XML 51 R10.htm IDEA: XBRL DOCUMENT v2.4.0.6
Exit Or Disposal Activities
12 Months Ended
Dec. 25, 2011
Gain (Loss) on Disposition of Assets [Abstract]  
Exit Or Disposal Activities
EXIT OR DISPOSAL ACTIVITIES

     Beginning in January 2010, Company management implemented certain exit or disposal activities to integrate the administrative functions of the Company into those of JBS USA. In July 2011, additional exit and disposal activities were implemented by Company management to consolidate operations at our Dallas, Texas facility into other facilities in the surrounding area. The Company expects to incur ongoing costs of approximately $14.5 million related to the idling of the Dallas, Texas facility in future quarters.

Since February 2008, these exit or disposal activities eliminated a total of approximately 6,000 positions and resulted in net pre-tax charges totaling $153.2 million. Of these charges, we recognized $48.8 million of severance and other personnel costs, $54.1 million of impairment costs related to long-lived assets held for sale, $32.5 million in losses related to the sale of unneeded eggs and the depletion of unneeded flocks, $4.0 million of grower compensation, $2.0 million of lease continuation costs, $2.1 million in losses related to scrapped inventory and $9.7 million in other restructuring costs. All exit or disposal costs related to these activities, with the exception of costs or losses related to asset impairments, sales of unneeded eggs, depletion of unneeded flocks and scrapped inventory, resulted in cash expenditures or will result in cash expenditures within one year. The cash-related portion of these exit or disposal costs totaled $54.8 million.
Results of operations for 2011, 2010 and 2009 included accrued exit or disposal costs totaling $2.4 million, $41.0 million, and $6.0 million, respectively. There were no accrued exit or disposal costs during the Transition Period. All exit or disposal costs, with the exception of costs related to lease obligations and inventory reserves related to closed facilities, have resulted in cash expenditures or will result in cash expenditures within one year.
Results of operations for 2011, 2010, Transition Period and 2009 also included adjustments to exit or disposal costs totaling $1.3 million, $10.5 million, $0.4 million, and $6.7 million, respectively, which reduced the accrued costs. Adjustments recognized in 2011 included favorable adjustments of accrued severance.     

The following table sets forth restructuring activity that occurred during 2011, 2010, the Transition Period and 2009:
 
 
Accrued Lease
Obligation
 
Accrued 
Severance
 
Accrued
Other Exit or
Disposal Costs
 
Inventory
Reserves
 
Total
 
(In thousands)
September 27, 2008
$
4,466

 
$
2,694

 
$
5,651

 
$
1,212

 
$
14,023

Accruals

 
3,897

 
2,059

 

 
5,956

Payment/Disposal
(622
)
 
(4,283
)
 
(2,753
)
 
(1,000
)
 
(8,658
)
Adjustments
(2,202
)
 
(1,792
)
 
(2,454
)
 
(212
)
 
(6,660
)
September 26, 2009
1,642

 
516

 
2,503

 

 
4,661

Accruals

 

 

 

 

Payment/Disposal
(86
)
 

 

 

 
(86
)
Adjustments
(1,536
)
 

 
1,111

 

 
(425
)
December 27, 2009
20

 
516

 
3,614

 

 
4,150

Accruals

 
31,116

 
9,869

 

 
40,985

Payment /Disposal

 
(27,086
)
 
(2,611
)
 

 
(29,697
)
Adjustments
(20
)
 
(396
)
 
(10,872
)
 
793

 
(10,495
)
December 26, 2010

 
4,150

 

 
793

 
4,943

Accruals

 
2,375

 

 

 
2,375

Payment/Disposal

 
(5,111
)
 

 

 
(5,111
)
Adjustments

 
(1,324
)
 

 

 
(1,324
)
December 25, 2011
$

 
$
90

 
$

 
$
793

 
$
883

The Company recognized impairment charges totaling $20.1 million and $26.5 million for the years ended 2011 and 2010, respectively, to reduce the carrying amounts of certain property, plant and equipment to their estimated fair values. These costs were classified as restructuring items in 2011 and 2010.
Exit or disposal costs totaling $4.3 million, $2.9 million, and $12.5 million were recognized during 2010, the Transition Period, and 2009, respectively, and were classified as Operational restructuring charges, net, a component of gross profit, because management believes these costs are directly related to the Company’s ongoing production activities. There were no exit or disposal costs classified as Operational restructuring charges, net in 2011. Exit or disposal costs totaling $26.1 million, $66.0 million, a credit of $1.4 million, and costs of $2.0 million were recognized during 2011, 2010, the Transition Period, and 2009, respectively, and were classified as Administrative restructuring charges, net, a component of operating income below gross profit, because management believes these costs were not directly related to the Company’s ongoing production.
In 2009, the Company recognized losses totaling $12.5 million related to sales of unneeded broiler eggs. These losses were recognized as a component of gross profit (loss).

Components of operational restructuring charges and administrative restructuring charges are summarized below:
 
 
2011
 
2010
 
Transition Period
 
2009
 
(In thousands)
Operational restructuring charges, net:
 
 
 
 
 
 
 
Relocation charges expensed as incurred
$

 
$
3,288

 
$

 
$

Asset impairments (See "Note 10—Property, Plant
    and Equipment")

 
1,030

 

 

Loss on egg sales and flock depletion expensed as
    incurred

 

 
2,877

 
12,464

Total
$

 
$
4,318

 
$
2,877

 
$
12,464

Administrative restructuring charges, net:
 
 
 
 
 
 
 
Accrued severance provisions (adjustments)
$
724

 
$
31,227

 
$

 
$
1,941

Relocation charges expensed as incurred

 
7,224

 

 

Asset impairments (See "Note 10—Property, Plant
    and Equipment")
20,088

 
25,453

 

 

Loss on inventory scrapped expensed as incurred
2,390

 
2,118

 

 

Lease continuation

 

 
(1,359
)
 

Other restructuring costs
2,859

 

 

 
46

Total
$
26,061

 
$
66,022

 
$
(1,359
)
 
$
1,987

We continue to review and evaluate various restructuring and other alternatives to streamline our operations, improve efficiencies and reduce costs. Such initiatives may include selling assets, consolidating operations and functions, employee relocation and voluntary and involuntary employee separation programs. Any such actions may require us to obtain the pre-approval of our lenders under our Exit Credit Facility. In addition, such actions will subject the Company to additional short-term costs, which may include asset impairment charges, lease commitment costs, employee retention and severance costs and other costs. Certain of these activities may have a disproportionate impact on our income relative to the cost savings in a particular period.