden decreases in copper prices can result in lower gross profit margins in future periods. The Company from time to time uses forward contracts as a hedge against changes in copper prices for specific contracts. At December 31, 2000, no raw material forward contracts were in place. See Item 7 -- "Management's Discussion and Analysis of Financial Condition and Results of Operations -- Certain Forward-Looking Statements -- Changing Raw Material Costs and Availability" in this report. ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA ASSOCIATED MATERIALS INCORPORATED INDEX TO FINANCIAL STATEMENTS
Page ---- Report of Independent Auditors............................................................... 18 Balance Sheets as of December 31, 2000 and 1999.............................................. 19 Statements of Operations for the years ended December 31, 2000, 1999 and 1998................ 20 Statements of Stockholders' Equity for the years ended December 31, 2000, 1999 and 1998...... 21 Statements of Cash Flows for the years ended December 31, 2000, 1999 and 1998................ 22 Notes to Financial Statements................................................................ 23
17 19 REPORT OF ERNST & YOUNG LLP, INDEPENDENT AUDITORS The Board of Directors and Stockholders Associated Materials Incorporated We have audited the accompanying balance sheets of Associated Materials Incorporated as of December 31, 2000 and 1999 and the related statements of operations, stockholders' equity, and cash flows for each of the three years in the period ended December 31, 2000. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of Associated Materials Incorporated at December 31, 2000 and 1999, and the results of its operations and its cash flows for each of the three years in the period ended December 31, 2000, in conformity with accounting principles generally accepted in the United States. ERNST & YOUNG LLP Dallas, Texas February 9, 2001 18 20 ASSOCIATED MATERIALS INCORPORATED BALANCE SHEETS (IN THOUSANDS, EXCEPT SHARE DATA)
DECEMBER 31, ---------------------- 2000 1999 --------- --------- ASSETS Current assets: Cash and cash equivalents ................................................... $ 15,879 $ 3,432 Short term investment ....................................................... 5,019 -- Accounts receivable, net of allowance for doubtful accounts of $6,168 and $4,864 at December 31, 2000 and 1999, respectively ................... 50,853 52,583 Inventories ................................................................. 74,429 69,651 Income taxes receivable ..................................................... 453 226 Other current assets ........................................................ 4,213 3,872 --------- --------- Total current assets ............................................................ 150,846 129,764 Property, plant and equipment, net .............................................. 73,917 71,682 Investment in Amercord Inc. ..................................................... 2,393 2,393 Other assets .................................................................... 3,985 2,457 --------- --------- Total assets .................................................................... $ 231,141 $ 206,296 ========= ========= LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Accounts payable ............................................................ $ 19,273 $ 16,933 Accrued liabilities ......................................................... 29,509 26,953 --------- --------- Total current liabilities ....................................................... 48,782 43,886 Deferred income taxes ........................................................... 3,927 2,236 Other liabilities ............................................................... 5,442 5,848 Long-term debt .................................................................. 75,000 75,000 Commitments and Contingencies Stockholders' equity: Preferred stock, $.01 par value: Authorized shares - 100,000 shares at December 31, 2000 and 1999 Issued shares - 0 at December 31, 2000 and 1999 ......................... -- -- Common stock, $.0025 par value: Authorized shares - 15,000,000 at December 31, 2000 and 1999 Issued shares - 7,164,024 at December 31, 2000 and 7,024,666 at December 31, 1999 .................................................... 18 17 Common stock Class B, $.0025 par value: Authorized and issued shares - 1,550,000 at December 31, 2000 and December 31, 1999 .................................................... 4 4 Less: Treasury stock, at cost - 955,170 shares at December 31, 2000 and 555,396 at December 31, 1999 ............................................ (12,425) (6,626) Capital in excess of par .................................................... 14,862 13,154 Retained earnings ........................................................... 95,531 72,777 --------- --------- Total stockholders' equity ...................................................... 97,990 79,326 --------- --------- Total liabilities and stockholders' equity ...................................... $ 231,141 $ 206,296 ========= =========
See accompanying notes. 19 21 ASSOCIATED MATERIALS INCORPORATED STATEMENTS OF OPERATIONS (IN THOUSANDS, EXCEPT PER SHARE DATA)
YEAR ENDED DECEMBER 31, --------------------------------- 2000 1999 1998 --------- --------- --------- Net sales ............................................. $ 499,393 $ 455,268 $ 410,111 Cost of sales ......................................... 353,994 317,596 285,822 --------- --------- --------- Gross profit .......................................... 145,399 137,672 124,289 Selling, general and administrative ................... 107,255 96,028 88,727 Other income, net ..................................... -- -- 2,673 --------- --------- --------- Income from operations ................................ 38,144 41,644 38,235 Interest expense, net ................................. 6,046 6,779 7,565 --------- --------- --------- 32,098 34,865 30,670 Gain on the sale of UltraCraft ........................ 8,012 -- -- Equity in loss of Amercord Inc. ....................... -- 1,337 1,881 Writedown of investment in Amercord Inc. .............. -- -- 4,351 --------- --------- --------- Income before income tax and extraordinary item ....... 40,110 33,528 24,438 Income tax expense .................................... 16,555 13,038 11,382 --------- --------- --------- Income before extraordinary item ...................... 23,555 20,490 13,056 Extraordinary loss from retirement of debt, net of income taxes ...................................... -- -- 4,107 --------- --------- --------- Net income ............................................ $ 23,555 $ 20,490 $ 8,949 ========= ========= ========= Earnings Per Common Share - Basic: Income before extraordinary item ...................... $ 2.94 $ 2.52 $ 1.58 Extraordinary loss from retirement of debt ............ -- -- (0.50) --------- --------- --------- Net income ............................................ $ 2.94 $ 2.52 $ 1.08 ========= ========= ========= Earnings Per Common Share - Assuming Dilution: Income before extraordinary item ...................... $ 2.85 $ 2.46 $ 1.55 Extraordinary loss from retirement of debt ............ -- -- (0.49) --------- --------- --------- Net income ............................................ $ 2.85 $ 2.46 $ 1.06 ========= ========= =========
See accompanying notes. 20 22 ASSOCIATED MATERIALS INCORPORATED STATEMENTS OF STOCKHOLDERS' EQUITY (IN THOUSANDS)
CLASS B CAPITAL COMMON STOCK COMMON STOCK TREASURY STOCK IN TOTAL --------------- -------------- ---------------- EXCESS RETAINED STOCKHOLDERS' SHARES AMOUNT SHARES AMOUNT SHARES AMOUNT OF PAR EARNINGS EQUITY ------- ------ ------ ------ ------ -------- -------- -------- ------------ Balance at December 31, 1997 ........... 4,935 $12 2,700 $ 7 41 $ (542) $ 505 $ 44,752 $ 44,734 Net income and total comprehensive income .............. -- -- -- -- -- -- -- 8,949 8,949 Cash dividends ($0.075 per share) .... -- -- -- -- -- -- -- (569) (569) Exercise of Common Stock options and related tax benefits .......................... 10 -- -- -- -- -- 60 -- 60 Purchase of treasury shares .......... -- -- -- -- 47 (506) -- -- (506) Common Stock issued .................. 809 2 -- -- -- -- 11,483 -- 11,485 Common Stock issued under Employee Stock Purchase Plan .............................. 35 -- -- -- -- -- 225 -- 225 Conversion of Class B Common Stock to Common Stock ............. 1,150 3 (1,150) (3) -- -- -- -- -- ----- --- ------ --- ---- -------- -------- -------- -------- Balance at December 31, 1998 ........... 6,939 17 1,550 4 88 (1,048) 12,273 53,132 64,378 Net income and total comprehensive income .............. -- -- -- -- -- -- -- 20,490 20,490 Cash dividends ($0.10 per share) ..... -- -- -- -- -- -- -- (845) (845) Exercise of Common Stock options and related tax benefits .......................... 5 -- -- -- -- -- 30 -- 30 Purchase of treasury shares .......... -- -- -- -- 467 (5,578) -- -- (5,578) Common Stock issued under Employee Stock Purchase Plan .............................. 81 -- -- -- -- -- 851 -- 851 ----- --- ------ --- ---- -------- -------- -------- -------- Balance at December 31, 1999 ........... 7,025 17 1,550 4 555 (6,626) 13,154 72,777 79,326 Net income and total comprehensive income .............. -- -- -- -- -- -- -- 23,555 23,555 Cash dividends ($0.10 per share) ..... -- -- -- -- -- -- -- (801) (801) Exercise of Common Stock options and related tax benefits .......................... 73 -- -- -- -- -- 860 -- 860 Purchase of treasury shares .......... -- -- -- -- 400 (5,799) -- -- (5,799) Common Stock issued under Employee Stock Purchase Plan .............................. 66 1 -- -- -- -- 848 -- 849 ----- --- ------ --- ---- -------- -------- -------- -------- Balance at December 31, 2000 ........... 7,164 $18 1,550 $ 4 955 $(12,425) $ 14,862 $ 95,531 $ 97,990 ===== === ====== === ==== ======== ======== ======== ========
See accompanying notes. 21 23 ASSOCIATED MATERIALS INCORPORATED STATEMENTS OF CASH FLOWS (IN THOUSANDS)
YEAR ENDED DECEMBER 31, -------------------------------- 2000 1999 1998 -------- -------- -------- OPERATING ACTIVITIES Net income ........................................................... $ 23,555 $ 20,490 $ 8,949 Adjustments to reconcile net income to net cash used by operating activities: Depreciation and amortization ..................................... 9,550 8,519 7,217 Deferred income taxes ............................................. 1,691 (380) 665 Provision for losses on accounts receivable ....................... 2,884 2,323 3,500 Equity in loss of Amercord Inc. ................................... -- 1,337 1,881 Writedown of investment in Amercord Inc. .......................... -- -- 4,351 Loss on sale of assets ............................................ 558 51 30 Extraordinary loss on retirement of debt, net of income taxes ..... -- -- 4,107 Other income, net ................................................. -- -- (2,673) Gain on the sale of UltraCraft .................................... (8,012) -- -- Changes in operating assets and liabilities: Accounts receivable ............................................ (3,492) (9,150) (59) Inventories .................................................... (5,180) (13,406) 376 Other current assets ........................................... (677) (300) (281) Bank overdrafts ................................................ -- -- (4,769) Accounts payable ............................................... 1,882 5,220 (3,370) Accrued liabilities ............................................ 2,556 1,536 3,415 Income taxes receivable/payable ................................ (135) (793) 3,757 Other assets ................................................... (1,804) (38) 66 Other liabilities .............................................. (408) (165) (363) -------- -------- -------- Net cash provided by operating activities ............................ 22,968 15,244 26,799 INVESTING ACTIVITIES Additions to property, plant and equipment ........................... (11,925) (18,915) (14,261) Proceeds from sale of assets ......................................... 86 65 49 Purchase of Alpine Industries, Inc. assets ........................... (7,565) -- -- Proceeds from the sale of UltraCraft ................................. 18,885 -- -- Purchase of short-term investment .................................... (5,019) -- -- Proceeds from sale of Amercord interest .............................. -- 1,231 -- Investment in Amercord Inc. .......................................... -- -- (500) -------- -------- -------- Net cash used in investing activities ................................ (5,538) (17,619) (14,712) FINANCING ACTIVITIES Proceeds from issuance of long-term debt ............................. -- -- 75,000 Net proceeds from issuance of common stock ........................... 849 851 11,710 Net decrease in revolving line of credit ............................. -- -- (564) Principal payments of long-term debt ................................. -- (3,600) (1,750) Principal payments of 11 1/2% Senior Subordinated Notes .............. -- -- (75,000) Prepayment premium on early retirement of debt ....................... -- -- (4,899) Debt issuance costs .................................................. -- -- (2,509) Options exercised .................................................... 768 15 29 Dividends paid ....................................................... (801) (845) (569) Treasury stock acquired .............................................. (5,799) (5,578) (506) -------- -------- -------- Net cash provided by (used in) financing activities .................. (4,983) (9,157) 942 -------- -------- -------- Net increase (decrease) in cash ...................................... 12,447 (11,532) 13,029 Cash at beginning of period .......................................... 3,432 14,964 1,935 -------- -------- -------- Cash at end of period ................................................ $ 15,879 $ 3,432 $ 14,964 ======== ======== ======== Supplemental Information: Cash paid for interest ........................................... $ 7,177 $ 7,108 $ 8,924 ======== ======== ======== Cash paid for income taxes ....................................... $ 15,292 $ 14,313 $ 8,259 ======== ======== ========
See accompanying notes. 22 24 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS 1. ACCOUNTING POLICIES Line of Business Associated Materials Incorporated (the "Company") consists of two operating divisions, Alside and AmerCable. Alside is engaged principally in the manufacture and distribution of exterior residential building products to professional contractors throughout the United States. AmerCable manufactures jacketed electrical cable utilized in a variety of industrial applications. The Company also owns an interest in Amercord Inc. ("Amercord"), which was accounted for using the equity method until November 1999 when Amercord was recapitalized, reducing the Company's interest in Amercord from 50% to 9.9%. Since the recapitalization, the Company has accounted for Amercord under the cost method. Amercord manufactures and sells steel tire cord and tire bead wire used in the tire manufacturing industry. New Accounting Pronouncements In June 1998, the Financial Accounting Standards Board issued SFAS No. 133, "Accounting for Derivative Instruments and Hedging Activities" which is effective for fiscal years beginning after June 15, 1999. The Statement establishes accounting and reporting standards for derivative instruments and requires that a company recognize all derivatives as either assets or liabilities in the statement of financial position and measure those instruments at fair value. In June 1999, the Financial Accounting Standards Board issued SFAS No. 137, "Deferral of the Effective Date of FASB Statement 133" which defers the implementation of Statement 133 for one year. In June 2000, the Financial Accounting Standards Board issued SFAS No. 138, "Accounting for Derivative Instruments and Hedging Activities--An Amendment of FASB Statement No. 133." SFAS No. 138 amends the accounting and reporting standards for certain derivatives and hedging activities such as net settlement contracts, foreign currency transactions and intercompany derivatives. The adoption of these statements did not have a material effect on the Company's financial position, results of operations or cash flows. In September 2000, the Emerging Issues Task Force issued EITF 00-10, "Accounting for Shipping and Handling Fees and Costs" which is effective for the fourth quarter of 2000. The EITF concluded that amounts billed to a customer in a sale transaction related to shipping and handling should be classified as revenue. The EITF also concluded that if costs incurred related to shipping and handling are significant and not included in cost of sales, an entity should disclose both the amount of such costs and the line item on the income statement that includes such costs. Prior to implementing EITF 00-10, the Company classified shipping and handling amounts billed to a customer as revenue. Costs incurred related to shipping and handling were classified as a reduction of revenue. The Company has reclassified prior period information to conform with the provisions of EITF 00-10. In December 1999, the Securities and Exchange Commission ("SEC") issued SAB No. 101, "Revenue Recognition in Financial Statements" which provides the SEC's views on applying generally accepted accounting principles to selected revenue recognition issues. The Company adopted SAB 101 during 2000. The adoption of SAB 101 had no effect on the Company's results of operations for any period. Revenue Recognition Product sales are recognized at the time of shipment and when payment is reasonably certain. Inventories Inventories are valued at the lower of cost (first-in, first-out) or market. Property, Plant and Equipment Property, plant and equipment are stated at cost. Depreciation is provided by the straight-line method over the estimated useful lives of the assets which range from 3 to 30 years. Income Tax Income taxes have been provided using the liability method in accordance with Statement of Financial Accounting Standards No. 109, "Accounting for Income Taxes." 23 25 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) Cash and Cash Equivalents The Company considers all highly liquid investments with an original maturity of three months or less to be cash equivalents. Short-Term Investment At December 31, 2000 the Company has a $5.0 million commercial paper investment, with an original maturity of six months, reported as a short-term investment on the balance sheet. The Company classified the investment as held-to-maturity as the Company has the intent and ability to hold the investment to maturity. The investment is carried at amortized cost. Derivatives From time to time the Company hedges its position with respect to raw material or currency fluctuations on specific contracts by entering into forward contracts or purchase options, the cost of which are realized upon the completion of the contract. No such contracts were in place at December 31, 2000. Interest Income Interest income was $1.1 million, $329,000 and $413,000 in 2000, 1999 and 1998, respectively, and is included in interest expense, net. Use of Estimates The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions regarding the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Advertising The Company expenses advertising costs as incurred. Advertising expense was $9.2 million, $8.5 million and $8.7 million in 2000, 1999 and 1998, respectively. Reclassifications Certain prior period amounts have been reclassified to conform with the current period presentation. 2. INVESTMENT IN AMERCORD The Company owns a 9.9% interest in Amercord, a manufacturer of steel tire cord and tire bead wire used in the tire manufacturing industry. During 1998, the Company announced its intention to sell its 50% interest in Amercord. The Company recorded a pretax write-down of $4,351,000 ($0.38 per share after tax) on its investment in Amercord in anticipation of a loss on the sale of Amercord. During the fourth quarter of 1999, Amercord was recapitalized, reducing the Company's interest in Amercord from 50% to 9.9%. As a result of the recapitalization, the Company received cash of $1.2 million (net of related expenses) and a subordinated note for $1.5 million due November 2004. In addition, the Company has the right to require Amercord to purchase the Company's remaining 9.9% interest for $2.0 million in November 2003. The Company currently accounts for Amercord using the cost method of accounting. Prior to Amercord's recapitalization, the Company accounted for Amercord using the equity method of accounting. The Company recorded equity in the losses of Amercord of $1.3 million and $1.9 million in 1999 and 1998, respectively. 24 26 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) The Company has guaranteed a $3.0 million note secured by Amercord's real property. Should the guarantee be exercised by Amercord's lender, the Company and Ivaco Inc. ("Ivaco") have the option to assume the loan. Ivaco has indemnified the Company for 50% of any loss under the guarantee. The fair value of the $1.5 million note and the 9.9% equity ownership (taking into consideration the $2.0 million put option) at December 31, 2000 was $1.2 million and $1.1 million, respectively. These amounts are listed as Investment in Amercord Inc. in the accompanying balance sheets. 3. ALLOWANCE FOR DOUBTFUL ACCOUNTS Changes in the allowance for doubtful accounts on accounts receivable for the years ended December 31 consist of (in thousands):
2000 1999 1998 ------ ------ ------ Balance at beginning of period ................. $4,864 $4,159 $4,423 Provision for losses ......................... 2,884 2,323 3,500 Losses sustained (net of recoveries) ......... 1,358 1,618 3,764 Allowance for UltraCraft receivables sold .... 222 -- -- ------ ------ ------ Balance at end of period ....................... $6,168 $4,864 $4,159 ====== ====== ======
4. INVENTORIES Inventories at December 31 consist of (in thousands):
2000 1999 ------- ------- Raw materials ......................... $23,229 $20,043 Work-in-progress ...................... 5,101 5,937 Finished goods and purchased stock .... 46,099 43,671 ------- ------- $74,429 $69,651 ======= =======
5. PROPERTY, PLANT AND EQUIPMENT Property, plant and equipment at December 31 consist of (in thousands):
2000 1999 -------- -------- Land ............................. $ 1,878 $ 1,939 Buildings ........................ 29,601 30,472 Construction in process .......... 1,985 3,281 Machinery and equipment .......... 106,596 98,106 -------- -------- 140,060 133,798 Less accumulated depreciation .... 66,143 62,116 -------- -------- $ 73,917 $ 71,682 ======== ========
6. ACCRUED LIABILITIES AND OTHER LIABILITIES Accrued liabilities at December 31 consist of (in thousands):
2000 1999 ------- ------- Employee compensation .............. $12,450 $11,419 Sales promotions and incentives .... 6,813 4,635 Employee benefits .................. 3,450 4,054 Interest ........................... 2,313 2,326 Other .............................. 4,483 4,519 ------- ------- $29,509 $26,953 ======= =======
25 27 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) Other liabilities of $5,442,000 and $5,848,000 at December 31, 2000 and 1999, respectively, consist primarily of accruals for retiree medical benefits related to the 1989 closure of the Company's metal plant. 7. REVOLVING CREDIT ARRANGEMENTS In May 1999, the Company amended its $50 million credit agreement with KeyBank, N.A. ("Credit Agreement") to extend the term to May 31, 2002. Available borrowings under the Credit Agreement are limited to the lesser of the total facility less unused letters of credit or availability based on percentages of eligible accounts receivable and inventories. Unused letters of credit totaled $2,116,000 at December 31, 2000, primarily related to insurance. The Company's available borrowing capacity at December 31, 2000 was approximately $47,884,000. The Credit Agreement includes covenants that require the maintenance of certain financial ratios and net worth and that place restrictions on the repurchase of common stock and the payment of dividends. Outstanding borrowings under the Credit Agreement are secured by substantially all of the assets of the Company other than the Company's real property, equipment and its interest in Amercord. Interest is payable on borrowings under the revolving credit facility at either the prime commercial rate (9.5% at December 31, 2000) or LIBOR plus 1.00% at the option of the Company and on the unused credit facility at a rate of .20%. Letter of credit fees of 1.125% are paid at origination. The weighted average interest rate for borrowings under the revolving credit facility was 8.36% and 7.75% for December 31, 2000 and 1999, respectively. 8. LONG-TERM DEBT Long-term debt at December 31, 2000 and 1999 consists of $75 million of 9 1/4% Senior Subordinated Notes due 2008. The fair value of the 9 1/4% Notes at December 31, 2000 was $71,625,000 based upon quoted market price. In March 1998, the Company purchased $72,900,000 principal amount of its outstanding 11 1/2% Senior Subordinated Notes due August 15, 2003 ("11 1/2% Notes") through a tender offer and consent solicitation. As a result of this transaction, the Company incurred an extraordinary charge of $4,054,000, net of income taxes of $2,841,000, resulting from the premium paid in connection with the purchase of the 11 1/2% Notes and the write-off of debt issuance costs associated with the 11 1/2% Notes. Simultaneously with the consummation of the tender offer, the Company issued $75,000,000 of 9 1/4% Senior Subordinated Notes due March 1, 2008 (the "9 1/4% Notes") with interest payable semi-annually on March 1 and September 1 commencing September 1, 1998. The 9 1/4% Notes are senior subordinated unsecured obligations of the Company and are subordinated in right of payment to all existing and future "Senior Indebtedness" of the Company (as that term is defined in the indenture pursuant to which the 9 1/4% Notes were issued (the "9 1/4% Note Indenture")). The 9 1/4% Notes are redeemable at the Company's option, in whole or in part, at any time on or after March 1, 2003, at redemption prices ranging from 104.625% commencing on March 1, 2003 and reducing to 100% on March 1, 2006 and thereafter. The 9 1/4% Note Indenture includes certain covenants that limit the Company's ability to incur additional indebtedness, pay dividends and make other restrictive payments and consummate certain transactions. On August 17, 1998, the Company redeemed the $2,100,000 principal amount of 11 1/2% Notes that remained outstanding after the tender offer. As a result of this transaction, the Company incurred an extraordinary charge of approximately $53,000, net of income taxes of $37,000, resulting from the premium paid in connection with the redemption. 9. ACQUISITIONS AND DIVESTITURES On October 6, 2000, the Company acquired substantially all of the assets of Alpine Industries, Inc. for $7.6 million in cash and the assumption of certain payroll related and property tax liabilities. Included in the acquired assets is Alpine's leased window fabrication facility located in Bothell, Washington. This facility manufactures vinyl windows for the new construction, manufactured housing and remodeling markets. The Company accounted for the acquisition using the 26 28 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) purchase method of accounting and the results of operations have been included in the Company's income statement from the date of acquisition. The Company completed the sale of its UltraCraft operation, a manufacturer of semi-custom frameless cabinets, in June 2000. Pre-tax net proceeds from the sale were $18.9 million after working capital adjustments and transaction costs. The Company recorded a pre-tax gain on the sale of $8.0 million. UltraCraft represented approximately 5% of the Company's 1999 net sales. Under the terms of the 9 1/4% Note Indenture, the Company is obligated to make an offer to repurchase the 9 1/4% Notes using the after-tax net proceeds from the UltraCraft sale, to the extent the Company does not use these net proceeds within one year of the sale to repay senior indebtedness or to acquire assets used in, or other businesses similar to, the business currently conducted by the Company. As a result of the Company's acquisition of the Alpine assets together with other capital expenditures, the Company believes that it is not obligated to make an offer to repurchase the notes. 10. COMMITMENTS Commitments for future minimum lease payments under noncancelable operating leases, principally for manufacturing and distribution facilities and certain equipment, are approximately $11,529,000, $10,215,000, $8,083,000, $5,914,000, $3,417,000 and $2,856,000 for the years ending December 31, 2001, 2002, 2003, 2004, 2005 and thereafter, respectively. Lease expense was approximately $14,673,000, $13,141,000 and $12,171,000 for the years ended December 31, 2000, 1999 and 1998, respectively. The Company's lease agreements typically contain renewal options. 11. INCOME TAXES Income tax expense for the years ended December 31 consists of (in thousands):
2000 1999 1998 ------------------- -------------------- ------------------- Current Deferred Current Deferred Current Deferred -------- -------- -------- -------- -------- -------- Federal income taxes .... $ 13,800 $ 1,510 $ 11,776 $ (364) $ 6,366 $ 542 State income taxes ...... 1,064 181 1,642 (16) 1,473 123 -------- -------- -------- -------- -------- -------- $ 14,864 $ 1,691 $ 13,418 $ (380) $ 7,839 $ 665 ======== ======== ======== ======== ======== ========
Deferred income taxes reflect the net tax effects of temporary differences between the carrying amount of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. Significant components of the Company's deferred income taxes as of December 31 are as follows (in thousands):
2000 1999 -------- -------- Deferred tax assets: Medical benefits ................. $ 2,095 $ 2,252 Bad debt expense ................. 1,979 1,052 Pension expense .................. (302) 305 Inventory costs .................. 1,108 833 Capital loss on Amercord Inc. .... 472 3,564 Other ............................ 616 782 -------- -------- Total deferred tax assets ........... 5,968 8,788 Deferred tax liabilities: Depreciation ..................... 8,975 10,507 Other ............................ 920 517 -------- -------- Total deferred tax liabilities ...... 9,895 11,024 -------- -------- Net deferred tax liabilities ........ $ (3,927) $ (2,236) ======== ========
27 29 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) The reconciliation of the statutory rate to the Company's effective income tax rate for the years ended December 31 follows:
2000 1999 1998 ---- ---- ---- Statutory rate ......................................... 35.0% 35.0% 35.0% State income tax, net of federal income tax benefit .... 2.0 3.2 5.5 Equity in loss of Amercord ............................. -- -- 6.0 Other .................................................. 4.3 0.7 1.2 ---- ---- ---- Effective rate ......................................... 41.3% 38.9% 47.7% ==== ==== ====
During the third quarter 2000, the Company recorded $1.1 million in additional income tax expense due to an adjustment to a deferred tax asset, which was recorded in 1986 pursuant to the spin-off of the Company's tire cord operation into Amercord. The effect of this adjustment is included in the other category in the rate reconciliation. Exclusive of this adjustment, the Company's effective tax rate would have been 38.5%. 12. STOCKHOLDERS' EQUITY In March 1998, the Company completed an initial public offering ("IPO") of 2,448,120 shares of common stock at an offering price to the public of $16.00 per share. In the IPO, 808,520 shares were sold by the Company and 1,639,600 shares were sold by certain of the Company's stockholders. The offering resulted in an increase in stockholders' equity of $11,485,000. In connection with the IPO, 1,150,000 shares of Class B common stock were converted into 1,150,000 shares of common stock. The Class B common stock is convertible on a one-for-one basis into common stock at any time subject to legal restrictions, if any, applicable to the holder of these shares. The Class B common stock has the same rights and privileges extended to the common stock except that the holder of Class B common stock may vote only on matters pertaining to changes in the Certificate of Incorporation; the sale, lease, or disposition of certain assets; mergers or consolidations; or the liquidation or dissolution of the Company. In October 1998 the Company's Board of Directors approved a stock repurchase program that authorized the Company to purchase up to 800,000 shares of common stock in open market transactions depending on market, economic and other factors. In November 2000, the Board authorized increasing the Company's stock repurchase program by an additional 800,000 shares, bringing the total number of shares under the plan to 1,600,000 shares. During 2000, 1999 and 1998, the Company repurchased 399,774, 467,000 and 47,000 shares of its common stock under the stock repurchase program at a cost of $5,799,000, $5,578,000 and $506,000. 13. EARNINGS PER SHARE The following table sets forth the computation of basic and diluted earnings per share:
YEAR ENDED DECEMBER 31, --------------------------- 2000 1999 1998 ------- ------- ------- (IN THOUSANDS, EXCEPT PER SHARE DATA) Numerator: Numerator for basic and diluted earnings per common share -- income before extraordinary item ........................... $23,555 $20,490 $13,056 Denominator: Denominator for basic earnings per common share -- weighted-average shares .................................... 8,007 8,126 8,260 Effect of dilutive securities: Employee stock options ..................................... 251 218 143 ------- ------- ------- Denominator for diluted earnings per common share -- adjusted weighted-average shares ........................... 8,258 8,344 8,403 ======= ======= ======= Basic earnings per common share before extraordinary item .............. $ 2.94 $ 2.52 $ 1.58 ======= ======= ======= Diluted earnings per common share before extraordinary item ............ $ 2.85 $ 2.46 $ 1.55 ======= ======= =======
28 30 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) Options to purchase 50,000 and 40,000 shares of common stock with a weighted average exercise price of $16.11 and $16.00 per share were outstanding for the years ended December 31, 2000 and December 31, 1999, respectively, but were excluded from the diluted earnings per share calculation because the option exercise price was greater than the average market price of the common stock during the period. 14. STOCK PLANS The Company has a stock option plan, whereby it grants stock options to certain directors, officers and key employees. The Company has authorized 800,000 shares of common stock to be issued under the plan. Options were granted at fair market value on the grant date and are exercisable for ten years. Options vest by either of the following methods: 50% vests upon the grant date with the other 50% vesting after two years or 20% vests upon the grant date with an additional 20% vesting each year commencing on the first anniversary of the grant date. All outstanding options granted under the stock option plan are non-statutory stock options. Transactions during 1998, 1999 and 2000 under this plan are summarized below:
WEIGHTED AVERAGE SHARES PRICE EXERCISE PRICE ------- ------------------ ---------------- Options outstanding at December 31, 1997...... 307,300 $2.925 to $16.00 $ 7.79 Exercised..................................... (10,000) $2.925 $ 2.925 Granted ..................................... 275,000 $9.00 $ 9.00 ------- ------------------ ------- Options outstanding at December 31, 1998...... 572,300 $2.925 to $16.00 $ 8.45 Exercised..................................... (5,000) $2.925 $ 2.925 ------- ------------------ ------- Options outstanding at December 31, 1999...... 567,300 $ 2.925 to $ 16.00 $ 8.50 Exercised..................................... (73,486) $ 5.00 to $11.875 $ 9.57 Granted....................................... 167,500 $11.875 to $16.563 $ 13.50 Expired or canceled........................... (26,514) $ 9.00 to $11.875 $ 9.72 ------- ------------------ ------- Options outstanding at December 31, 2000...... 634,800 $ 2.925 to $16.563 $ 9.65 =======
Options to purchase 476,800, 407,800 and 298,800 shares were exercisable at December 31, 2000, 1999 and 1998, respectively. The weighted average exercise price of options outstanding was $9.65, $8.50 and $8.45 at December 31, 2000, 1999 and 1998, respectively. The following table summarizes significant ranges of outstanding and exercisable options at December 31, 2000:
OPTIONS OUTSTANDING ----------------------------------------- OPTIONS EXERCISABLE WEIGHTED ------------------------ AVERAGE WEIGHTED WEIGHTED REMAINING AVERAGE AVERAGE RANGE SHARES LIFE IN YEARS EXERCISE PRICE SHARES EXERCISE PRICE ------------------- ------- ------------- -------------- -------- -------------- $2.925 to $5.00 142,300 3.09 $ 3.224 142,300 $ 3.224 $9.00 to $12.00 342,500 7.28 $10.065 242,500 $10.290 $13.875 to $16.5625 150,000 8.41 $14.788 92,000 $14.993
The Company adopted the disclosure provisions of SFAS No. 123 in 1996 but continues to measure stock-based compensation in accordance with APB No. 25. Pro forma information regarding net income and earnings per share is required by SFAS No. 123, and has been determined as if the Company had accounted for its stock options under the fair value method of that statement. The weighted average fair value at date of grant for options granted during 2000 and 1998 using the Black Scholes method was $12.58 and $7.53 per option, respectively. No options were granted in 1999. The fair value of the options was estimated at the date of the grant using the Black Scholes option pricing model with the following assumptions for 2000 and 1998, respectively: dividend yield of .67% and 1.0%, volatility factor of the expected market price of the stock of .307 and 1.00, a weighted-average risk free interest rate of 6.38% and 5.45% and an expected life of the option of 10 years. 29 31 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) Stock based compensation costs would have reduced net income by $977,000, $475,000 and $669,000 or $0.12, $0.06 and $0.08 per basic and diluted share in 2000, 1999 and 1998, respectively, if the fair values of the options granted in that year had been recognized as compensation expense on a straight-line basis over the vesting period of the grant. The pro forma effect on net income for 2000, 1999 and 1998 may not be representative of the pro forma effect on net income in future years. Effective October 1, 1998 the Company established an Employee Stock Purchase Plan ("ESPP"). The ESPP allows employees to purchase the Company's common stock at 85% of the lower of the fair market value on the first day of the option period or the last day of the option period. The Company registered 250,000 shares of common stock for issuance under the ESPP. Employees purchased 65,873, 80,919 and 35,327 shares under the ESPP at average prices of $12.87, $10.52 and $6.378 per share during 2000, 1999 and 1998, respectively. 15. BUSINESS SEGMENTS The Company has two reportable segments: building products and electrical cable products. The principal business activities of the building products segment are the manufacture of vinyl siding, vinyl windows and the wholesale distribution of these and other complementary building products principally to professional home remodeling and new construction contractors. The principal business activity of the electrical cable segment is the manufacture and sale of jacketed electrical cable. The Company evaluates performance and allocates resources based on operating profit, which is net sales less operating costs and expenses. 30 32 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) Comparative financial data by reportable segment for the years ended December 31 are as follows (in thousands):
2000 1999 1998 --------- --------- --------- Net sales: Building products ........................... $ 434,845 $ 410,107 $ 357,292 Electrical cable products ................... 64,548 45,161 52,819 --------- --------- --------- $ 499,393 $ 455,268 $ 410,111 ========= ========= ========= Operating profits (losses): Building products ........................... $ 36,300 $ 42,408 $ 35,188 Electrical cable products ................... 5,815 2,875 5,774 Corporate expense ........................... (3,971) (3,639) (2,727) --------- --------- --------- $ 38,144 $ 41,644 $ 38,235 ========= ========= ========= Identifiable assets: Building products ........................... $ 165,990 $ 167,024 $ 139,279 Electrical cable products ................... 34,255 26,673 21,213 Corporate ................................... 30,896 12,599 28,827 --------- --------- --------- $ 231,141 $ 206,296 $ 189,319 ========= ========= ========= Depreciation and amortization: Building products ........................... $ 7,767 $ 6,900 $ 5,719 Electrical cable products ................... 1,493 1,347 1,181 Corporate ................................... 290 272 317 --------- --------- --------- $ 9,550 $ 8,519 $ 7,217 ========= ========= ========= Net additions to property, plant and equipment: Building products ........................... $ 7,936 $ 16,018 $ 12,658 Electrical cable products ................... 3,708 2,897 1,596 Corporate ................................... 281 -- 7 --------- --------- --------- $ 11,925 $ 18,915 $ 14,261 ========= ========= =========
Identifiable assets by segment are those used in the Company's operations in each segment. Corporate assets are principally the Company's cash and cash equivalents and short term investment. The Company operates principally in the United States. Neither aggregate export sales nor sales to a single customer have accounted for 10% or more of consolidated net sales in any of the years presented. 16. RETIREMENT PLANS The Company sponsors a defined benefit pension plan, The Premium Building Products Company Hourly Employees Pension Plan ("Premium Plan"), which covers approximately 250 participants. The Company froze the Alside defined benefit retirement plan ("Alside Plan") effective December 31, 1998 and replaced it with a defined contribution plan effective January 1, 1999. As a result of the plan freeze, the Company recorded a $5,951,000 curtailment gain in 1998. Prepaid pension and accrued pension liabilities are included in other assets and accrued liabilities in the accompanying balance sheets. 31 33 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) Information regarding the Company's defined benefit plans is as follows:
2000 1999 ----------------------------- ----------------------------- ALSIDE PREMIUM ALSIDE PREMIUM PLAN PLAN PLAN PLAN ------------ ------------ ------------ ------------ CHANGE IN PROJECTED BENEFIT OBLIGATION Projected benefit obligation at beginning of year .... $ 26,322,987 $ 990,155 $ 25,818,400 $ 988,298 Service cost ......................................... 221,534 41,091 -- 38,144 Interest cost ........................................ 1,814,543 74,301 1,845,841 68,168 Plan amendments ...................................... -- -- -- -- Curtailment .......................................... -- -- -- -- Actuarial (gain) loss ................................ (1,608,232) 7,202 (360,718) (91,910) Benefits paid ........................................ (1,017,607) (12,842) (980,536) (12,545) ------------ ------------ ------------ ------------ Projected benefit obligation at end of year .......... $ 25,733,225 $ 1,099,907 $ 26,322,987 $ 990,155 ============ ============ ============ ============ CHANGE IN PLAN ASSETS Fair value of assets at beginning of year ............ $ 34,346,364 $ 918,140 $ 30,406,944 $ 807,158 Actual return on plan assets ......................... (915,028) (24,839) 4,919,956 119,427 Employer contributions ............................... -- -- -- 4,100 Benefits paid ........................................ (1,017,607) (12,842) (980,536) (12,545) ------------ ------------ ------------ ------------ Fair value of assets at end of year .................. 32,413,729 880,459 34,346,364 918,140 Funded status ........................................ 6,680,504 (219,448) 8,023,377 (72,015) Unrecognized: Transition obligation ............................ -- 21,301 -- 28,402 Prior service costs .............................. -- 44,125 -- 50,367 Cumulative net gain .............................. (5,681,834) (102,245) (8,638,631) (226,527) ------------ ------------ ------------ ------------ Accrued pension asset (liability) .................... $ 998,670 $ (256,267) $ (615,254) $ (219,773) ============ ============ ============ ============ KEY ASSUMPTIONS AS OF DECEMBER 31 Discount rate ........................................ 7.50% 7.50% 7.50% 7.50% Long-term rate of return on assets ................... 9.00% 9.00% 9.00% 9.00% Salary increases ..................................... N/A N/A N/A N/A NET PERIODIC PENSION COST Service cost ......................................... $ 221,534 $ 41,091 $ -- $ 38,144 Interest cost ........................................ 1,814,543 74,301 1,845,841 68,168 Expected return on assets ............................ (3,040,376) (82,002) (2,688,695) (72,294) Amortization of unrecognized: Transition obligation ............................ -- 7,101 -- 7,101 Prior service costs .............................. -- 6,242 -- 6,242 Cumulative net gain .............................. (609,625) (10,239) (165,546) -- ------------ ------------ ------------ ------------ Net periodic pension (benefit) cost .................. $ (1,613,924) $ 36,494 $ (1,008,400) $ 47,361 ============ ============ ============ ============
The Company sponsors two defined contribution plans (the "401(k) Plans") intended to provide assistance in accumulating personal savings for retirement. The 401(k) Plans are qualified as a tax-exempt plan under Sections 401(a) and 401(k) of the Internal Revenue Code. The Alside 401(k) Plan covers all full-time, non-union employees of Alside and matches up to 4.0% of eligible compensation. For the years ended December 31, 2000 and 1999, the Company's pre-tax contribution to the Alside 401(k) Plan was $2,041,000 and $2,100,000, respectively. The AmerCable 401(k) Plan covers all 32 34 ASSOCIATED MATERIALS INCORPORATED NOTES TO FINANCIAL STATEMENTS (CONTINUED) full-time employees of AmerCable and matches up to 3.5% of eligible compensation. For the years ended December 31, 2000, 1999 and 1998, the Company's pre-tax contributions to the AmerCable 401(k) Plan were $238,000, $215,000 and $201,000, respectively. 17. CONTINGENCIES The Company entered into a consent order dated August 25, 1992 with the United States Environmental Protection Agency pertaining to corrective action requirements associated with the use of hazardous waste storage facilities at its Akron, Ohio location. With the exception of a small container storage area, the use of these facilities was terminated prior to the acquisition of the facilities by the Company from USX Corporation (USX) in 1984. The Company believes that USX bears financial responsibility for substantially all of the direct costs of corrective action at these facilities under relevant contract terms and under statutory and common law. The effects of the past practices of these facilities are continuing to be investigated pursuant to the terms of the consent order and as a result the Company is unable to reasonably estimate a reliable range of the aggregate cost of corrective action at this time. To date, USX has reimbursed the Company for substantially all of the direct costs of corrective action at these facilities. The Company expects that USX will continue to reimburse the Company for substantially all of the direct costs of corrective action at these facilities. As a result, the Company believes that any material claims resulting from this proceeding will not have a material adverse effect on the Company. ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE None. 33 35 PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT The information required by this item with respect to the Company's directors is set forth under the caption "Election of Directors" in the Company's Proxy Statement for the 2001 Annual Meeting of Stockholders to be held on May 24, 2001 ("Proxy Statement"), to be filed with the Commission pursuant to Regulation 14A, which is incorporated herein by reference. The information required by this item regarding executive officers is set forth in Item 1 of Part 1 of this report, and incorporated herein by reference. Information required by this item regarding compliance with Section 16 of the Securities Exchange Act of 1934, as amended, by persons subject to this section is set forth under the caption "Section 16(a) Beneficial Ownership Reporting Compliance," in the Proxy Statement to be filed pursuant to Regulation 14A, which information is incorporated herein by reference. ITEM 11. EXECUTIVE COMPENSATION The information required by this item is set forth under the captions "Board of Directors and Committees of the Board - Director Compensation," "Executive Officer Compensation," "Option/SAR Grants in 2000," and "Aggregated Option/SAR Exercises in 2000 and December 31, 2000 Option/SAR Values" in the Proxy Statement, to be filed with the Commission pursuant to Regulation 14A, which is incorporated herein by reference. ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT The information required by this item is set forth under the caption "Beneficial Ownership of Common Stock" in the Proxy Statement, to be filed with the Commission pursuant to Regulation 14A, which is incorporated herein by reference. ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS The information required by this item is set forth under the caption "Certain Relationships and Related Transactions" in the Proxy Statement, to be filed with the Commission pursuant to Registration 14A, which is incorporated herein by reference. PART IV ITEM 14. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K The following documents are included in this report. (a)(1) FINANCIAL STATEMENTS See Index to Financial Statements at Item 8 on page 17 of this report. (a)(2) FINANCIAL STATEMENT SCHEDULES All financial statement schedules have been omitted due to the absence of conditions under which they are required or because the information required is included in the financial statements or the notes thereto. (b) REPORTS ON FORM 8-K During the quarter ended December 31, 2000, the Company filed no Current Reports on Form 8-K. 34 36 (c) EXHIBITS 3.1 -- Restated Certificate of Incorporation, as amended, of Associated Materials Incorporated (the "Company") (incorporated by reference to Exhibit 3.1 to the Company's Registration Statement on Form S-1, Commission File No. 33-84110 (the "1994 Registration Statement")). 3.2 -- Restated Bylaws of the Company (incorporated by reference to Exhibit 3.2 of the 1994 Registration Statement). 4.1 -- Form of Indenture between the Company and U.S. Trust Company of Texas, N.A., as Trustee (the "9 1/4% Note Indenture") (incorporated by reference to Exhibit 4.1 to the Company's Registration Statement on Form S-1, Commission File No. 33-42067 (the "1997 Debt Registration Statement")). 4.2 -- Form of Senior Subordinated Note under the 9 1/4% Note Indenture (incorporated by reference to Exhibit A to Exhibit 4.1 to the 1997 Debt Registration Statement). 4.3 -- Registration Rights Agreement, dated as of August 19, 1993, among the Company, PruSupply Capital Assets, Inc. ("PruSupply"), W.W. Winspear, M.M. Winspear, D.J. Allan, M.G. Winspear, D.W. Winspear, R.L. Winspear, B.W. Meyer, The Principal/The Eppler, Guerin & Turner, Inc., Frank T. Lauinger, John Wallace and Bonnie B. Smith (incorporated by reference to Exhibit 4.3 to the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 1993 (the "1993 Form 10-K")). 4.4 -- Stockholders' Agreement, dated as of August 19, 1993, among the Company, PruSupply, W.W. Winspear and M.M. Winspear (incorporated by reference to Exhibit 4.4 to the 1993 Form 10-K). 4.5 -- Amendment to the Stockholders' Agreement, dated as of April 1, 1994, among the Company, PruSupply, W.W. Winspear and M.M. Winspear (incorporated by reference to Exhibit 4.5 to the 1994 Registration Statement). 4.6 -- Second Amendment to the Stockholders' Agreement, dated as of July 1, 1994, among the Company, PruSupply, W.W. Winspear and M.M. Winspear (incorporated by reference to Exhibit 4.6 to the 1994 Registration Statement). 4.7 -- Third Amendment to the Stockholders' Agreement, dated as of October 12, 1994, among the Company, Prudential and the Winspear Family Limited Partnership (incorporated by reference to Exhibit 4.15 to the 1994 Registration Statement). 4.8 -- Assumption Agreement, effective as of July 29, 1994, by the Winspear Family Limited Partnership (incorporated by reference to Exhibit 4.7 to the 1994 Registration Statement). 4.9 -- Assumption Agreement, effective as of September 30, 1994 by The Prudential Insurance Company of America ("Prudential") (incorporated by reference to Exhibit 4.14 to the 1994 Registration Statement). 4.10 -- Assumption Agreement, effective as of February 16, 2000 by PCG Finance Company II, LLC (incorporated by reference to Exhibit 4.1 to the March 30, 2000 Form 10-Q). 10.1 -- Agreement of Sale, dated as of January 30, 1984, between USX Corporation (formerly United States Steel Corporation) ("USX") and the Company (incorporated by reference to Exhibit 10.1 to the 1993 Registration Statement). 10.2 -- Amendment Agreement, dated as of February 29, 1984, between USX and the Company (incorporated by reference to Exhibit 10.2 to the 1993 Registration Statement). 10.3 -- Form of Indemnification Agreement between the Company and each of the Directors and executive officers of the Company (incorporated by reference to Exhibit 10.14 to the 1994 Registration Statement). 10.4* -- Associated Materials Incorporated Amended and Restated 1994 Stock Incentive Plan (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the period ended June 30, 1997). 35 37 10.5 -- Second Amended and Restated Loan and Security Agreement, dated as of April 2, 1996, between the Company and KeyBank (the "Credit Agreement") (incorporated by reference to Exhibit 10.1 to the March 31, 1996 Form 10-Q). 10.6 -- Third Amendment to Second Amended and Restated Loan and Security Agreement and Waiver, dated May 21, 1999 between the Company and KeyBank relating to the Credit Agreement (incorporated by reference to Exhibit 10.1 to the June 30, 1999 Form 10-Q). 10.7 -- Third Amended and Restated Note, dated April 2, 1996, from the Company to KeyBank relating to the Credit Agreement (incorporated by reference to Exhibit 10.1 to the March 31, 1996 Form 10-Q). 10.8* -- Associated Materials Incorporated Employee Stock Purchase Plan (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the period ended September 30, 1998). 10.9* -- Employment Agreement, dated December 19, 1999, between Michael Caporale, Jr. and Company (incorporated by reference to Exhibit 10.1 to the March 30, 2000 Form 10-Q). 10.10* -- Associated Materials Incorporated Incentive Bonus Plan. 21.1 -- List of Subsidiaries of the Company (incorporated by reference to Exhibit 21.1 to the December 31, 1998 Form 10-K). 23.1 -- Consent of Independent Auditors. 24.1 -- Power of Attorney of directors and certain executive officers of the Company. --------- *Constitutes a compensatory plan or arrangement. 36 38 SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, in the City of Dallas, State of Texas on March 20, 2001. ASSOCIATED MATERIALS INCORPORATED By: /s/ ROBERT L. WINSPEAR --------------------------------------- Robert L. Winspear Chief Financial Officer, Vice President, Secretary and Treasurer Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed by the following persons in the capacities and on the date indicated:
Signature Title --------- ----- WILLIAM W. WINSPEAR* Chairman of the Board, President and -------------------------- Chief Executive Officer William W. Winspear (Principal Executive Officer) /s/ ROBERT L. WINSPEAR Chief Financial Officer, Vice President, -------------------------- Secretary and Treasurer Robert L. Winspear (Principal Financial and Accounting Officer) MICHAEL CAPORALE, Jr.* Director -------------------------- Michael Caporale, Jr. RICHARD I. GALLAND* Director -------------------------- Richard I. Galland JOHN T. GRAY* Director -------------------------- John T. Gray JAMES F. LEARY* Director -------------------------- James F. Leary ALAN B. LERNER* Director -------------------------- Alan B. Lerner A. A. MEITZ* Director -------------------------- A.A. Meitz
Robert L. Winspear, by signing his name hereto, signs and executes this document on behalf of each of the above-named officers and directors of Associated Materials Incorporated on the 20 day of March, 2001, pursuant to a power of attorney executed on behalf of each of these officers and directors, and contemporaneously filed hereunto with the Securities and Exchange Commission. * By: /s/ ROBERT L. WINSPEAR ---------------------- Robert L. Winspear Attorney-in-Fact 37 39 INDEX TO EXHIBITS
EXHIBIT NUMBER DESCRIPTION ------- ----------- 3.1 -- Restated Certificate of Incorporation, as amended, of Associated Materials Incorporated (the "Company") (incorporated by reference to Exhibit 3.1 to the Company's Registration Statement on Form S-1, Commission File No. 33-84110 (the "1994 Registration Statement")). 3.2 -- Restated Bylaws of the Company (incorporated by reference to Exhibit 3.2 of the 1994 Registration Statement). 4.1 -- Form of Indenture between the Company and U.S. Trust Company of Texas, N.A., as Trustee (the "9 1/4% Note Indenture") (incorporated by reference to Exhibit 4.1 to the Company's Registration Statement on Form S-1, Commission File No. 33-42067 (the "1997 Debt Registration Statement")). 4.2 -- Form of Senior Subordinated Note under the 9 1/4% Note Indenture (incorporated by reference to Exhibit A to Exhibit 4.1 to the 1997 Debt Registration Statement). 4.3 -- Registration Rights Agreement, dated as of August 19, 1993, among the Company, PruSupply Capital Assets, Inc. ("PruSupply"), W.W. Winspear, M.M. Winspear, D.J. Allan, M.G. Winspear, D.W. Winspear, R.L. Winspear, B.W. Meyer, The Principal/The Eppler, Guerin & Turner, Inc., Frank T. Lauinger, John Wallace and Bonnie B. Smith (incorporated by reference to Exhibit 4.3 to the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 1993 (the "1993 Form 10-K")). 4.4 -- Stockholders' Agreement, dated as of August 19, 1993, among the Company, PruSupply, W.W. Winspear and M.M. Winspear (incorporated by reference to Exhibit 4.4 to the 1993 Form 10-K). 4.5 -- Amendment to the Stockholders' Agreement, dated as of April 1, 1994, among the Company, PruSupply, W.W. Winspear and M.M. Winspear (incorporated by reference to Exhibit 4.5 to the 1994 Registration Statement). 4.6 -- Second Amendment to the Stockholders' Agreement, dated as of July 1, 1994, among the Company, PruSupply, W.W. Winspear and M.M. Winspear (incorporated by reference to Exhibit 4.6 to the 1994 Registration Statement). 4.7 -- Third Amendment to the Stockholders' Agreement, dated as of October 12, 1994, among the Company, Prudential and the Winspear Family Limited Partnership (incorporated by reference to Exhibit 4.15 to the 1994 Registration Statement). 4.8 -- Assumption Agreement, effective as of July 29, 1994, by the Winspear Family Limited Partnership (incorporated by reference to Exhibit 4.7 to the 1994 Registration Statement). 4.9 -- Assumption Agreement, effective as of September 30, 1994 by The Prudential Insurance Company of America ("Prudential") (incorporated by reference to Exhibit 4.14 to the 1994 Registration Statement). 4.10 -- Assumption Agreement, effective as of February 16, 2000 by PCG Finance Company II, LLC (incorporated by reference to Exhibit 4.1 to the March 30, 2000 Form 10-Q). 10.1 -- Agreement of Sale, dated as of January 30, 1984, between USX Corporation (formerly United States Steel Corporation) ("USX") and the Company (incorporated by reference to Exhibit 10.1 to the 1993 Registration Statement). 10.2 -- Amendment Agreement, dated as of February 29, 1984, between USX and the Company (incorporated by reference to Exhibit 10.2 to the 1993 Registration Statement). 10.3 -- Form of Indemnification Agreement between the Company and each of the Directors and executive officers of the Company (incorporated by reference to Exhibit 10.14 to the 1994 Registration Statement). 10.4* -- Associated Materials Incorporated Amended and Restated 1994 Stock Incentive Plan (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the period ended June 30, 1997).
40 10.5 -- Second Amended and Restated Loan and Security Agreement, dated as of April 2, 1996, between the Company and KeyBank (the "Credit Agreement") (incorporated by reference to Exhibit 10.1 to the March 31, 1996 Form 10-Q). 10.6 -- Third Amendment to Second Amended and Restated Loan and Security Agreement and Waiver, dated May 21, 1999 between the Company and KeyBank relating to the Credit Agreement (incorporated by reference to Exhibit 10.1 to the June 30, 1999 Form 10-Q). 10.7 -- Third Amended and Restated Note, dated April 2, 1996, from the Company to KeyBank relating to the Credit Agreement (incorporated by reference to Exhibit 10.1 to the March 31, 1996 Form 10-Q). 10.8* -- Associated Materials Incorporated Employee Stock Purchase Plan (incorporated by reference to Exhibit 10.1 to the Company's Quarterly Report on Form 10-Q for the period ended September 30, 1998). 10.9* -- Employment Agreement, dated December 19, 1999, between Michael Caporale, Jr. and Company (incorporated by reference to Exhibit 10.1 to the March 30, 2000 Form 10-Q). 10.10* -- Associated Materials Incorporated Incentive Bonus Plan. 21.1 -- List of Subsidiaries of the Company (incorporated by reference to Exhibit 21.1 to the December 31, 1998 Form 10-K). 23.1 -- Consent of Independent Auditors. 24.1 -- Power of Attorney of directors and certain executive officers of the Company.
--------- *Constitutes a compensatory plan or arrangement.