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Income Taxes
12 Months Ended
Oct. 01, 2016
Income Tax Disclosure [Abstract]  
Income Taxes
Income Taxes
The domestic and foreign components of income (loss) before income tax expense for fiscal 2016, 2015 and 2014 were as follows (in thousands): 
 
 
2016
 
2015
 
2014
U.S.
 
$
(26,796
)
 
$
(32,480
)
 
$
(12,473
)
Foreign
 
114,190

 
138,775

 
105,798

 
 
$
87,394

 
$
106,295

 
$
93,325










Income tax expense (benefit) for fiscal 2016, 2015 and 2014 were as follows (in thousands): 
 
 
2016
 
2015
 
2014
Current:
 
 
 
 
 
 
Federal
 
$

 
$

 
$
(2,050
)
State
 
(15
)
 
(397
)
 
(332
)
Foreign
 
11,312

 
12,957

 
10,147

 
 
11,297

 
12,560

 
7,765

Deferred:
 
 
 
 
 
 
Federal
 

 

 
(1,506
)
State
 
24

 
(399
)
 

Foreign
 
(354
)
 
(198
)
 
(147
)
 
 
(330
)
 
(597
)
 
(1,653
)
 
 
$
10,967

 
$
11,963

 
$
6,112


 
The following is a reconciliation of the federal statutory income tax rate to the effective income tax rates reflected in the Consolidated Statements of Comprehensive Income for fiscal 2016, 2015 and 2014: 
 
 
2016
 
2015
 
2014
Federal statutory income tax rate
 
35.0
 %
 
35.0
 %
 
35.0
 %
Increase (decrease) resulting from:
 
 
 
 
 
 
Permanent differences
 
1.6

 
1.3

 
1.8

Foreign tax rate differences
 
(36.3
)
 
(38.0
)
 
(33.2
)
Disregarded entity benefit
 
(1.8
)
 
(1.2
)
 
(1.8
)
Dividend repatriation
 
32.9

 

 

Valuation allowances
 
(18.7
)
 
16.5

 
8.4

Other, net
 
(0.1
)
 
(2.3
)
 
(3.7
)
Effective income tax rate
 
12.6
 %
 
11.3
 %
 
6.5
 %

The Company recorded income tax expense of $11.0 million, $12.0 million and $6.1 million for fiscal 2016, 2015 and 2014, respectively.
The effective tax rate for fiscal 2016 was higher than the effective tax rate for fiscal 2015 primarily as a result of the overall decrease in income before taxes in jurisdictions where the Company does not pay taxes. The effective tax rate for fiscal 2015 is higher than that of fiscal 2014 primarily as a result of the geographic distribution of worldwide earnings and tax benefits recorded in fiscal 2014 due to the lapse of statute of limitations related to certain U.S. tax examinations.
During fiscal 2016, the Company repatriated $100.0 million of current year foreign earnings from the APAC region to the U.S., which had no income statement impact due to U.S. net operating losses, the use of U.S. tax credits and the reversal of the related valuation allowance. The repatriation does not impact the permanently reinvested assertions made by the Company regarding prior period foreign earnings as the remittance was distributed exclusively from current year foreign earnings. The Company does not have a history of repatriating foreign earnings by way of a taxable dividend and considers the fiscal 2016 remittance to be an isolated occurrence. The Company does not anticipate a similar repatriation in the foreseeable future.
During fiscal 2015, the Company recorded a $17.5 million addition to its valuation allowance relating to continuing losses in certain jurisdictions within the AMER and EMEA regions.
During fiscal 2014, the Company recorded a $7.9 million addition to its valuation allowance related to continuing losses in certain jurisdictions within the AMER and EMEA regions. During fiscal 2014, the Company also recorded tax benefits of $3.8 million primarily due to the lapse of statute of limitations related to certain U.S. tax examinations during the fiscal year.
The components of the net deferred income tax assets as of October 1, 2016 and October 3, 2015, were as follows (in thousands):
 
 
2016
 
2015
Deferred income tax assets:
 
 
 
 
Loss/credit carryforwards
 
$
24,017

 
$
39,380

Inventories
 
7,527

 
7,799

Accrued benefits
 
25,493

 
25,180

Allowance for bad debts
 
461

 
321

Other
 
2,822

 
3,724

Total gross deferred income tax assets
 
60,320

 
76,404

Less valuation allowances
 
(41,002
)
 
(58,343
)
Deferred income tax assets
 
19,318

 
18,061

Deferred income tax liabilities:
 
 
 
 
Property, plant and equipment
 
14,400

 
13,320

Other
 
84

 
84

Deferred income tax liabilities
 
14,484

 
13,404

 Net deferred income tax assets
 
$
4,834

 
$
4,657


During fiscal 2016, the Company’s valuation allowance decreased by $17.3 million. This decrease is primarily the result of the dividend remitted from current year foreign earnings discussed above.
As of October 1, 2016, the Company had approximately $148.0 million of pre-tax state net operating loss carryforwards that expire between fiscal 2017 and 2037. These state net operating losses have a full valuation allowance against them.
As a result of using the with-and-without method under the requirements for accounting for stock-based compensation, the Company has an unrecognized net operating loss carryforward of $4.9 million related to tax deductions in excess of compensation expense for stock options. This deduction will remain unrecognized until the related deductions result in a reduction to income taxes payable.
During fiscal 2016, tax legislation was adopted in various jurisdictions. None of these changes are expected to have a material impact on the Company's consolidated financial condition, results of operations or cash flows.
The Company has been granted a tax holiday for a foreign subsidiary in the APAC region. This tax holiday will expire on December 31, 2024, and is subject to certain conditions with which the Company expects to comply. The Company benefited from a second tax holiday within the APAC region, which under the terms of the Company's agreement with the local taxing authority expired on December 31, 2013. During fiscal 2016, 2015 and 2014, these tax holidays resulted in tax reductions of approximately $27.1 million ($0.81 per basic share), $29.9 million ($0.89 per basic share) and $24.1 million ($0.71 per basic share), respectively.
The Company does not provide for taxes that would be payable if undistributed earnings of foreign subsidiaries were remitted because the Company considers these earnings to be permanently reinvested. The aggregate undistributed earnings of the Company’s foreign subsidiaries for which a deferred income tax liability has not been recorded was approximately $836.6 million as of October 1, 2016. If such earnings were repatriated, additional tax expense may result, although the calculation of such additional taxes is not practicable at this time.
The Company has approximately $2.8 million of uncertain tax benefits as of October 1, 2016. The Company has classified these amounts in the Consolidated Balance Sheets as “Other liabilities” (noncurrent) in the amount of $0.6 million and an offset to “Deferred income taxes” (noncurrent asset) in the amount of $2.2 million. The Company has classified these amounts as “Other liabilities” (noncurrent) and “Deferred income taxes” (noncurrent asset) to the extent that payment is not anticipated within one year.
The following is a reconciliation of the beginning and ending amounts of unrecognized income tax benefits (in thousands):
 
 
2016
 
2015
 
2014
Balance at beginning of fiscal year
 
$
2,353

 
$
2,368

 
$
7,436

Gross increases for tax positions of prior years
 
534

 
73

 
324

Gross increases for tax positions of the current year
 

 

 

Gross decreases for tax positions of prior years
 
(88
)
 
(88
)
 
(1,582
)
Lapse of applicable statute of limitations
 

 

 
(3,810
)
Settlements
 

 

 

Balance at end of fiscal year
 
$
2,799

 
$
2,353

 
$
2,368


The amount of unrecognized tax benefits that, if recognized, would impact the effective tax rate is $0.6 million for each of the fiscal years ended October 1, 2016 and October 3, 2015.
The Company recognizes accrued interest and penalties related to unrecognized tax benefits in income tax expense. The total accrued penalties and net accrued interest with respect to income taxes was approximately $0.2 million for each of the fiscal years ended October 1, 2016October 3, 2015 and September 27, 2014. The Company recognized $0.1 million of expense for accrued penalties and net accrued interest in the Consolidated Statements of Comprehensive Income for each of the fiscal years ended October 1, 2016, October 3, 2015 and September 27, 2014.
It is possible that a number of uncertain tax positions related to federal and state tax positions may be settled within the next 12 months. Settlement of these matters is not expected to have a material effect on the Company’s consolidated results of operations, financial position and cash flows. The Company is not currently under examination by taxing authorities in the U.S. or foreign jurisdictions in which the Company operates. The Company is not aware of any material proposed adjustment that has not been reflected in the current financial statements.
The Company files income tax returns, including returns for its subsidiaries, with federal, state, local and foreign taxing jurisdictions. The following tax years remain subject to examination by the respective major tax jurisdictions:
Jurisdiction
  
Fiscal Years
China
 
2011-2016
Germany
 
2011-2016
Mexico
 
2011-2016
Romania
 
2010-2016
United Kingdom
 
2013-2016
United States
 
 
  Federal
 
2011, 2013-2016
       State
 
2003-2016