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2. Exit or Disposal Activities
3 Months Ended
Mar. 25, 2012
2. EXIT OR DISPOSAL ACTIVITIES [Abstract]  
Restructuring and Related Activities Disclosure [Text Block]
2.     EXIT OR DISPOSAL ACTIVITIES
From time to time, the Company will incur costs to implement exit or disposal efforts for specific operations. These exit or disposal plans, each of which is approved by the Company's Board of Directors, focus on various aspects of operations, including closing and consolidating certain processing facilities, rationalizing headcount and aligning operations in the most strategic and cost-efficient structure. Specific exit or disposal efforts that were ongoing during either the thirteen weeks ended March 25, 2012 or the thirteen weeks ended March 27, 2011 included the following:
 
 
Facilities Closures(a)
 
Administrative Integration(b)
 
Total
 
 
(In thousands, except positions eliminated)
Earliest implementation date
 
July 2009

 
January 2010

 
 
Latest expected completion date
 
September 2014

 
March 2012

 
 
Positions eliminated
 
2,410

 
480

 
2,890

 
 
 
 
 
 
 
Costs expected to be incurred:
 
 
 
 
 
 
Employee-related costs
 
$
3,170

 
$
14,578

 
$
17,748

Asset impairment costs
 
17,902

 
32,530

 
50,432

Inventory valuation costs
 
850

 

 
850

Other exit or disposal costs
 
19,379

 

 
19,379

Total exit or disposal costs
 
$
41,301

 
$
47,108

 
$
88,409

 
 
 
 
 
 
 
Costs incurred during the thirteen weeks ended
     March 25, 2012:
 
 
 
 
 
 
Employee-related costs
 
$
78

 
$

 
$
78

Asset impairment costs
 
960

 
382

 
1,342

Other exit or disposal costs
 
1,543

 

 
1,543

Total exit or disposal costs
 
$
2,581

 
$
382

 
$
2,963

 
 
 
 
 
 
 
Costs incurred during the thirteen weeks ended
     March 27, 2011:
 
 
 
 
 
 
Employee-related costs
 
$

 
$
540

 
$
540

Asset impairment costs
 
1,766

 

 
1,766

Total exit or disposal costs
 
$
1,766

 
$
540

 
$
2,306

 
 
 
 
 
 
 
Costs incurred since inception:
 
 
 
 
 
 
Employee-related costs
 
$
3,170

 
$
14,578

 
$
17,748

Asset impairment costs
 
17,902

 
32,530

 
50,432

Inventory valuation costs
 
850

 

 
850

Other exit or disposal costs
 
6,793

 

 
6,793

Total exit or disposal costs
 
$
28,715

 
$
47,108

 
$
75,823

(a)
Significant facilities closed included one processing plant in 2008, two processing plants in 2009, two processing plants in the transition period and one processing plant in 2011. The transition period began September 27, 2009 and ended December 27, 2009 and resulted from the Company's change in its fiscal year end from the Saturday nearest September 30 each year to the last Sunday in December of each year.
(b)
Company management implemented certain activities to integrate the administrative functions of the Company into those of JBS USA Holdings, Inc. These included the closures of administrative offices in Georgia and Texas.

 


Accrued exit or disposal costs are included in Accrued expenses and other current liabilities on the accompanying Condensed Consolidated Balance Sheets. The following table sets forth activity that was recorded through the Company’s accrued exit or disposal cost accounts during the thirteen weeks ended March 25, 2012 and March 27, 2011:
 
 
 
Accrued
Severance
 
Accrued
Inventory
Charges
 
Total
 
 
(In thousands)
Balance at December 25, 2011
 
$
90

 
$
793

 
$
883

Accruals
 

 

 

Payment /Disposal
 
(147
)
 
(136
)
 
(283
)
Adjustments
 
78

 

 
78

Balance at March 25, 2012
 
$
21

 
$
657

 
$
678

 
 
 
 
 
 
 
Balance at December 26, 2010
 
$
4,150

 
$
793

 
$
4,943

Accruals
 
1,101

 

 
1,101

Payment /Disposal
 
(3,258
)
 

 
(3,258
)
Adjustments
 
(561
)
 

 
(561
)
Balance at March 27, 2011
 
$
1,432

 
$
793

 
$
2,225

Exit or disposal costs were included on the following lines in the accompanying Condensed Consolidated Statements of Operations:
 
 
Thirteen Weeks Ended
 
 
March 25, 2012
 
March 27, 2011
 
 
(In thousands)
Cost of sales
 
$
78

 
$

Operational restructuring charges
 

 
1,348

Selling, general and administrative expense
 

 
540

Administrative restructuring charges
 
2,885

 
418

Total exit or disposal costs
 
$
2,963

 
$
2,306

Certain exit or disposal costs were classified as either Operational restructuring charges or Administrative restructuring charges on the accompanying Condensed Consolidated Statements of Operations because management believed these costs were not directly related to the Company’s ongoing operations. Components of operating restructuring charges and administrative restructuring charges recognized during the thirteen weeks ended March 25, 2012 and March 27, 2011 are summarized below:
 
 
 
Thirteen Weeks Ended
 
 
March 25, 2012
 
March 27, 2011
 
 
(In thousands)
Operational restructuring charges:
 
 
 
 
Asset impairment costs (Note 8. Property, Plant and Equipment)
 
$

 
$
1,348

 
 
 
 
 
Administrative restructuring charges:
 
 
 
 
Asset impairment costs (Note 8. Property, Plant and Equipment)
 
$
1,342

 
$
418

Loss on egg sales and flock depletion expensed as incurred
 
455

 

Other restructuring costs
 
1,088

 

Total administrative restructuring charges
 
$
2,885

 
$
418

We continue to review and evaluate various restructuring and other alternatives to streamline our operations, improve efficiencies and reduce costs. Such initiatives may include selling assets, consolidating operations and functions, employee relocation and voluntary and involuntary employee separation programs. Any such actions may require us to obtain the pre-approval of our lenders under our U.S. Credit Facility (as defined in Note 10). In addition, such actions will subject the Company to additional short-term costs, which may include asset impairment charges, lease commitment costs, employee retention and severance costs and other costs. Certain of these activities may have a disproportionate impact on our income relative to the cost savings in a particular period.