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Exit Or Disposal Activities
9 Months Ended
Sep. 25, 2011
Exit Or Disposal Activities 
Exit Or Disposal Activities

3. EXIT OR DISPOSAL ACTIVITIES

In February 2008, the Company's Board of Directors approved certain exit or disposal activities as part of a plan to rationalize both our manufacturing and distribution footprints and to eliminate administrative redundancies in an effort to curtail losses resulting from record-high feed ingredient costs and an oversupply of chicken in the US. Beginning in January 2010, Company management implemented certain additional exit or disposal activities to integrate the administrative functions of the Company into those of JBS USA. In July 2011, additional exit and disposal activities were implemented by Company management to consolidate operations at our Dallas, Texas facility into other facilities in the surrounding area. These exit or disposal activities eliminated a total of approximately 5,100 positions and resulted in net pre-tax charges totaling $142.1 million. Of these charges, we recognized $49.1 million of severance and other personnel costs, $46.3 million of asset impairments, $31.8 million in losses related to the sale of unneeded eggs and the depletion of unneeded flocks, $4.0 million of grower compensation, $2.0 million of lease continuation costs, $2.1 million in losses related to scrapped inventory and $6.8 million in other restructuring costs. All exit or disposal costs related to these activities, with the exception of costs or losses related to asset impairments, sales of unneeded eggs, depletion of unneeded flocks and scrapped inventory, resulted in cash expenditures or will result in cash expenditures within one year. The cash-related portion of these exit or disposal costs totaled $54.2 million.

Results of operations for the thirteen weeks ended September 25, 2011 and September 26, 2010 included exit or disposal costs totaling $1.0 million and $3.2 million, respectively. Results of operations for the thirteen weeks ended September 25, 2011 and September 26, 2010 also included adjustments totaling $0.3 million and $10.1 million, respectively, which reduced accrued costs. Adjustments recognized in the thirteen weeks ended September 25, 2011 included the elimination of accrued severance in excess of actual severance costs incurred during the exit or disposal period. Adjustments recognized in the thirteen weeks ended September 26, 2010 included favorable adjustments to incentive compensation related to excise taxes upon finalization of an incentive plan analysis as well as elimination of accrued severance and other exit or disposal costs.

Results of operations for the thirty-nine weeks ended September 25, 2011 and September 26, 2010 included exit or disposal costs totaling $2.3 million and $41.1 million, respectively. Results of operations for the thirty-nine weeks ended September 25, 2011 and September 26, 2010 also included adjustments totaling $1.0 million and $11.0 million, respectively, which reduced accrued costs. Adjustments recognized in the thirty-nine weeks ended September 25, 2011 and September 26, 2010 included the elimination of accrued severance in excess of actual severance costs incurred during the exit or disposal period. During the thirty-nine weeks ended September 26, 2010, we also recognized an adjustment for the assumption of a lease obligation related to a closed office building by an outside party and favorable adjustments to incentive compensation related to excise taxes upon finalization of an incentive plan analysis.

 

The following table sets forth activity that was recorded through the Company's accrued exit or disposal cost accounts during the thirty-nine weeks ended September 25, 2011 and September 26, 2010:

 

     Accrued
Severance
    Accrued
Lease
Obligation
    Accrued
Grower Pay
    Accrued
Other Exit
or Disposal
Costs
    Accrued
Inventory
Charges
    Total  
     (In thousands)  

Balance at December 26, 2010

   $ 4,150      $ —        $ —        $ —        $ 793      $ 4,943   

Accruals

     2,290        —          —          —          —          2,290   

Payment /Disposal

     (4,357     —          —          —          —          (4,357

Adjustments

     (964     —          —          —          —          (964
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Balance at September 25, 2011

   $ 1,119      $ —        $ —        $ —        $ 793      $ 1,912   
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Balance at December 27, 2009

   $ 516      $ 20      $ 3,615      $ —        $ 1,903      $ 6,054   

Accruals

     29,074        —          —          9,870        2,118        41,062   

Payment /Disposal

     (24,647     —          (1,055     —          (2,649     (28,351

Adjustments

     (139     (20     (1,004     (9,870     —          (11,033
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Balance at September 26, 2010

   $ 4,804      $ —        $ 1,556      $ —        $ 1,372      $ 7,732   
  

 

 

   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Net exit or disposal costs totaling $0.7 million and $1.3 million were recognized during the thirteen and thirty-nine weeks ended September 25, 2011, respectively, and were recorded in either Cost of sales, Selling, general and administrative expense, or Administrative restructuring charges, net on the accompanying Condensed Consolidated Statements of Operations. Net exit or disposal costs recognized during the thirteen and thirty-nine weeks ended September 26, 2010 were classified as Administrative restructuring charges, net or Operational restructuring charges, net. Certain exit or disposal costs were classified as Administrative restructuring charges, net, a component of operating income below gross profit, on the accompanying Consolidated Statements of Operations because management believed these costs were not directly related to the Company's ongoing production. Components of operational restructuring charges and administrative restructuring charges recognized during the thirteen and thirty-nine weeks ended September 25, 2011 and September 26, 2010 are summarized below:

 

 

     Thirteen Weeks Ended     Thirty-Nine Weeks Ended  
     September  25,
2011
     September  26,
2010
    September  25,
2011
     September  26,
2010
 
            
     (In thousands)  

Operational restructuring charges, net:

          

Relocation charges expensed as incurred

   $ —         $ 2,121      $ —         $ 2,121   

Asset impairments (Note 9-Property, Plant and Equipment)

     —           404        —           404   
  

 

 

    

 

 

   

 

 

    

 

 

 

Total

   $ —         $ 2,525      $ —         $ 2,525   
  

 

 

    

 

 

   

 

 

    

 

 

 

Administrative restructuring charges, net:

          

Accrued severance provisions (adjustments)

   $ 1,000       $ 3,897      $ 1,000       $ 29,784   

Reversal of incentive compensation cost and related excise tax

     —           (9,869     —           —     

Relocation charges expensed as incurred

     —           4,966        —           4,966   

Asset impairments (Note 9-Property, Plant and Equipment)

     8,832         —          8,832         14,827   

Loss on egg sales and flock depletion expensed as incurred

     1,640         —          1,640         2,118   
  

 

 

    

 

 

   

 

 

    

 

 

 

Total

   $ 11,472       $ (1,006   $ 11,472       $ 51,695   
  

 

 

    

 

 

   

 

 

    

 

 

 

We continue to review and evaluate various restructuring and other alternatives to streamline our operations, improve efficiencies and reduce costs. Such initiatives may include selling assets, consolidating operations and functions, employee relocation and voluntary and involuntary employee separation programs. Any such actions may require us to obtain the pre-approval of our lenders under our Exit Credit Facility. In addition, such actions will subject the Company to additional short-term costs, which may include asset impairment charges, lease commitment costs, employee retention and severance costs and other costs. Certain of these activities may have a disproportionate impact on our income relative to the cost savings in a particular period.

Additional information regarding the Dallas, Texas facility closure is included in "Note 9. Property, Plant and Equipment."